CN116067594A - A coupling torsional stiffness and damping test device and method thereof - Google Patents
A coupling torsional stiffness and damping test device and method thereof Download PDFInfo
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Abstract
本发明涉及一种联轴器扭转刚度与阻尼测试装置及其方法,该方法包括:将待测试联轴器安装于水平式台架或竖直式台架;对联轴器施加瞬态激励,测量得到切向振动加速度或者角速度数据,瞬态激励具体为切向激励或扭转角激励;针对不同的瞬态激励,采用相应的数据处理方式,以提取出联轴器扭转方向固有频率、并计算出阻尼比;再根据扭转方向固有频率,结合预设的待测试联轴器动力学模型,计算得到待测试联轴器的扭转刚度。与现有技术相比,本发明通过动力学方法对联轴器进行扭转刚度和阻尼的测试,无需持续的静扭矩加载、精准的扭矩和扭转角幅值测量,因此无需液压缸/电机等加载机构以及联轴器扭转角测量机构,具有低成本、效率高、适用范围广的优点。
The invention relates to a coupling torsional stiffness and damping testing device and a method thereof. The method comprises: installing the coupling to be tested on a horizontal bench or a vertical bench; applying transient excitation to the coupling, and measuring Obtain tangential vibration acceleration or angular velocity data, and the transient excitation is specifically tangential excitation or torsion angle excitation; for different transient excitations, use corresponding data processing methods to extract the natural frequency of the coupling torsional direction and calculate Damping ratio; then according to the natural frequency in the torsional direction, combined with the preset dynamic model of the coupling to be tested, the torsional stiffness of the coupling to be tested is calculated. Compared with the prior art, the present invention uses a dynamic method to test the torsional stiffness and damping of the coupling, without continuous static torque loading, accurate measurement of torque and torsion angle amplitude, and therefore no loading mechanisms such as hydraulic cylinders/motors And the torsion angle measuring mechanism of the shaft coupling has the advantages of low cost, high efficiency and wide application range.
Description
技术领域technical field
本发明涉及联轴器性能测试技术领域,尤其是涉及一种联轴器扭转刚度与阻尼测试装置及其方法。The invention relates to the technical field of coupling performance testing, in particular to a coupling torsional stiffness and damping testing device and method thereof.
背景技术Background technique
联轴器作为机械传动中的重要部件,为确保其工作可靠性,往往需要进行联轴器进行相应的性能测试,现有技术主要是通过液压/电机等作动器的方式,以对联轴器施加静扭矩,从而测量出联轴器的静态扭转角、计算出联轴器的扭转刚度。Coupling is an important part of mechanical transmission. In order to ensure its working reliability, it is often necessary to carry out corresponding performance tests on the coupling. The existing technology mainly uses hydraulic/motor actuators to test the coupling Static torque is applied to measure the static torsion angle of the coupling and calculate the torsional stiffness of the coupling.
比如中国专利CN107345882B公开一种用于联轴器扭转性能测试的装置及其测试方法,其液压驱动组件通过驱动第一扭转待测部件的周向转动,以对第一扭转待测部件的扭转性能进行测试,该装置具有能够进行大扭矩、小角度的扭转性能测试的优点以及还具有测试精确度高的优点。For example, Chinese patent CN107345882B discloses a device for testing the torsional performance of a coupling and its testing method. Its hydraulic drive assembly drives the first torsional rotation of the component to be tested to measure the torsional performance of the first torsional component to be tested. For testing, the device has the advantages of being able to perform high-torque, small-angle torsion performance tests and also has the advantages of high test accuracy.
中国专利CN115096585A公开一种联轴器三向加载试验装置和联轴器扭转角度测量方法,该技术方案是在试验平台上安装对联轴器进行扭转加载的扭转加载组件、对联轴器进行轴向加载的轴向加载组件和对联轴器进行径向加载的径向加载组件,联轴器水平安装在试验平台上,前端与扭转加载组件同轴连接,后端与轴向加载组件和径向加载组件分别连接,联轴器随扭转加载组件的转动而扭转,联轴器前端装有测量联轴器前端扭转角度的前测量摆臂、后端装有测量联轴器,后端摆动角度的后测量摆臂,前测量摆臂和后测量摆臂均沿径向伸出,随联轴器的扭转而同步摆动。以使联轴器的试验承载工况更接近实际承载工况,从而提高联轴器扭转刚度计算的精准性、提高试验的可靠性。Chinese patent CN115096585A discloses a three-way loading test device for a coupling and a method for measuring the torsion angle of the coupling. The technical solution is to install a torsional loading assembly for torsional loading on the coupling on the test platform, and to axially load the coupling. The axial loading assembly and the radial loading assembly for radial loading of the coupling, the coupling is installed horizontally on the test platform, the front end is connected coaxially with the torsional loading assembly, and the rear end is connected with the axial loading assembly and radial loading assembly Connected separately, the coupling is twisted with the rotation of the torsion loading assembly, the front end of the coupling is equipped with a front measuring swing arm for measuring the torsion angle of the front end of the coupling, the rear end is equipped with a measuring coupling, and the rear end of the swing angle is measured The swing arm, the front measuring swing arm and the rear measuring swing arm all protrude radially and swing synchronously with the torsion of the coupling. To make the test loading condition of the coupling closer to the actual loading condition, thereby improving the accuracy of the calculation of the torsional stiffness of the coupling and improving the reliability of the test.
