CN116079210A - A water heater air chamber resistance welding equipment - Google Patents

A water heater air chamber resistance welding equipment Download PDF

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Publication number
CN116079210A
CN116079210A CN202310070025.8A CN202310070025A CN116079210A CN 116079210 A CN116079210 A CN 116079210A CN 202310070025 A CN202310070025 A CN 202310070025A CN 116079210 A CN116079210 A CN 116079210A
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electrode
cylinder
assembly
main body
pressing
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颜剑航
段志星
曾令建
郭穗浩
张东桥
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Guangzhou Songxing Electric Co ltd
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Guangzhou Songxing Electric Co ltd
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Priority to CN202310070025.8A priority Critical patent/CN116079210A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/30Features relating to electrodes
    • B23K11/31Electrode holders and actuating devices therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/36Auxiliary equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • B23K37/0443Jigs

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Resistance Welding (AREA)

Abstract

The invention relates to the technical field of resistance welding, in particular to resistance welding equipment for an air chamber of a water heater, which comprises a main body, a first electrode assembly and a second electrode assembly, wherein the first electrode assembly and the second electrode assembly are arranged at the upper part of the main body, a clamping assembly is also arranged at the upper part of the main body, and the clamping assembly is respectively connected with the first electrode assembly and the second electrode assembly; the first electrode assembly comprises a left outer electrode and a left inner electrode, the left outer electrode is connected to the upper part of the main body in a sliding way, and the left inner electrode is connected with the left side of the clamping assembly; the second electrode assembly comprises a right external electrode and a right internal electrode, the right internal electrode is connected to the upper part of the main body in a sliding way, and the right internal electrode is connected with the right side of the clamping assembly; the clamping assembly can drive the left inner electrode to move towards the direction close to the left outer electrode, and the clamping assembly can also drive the right inner electrode to move towards the direction close to the right outer electrode; the outer support cylinder drives the outer support block to stretch from between the left support block and the right support block, so that the left inner electrode and the right inner electrode are contacted or separated from a welding workpiece, and the welding of the workpiece is facilitated.

Description

一种热水器空气室电阻焊设备A water heater air chamber resistance welding equipment

技术领域technical field

本发明涉及电阻焊技术领域,具体地说,涉及一种热水器空气室电阻焊设备。The invention relates to the technical field of resistance welding, in particular to a water heater air chamber resistance welding equipment.

背景技术Background technique

电阻焊是利用电流流经工件接触面及邻近区域产生的电阻热效应将其加热到熔化或塑性状态,使之形成金属结合的一种方法,以点焊为例,其将焊件装配成搭接接头,并压紧在导电电极和焊接电极之间,利用电阻热熔化母材金属,形成焊点的电阻焊方法,热水器空气室是将热水器壳体与加强板焊接在一起的结构,热水器空气室包括壳体、加强板L和加强板R(如图1所示),加强板L和加强板R分别焊接在壳体凸出部的两端,焊接加强板后的热水器结构稳定,能提供热水器的使用寿命。Resistance welding is a method that uses the resistance heating effect generated by the current flowing through the contact surface of the workpiece and the adjacent area to heat it to a molten or plastic state to form a metal bond. Taking spot welding as an example, it assembles the weldments into lap joints The joint is pressed between the conductive electrode and the welding electrode, and the base metal is melted by resistance heat to form a resistance welding method. The air chamber of the water heater is a structure that welds the shell of the water heater and the reinforcing plate together. The air chamber of the water heater It includes the shell, the reinforcement plate L and the reinforcement plate R (as shown in Figure 1), the reinforcement plate L and the reinforcement plate R are respectively welded to the two ends of the protruding part of the shell, the structure of the water heater after welding the reinforcement plate is stable, and the water heater can provide service life.

现有技术CN107627067A公开了一种全自动多工位元件封盖焊接机,包括机架、四柱导向加圧机构、多工位旋转机构和自动上下料装置,机架上方设置四柱导向加压机构,四柱导向加压机构包括加压气缸、气缸固定座、导向柱、滚珠导套和上台板座,加压气缸设置在气缸固定座上,气缸固定座下方设置四根导向柱,导向柱上装有与导向柱相配合的滚珠导套,气缸固定座下侧设置连接加压气缸的上台板座,加压气缸上连接有上电极装置,多工位旋转机构也设置在机架上,多工位旋转机构上设有下电极装置,将工件放置在多工位旋转机构上,加压气缸向下运动,完成焊接。Prior art CN107627067A discloses a fully automatic multi-station component capping welding machine, which includes a frame, a four-column guiding pressure mechanism, a multi-station rotating mechanism and an automatic loading and unloading device, and a four-column guiding and pressure mechanism is arranged above the frame. The four-column guiding and pressurizing mechanism includes a pressurized cylinder, a cylinder fixing seat, a guide column, a ball guide bush and an upper table seat. The ball guide bush matched with the guide column, the upper platen seat connected to the pressurized cylinder is arranged on the lower side of the cylinder fixing seat, the upper electrode device is connected to the pressurized cylinder, and the multi-station rotating mechanism is also arranged on the frame, and the multi-station rotating The mechanism is equipped with a lower electrode device, the workpiece is placed on the multi-station rotating mechanism, and the pressurized cylinder moves downward to complete the welding.

综上所述,现有技术中,将热水器空气室壳体凸出部两端分别焊接加强板L、加强板R,将壳体凸出部一端与加强板L焊接完成后,再需要人工将壳体凸出部进行移动,使壳体另一端和加强板R位于焊接工位处进行焊接,这样进行自动化程度低,并且工作效率也比较低,因此,亟需提供一种热水器空气室电阻焊设备,相对于现有技术,可以同时进行两个加强板的焊接,实现工作效率的提高。To sum up, in the prior art, the reinforcement plate L and the reinforcement plate R are respectively welded to both ends of the protruding part of the air chamber shell of the water heater. The protruding part of the shell is moved so that the other end of the shell and the reinforcement plate R are positioned at the welding station for welding, which has a low degree of automation and relatively low work efficiency. Therefore, it is urgent to provide a water heater air chamber resistance welding Compared with the prior art, the device can weld two reinforcing plates at the same time, so as to realize the improvement of work efficiency.

发明内容Contents of the invention

为了解决上述问题,本发明提供一种热水器空气室电阻焊设备。In order to solve the above problems, the present invention provides a water heater air chamber resistance welding equipment.

