CN116066657A - Compliant tube seal end cap and method of installation - Google Patents

Compliant tube seal end cap and method of installation Download PDF

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Publication number
CN116066657A
CN116066657A CN202310079435.9A CN202310079435A CN116066657A CN 116066657 A CN116066657 A CN 116066657A CN 202310079435 A CN202310079435 A CN 202310079435A CN 116066657 A CN116066657 A CN 116066657A
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Prior art keywords
sealing
end cap
compliant tube
compliant
positioning screw
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杨斌颖
付昌
戴思思
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Shanghai Shipbuilding Electronic Equipment Research Institute 726 Research Institute Of China Shipbuilding Corp
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Shanghai Shipbuilding Electronic Equipment Research Institute 726 Research Institute Of China Shipbuilding Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/10Means for stopping flow in pipes or hoses
    • F16L55/115Caps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/02Sealings between relatively-stationary surfaces
    • F16J15/06Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
    • F16J15/061Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with positioning means

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  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Abstract

本发明提供了一种涉及水声工程技术领域的顺性管密封端盖及安装方法,包括端盖、限位台阶、定位螺孔以及密封槽,端盖连接限位台阶,端盖上分别设有定位螺孔和密封槽;端盖与顺性管内腔公差配合,限位台阶与顺性管端部接触,端盖通过定位螺孔固定于顺性管内腔中。本发明设计的密封结构采用成熟的密封圈技术进行密封,在密封端盖上设计有限位台阶和定位螺孔,可在高静水压下达到可靠的密封效果;且密封端盖根据不同的顺性管尺寸灵活设计,具有适用性广、可靠性高、实用性强的优点;可拆卸结构可直观的观察顺性管内腔有无渗水情况,可实现对顺性管的无损检测;与顺性管通过公差配合,不存在变形问题。

Figure 202310079435

The invention provides a compliant pipe sealing end cover and an installation method related to the technical field of underwater acoustic engineering, comprising an end cover, a limit step, a positioning screw hole and a sealing groove, the end cover is connected with the limit step, and the end cover is respectively provided with There are positioning screw holes and sealing grooves; the end cover is matched with the inner cavity of the compliant tube, the limit step is in contact with the end of the compliant tube, and the end cover is fixed in the inner cavity of the compliant tube through the positioning screw hole. The sealing structure designed by the present invention adopts mature sealing ring technology for sealing, and a limited step and a positioning screw hole are designed on the sealing end cover, which can achieve a reliable sealing effect under high hydrostatic pressure; Flexible size design, with the advantages of wide applicability, high reliability, and strong practicability; the detachable structure can intuitively observe whether there is water seepage in the inner cavity of the compliant tube, and can realize non-destructive testing of the compliant tube; pass through the compliant tube Tolerance fit, there is no deformation problem.

Figure 202310079435

Description

顺性管密封端盖及安装方法Compliant pipe sealing end cover and installation method

技术领域technical field

本发明涉及水声工程技术领域,具体地,涉及顺性管密封端盖及安装方法。The invention relates to the technical field of underwater acoustic engineering, in particular to a sealing end cover of a compliance pipe and an installation method.

背景技术Background technique

在水声工程技术领域,出于目标探测或水声对抗的需要,对高性能的深水耐压换能器的需求越来越迫切。提高换能器耐压性能的常用方法是增加换能器自身结构强度,但可能会导致换能器性能变化。更为有效的方法是设计溢流结构,使得换能器内部腔体和外部水域连通,达到内外压力平衡,从而大大提高换能器的耐压性能,但由于换能器内部存在液腔,会带来换能器声源级的损失。为了解决此问题,有人提出在换能器内部填充顺性管,通过改变换能器内液腔的等效阻抗,降低辐射阻,减小声源级损失。In the field of underwater acoustic engineering technology, for the needs of target detection or underwater acoustic countermeasures, the demand for high-performance deep-water pressure-resistant transducers is becoming more and more urgent. A common method to improve the pressure resistance of the transducer is to increase the structural strength of the transducer itself, but this may lead to changes in the performance of the transducer. A more effective method is to design the overflow structure so that the internal cavity of the transducer communicates with the external water area to achieve internal and external pressure balance, thereby greatly improving the pressure resistance of the transducer. However, due to the existence of a liquid cavity inside the transducer, it will Bring about the loss of the sound source level of the transducer. In order to solve this problem, it was proposed to fill the transducer with a compliance tube to reduce the radiation resistance and the sound source level loss by changing the equivalent impedance of the liquid cavity in the transducer.