另有中国专利CN106052983A、CN101726377A分别公开一种弹性联轴器动静态扭转刚度简便测试装置及测试方法、风力发电机联轴器试验台及试验方法,此外,还有韩国专利KR1020220107391A公开一种扭转刚度测量装置。In addition, Chinese patents CN106052983A and CN101726377A disclose a simple and convenient test device and method for dynamic and static torsional stiffness of elastic couplings, a wind turbine coupling test bench and testing methods, and Korean patent KR1020220107391A discloses a torsional stiffness measuring device.
以上现有技术均通过作动器加载静态扭矩、测量静态扭转角的方式进行联轴器扭转静刚度测试,这种方式需要保证持续的静扭矩加载、精准的扭矩和扭转角幅值测量,并且需要设置液压缸/电机/……等加载机构以及联轴器扭转角的测量装置,导致测试成本增加、测试周期较长,且由于需要考虑联轴器测试扭矩范围要求,当测试联轴器发生变化时,加载机构无法适用性地调整其加载能力。The above existing technologies all test the torsional static stiffness of the coupling by loading the static torque on the actuator and measuring the static torsion angle. This method needs to ensure continuous static torque loading, accurate torque and torsion angle amplitude measurement, and It is necessary to set up loading mechanisms such as hydraulic cylinders/motors/... and measuring devices for the torsion angle of the coupling, resulting in increased test costs and a longer test cycle, and due to the need to consider the torque range requirements for the coupling test, when testing the coupling When changing, the loading mechanism cannot adjust its loading capacity suitably.
发明内容Contents of the invention
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种联轴器扭转刚度与阻尼测试装置及其方法,通过动力学方法对联轴器进行扭转刚度和阻尼的测试,无需持续的静扭矩加载、精准的扭矩和扭转角幅值测量,无需液压缸/电机等加载机构,也无需联轴器扭转角的测量装置,能够低成本、高效地测试得到联轴器扭转刚度与阻尼。The purpose of the present invention is to provide a coupling torsional stiffness and damping test device and method thereof in order to overcome the above-mentioned defects in the prior art, and to test the torsional stiffness and damping of the coupling through a dynamic method without continuous static Torque loading, accurate torque and torsion angle amplitude measurement, no loading mechanism such as hydraulic cylinder/motor, and no measuring device for coupling torsion angle, can test torsional stiffness and damping of coupling at low cost and efficiently.
本发明的目的可以通过以下技术方案来实现:一种联轴器扭转刚度与阻尼测试装置,包括用于水平固定安装联轴器的水平式台架或者用于竖直固定安装联轴器的竖直式台架,所述测试装置还包括用于施加瞬态激励给联轴器的激励源,所述联轴器的刹车盘外缘安装有用于测量联轴器切向振动加速度的振动加速度传感器,或者在台架上安装有用于测量联轴器角速度的测速编码器,所述振动加速度传感器或测速编码器连接至处理单元,所述处理单元用于提取联轴器扭转方向固有频率以及阻尼比,并计算联轴器扭转刚度。The object of the present invention can be achieved through the following technical solutions: a coupling torsional stiffness and damping test device, including a horizontal bench for horizontally fixed installation of the coupling or a vertical bench for vertically fixed installation of the coupling Straight bench, the test device also includes an excitation source for applying transient excitation to the coupling, and the outer edge of the brake disc of the coupling is equipped with a vibration acceleration sensor for measuring the tangential vibration acceleration of the coupling , or a speed measuring encoder for measuring the angular velocity of the shaft coupling is installed on the bench, and the vibration acceleration sensor or speed measuring encoder is connected to the processing unit, and the processing unit is used to extract the natural frequency of the coupling torsional direction and the damping ratio , and calculate the torsional stiffness of the coupling.
进一步地,所述联轴器为竖直安装状态时,所述联轴器的发电机侧假轴固定于地面,所述联轴器的风轮侧假轴与竖直式台架的固定工装相连接,所述固定工装与地面之间的距离可调节。Further, when the coupling is installed vertically, the dummy shaft on the generator side of the coupling is fixed on the ground, and the dummy shaft on the wind wheel side of the coupling is connected to the fixed tooling of the vertical stand. connected, the distance between the fixed tooling and the ground can be adjusted.
进一步地,所述风轮侧假轴通过角接触球轴承与竖直式台架的固定工装相连接。Further, the dummy shaft on the side of the wind rotor is connected with the fixed tooling of the vertical stand through angular contact ball bearings.
进一步地,所述测速编码器安装于竖直式台架的固定工装上。Further, the speed measuring encoder is installed on the fixed tooling of the vertical stand.