为达到上述目的,本发明的技术方案如下:To achieve the above object, the technical scheme of the present invention is as follows:

一种热水器空气室电阻焊设备,包括主体、第一电极组件和第二电极组件,所述主体上部设置所述第一电极组件和所述第二电极组件,所述主体上部还设置所述夹紧组件,所述夹紧组件分别与所述第一电极组件、所述第二电极组件连接;A water heater air chamber resistance welding equipment, comprising a main body, a first electrode assembly and a second electrode assembly, the first electrode assembly and the second electrode assembly are arranged on the upper part of the main body, and the clamp is also arranged on the upper part of the main body a clamping assembly, the clamping assembly is respectively connected to the first electrode assembly and the second electrode assembly;

所述第一电极组件包括左外电极和左内电极,所述左外电极滑移连接在所述主体上部,所述左内电极与所述夹紧组件左侧连接;The first electrode assembly includes a left outer electrode and a left inner electrode, the left outer electrode is slidably connected to the upper part of the main body, and the left inner electrode is connected to the left side of the clamping assembly;

所述第二电极组件包括右外电极和右内电极,所述右内电极滑移连接在所述主体上部,所述右内电极与所述夹紧组件右侧连接;The second electrode assembly includes a right outer electrode and a right inner electrode, the right inner electrode is slidably connected to the upper part of the main body, and the right inner electrode is connected to the right side of the clamping assembly;

所述夹紧组件驱动所述左内电极向靠近所述左外电极的方向运动,所述夹紧组件驱动右内电极向靠近所述右外电极的方向运动。The clamping assembly drives the left inner electrode to move toward the left outer electrode, and the clamping assembly drives the right inner electrode to move toward the right outer electrode.

进一步地,所述夹紧组件包括左撑块、右撑块和外撑块,所述左撑块、所述右撑块和所述外撑块都滑移连接所述主体上部,所述左撑块与所述左内电极连接,所述右撑块与所述右内电极连接,所述外撑块伸入所述左撑块和所述右撑块之间。Further, the clamping assembly includes a left support block, a right support block and an outer support block, the left support block, the right support block and the outer support block are all slidably connected to the upper part of the main body, the left support block The support block is connected to the left inner electrode, the right support block is connected to the right inner electrode, and the outer support block extends between the left support block and the right support block.

更进一步地,所述夹紧组件还包括外撑气缸,所述外撑气缸设置在所述主体上部,所述外撑气缸活塞端连接所述外撑块,所述外撑块的形状设为V型。Furthermore, the clamping assembly also includes an outer support cylinder, the outer support cylinder is arranged on the upper part of the main body, the piston end of the outer support cylinder is connected to the outer support block, and the shape of the outer support block is as follows: V-shape.

更进一步地,所述左撑块和所述右撑块之间连接弹簧。Furthermore, a spring is connected between the left support block and the right support block.

更进一步地,还包括第一压紧组件和第二压紧组件,所述第一压紧组件和所述第二压紧组件都设置在所述主体上部,所述第一压紧组件和所述第二压紧组件都用于压紧壳体。Furthermore, it also includes a first pressing assembly and a second pressing assembly, the first pressing assembly and the second pressing assembly are both arranged on the upper part of the main body, the first pressing assembly and the The above-mentioned second pressing components are all used for pressing the housing.

进一步地,所述第一压紧组件包括左上压气缸、左上压板,左定位气缸和左定位板,所述主体上部设置所述左上压气缸和所述左定位气缸,所述左上压气缸设为回转夹紧气缸,所述左上压气缸驱动所述左上压板转动的同时上下移动,所述左定位气缸驱动所述左定位板移动,所述左上压板和所述左定位板都与壳体抵接。Further, the first pressing assembly includes a left upper pressing cylinder, a left upper pressing plate, a left positioning cylinder and a left positioning plate, the upper left pressing cylinder and the left positioning cylinder are arranged on the upper part of the main body, and the left upper pressing cylinder is set as Rotary clamping cylinder, the left upper pressing cylinder drives the left upper pressing plate to rotate and move up and down at the same time, the left positioning cylinder drives the left positioning plate to move, both the left upper pressing plate and the left positioning plate abut against the housing .

进一步地,所述第二压紧组件包括右上压气缸、右上压板,右定位气缸和右定位板,所述主体上部设置所述右上压气缸和所述右定位气缸,所述右上压气缸设为回转夹紧气缸,所述右上压气缸驱动所述右上压板转动的同时上下移动,所述右定位气缸驱动所述右定位板移动,所述右上压板和所述右定位板都与壳体抵接。Further, the second pressing assembly includes a right upper pressing cylinder, a right upper pressing plate, a right positioning cylinder and a right positioning plate, the upper right pressing cylinder and the right positioning cylinder are arranged on the upper part of the main body, and the right upper pressing cylinder is set as Rotary clamping cylinder, the upper right pressing cylinder drives the upper right pressing plate to rotate and move up and down at the same time, the right positioning cylinder drives the right positioning plate to move, both the upper right pressing plate and the right positioning plate abut against the housing .

进一步地,所述主体上壁还设有退料组件,所述退料组件包括退料气缸和退料钩,所述主体上部设置所述退料气缸,所述退料气缸活塞端设置所述退料钩,所述退料钩设为L型,所述退料钩和所述退料气缸之间设置壳体。Further, the upper wall of the main body is also provided with a material return assembly, the material return assembly includes a material return cylinder and a material return hook, the upper part of the main body is provided with the material return cylinder, and the piston end of the material return cylinder is provided with the A material-removing hook, the material-removing hook is L-shaped, and a housing is arranged between the material-removing hook and the material-removing cylinder.

进一步地,所述第一电极组件还包括左加压气缸,所述左加压气缸设置在所述主体上部,所述左加压气缸活塞端连接所述左外电极;所述第二电极组件还包括右加压气缸,所述右加压气缸设置在所述主体上部,所述右加压气缸活塞端连接所述右外电极。Further, the first electrode assembly also includes a left pressurized cylinder, the left pressurized cylinder is arranged on the upper part of the main body, and the piston end of the left pressurized cylinder is connected to the left outer electrode; the second electrode assembly It also includes a right pressurization cylinder, the right pressurization cylinder is arranged on the upper part of the main body, and the piston end of the right pressurization cylinder is connected to the right outer electrode.

更进一步地,所述主体包括机架、两组焊接变压器和两组焊接控制器,所述机架内部设置所述焊接变压器和所述焊接控制器,所述机架上部设置所述第一电极组件、所述第二电极组件和所述夹紧组件;Furthermore, the main body includes a frame, two sets of welding transformers and two sets of welding controllers, the inside of the frame is provided with the welding transformers and the welding controllers, and the upper part of the frame is provided with the first electrode assembly, the second electrode assembly and the clamping assembly;

一组所述焊接变压器和一组所述焊接控制器都与所述第一电极组件连接,另一组所述焊接变压器和另一组所述焊接控制器都与所述第二电极组件连接。One set of welding transformers and one set of welding controllers are connected to the first electrode assembly, and another set of welding transformers and another set of welding controllers are connected to the second electrode assembly.