专利文献CN201467422U(申请号:200920087495.0)公开了一种顺性管在双面纵向振动深水发射换能器的应用方法。将一个双面对称的纵向振动换能器安装在一个声刚性的圆柱壳体内,壳体内充满流体,这些流体通过圆柱侧面的连通管与周围流体连通,实现内外压力平衡。通过顺性管调节换能器内液腔声学性能,200Hz-800Hz频带内最大声源级大于190dB,工作深度大于1000米。Patent document CN201467422U (Application No.: 200920087495.0) discloses a method for applying a compliance tube to a double-sided longitudinal vibration deep-water emission transducer. A double-sided symmetrical longitudinal vibration transducer is installed in an acoustically rigid cylindrical shell, which is filled with fluid, which communicates with the surrounding fluid through the communication tube on the side of the cylinder to achieve internal and external pressure balance. The acoustic performance of the liquid chamber in the transducer is adjusted through the compliance tube, the maximum sound source level in the 200Hz-800Hz frequency band is greater than 190dB, and the working depth is greater than 1000 meters.

顺性管的横截面一般为扁平椭圆结构,轴向拉伸形成扁平圆柱管。通过改变顺性管的结构参数和材料,能适应不同的工作水深。在工程应用时,为了适应深水工作环境,需要对顺性管端面进行可靠的水密设计。据相关应用实例,顺性管的密封一般将端盖和顺性管进行焊接处理,从而达到水密效果。采用该方法的优点在于结构简单,无需复杂的结构就能实现顺性管的水密。缺点也较为明显,由于需要在高静水压下工作,对焊接质量具有较高要求,如焊接产生的高温导致顺性管发生形变,将影响顺性管的性能;焊接质量受被焊接材料的类型影响较大,例如常用不锈钢材料的焊接效果明显优于铝合金材料,这将极大限制顺性管材料的选择范围;一旦顺性管发生损坏,需要检测内部有无渗水情况,需要对顺性管进行切割,对顺性管进行破坏性检验。此外,顺性管的尺寸需要适应不同尺寸的换能器,当顺性管尺寸较小或过大时,也将给顺性管密封带来困难。这都将影响密封的可靠性和适用性,因此需要对顺性管的水密问题进行深入研究。The cross-section of the compliant tube is generally a flat oval structure, which is stretched axially to form a flat cylindrical tube. By changing the structural parameters and materials of the compliance pipe, it can adapt to different working water depths. In engineering applications, in order to adapt to the deep water working environment, it is necessary to carry out reliable watertight design on the end face of the compliant pipe. According to relevant application examples, the sealing of the compliant pipe generally involves welding the end cap and the compliant pipe to achieve a watertight effect. The advantage of adopting this method is that the structure is simple, and the watertightness of the compliant pipe can be realized without complicated structures. The disadvantages are also obvious. Due to the need to work under high hydrostatic pressure, there are high requirements for welding quality. If the high temperature generated by welding causes deformation of the compliant tube, it will affect the performance of the compliant tube; the welding quality is affected by the type of material to be welded For example, the welding effect of commonly used stainless steel materials is significantly better than that of aluminum alloy materials, which will greatly limit the selection range of compliant tube materials; once the compliant tube is damaged, it is necessary to detect whether there is water seepage inside, and it is necessary to check the Cutting is performed for destructive inspection of compliant tubing. In addition, the size of the compliance tube needs to be adapted to transducers of different sizes, and when the size of the compliance tube is small or too large, it will also bring difficulties to the sealing of the compliance tube. All these will affect the reliability and applicability of the seal, so it is necessary to conduct in-depth research on the watertightness of the compliant pipe.

发明内容Contents of the invention

针对现有技术中的缺陷,本发明的目的是提供一种顺性管密封端盖及安装方法。Aiming at the defects in the prior art, the object of the present invention is to provide a sealing end cover of a compliant tube and an installation method.