进一步地,所述联轴器为水平安装状态时,所述联轴器的发电机侧假轴固定于水平式台架的第一固定工装,所述联轴器的风轮侧假轴与水平式台架的第二固定工装相连接,所述第一固定工装与第二固定工装之间的距离可调节,所述第一固定工装、第二固定工装与地面之间的距离可调节。Further, when the coupling is installed horizontally, the dummy shaft on the generator side of the coupling is fixed to the first fixing tool of the horizontal platform, and the dummy shaft on the wind wheel side of the coupling is connected to the horizontal The distance between the first fixed tool and the second fixed tool can be adjusted, and the distance between the first fixed tool, the second fixed tool and the ground can be adjusted.
进一步地,所述风轮侧假轴通过角接触球轴承与水平式台架的第二固定工装相连接。Further, the dummy shaft on the side of the wind rotor is connected with the second fixing tool of the horizontal platform through an angular contact ball bearing.
进一步地,所述测速编码器安装于水平式台架的第二固定工装上。Further, the speed measuring encoder is installed on the second fixed tooling of the horizontal platform.
进一步地,所述激励源具体为切向激励源或扭转角激励源,所述切向激励源具体是通过力锤、橡胶锤或尼龙锤对联轴器施加切向激励;Further, the excitation source is specifically a tangential excitation source or a torsion angle excitation source, and the tangential excitation source specifically applies tangential excitation to the coupling through a force hammer, a rubber hammer or a nylon hammer;
所述扭转角激励源具体是通过扭矩扳手对联轴器风轮侧假轴施加扭矩。The torsion angle excitation source specifically applies torque to the dummy shaft on the wind wheel side of the coupling through a torque wrench.
进一步地,所述激励源为扭转角激励源时,所述联轴器风轮侧假轴位置安装有用于方便施加扭矩的测试工装,所述测试工装由脆性材料制成,所述脆性材料包括但不限于铸铁、淬火高碳钢,所述测试工装的上部设置有用于卡合连接扭矩扳手的转接段,所述测试工装的中部设置有颈缩段,通过扭矩扳手施加扭矩,使测试工装在预设扭矩范围内失效断裂,从而对联轴器施加扭转角激励。Further, when the excitation source is a torsion angle excitation source, a test tool for convenient torque application is installed at the position of the dummy shaft on the wind wheel side of the coupling, and the test tool is made of a brittle material, and the brittle material includes But not limited to cast iron and quenched high-carbon steel, the upper part of the test tool is provided with an adapter section for engaging and connecting the torque wrench, and the middle part of the test tool is provided with a necking section, and the torque is applied by the torque wrench to make the test tool Failure fracture within a preset torque range, thereby applying torsional angle excitation to the coupling.
进一步地,所述测速编码器具体为激光编码器或磁电编码器。Further, the speed measuring encoder is specifically a laser encoder or a magnetoelectric encoder.
一种联轴器扭转刚度与阻尼测试方法,包括以下步骤:A coupling torsional stiffness and damping test method, comprising the following steps:
S1、将待测试联轴器安装于水平式台架或竖直式台架,其中,联轴器的刹车盘外缘安装有振动加速度传感器,或者在台架上安装有测速编码器;S1. Install the shaft coupling to be tested on a horizontal bench or a vertical bench, wherein a vibration acceleration sensor is installed on the outer edge of the brake disc of the shaft coupling, or a speed encoder is installed on the bench;
S2、对联轴器施加瞬态激励,测量得到相应的切向振动加速度或者角速度数据,并传输给处理单元进行数据分析,其中,瞬态激励具体为切向激励或扭转角激励;S2. Apply transient excitation to the coupling, measure the corresponding tangential vibration acceleration or angular velocity data, and transmit it to the processing unit for data analysis, wherein the transient excitation is specifically tangential excitation or torsion angle excitation;
S3、若瞬态激励为通过力锤施加的切向激励,则处理单元采用H1/H2/Hv估计计算激励点到测量点的频响函数、基于频响函数提取扭转方向固有频率,并基于半功率法计算阻尼比;S3. If the transient excitation is a tangential excitation applied by a hammer, the processing unit uses H1/H2/Hv to estimate and calculate the frequency response function from the excitation point to the measurement point, and extract the natural frequency of the torsional direction based on the frequency response function, and based on the half Calculation of damping ratio by power method;
若瞬态激励为通过扭矩扳手施加的扭转角激励,则处理单元针对时域信号,基于相位辨识扭转方向固有频率、并基于自由衰减法计算阻尼比;If the transient excitation is the torsion angle excitation applied by the torque wrench, the processing unit identifies the natural frequency of the torsional direction based on the phase for the time domain signal, and calculates the damping ratio based on the free decay method;
若瞬态激励为通过橡胶锤或尼龙锤施加的切向激励,则处理单元计算各响应测点间的互相干函数、基于相位辨识扭转方向固有频率,并基于半功率法计算阻尼比;If the transient excitation is a tangential excitation applied by a rubber hammer or a nylon hammer, the processing unit calculates the mutual coherence function between each response measuring point, identifies the natural frequency of the torsional direction based on the phase, and calculates the damping ratio based on the half-power method;