与现有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:

(1)本发明外撑气缸伸出,带动外撑块伸入左撑块和右撑块之间,通过外撑块推动左撑块和右撑块,实现左内电极和右内电极向左右两边扩张,使左内电极与加强板L侧壁接触,右内电极与加强板R侧壁接触,左上压气缸再推动左外电极移动,使左外电极与加强板L侧壁接触,并与左内电极形成焊接回路,右上压气缸再推动右外电极移动,使右外电极与加强板R侧壁接触,并与右内电极形成焊接回路,加强板L和加强板R同时完成焊接,两组电极独立工作,互不干扰,不会因壳体分流而影响焊接效果,焊接效率高,焊接效果好。(1) The outer support cylinder of the present invention stretches out, drives the outer support block to stretch between the left support block and the right support block, pushes the left support block and the right support block through the outer support block, and realizes that the left inner electrode and the right inner electrode move to the left and right The two sides are expanded, so that the left inner electrode contacts the side wall of the reinforcement plate L, the right inner electrode contacts the side wall of the reinforcement plate R, and the left upper pressure cylinder pushes the left outer electrode to move, so that the left outer electrode contacts the side wall of the reinforcement plate L, and is in contact with the side wall of the reinforcement plate L. The left inner electrode forms a welding circuit, and the right upper pressure cylinder pushes the right outer electrode to move, so that the right outer electrode contacts the side wall of the reinforcement plate R, and forms a welding circuit with the right inner electrode. The reinforcement plate L and the reinforcement plate R complete welding at the same time, and the two The electrode groups work independently without interfering with each other, and the welding effect will not be affected by the shunting of the shell, so the welding efficiency is high and the welding effect is good.

(2)本发明加强板L和加强板R完成焊接后,外撑气缸缩回,外撑块从左撑块和右撑块之间离开,由于左撑块和右撑块之间连接弹簧,在外撑块从左撑块与右撑块之间离开后,左撑块和右撑块受到弹簧的作用会自动向中间靠拢,使左内电极和右内电极离开焊接工件,便于下一个工件的焊接。(2) After the reinforcement plate L and the reinforcement plate R of the present invention are welded, the outer support cylinder is retracted, and the outer support block is separated from the left support block and the right support block. Since the spring is connected between the left support block and the right support block, After the outer support block leaves between the left support block and the right support block, the left support block and the right support block will automatically move closer to the middle under the action of the spring, so that the left inner electrode and the right inner electrode leave the welding workpiece, which is convenient for the next workpiece. welding.

(3)焊接不同的外壳及加强板L和加强板R,只需更换对应的左外电极、左内电极、右内电极及右外电极,有利于对不同的工件进行焊接,同时本设备操作简单,安装调试便捷。(3) Welding different shells and reinforcement plates L and reinforcement plates R only needs to replace the corresponding left outer electrode, left inner electrode, right inner electrode and right outer electrode, which is conducive to welding different workpieces, and the equipment operates at the same time Simple, convenient installation and debugging.

附图说明Description of drawings

图1为热水器空气室的结构示意图。Figure 1 is a schematic structural view of the water heater air chamber.

图2为本发明整体结构示意图。Fig. 2 is a schematic diagram of the overall structure of the present invention.

图3为本发明整体结构的俯视图。Fig. 3 is a top view of the overall structure of the present invention.

图4为本发明第一压紧组件的结构示意图。Fig. 4 is a schematic structural view of the first pressing assembly of the present invention.

图5为本发明第二压紧组件的结构示意图。Fig. 5 is a schematic structural view of the second pressing assembly of the present invention.

图6为本发明夹紧组件的结构示意图。Fig. 6 is a schematic structural view of the clamping assembly of the present invention.

图7为本发明退料组件的结构示意图。Fig. 7 is a schematic structural view of the material return assembly of the present invention.

图8为本发明夹紧热水器空气室时的结构示意图。Fig. 8 is a structural schematic view of the present invention when clamping the air chamber of the water heater.

图9为本发明夹紧热水器空气室时与热水器空气室的位置关系示意图。Fig. 9 is a schematic diagram of the positional relationship between the air chamber of the water heater and the air chamber of the water heater when the air chamber of the water heater is clamped according to the present invention.

图10为本发明退料时的结构示意图。Fig. 10 is a schematic structural view of the present invention when the material is returned.

附图标记说明:Explanation of reference signs:

1、主体;2、第一电极组件;21、左加压气缸;22、左外电极;23、左内电极;3、第二电极组件;31、右加压气缸;32、右外电极;33、右内电极;4、退料组件;41、退料气缸;42、退料钩;5、第一压紧组件;51、左上压气缸;52、左上压板;53、左定位气缸;54、左定位板;6、第二压紧组件;61、右上压气缸;62、右上压板;63、右定位气缸;64、右定位板;7、夹紧组件;71、外撑气缸;72、左撑块;73、右撑块;74、外撑块;75、弹簧;8、焊台;9、壳体;10、加强板L;11、加强板R。1. Main body; 2. First electrode assembly; 21. Left pressurized cylinder; 22. Left outer electrode; 23. Left inner electrode; 3. Second electrode assembly; 31. Right pressurized cylinder; 32. Right outer electrode; 33. Right inner electrode; 4. Material return component; 41. Material return cylinder; 42. Material return hook; 5. First pressing component; 51. Left upper pressure cylinder; 52. Left upper pressure plate; , left positioning plate; 6, second pressing assembly; 61, upper right pressing cylinder; 62, upper right pressing plate; 63, right positioning cylinder; 64, right positioning plate; 7, clamping assembly; 71, outer support cylinder; 72, 73, right support block; 74, outer support block; 75, spring; 8, welding platform; 9, shell; 10, reinforcement plate L; 11, reinforcement plate R.

具体实施方式Detailed ways

下面将结合附图说明对本发明的技术方案进行清楚的描述,显然,所描述的实施例并不是本发明的全部实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明的保护范围。需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,并不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。The technical scheme of the present invention will be clearly described below in conjunction with the accompanying drawings. Obviously, the described embodiments are not all embodiments of the present invention. Embodiments all belong to the protection scope of the present invention. It should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal" etc. are based on the orientation or position shown in the drawings The positional relationship is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.

如图1所示,热水器空气室包括壳体9、加强板L10和加强板R11,壳体9设为U型架,壳体9一侧凸出部的两端分别焊接加强板L10和加强板R11。As shown in Figure 1, the air chamber of the water heater includes a shell 9, a reinforcement plate L10 and a reinforcement plate R11, the shell 9 is set as a U-shaped frame, and the two ends of the protrusion on one side of the shell 9 are respectively welded to the reinforcement plate L10 and the reinforcement plate R11.