S4、根据扭转方向固有频率,结合预设的待测试联轴器动力学模型,计算得到待测试联轴器的扭转刚度,具体为:S4. According to the natural frequency in the torsional direction, combined with the preset dynamic model of the coupling to be tested, the torsional stiffness of the coupling to be tested is calculated, specifically:
Kα=(2*π*f0)2*J1 K α =(2*π*f 0 ) 2 *J 1
其中,Kα为联轴器的扭转刚度,f0为联轴器扭转方向固有频率,J1为联轴器含刹车盘风轮侧的转动惯量、中间体转动惯量、膜片转动惯量和上部假轴转动惯量之和。Among them, K α is the torsional stiffness of the coupling, f 0 is the natural frequency in the torsional direction of the coupling, J 1 is the moment of inertia of the wind wheel side of the coupling including the brake disc, the moment of inertia of the intermediate body, the moment of inertia of the diaphragm and the upper part The sum of the moments of inertia of the false axes.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
一、本发明采用动力学方式,通过设置水平式台架或竖直式台架,以对联轴器进行水平固定安装或竖直固定安装,并设置激励源,以施加瞬态激励给联轴器,此外,在联轴器的刹车盘外缘安装用于测量联轴器切向振动加速度的振动加速度传感器,或者在台架上安装用于测量联轴器角速度的测速编码器,再通过处理单元提取联轴器扭转方向固有频率以及阻尼比,并计算联轴器扭转刚度。由此整个测试装置无需额外设计加载机构以及扭转角测量机构,也无需持续进行静扭矩加载、精准的扭矩和扭转角幅值测量,仅需对联轴器施加瞬态激励并采集响应数据,不仅能够有效降低测试成本,同时也降低了测试时长、提升了测试效率。1. The present invention adopts a dynamic method, by setting a horizontal stand or a vertical stand, to carry out horizontal fixed installation or vertical fixed installation of the coupling, and to set an excitation source to apply transient excitation to the coupling , in addition, a vibration acceleration sensor for measuring the tangential vibration acceleration of the coupling is installed on the outer edge of the brake disc of the coupling, or a speed measuring encoder for measuring the angular velocity of the coupling is installed on the bench, and then through the processing unit Extract the torsional natural frequency and damping ratio of the coupling, and calculate the torsional stiffness of the coupling. Therefore, the entire test device does not need to design additional loading mechanism and torsion angle measurement mechanism, nor does it need to continuously perform static torque loading, accurate torque and torsion angle amplitude measurement, but only needs to apply transient excitation to the coupling and collect response data, which can not only Effectively reduce the test cost, but also reduce the test time and improve the test efficiency.
二、本发明针对竖直式台架,设计用于连接联轴器的风轮侧假轴的固定工装,且该固定工装与地面之间的距离可调节;针对水平式台架,设计用于连接联轴器的发电机侧假轴的第一固定工装,以及用于连接联轴器的风轮侧假轴的第二固定工装,第一固定工装与第二固定工装之间的距离可调节,第一固定工装、第二固定工装与地面之间的距离可调节。由此无需考虑联轴器测试扭矩范围要求,充分考虑轴向和径向尺寸调节范围,实现一种可调可拓展结构设计,能够很好地适用于不同型号、尺寸、额定扭矩的联轴器测试。2. The present invention is aimed at the vertical stand, and is designed to be used to connect the fixed tooling of the wind wheel side dummy shaft of the coupling, and the distance between the fixed tool and the ground can be adjusted; for the horizontal stand, it is designed for The first fixed tool for connecting the dummy shaft on the generator side of the coupling, and the second fixed tool for connecting the dummy shaft on the wind rotor side of the coupling, the distance between the first fixed tool and the second fixed tool can be adjusted , The distance between the first fixed tooling, the second fixed tooling and the ground can be adjusted. Therefore, there is no need to consider the torque range requirements of the coupling test, fully consider the axial and radial size adjustment range, and realize an adjustable and expandable structural design, which can be well applied to couplings of different types, sizes, and rated torques test.
三、本发明设计激励源为切向激励源或扭转角激励源,其中,切向激励源可通过力锤、橡胶锤或尼龙锤对联轴器施加切向激励;扭转角激励源则通过扭矩扳手以及设计的测试工装对联轴器风轮侧假轴施加扭矩,该测试工装的所述测试工装由脆性材料制成,所述脆性材料包括但不限于铸铁、淬火高碳钢,所述测试工装的上部设置有用于卡合连接扭矩扳手的转接段,所述测试工装的中部设置有颈缩段,通过扭矩扳手施加扭矩,使测试工装在预设扭矩范围内失效断裂,从而确保能够方便可靠地对联轴器施加相应的瞬态激励。3. The excitation source designed in the present invention is a tangential excitation source or a torsion angle excitation source, wherein, the tangential excitation source can apply tangential excitation to the coupling through a force hammer, rubber hammer or nylon hammer; the torsion angle excitation source can be used through a torque wrench And the designed test fixture applies torque to the dummy shaft on the wind wheel side of the coupling, the test fixture of the test fixture is made of brittle materials, the brittle materials include but not limited to cast iron, quenched high carbon steel, the test fixture of The upper part is provided with an adapter section for snapping and connecting the torque wrench, and the middle part of the test tool is provided with a necking section, and the torque is applied through the torque wrench, so that the test tool fails and breaks within the preset torque range, thereby ensuring convenient and reliable Apply a corresponding transient excitation to the coupling.
四、本发明通过动力学方法对联轴器进行扭转刚度和阻尼的测试,对联轴器施加扭转方向的瞬态激励并采集响应数据,采用基于频域和时域的模态辨识方法获取联轴器扭转方向固有频率和阻尼比,然后通过联轴器的动力学模型计算其扭转刚度和阻尼。不仅确保了测试结果的准确度,还能够同时测量得到联轴器的扭转刚度和阻尼比,提升了测试范围,有利于后续进行传动链动力学特性仿真分析工作。4. The present invention tests the torsional stiffness and damping of the coupling through a dynamic method, applies a transient excitation in the torsional direction to the coupling and collects response data, and obtains the coupling by using a modal identification method based on frequency domain and time domain The natural frequency and damping ratio of the torsional direction, and then calculate its torsional stiffness and damping through the dynamic model of the coupling. It not only ensures the accuracy of the test results, but also can measure the torsional stiffness and damping ratio of the coupling at the same time, which improves the test range and facilitates the subsequent simulation and analysis of the dynamic characteristics of the transmission chain.
附图说明Description of drawings
图1a为本发明中联轴器竖直安装效果示意图;Figure 1a is a schematic diagram of the vertical installation effect of the shaft coupling in the present invention;
图1b为本发明中联轴器水平安装效果示意图;Fig. 1b is a schematic diagram of the horizontal installation effect of the shaft coupling in the present invention;
图2a为竖直安装联轴器时振动加速度传感器的安装位置示意图;Figure 2a is a schematic diagram of the installation position of the vibration acceleration sensor when the shaft coupling is installed vertically;
图2b为竖直安装联轴器时测速编码器的安装位置示意图;Figure 2b is a schematic diagram of the installation position of the speed measuring encoder when the shaft coupling is installed vertically;
图3为切向激励施加效果示意图;Fig. 3 is a schematic diagram of the effect of applying tangential excitation;
图4为扭转角激励施加效果示意图;Fig. 4 is a schematic diagram of the application effect of torsion angle excitation;
图5a为施加扭转角激励时的一种测试工装示意图;Figure 5a is a schematic diagram of a test fixture when a torsion angle excitation is applied;
图5b为施加扭转角激励时的另一种测试工装示意图;Figure 5b is a schematic diagram of another test fixture when the torsion angle excitation is applied;
图6为本发明的方法流程示意图;Fig. 6 is a schematic flow chart of the method of the present invention;
图7a为施加切向激励后提取的联轴器扭转方向固有频率和阻尼比示意图;Figure 7a is a schematic diagram of the natural frequency and damping ratio in the torsional direction of the coupling extracted after applying tangential excitation;
图7b为施加扭转角激励后提取的联轴器扭转方向固有频率和阻尼比示意图;Figure 7b is a schematic diagram of the natural frequency and damping ratio in the torsional direction of the coupling extracted after applying torsional angle excitation;
图8为联轴器动力学模型示意图;Fig. 8 is a schematic diagram of the coupling dynamic model;
图中标记说明:1.1、风轮侧假轴,1.2、角接触球轴承,1.3、固定工装/第二固定工装,3、振动加速度传感器,4、测速编码器,6.1/6.2、测试工装。Notes in the figure: 1.1, dummy shaft on the wind wheel side, 1.2, angular contact ball bearing, 1.3, fixed tooling/second fixed tooling, 3, vibration acceleration sensor, 4, speed measuring encoder, 6.1/6.2, testing tooling.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例Example
如图1a~1b、2a~2b所示,一种联轴器扭转刚度与阻尼测试装置,包括用于水平固定安装联轴器的水平式台架或者用于竖直固定安装联轴器的竖直式台架,测试装置还包括用于施加瞬态激励给联轴器的激励源,联轴器的刹车盘外缘安装有用于测量联轴器切向振动加速度的振动加速度传感器3,或者在台架上安装有用于测量联轴器角速度的测速编码器4(测速编码器4可采用激光编码器或磁电编码器),振动加速度传感器或测速编码器连接至处理单元,处理单元用于提取联轴器扭转方向固有频率以及阻尼比,并计算联轴器扭转刚度。As shown in Figures 1a-1b, 2a-2b, a coupling torsional stiffness and damping test device includes a horizontal bench for horizontally fixed installation of the coupling or a vertical bench for vertically fixed installation of the coupling. Straight bench, the test device also includes an excitation source for applying transient excitation to the coupling, the outer edge of the brake disc of the coupling is installed with a