如图2所示,本发明提供一种热水器空气室电阻焊设备,包括主体1、第一电极组件2、第二电极组件3、第一压紧组件5、第二压紧组件6和夹紧组件7,主体1包括机架、两组焊接变压器和两组焊接控制器,机架内部设置两组焊接变压器和两组焊接控制器,机架上部设置第一电极组件2、第二电极组件3、第一压紧组件5、第二压紧组件6和夹紧组件7,夹紧组件7设置在机架上部的中间位置,夹紧组件7沿机架的宽度方向延伸设置,第一电极组件2和第一压紧组件5位于机架上部的左侧,第二电极组件3和第二压紧组件6位于机架上部的右侧,第一电极组件2和第二电极组件3相对于夹紧组件7对称设置,第一压紧组件5和第二压紧组件6也相对于夹紧组件7对称设置,机架上部还设置焊台8,焊台8上部放置壳体9,加强板L10设置在第一电极组件2内部,加强板R11设置在第二电极组件3内部,第一压紧组件5和第二压紧组件6用于将壳体9压紧在焊台8上部,夹紧组件7用于夹紧加强板L10和加强板R11,在第一压紧组件5、第二压紧组件6和夹紧组件7的作用下,可对壳体9与加强板L10、加强板R11进行定位,便于焊接。As shown in Figure 2, the present invention provides a water heater air chamber resistance welding equipment, including a main body 1, a first electrode assembly 2, a second electrode assembly 3, a first pressing assembly 5, a second pressing assembly 6 and a clamping Component 7, the main body 1 includes a frame, two sets of welding transformers and two sets of welding controllers, two sets of welding transformers and two sets of welding controllers are arranged inside the frame, and the first electrode assembly 2 and the second electrode assembly 3 are arranged on the upper part of the frame , the first pressing assembly 5, the second pressing assembly 6 and the clamping assembly 7, the clamping assembly 7 is arranged in the middle position of the upper part of the frame, the clamping assembly 7 is extended along the width direction of the frame, the first electrode assembly 2 and the first pressing assembly 5 are located on the left side of the upper part of the frame, the second electrode assembly 3 and the second pressing assembly 6 are located on the right side of the upper part of the frame, and the first electrode assembly 2 and the second electrode assembly 3 are opposite to the clip The tightening assembly 7 is arranged symmetrically, the first pressing assembly 5 and the second pressing assembly 6 are also arranged symmetrically with respect to the clamping assembly 7, and a welding platform 8 is arranged on the upper part of the frame, and the shell 9 is placed on the upper part of the welding platform 8, and the reinforcing plate L10 It is arranged inside the first electrode assembly 2, and the reinforcing plate R11 is arranged inside the second electrode assembly 3. The first pressing assembly 5 and the second pressing assembly 6 are used to press the casing 9 on the upper part of the welding platform 8, clamp The component 7 is used to clamp the reinforcement plate L10 and the reinforcement plate R11. Under the action of the first compression component 5, the second compression component 6 and the clamping component 7, the casing 9 and the reinforcement plate L10 and the reinforcement plate R11 can be Positioning for easy welding.

如图3、图4、图5所示,第一电极组件2包括左加压气缸21、左外电极22和左内电极23,左加压气缸21设置在机架上壁,左加压气缸21的活塞水平方向移动,左加压气缸21的活塞端连接左外电极22,左内电极23设置在夹紧组件7左侧,加强板L10设置在左内电极23左侧,左外电极22和左内电极23水平设置;第二电极组件3包括右加压气缸31、右外电极32和右内电极33,右加压气缸31设置在机架上壁,右加压气缸31的活塞水平方向移动,右加压气缸31活塞端连接右外电极32,右内电极33设置在夹紧组件7右侧,加强板R11设置在右内电极33右侧,右外电极32和右内电极33水平设置;第一压紧组件5包括左上压气缸51、左上压板52、左定位气缸53和左定位板54,左上压气缸51垂直设置在机架上壁,左上压气缸51活塞竖直方向移动,左上压气缸51采用回转夹紧气缸,左上压气缸51上部设置左上压板52,左上压气缸51可驱动左上压板52以左上压气缸51上端为中心旋转同时沿垂直方向移动(顺时针旋转时往下移动,逆时针旋转时往上移动),左上压板52旋转至壳体9上部后,可对壳体9进行压紧,左定位气缸53也垂直机架上壁设置,左定位气缸53活塞水平方向移动,左定位气缸53活塞端连接左定位板54,左定位气缸53伸出,带动左定位板54移动,左定位板54伸出可将壳体9压紧;第二压紧组件6包括右上压气缸61、右上压板62、右定位气缸63和右定位板64,右上压气缸61垂直设置在机架上壁,右上压气缸61活塞竖直方向移动,右上压气缸61采用回转夹紧气缸,右上压气缸61活塞端设置右上压板62,右上压气缸61可驱动右上压板62以右上压气缸61上端为中心旋转同时沿垂直方向移动(逆时针旋转时往下移动,顺时针旋转时往上移动),右上压板62旋转至壳体9上部后,可对壳体9进行压紧,右定位气缸63垂直机架上壁设置,右定位气缸63活塞水平方向移动,右定位气缸63活塞端连接右定位板64,右定位气缸63伸出,带动右定位板64移动,右定位板64伸出可将壳体9压紧;机架内部设置的两组焊接变压器分别与第一电极组件2、第二电极组件3内部设置的左外电极22、左内电极23、右外电极32、右内电极33连接,机架内部设置的两组焊接控制器分别与左加压气缸21、左上压气缸51、左定位气缸53、右加压气缸31、右上压气缸61和右定位气缸63连接;焊台8上壁设置四个立柱,壳体9下部与立柱上壁接触,设置立柱用于支撑壳体9。As shown in Fig. 3, Fig. 4 and Fig. 5, the first electrode assembly 2 includes a left pressurized cylinder 21, a left outer electrode 22 and a left inner electrode 23, the left pressurized cylinder 21 is arranged on the upper wall of the frame, and the left pressurized cylinder The piston of 21 moves horizontally, the piston end of the left pressurized cylinder 21 is connected to the left outer electrode 22, the left inner electrode 23 is arranged on the left side of the clamping assembly 7, the reinforcing plate L10 is arranged on the left side of the left inner electrode 23, and the left outer electrode 22 Set horizontally with the left inner electrode 23; the second electrode assembly 3 includes a right pressurized cylinder 31, a right outer electrode 32 and a right inner electrode 33, the right pressurized cylinder 31 is arranged on the upper wall of the frame, and the piston of the right pressurized cylinder 31 is horizontal direction movement, the piston end of the right pressurized cylinder 31 is connected to the right outer electrode 32, the right inner electrode 33 is arranged on the right side of the clamping assembly 7, the reinforcing plate R11 is arranged on the right side of the right inner electrode 33, the right outer electrode 32 and the right inner electrode 33 Horizontally arranged; the first compression assembly 5 comprises a left upper pressure cylinder 51, a left upper pressure plate 52, a left positioning cylinder 53 and a left positioning plate 54, and the left upper pressure cylinder 51 is vertically arranged on the upper wall of the frame, and the left upper pressure cylinder 51 piston moves vertically , the left upper pressure cylinder 51 adopts a rotary clamping cylinder, and the left upper pressure cylinder 51 top is provided with a left upper pressure plate 52, and the left upper pressure cylinder 51 can drive the left upper pressure plate 52 to rotate along the vertical direction while being centered on the left upper pressure cylinder 51 upper end (rotating clockwise toward move down, and move up when rotating counterclockwise), after the upper left pressing plate 52 rotates to the upper part of the housing 9, the housing 9 can be compressed, and the left positioning cylinder 53 is also arranged on the vertical frame upper wall, and the left positioning cylinder 53 piston is horizontal Direction movement, left positioning cylinder 53 piston end connects left positioning plate 54, and left positioning cylinder 53 stretches out, drives left positioning plate 54 to move, and left positioning plate 54 stretches out and can compress housing 9; Second pressing assembly 6 comprises Right upper pressure cylinder 61, right upper pressure plate 62, right positioning cylinder 63 and right positioning plate 64, right upper pressure cylinder 61 is vertically arranged on the frame upper wall, right upper pressure cylinder 61 piston moves vertically, right upper pressure cylinder 61 adopts rotary clamping cylinder , the upper right pressure cylinder 61 piston end is provided with an upper right pressure plate 62, and the upper right pressure cylinder 61 can drive the upper right pressure plate 62 to rotate around the upper end of the upper right pressure cylinder 61 and move along the vertical direction (moving downward when rotating counterclockwise, and upward when rotating clockwise) move), after the upper right pressing plate 62 rotates to the upper part of the housing 9, the housing 9 can be compressed, the right positioning cylinder 63 is arranged on the vertical frame upper wall, the piston of the right positioning cylinder 63 moves horizontally, and the piston end of the right positioning cylinder 63 is connected The right positioning plate 64 and the right positioning cylinder 63 stretch out to drive the right positioning plate 64 to move, and the right positioning plate 64 stretches out to compress the housing 9; The left outer electrode 22, the left inner electrode 23, the right outer electrode 32, and the right inner electrode 33 that are arranged inside the second electrode assembly 3 are connected, and the two groups of welding controllers arranged inside the frame are connected with the left pressurized cylinder 21 and the left upper press cylinder respectively. 51. The left positioning cylinder 53, the right pressurizing cylinder 31, the right upper pressing cylinder 61 and the right positioning cylinder 63 are connected; the upper wall of the welding platform 8 is provided with four columns, and the lower part of the housing 9 is in contact with the upper wall of the columns, and the columns are used to support the shell Body 9.