如图1a所示,联轴器为竖直安装状态时,联轴器的发电机侧假轴固定于地面,联轴器的风轮侧假轴1.1通过角接触球轴承1.2与竖直式台架的固定工装1.3相连接,保持扭转方向自由状态,联轴器安装应保证满足联轴器对中补偿范围要求。固定工装1.3与地面之间的距离可调节,从而适应不同型号、尺寸、额定扭矩的联轴器测试。相应的,如图2b所示,测速编码器4安装于竖直式台架的固定工装1.3上。As shown in Figure 1a, when the coupling is installed vertically, the dummy shaft on the generator side of the coupling is fixed on the ground, and the dummy shaft 1.1 on the wind wheel side of the coupling is connected to the vertical platform through the angular contact ball bearing 1.2. The fixed tooling 1.3 of the frame is connected to each other, and the torsion direction is kept free. The installation of the coupling should ensure that it meets the requirements of the compensation range of the coupling. The distance between the fixed tooling 1.3 and the ground can be adjusted, so as to adapt to coupling tests of different models, sizes and rated torques. Correspondingly, as shown in Fig. 2b, the
如图1b所示,联轴器为水平安装状态时,联轴器的发电机侧假轴固定于水平式台架的第一固定工装,联轴器的风轮侧假轴1.1通过角接触球轴承1.2与水平式台架的第二固定工装1.3相连接,保持扭转方向自由状态,通常要求不低于10倍联轴器扭转刚度且不低于10倍联轴器转动惯量,联轴器安装应保证满足联轴器对中补偿范围要求。第一固定工装与第二固定工装1.3之间的距离可调节,第一固定工装、第二固定工装1.3与地面之间的距离可调节,从而适应不同型号、尺寸、额定扭矩的联轴器测试。相应的,测速编码器4安装于水平式台架的第二固定工装1.3上。As shown in Figure 1b, when the coupling is installed horizontally, the dummy shaft on the generator side of the coupling is fixed on the first fixing tool of the horizontal platform, and the dummy shaft 1.1 on the wind wheel side of the coupling passes through the angular contact ball The bearing 1.2 is connected with the second fixed tooling 1.3 of the horizontal platform, and the torsion direction is kept free. Usually, it is required to be not less than 10 times the torsional stiffness of the coupling and not less than 10 times the moment of inertia of the coupling. It should be ensured that the compensation range requirements for the alignment of the coupling are met. The distance between the first fixed tool and the second fixed tool 1.3 can be adjusted, and the distance between the first fixed tool and the second fixed tool 1.3 and the ground can be adjusted, so as to adapt to coupling tests of different models, sizes and rated torques . Correspondingly, the
在实际测试时,激励源可采用切向激励源或扭转角激励源,切向激励源具体是通过力锤、橡胶锤或尼龙锤对联轴器施加切向激励(如图3所示);扭转角激励源具体是通过扭矩扳手对联轴器风轮侧假轴施加扭矩(如图4所示)。In the actual test, the excitation source can be a tangential excitation source or a torsion angle excitation source. The tangential excitation source specifically applies a tangential excitation to the coupling through a force hammer, a rubber hammer or a nylon hammer (as shown in Figure 3); The angular excitation source is specifically to apply torque to the dummy shaft on the wind wheel side of the coupling through a torque wrench (as shown in Figure 4).
当激励源为扭转角激励源时,联轴器风轮侧假轴位置安装有用于方便施加扭矩的测试工装6.1/6.2(采用脆性材料如铸铁、淬火高碳钢等制成),如图5a和5b所示,测试工装的上部设置有用于卡合连接扭矩扳手的转接段、中部设置有颈缩段,具体是在联轴器风轮侧假轴1.1上套设安装测试工装6.1/6.2,再通过扭矩扳手施加扭矩直至测试工装6.1/6.2断裂,并测量断裂前后的切向振动加速度或者角速度数据。When the excitation source is the torsion angle excitation source, the position of the false shaft on the wind wheel side of the coupling is installed with the test fixture 6.1/6.2 (made of brittle materials such as cast iron, quenched high-carbon steel, etc.) for convenient torque application, as shown in Figure 5a As shown in and 5b, the upper part of the test tool is provided with an adapter section for snapping and connecting the torque wrench, and the middle part is provided with a necking section. Specifically, the installation test tool 6.1/6.2 is sleeved on the dummy shaft 1.1 on the wind wheel side of the coupling , and then apply torque through a torque wrench until the test fixture 6.1/6.2 breaks, and measure the tangential vibration acceleration or angular velocity data before and after the break.