如图3和图6所示,夹紧组件7包括外撑气缸71、左撑块72、右撑块73、外撑块74和弹簧75,机架上壁垂直连接外撑气缸71,外撑气缸71设置在机架上壁的中间位置,外撑气缸71沿机架上壁的宽度方向延伸设置,外撑气缸71活塞水平方向移动,机架上壁还垂直连接两个支架,支架滑移连接在机架上壁,两个支架相对于外撑气缸71对称设置,两个支架之间设置两个弹簧75,弹簧75与两个支架的后侧侧壁连接,外撑气缸71左侧支架的右侧侧壁设置左撑块72,外撑气缸71左侧支架的左侧侧壁设置左内电极23,外撑气缸71右侧支架的左侧侧壁设置右撑块73,外撑气缸71右侧支架的右侧侧壁设置右内电极33,左撑块72和右撑块73水平设置,两个支架位于外撑气缸71活塞端的后侧,外撑气缸71活塞端连接外撑块74,外撑气缸71位于焊台8与机架上壁之间,外撑块74位于焊台8上部,外撑块74靠近支架一端设为V型,外撑块74与左撑块72、右撑块73水平设置,外撑气缸71处于缩回状态下,弹簧75处于原长,左撑块72和右撑块73处于相对靠拢的状态,外撑气缸71活塞端伸出后,外撑块74可伸入左撑块72和右撑块73之间,弹簧75被拉长,使外撑气缸71左侧设置的支架带动左内电极23向左外电极22的方向移动,使左内电极23和左外电极22分别与加强板L10左右两侧侧壁接触,还使外撑气缸71右侧设置的支架带动右内电极33向右外电极32的方向移动,使右内电极33和右外电极32分别与加强板R11左右两侧侧壁接触,此时,左撑块72右侧与外撑块74左侧侧壁贴合,右撑块73左侧与外撑块74右侧侧壁贴合,外撑气缸71伸出,可使得加强板L10侧壁与左外电极22、左内电极23接触,左外电极22和左内电极23形成一个焊接回路,方便对加强板L10的焊接,也使得加强板R11侧壁与右外电极32、右内电极33接触,右外电极32和右内电极33形成一个焊接回路,方便对加强板R11的焊接。As shown in Figure 3 and Figure 6, the clamping assembly 7 includes an outer support cylinder 71, a left support block 72, a right support block 73, an outer support block 74 and a spring 75, and the upper wall of the frame is vertically connected with the outer support cylinder 71, and the outer support Cylinder 71 is arranged on the middle position of the upper wall of the frame, and the outer support cylinder 71 extends along the width direction of the upper wall of the frame, and the piston of the outer support cylinder 71 moves in the horizontal direction, and the upper wall of the frame is also vertically connected to two supports, and the supports slide Connected to the upper wall of the frame, the two brackets are arranged symmetrically with respect to the outer support cylinder 71, two springs 75 are arranged between the two supports, the spring 75 is connected with the rear side walls of the two supports, and the left side support of the outer support cylinder 71 The right side wall of the outer support cylinder 71 is provided with a left support block 72, and the left side wall of the outer support cylinder 71 left side support is provided with a left inner electrode 23, and the left side wall of the outer support cylinder 71 right side support is provided with a right support block 73, and the outer support cylinder The right inner electrode 33 is arranged on the right side wall of the 71 right side bracket, the left support block 72 and the right support block 73 are arranged horizontally, the two supports are located at the rear side of the piston end of the outer support cylinder 71, and the piston end of the outer support cylinder 71 is connected to the outer support block 74, the outer support cylinder 71 is located between the welding table 8 and the upper wall of the frame, the outer support block 74 is located at the top of the welding table 8, and the outer support block 74 is set as V-shaped near the support end, the outer support block 74 and the left support block 72, The right support block 73 is horizontally arranged, the outer support cylinder 71 is in the retracted state, the spring 75 is in the original length, the left support block 72 and the right support block 73 are in a relatively close state, and after the outer support cylinder 71 piston ends stretch out, the outer support Block 74 can be stretched between left support block 72 and right support block 73, and spring 75 is elongated, and the support that makes outer support cylinder 71 left sides is arranged drives left inner electrode 23 to the direction of left outer electrode 22, makes left inner The electrode 23 and the left outer electrode 22 are respectively in contact with the left and right side walls of the reinforcement plate L10, and the bracket provided on the right side of the outer support cylinder 71 drives the right inner electrode 33 to move in the direction of the right outer electrode 32, so that the right inner electrode 33 and The right outer electrode 32 is in contact with the left and right side walls of the reinforcing plate R11 respectively. At this time, the right side of the left support block 72 is attached to the left side wall of the outer support block 74, and the left side of the right support block 73 is connected to the right side of the outer support block 74. The side walls are fitted together, and the outer support cylinder 71 is stretched out, so that the side wall of the reinforcement plate L10 can be in contact with the left outer electrode 22 and the left inner electrode 23, and the left outer electrode 22 and the left inner electrode 23 form a welding circuit, which is convenient for the reinforcement plate L10 The welding also makes the side wall of the reinforcing plate R11 contact with the right outer electrode 32 and the right inner electrode 33, and the right outer electrode 32 and the right inner electrode 33 form a welding circuit, which facilitates the welding of the reinforcing plate R11.

如图3和图7所示,机架上壁还设置退料组件4,退料组件4位于机架的中间位置,退料组件4沿机架上壁的宽度方向延伸设置,退料组件4位于第一压紧组件5和第二压紧组件6之间,退料组件4包括退料气缸41和退料钩42,退料气缸41垂直机架上壁设置,退料气缸41活塞水平方向移动,退料气缸41活塞端连接退料钩42,退料钩42设为L型,退料钩42竖直部位于退料钩42水平部远离退料气缸41一端设置,退料钩42竖直部靠近退料气缸41一侧侧壁的上端设有倒角,退料钩42水平放置,设备开始工作前,退料气缸41处于伸出状态,将壳体9放置在立柱上之后,壳体9焊接加强板L10和加强板R11的凸出部位于退料气缸41与退料钩42竖直部之间。As shown in Figure 3 and Figure 7, the upper wall of the frame is also provided with a material return assembly 4, the material return assembly 4 is located in the middle of the frame, the material return assembly 4 extends along the width direction of the upper wall of the frame, and the material return assembly 4 Located between the first pressing assembly 5 and the second pressing assembly 6, the stripping assembly 4 includes a stripping cylinder 41 and a stripping hook 42, the stripping cylinder 41 is arranged vertically on the upper wall of the frame, and the stripping cylinder 41 piston is positioned horizontally Move, the piston end of the material return cylinder 41 is connected to the material return hook 42, the material return hook 42 is set as L-shaped, the vertical part of the material return hook 42 is located at the horizontal part of the material return hook 42 and is set away from the end of the material return cylinder 41, and the material return hook 42 is set vertically The upper end of the straight portion close to the side wall of the ejection cylinder 41 is provided with a chamfer, and the ejection hook 42 is placed horizontally. Before the equipment starts to work, the ejection cylinder 41 is in an extended state. The protrusions of the body 9 welded with the reinforcing plate L10 and the reinforcing plate R11 are located between the stripping cylinder 41 and the vertical portion of the stripping hook 42 .

以上提到的所有气缸仅为一种动力源,但不仅限于此,亦可以由电缸、伺服模组、齿轮齿条等其他动力源替换实施,而弹簧75也仅为一种动力源,也可以由其他动力源进行替换实施。All the cylinders mentioned above are only a kind of power source, but not limited thereto, and can also be replaced by other power sources such as electric cylinders, servo modules, racks and pinions, and the spring 75 is also only a kind of power source, also Alternative implementations may be made by other power sources.

本发明提供一种热水器空气室电阻焊设备的工作原理为:焊接工作开始前,左加压气缸21、左定位气缸53、右加压气缸31、右定位气缸63和外撑气缸71都处于缩回状态,退料气缸41处于伸出状态,左上压板52和右上压板62处于沿机架长度方向延伸设置的状态,弹簧75处于原长状态。The working principle of the resistance welding equipment for the air chamber of the water heater provided by the present invention is as follows: before the welding work starts, the left pressurized cylinder 21, the left positioning cylinder 53, the right pressurized cylinder 31, the right positioning cylinder 63 and the outer supporting cylinder 71 are all in the shrinking position. In the return state, the material return cylinder 41 is in the extended state, the upper left pressing plate 52 and the upper right pressing plate 62 are in the state extending along the length direction of the frame, and the spring 75 is in the original long state.