应用上述测试装置,实现一种联轴器扭转刚度与阻尼测试方法,如图6所示,包括以下步骤:Apply the above test device to realize a coupling torsional stiffness and damping test method, as shown in Figure 6, including the following steps:
S1、将待测试联轴器安装于水平式台架或竖直式台架,其中,联轴器的刹车盘外缘安装有振动加速度传感器,或者在台架上安装有测速编码器;S1. Install the shaft coupling to be tested on a horizontal bench or a vertical bench, wherein a vibration acceleration sensor is installed on the outer edge of the brake disc of the shaft coupling, or a speed encoder is installed on the bench;
S2、对联轴器施加瞬态激励,测量得到相应的切向振动加速度或者角速度数据,并传输给处理单元进行数据分析,其中,瞬态激励具体为切向激励或扭转角激励;S2. Apply transient excitation to the coupling, measure the corresponding tangential vibration acceleration or angular velocity data, and transmit it to the processing unit for data analysis, wherein the transient excitation is specifically tangential excitation or torsion angle excitation;
S3、若瞬态激励为通过力锤施加的切向激励,则处理单元采用H1/H2/Hv估计计算激励点到测量点的频响函数、基于频响函数提取扭转方向固有频率,并基于半功率法计算阻尼比(如图7a所示);S3. If the transient excitation is a tangential excitation applied by a hammer, the processing unit uses H1/H2/Hv to estimate and calculate the frequency response function from the excitation point to the measurement point, and extract the natural frequency of the torsional direction based on the frequency response function, and based on the half The damping ratio is calculated by the power method (as shown in Figure 7a);
若瞬态激励为通过扭矩扳手施加的扭转角激励,则处理单元针对时域信号,基于相位辨识扭转方向固有频率、并基于自由衰减法计算阻尼比(如图7b所示);If the transient excitation is the torsion angle excitation applied by the torque wrench, the processing unit identifies the natural frequency of the torsional direction based on the phase for the time domain signal, and calculates the damping ratio based on the free decay method (as shown in Figure 7b);
若瞬态激励为通过橡胶锤或尼龙锤施加的切向激励,则处理单元计算各响应测点间的互相干函数、基于相位辨识扭转方向固有频率,并基于半功率法计算阻尼比(如图7a所示);If the transient excitation is a tangential excitation applied by a rubber hammer or a nylon hammer, the processing unit calculates the mutual coherence function between each response measurement point, identifies the natural frequency of the torsional direction based on the phase, and calculates the damping ratio based on the half-power method (as shown in Fig. 7a);
S4、根据扭转方向固有频率,结合预设的待测试联轴器动力学模型(如图8所示),计算得到待测试联轴器的扭转刚度,具体为:S4. According to the natural frequency of the torsional direction, combined with the preset dynamic model of the coupling to be tested (as shown in Figure 8), the torsional stiffness of the coupling to be tested is calculated, specifically:
Kα=(2*π*f0)2*J1 K α =(2*π*f 0 ) 2 *J 1
其中,Kα为联轴器的扭转刚度,f0为联轴器扭转方向固有频率,J1为联轴器含刹车盘风轮侧的转动惯量、中间体转动惯量、膜片转动惯量和上部假轴转动惯量之和。Among them, K α is the torsional stiffness of the coupling, f 0 is the natural frequency in the torsional direction of the coupling, J 1 is the moment of inertia of the wind wheel side of the coupling including the brake disc, the moment of inertia of the intermediate body, the moment of inertia of the diaphragm and the upper part The sum of the moments of inertia of the false axes.
本技术方案是通过动力学方式来解决刚度测量这一静力学问题,其测量原理与传统方案具有本质不同。本技术方案无需进行静态扭矩加载和静态扭转角测试,因此台架中无需考虑加载机构以及联轴器扭转角测量机构的设计,联轴器可以采用一端固定、一端自由的方式安装。本技术方案无需进行静态扭转角的测量,仅需要获取扭转方向固有频率,因此传感器选型、安装均与传统方法不同,仅需保证能够获取扭转方向的频域和时域响应即可。本技术方案采用瞬态激励方法而非静扭矩对联轴器进行加载,采用基于时域和频域的模态频率与阻尼辨识方法来提取联轴器扭转方向固有频率和阻尼比,其中振型方向的确定主要依靠相位信息。本技术方案通过识别和建立联轴器动力学模型,并基于模型推导扭转刚度和测试所得联轴器扭转固有频率的关系,然后计算获取联轴器扭转刚度。This technical solution solves the static problem of stiffness measurement through a dynamic method, and its measurement principle is essentially different from that of the traditional solution. This technical solution does not require static torque loading and static torsion angle testing, so there is no need to consider the design of the loading mechanism and coupling torsion angle measurement mechanism in the bench, and the coupling can be installed with one end fixed and the other free. This technical solution does not need to measure the static torsion angle, but only needs to obtain the natural frequency of the torsion direction. Therefore, the selection and installation of the sensor are different from the traditional method, and it is only necessary to ensure that the frequency and time domain responses of the torsion direction can be obtained. This technical solution uses the transient excitation method instead of the static torque to load the coupling, and uses the modal frequency and damping identification method based on the time domain and frequency domain to extract the natural frequency and damping ratio of the coupling torsional direction. The determination of is mainly based on the phase information. The technical solution identifies and establishes a dynamic model of the coupling, and based on the model deduces the relationship between the torsional stiffness and the torsional natural frequency of the coupling obtained from the test, and then calculates and obtains the torsional stiffness of the coupling.