如图8和图9所示,先将壳体9放置在焊台8上壁设置的立柱上,使需要焊接加强板L10和加强板R11的凸出部位于退料钩42竖直部和退料气缸41之间,将加强板L10和加强板R11分别卡接在壳体9需要焊接的凸出部的两端,加强板L10位于左内电极23和左外电极22之间,加强板R11位于右内电极33和右外电极32之间,机架内部的焊接控制器启动,发出焊接指令,左上压气缸51带动左上压板52顺时针转动,其轴向下移动,所以带动左上压板52往下移动,左上压板52旋转到沿机架宽度方向延伸设置,左上压板52旋转后,左上压板52下壁与壳体9上壁抵接,左定位气缸53伸出,左定位板54向靠近壳体9的方向运动,左定位板54前侧侧壁与壳体9侧壁抵接,右上压气缸61带动右上压板62逆时针转动,其轴向下运动,所以带动右上压板62往下移动,右上压板62旋转到沿机架宽度方向延伸设置,右上压板62旋转后,右上压板62下壁与壳体9上壁抵接,右定位气缸63伸出,右定位板64向靠近壳体9的方向运动,右定位板64前侧侧壁与壳体9侧壁抵接,左上压板52、右上压板62、左定位板54和右定位板64对壳体9进行压紧定位;外撑气缸71伸出,外撑气缸71推动外撑块74向后侧运动,外撑块74向后运动的过程中,外撑块74伸入左撑块72和右撑块73之间,左撑块72向左运动,左内电极23也随着左撑块72向左运动,左内电极23向左运动后与加强板L10右侧侧壁接触,右撑块73向右运动,右内电极33随着向右运动,右内电极33向右运动后与加强板R11左侧侧壁接触,左加压气缸21伸出,左外电极22向右运动,左外电极22与加强板L10左侧侧壁接触,此时加强板L10被左外电极22、左内电极23夹持住,左外电极22和左内电极23形成一个焊接回路,左外电极22、左内电极23将加强板L10与壳体9焊接在一起,右加压气缸31伸出,右外电极32向左运动与加强板R11右侧侧壁接触,此时加强板R11被右外电极32和右内电极33夹持住,右外电极32和右内电极33形成一个焊接回路,右外电极32、右内电极33将加强板R11与壳体9焊接在一起,使加强板L10和加强板R11同时完成焊接,并且加强板L10和加强板R11之间的焊接程序互相不影响。As shown in Fig. 8 and Fig. 9, the housing 9 is first placed on the column set on the upper wall of the welding platform 8, so that the protrusions that need to be welded to the reinforcement plate L10 and the reinforcement plate R11 are located at the vertical part and the withdrawal hook 42. Between the material cylinders 41, the reinforcing plate L10 and the reinforcing plate R11 are clamped respectively on the two ends of the protrusions to be welded on the housing 9, the reinforcing plate L10 is located between the left inner electrode 23 and the left outer electrode 22, and the reinforcing plate R11 Located between the right inner electrode 33 and the right outer electrode 32, the welding controller inside the frame starts to issue a welding command, and the left upper pressing cylinder 51 drives the left upper pressing plate 52 to rotate clockwise, and its axis moves downward, so it drives the left upper pressing plate 52 to Moving down, the upper left pressing plate 52 rotates to extend along the frame width direction. After the upper left pressing plate 52 rotates, the lower wall of the upper left pressing plate 52 abuts against the upper wall of the housing 9, the left positioning cylinder 53 stretches out, and the left positioning plate 54 approaches the housing. The direction of the body 9 moves, the front side wall of the left positioning plate 54 abuts against the side wall of the housing 9, the right upper pressure cylinder 61 drives the right upper pressure plate 62 to rotate counterclockwise, and its axis moves downward, so it drives the right upper pressure plate 62 to move downward. The upper right pressing plate 62 is rotated to extend along the frame width direction. After the upper right pressing plate 62 rotates, the lower wall of the upper right pressing plate 62 abuts against the upper wall of the housing 9, the right positioning cylinder 63 stretches out, and the right positioning plate 64 moves towards the side close to the housing 9. direction movement, the front side wall of the right positioning plate 64 abuts against the side wall of the housing 9, and the upper left pressing plate 52, the upper right pressing plate 62, the left positioning plate 54 and the right positioning plate 64 compress and position the housing 9; the outer support cylinder 71 Stretch out, the outer support cylinder 71 pushes the outer support block 74 to move to the rear side, and in the process of the outer support block 74 moving backward, the outer support block 74 stretches between the left support block 72 and the right support block 73, and the left support block 72 Moving to the left, the left internal electrode 23 also moves to the left along with the left support block 72. After the left internal electrode 23 moves to the left, it contacts the right side wall of the reinforcing plate L10. The right support block 73 moves to the right, and the right internal electrode 33 follows Moving to the right, the right inner electrode 33 contacts the left side wall of the reinforcing plate R11 after moving to the right, the left pressurized cylinder 21 stretches out, the left outer electrode 22 moves to the right, and the left outer electrode 22 contacts the left side of the reinforcing plate L10 At this time, the reinforcing plate L10 is clamped by the left outer electrode 22 and the left inner electrode 23, and the left outer electrode 22 and the left inner electrode 23 form a welding circuit, and the left outer electrode 22 and the left inner electrode 23 connect the reinforcing plate L10 and the left inner electrode 23. The shells 9 are welded together, the right pressurized cylinder 31 is stretched out, the right outer electrode 32 moves to the left and contacts the right side wall of the reinforcing plate R11, and the reinforcing plate R11 is clamped by the right outer electrode 32 and the right inner electrode 33 , the right outer electrode 32 and the right inner electrode 33 form a welding circuit, and the right outer electrode 32 and the right inner electrode 33 weld the reinforcement plate R11 and the housing 9 together, so that the reinforcement plate L10 and the reinforcement plate R11 complete welding at the same time, and strengthen The welding procedures between the plate L10 and the reinforcement plate R11 do not affect each other.

如图10所示,焊接完成后,左上压气缸51带动左上压板52逆时针转动并往上移动,使左上压板52离开壳体9上壁,左定位气缸53缩回,使左定位板54离开壳体9侧壁,右上压气缸61带动右上压板62顺时针转动并往上移动,使右上压板62离开壳体9上壁,右定位气缸63缩回,使右定位板64离开壳体9侧壁,外撑气缸71缩回,带动外撑块74向远离左撑块72或者右撑块73的方向移动,外撑块74离开左撑块72和右撑块73,在弹簧75的作用下,左撑块72和右撑块73向靠近对方的方向运动,使左内电极23离开加强板L10侧壁,右内电极33离开加强板R11侧壁,左加压气缸21缩回,带动左外电极22向远离左内电极23的方向运动,左外电极22离开加强板L10侧壁,右加压气缸31缩回,带动右外电极32向远离右内电极33的方向运动,右外电极32离开加强板R11侧壁,退料气缸41带动退料钩42缩回,退料钩42在缩回过程中,将壳体9勾住并带动壳体9向机架后侧运动一段距离,方便后续自动下料或者人工下料操作。As shown in Figure 10, after the welding is completed, the left upper pressure cylinder 51 drives the left upper pressure plate 52 to rotate counterclockwise and move upwards, so that the left upper pressure plate 52 leaves the upper wall of the housing 9, and the left positioning cylinder 53 retracts to make the left positioning plate 54 leave On the side wall of the housing 9, the upper right pressing cylinder 61 drives the upper right pressing plate 62 to rotate clockwise and move upwards, so that the upper right pressing plate 62 leaves the upper wall of the housing 9, and the right positioning cylinder 63 retracts, so that the right positioning plate 64 leaves the side of the housing 9 wall, the outer support cylinder 71 retracts, driving the outer support block 74 to move away from the left support block 72 or the right support block 73, the outer support block 74 leaves the left support block 72 and the right support block 73, and under the action of the spring 75 , the left support block 72 and the right support block 73 move toward each other, so that the left inner electrode 23 leaves the side wall of the reinforcing plate L10, the right inner electrode 33 leaves the side wall of the reinforcing plate R11, and the left pressurized cylinder 21 retracts to drive the left The outer electrode 22 moves away from the left inner electrode 23, the left outer electrode 22 leaves the side wall of the reinforcement plate L10, the right pressurized cylinder 31 retracts, and drives the right outer electrode 32 to move away from the right inner electrode 33, and the right outer electrode 32 leaves the side wall of the reinforcement plate R11, and the material return cylinder 41 drives the material return hook 42 to retract. During the retraction process, the material return hook 42 hooks the shell 9 and drives the shell 9 to move a certain distance to the rear side of the frame. It is convenient for subsequent automatic or manual feeding operations.

左外电极22与左内电极23用一组焊接变压器和焊接控制器,右外电极32与右内电极33用另一组焊接变压器和焊接控制器,两组电极独立工作,互不干扰,不会因壳体9分流而影响焊接效果;焊接不同的外壳及加强板L10和加强板R11,只需更换对应的左外电极22、左内电极23、右内电极33及右外电极32即可,方便对不同的工件进行焊接;本申请设备操作简单,自动化程度高,焊接效率高,焊接效果稳定。The left outer electrode 22 and the left inner electrode 23 use one group of welding transformers and welding controllers, and the right outer electrode 32 and the right inner electrode 33 use another group of welding transformers and welding controllers. The two groups of electrodes work independently without interfering with each other. The welding effect will be affected by the shunt of the shell 9; when welding different shells, reinforcing plates L10 and reinforcing plates R11, only the corresponding left outer electrode 22, left inner electrode 23, right inner electrode 33 and right outer electrode 32 need to be replaced. , it is convenient to weld different workpieces; the equipment of this application is easy to operate, has a high degree of automation, high welding efficiency and stable welding effect.

以上具体实施方式仅用以说明本发明的技术方案而非限制,尽管参照实例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的范围,其均应涵盖在本发明的权利要求范围当中。The above specific embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to examples, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without Any deviation from the scope of the technical solution of the present invention shall be covered by the scope of the claims of the present invention.

Claims (10)

1. The electric resistance welding equipment for the air chamber of the water heater is characterized by comprising a main body, a first electrode assembly and a second electrode assembly, wherein the first electrode assembly and the second electrode assembly are arranged on the upper part of the main body, and the first electrode assembly and the second electrode assembly are also arranged on the upper part of the main body
The clamping assembly is respectively connected with the first electrode assembly and the second electrode assembly;
the first electrode assembly comprises a left outer electrode and a left inner electrode, the left outer electrode is connected to the upper part of the main body in a sliding manner, and the left inner electrode is connected with the left side of the clamping assembly;
the second electrode assembly comprises a right external electrode and a right internal electrode, the right internal electrode is connected to the upper part of the main body in a sliding way, and the right internal electrode is connected with the right side of the clamping assembly;
the clamping assembly drives the left inner electrode to move towards the direction close to the left outer electrode, and the clamping assembly drives the right inner electrode to move towards the direction close to the right outer electrode.
2. The water heater air plenum resistance welding apparatus of claim 1, wherein the clamping assembly includes a left brace, a right brace, and an outer brace, the left brace, the right brace, and the outer brace all slidingly coupled to the upper portion of the main body, the left brace coupled to the left inner electrode, the right brace coupled to the right inner electrode, and the outer brace extending between the left brace and the right brace.
3. The electric resistance welding apparatus for air chambers of water heaters according to claim 2, wherein the clamping assembly further comprises an outer support cylinder provided at the upper portion of the main body, the piston end of the outer support cylinder is connected to the outer support block, and the outer support block is formed in a V-shape.
4. A water heater air plenum resistance welding apparatus as recited in claim 3, wherein springs are connected between said left and right support blocks.
5. The water heater air chamber resistance welding apparatus of any one of claims 1-4, further comprising a first hold down assembly and a second hold down assembly, both disposed on the upper portion of the body, both for holding down the housing.
6. The electric resistance welding equipment for air chambers of water heaters according to claim 5, wherein the first pressing assembly comprises an upper left pressing cylinder, an upper left pressing plate, a left positioning cylinder and a left positioning plate, the upper left pressing cylinder and the left positioning cylinder are arranged on the upper portion of the main body, the upper left pressing cylinder is arranged to be a rotary clamping cylinder, the upper left pressing cylinder drives the upper left pressing plate to move up and down while rotating, the left positioning cylinder drives the left positioning plate to move, and the upper left pressing plate and the left positioning plate are in abutting joint with the shell.
7. The electric resistance welding equipment for air chambers of water heaters according to claim 5, wherein the second pressing assembly comprises an upper right pressing cylinder, an upper right pressing plate, a right positioning cylinder and a right positioning plate, the upper right pressing cylinder and the right positioning cylinder are arranged on the upper portion of the main body, the upper right pressing cylinder is arranged to be a rotary clamping cylinder, the upper right pressing cylinder drives the upper right pressing plate to move up and down while rotating, the right positioning cylinder drives the right positioning plate to move, and the upper right pressing plate and the right positioning plate are in abutting joint with the shell.
8. The electric resistance welding apparatus for air chamber of water heater according to any one of claims 6 or 7, wherein the upper wall of the main body is further provided with a material returning assembly including a material returning cylinder and a material returning hook, the material returning cylinder is provided at the upper portion of the main body, the material returning hook is provided at the piston end of the material returning cylinder, the material returning hook is provided in an L-shape, and a housing is provided between the material returning hook and the material returning cylinder.
9. The electric resistance welding apparatus for an air chamber of a water heater according to claim 1, wherein the first electrode assembly further comprises a left pressurizing cylinder provided at an upper portion of the main body, and a piston end of the left pressurizing cylinder is connected to the left external electrode; the second electrode assembly further comprises a right pressurizing cylinder, the right pressurizing cylinder is arranged on the upper portion of the main body, and the piston end of the right pressurizing cylinder is connected with the right external electrode.
10. The water heater air chamber resistance welding apparatus of claim 9, wherein the main body comprises a frame, two sets of welding transformers and two sets of welding controllers, the welding transformers and the welding controllers are arranged inside the frame, and the first electrode assembly, the second electrode assembly and the clamping assembly are arranged on the upper part of the frame;
one set of the welding transformers and one set of the welding controllers are connected with the first electrode assembly, and the other set of the welding transformers and the other set of the welding controllers are connected with the second electrode assembly.
CN202310070025.8A 2023-01-29 2023-01-29 A water heater air chamber resistance welding equipment Pending CN116079210A (en)

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CN117139953A (en) * 2023-08-15 2023-12-01 青田科嘉阀门有限公司 A die head welding device for valve wax patterns
CN117415427A (en) * 2023-11-29 2024-01-19 湖南创研智能装备有限公司 Resistance welding spot welding machine for main box of range hood

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CN114161033A (en) * 2021-11-12 2022-03-11 鑫磊压缩机股份有限公司 Welding equipment and welding method for underframe of screw machine
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DE2206393A1 (en) * 1972-02-11 1973-08-16 Vi Projektirowaniju Organisazi Resistance spot welding of reinforcement cages - for reinforced concr
CN105269134A (en) * 2015-11-25 2016-01-27 深圳市鹏煜威科技有限公司 Automatic welding device for barrel
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CN117415427A (en) * 2023-11-29 2024-01-19 湖南创研智能装备有限公司 Resistance welding spot welding machine for main box of range hood

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