在实际应用中,本技术方案的台架可以采用水平A和竖直B两种安装设计方式,测试时则可采用力锤激励C、扭转角激励D、橡皮锤/尼龙锤激励E三种方式之一,此外,测量传感器则可采用振动加速度传感器F、激光编码器G或磁电编码器H,由此可以通过以下任意组合开展相应的联轴器性能测量:In practical application, the bench of this technical solution can adopt two installation design methods of horizontal A and vertical B, and three methods of hammer excitation C, torsion angle excitation D, and rubber hammer/nylon hammer excitation E can be used for testing. In addition, the measurement sensor can use vibration acceleration sensor F, laser encoder G or magnetoelectric encoder H, so that the corresponding coupling performance measurement can be carried out through any combination of the following:
1、A+C+F;1. A+C+F;
2、A+C+G;2. A+C+G;
3、A+C+H;3. A+C+H;
4、A+D+F;4. A+D+F;
5、A+D+G;5. A+D+G;
6、A+D+H;6. A+D+H;
7、A+E+F;7. A+E+F;
8、A+E+G;8. A+E+G;
9、A+E+H;9. A+E+H;
10、B+C+F;10. B+C+F;
11、B+C+G;11. B+C+G;
12、B+C+H;12. B+C+H;
13、B+D+F;13. B+D+F;
14、B+D+G;14. B+D+G;
15、B+D+H;15. B+D+H;
16、B+E+F;16. B+E+F;
17、B+E+G;17. B+E+G;
18、B+E+H。18. B+E+H.
综上可知,本技术方案的测试精度高:经多款联轴器测试验证,与KTR、Regal等业内领先供应商联轴器设计扭转刚度和测试结果差异在3%以内;In summary, the test accuracy of this technical solution is high: after testing and verification of various couplings, the difference between the design torsional stiffness and test results of couplings from leading suppliers such as KTR and Regal is within 3%;
测试周期短:由于无需精确的加载扭矩和扭转角幅值,仅需获取固有频率值,因此台架无需安装和调试加载机构、测试系统时间,测试用时也短于静态扭矩加载时长。经数据统计,台架安装、测试、后处理与拆解,单台份共需约10h人工时,KTR相同测试单台份测试周期2.5个月;Short test period: Since there is no need for accurate loading torque and torsion angle amplitude, only the natural frequency value needs to be obtained, so the bench does not need to install and debug the loading mechanism, test system time, and the test time is shorter than the static torque loading time. According to the data statistics, the installation, testing, post-processing and dismantling of the bench require a total of about 10 hours of manpower for a single unit, and the test period of a single unit for the same test of KTR is 2.5 months;
台架适用性强:台架无需考虑联轴器测试扭矩范围要求,加载机构无需根据测试联轴器的增大而提高加载能力;台架设计时已考虑轴向和径向尺寸调节范围,采取可调可拓展结构设计,可适用于不同型号、尺寸、额定扭矩的联轴器测试;Strong applicability of the bench: the bench does not need to consider the torque range requirements of the coupling test, and the loading mechanism does not need to increase the loading capacity according to the increase of the test coupling; the axial and radial dimension adjustment range has been considered in the design of the bench, and the Adjustable and expandable structure design, suitable for coupling tests of different models, sizes and rated torques;
无需机械/电气加载动力源:与传统方案不同,本技术方案无需扭矩加载,无需液压缸/电机/……等加载机构,因此不存在长期测试成本;No need for mechanical/electrical loading power source: Unlike traditional solutions, this technical solution does not require torque loading, hydraulic cylinders/motors/... and other loading mechanisms, so there is no long-term testing cost;
测试成本低:台架自身要求低、无需加载机构、无需高精度扭转角测量、安装调试速度快,因此成本远低于传统台架和测试方案;Low test cost: the bench itself has low requirements, no loading mechanism, no high-precision torsion angle measurement, and fast installation and debugging, so the cost is much lower than traditional benches and test solutions;
测试范围广:除扭转刚度外,还能够测量获取联轴器阻尼比,可用于后续传动链动力学特性仿真分析工作。Wide range of testing: In addition to torsional stiffness, it can also measure and obtain the damping ratio of the coupling, which can be used for the subsequent simulation and analysis of the dynamic characteristics of the transmission chain.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119469735A (en) * | 2025-01-14 | 2025-02-18 | 长春通视光电技术股份有限公司 | A method for measuring and simulating the six-degree-of-freedom nonlinear stiffness and damping of a shock absorber |
| CN119595461A (en) * | 2025-02-05 | 2025-03-11 | 中国人民解放军军事航天部队航天工程大学 | A method and system for measuring torsion parameters |
| CN120008687A (en) * | 2025-02-24 | 2025-05-16 | 重庆大学 | Halbach magnetic coupling speed, torque and vibration isolation rate self-sensing method, system and coupling |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119469735A (en) * | 2025-01-14 | 2025-02-18 | 长春通视光电技术股份有限公司 | A method for measuring and simulating the six-degree-of-freedom nonlinear stiffness and damping of a shock absorber |
| CN119595461A (en) * | 2025-02-05 | 2025-03-11 | 中国人民解放军军事航天部队航天工程大学 | A method and system for measuring torsion parameters |
| CN119595461B (en) * | 2025-02-05 | 2025-05-16 | 中国人民解放军军事航天部队航天工程大学 | Torsion parameter measurement method and system |
| CN120008687A (en) * | 2025-02-24 | 2025-05-16 | 重庆大学 | Halbach magnetic coupling speed, torque and vibration isolation rate self-sensing method, system and coupling |
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