根据本发明提供的一种顺性管密封端盖,包括端盖、限位台阶、定位螺孔以及密封槽,端盖连接限位台阶,端盖上分别设有定位螺孔和密封槽;According to the present invention, a sealing end cap of a compliant tube comprises an end cap, a limiting step, a positioning screw hole and a sealing groove, the end cap is connected to the limiting step, and the end cap is respectively provided with a positioning screw hole and a sealing groove;

端盖与顺性管内腔公差配合,限位台阶与顺性管端部接触,端盖通过定位螺孔固定于顺性管内腔中。The end cap is in tolerance fit with the inner cavity of the compliant tube, the limit step is in contact with the end of the compliant tube, and the end cover is fixed in the inner cavity of the compliant tube through the positioning screw hole.

优选的,限位台阶尺寸大于端盖的尺寸。Preferably, the size of the limiting step is larger than the size of the end cap.

优选的,定位螺孔位于限位台阶和密封槽之间。Preferably, the positioning screw hole is located between the limiting step and the sealing groove.

优选的,端盖包括第一段、第二段以及第三段,第一段通过第二段连接第三段,第三段连接限位台阶。Preferably, the end cap includes a first section, a second section and a third section, the first section is connected to the third section through the second section, and the third section is connected to the limiting step.

优选的,第一段顶部设有一圈倒角。Preferably, a circle of chamfers is provided on the top of the first section.

优选的,第二段上设有密封槽。Preferably, a sealing groove is provided on the second section.

优选的,密封槽和顺性管内腔的表面均涂抹真空硅脂。Preferably, the surfaces of the sealing groove and the lumen of the compliance tube are coated with vacuum silicone grease.

优选的,第三段上设有定位螺孔。Preferably, positioning screw holes are provided on the third section.

优选的,定位螺孔的数量为个。Preferably, the number of positioning screw holes is one.

本发明还提供了一种顺性管密封端盖的安装方法,包括如下步骤:The present invention also provides a method for installing the sealing end cap of the compliance tube, which includes the following steps:

S1、将密封槽和顺性管内腔的表面均涂抹真空硅脂;S1. Apply vacuum silicone grease to the surface of the sealing groove and the inner cavity of the compliance tube;

S2、将端盖推入顺性管内腔中,使限位台阶与顺性管端面完全接触;S2. Push the end cap into the inner cavity of the compliant tube, so that the limit step is in full contact with the end surface of the compliant tube;

S3、将螺丝分别拧入定位螺孔内固定密封端盖。S3. Screw the screws into the positioning screw holes respectively to fix the sealing end cap.

与现有技术相比,本发明具有如下的有益效果:Compared with the prior art, the present invention has the following beneficial effects:

(1)本发明设计的密封结构采用成熟的密封圈技术进行密封,在密封端盖上设计有限位台阶和定位螺孔,可在高静水压下达到可靠的密封效果;且密封端盖根据不同的顺性管尺寸灵活设计,具有适用性广、可靠性高、实用性强的优点;(1) The sealing structure designed by the present invention adopts mature sealing ring technology for sealing, and a limited step and a positioning screw hole are designed on the sealing end cover, which can achieve a reliable sealing effect under high hydrostatic pressure; and the sealing end cover is based on different The size of the compliance tube is flexibly designed, which has the advantages of wide applicability, high reliability and strong practicability;

(2)本发明设计的顺性管密封端盖为可拆卸结构,可直观的观察顺性管内腔有无渗水情况,可实现对顺性管的无损检测;(2) The sealing end cap of the compliant tube designed by the present invention is a detachable structure, which can visually observe whether there is water seepage in the inner cavity of the compliant tube, and can realize non-destructive testing of the compliant tube;

(3)本发明设计的顺性管密封端盖尺寸远小于顺性管轴向尺寸,与顺性管通过公差配合,不存在变形问题;相比于现有技术,在保证水密效果的同时该密封方式对顺性管声学性能基本无影响。(3) The size of the sealing end cover of the compliant tube designed by the present invention is much smaller than the axial dimension of the compliant tube, and it fits with the compliant tube through a tolerance, and there is no deformation problem; compared with the prior art, this The sealing method basically has no effect on the acoustic performance of the compliant pipe.

附图说明Description of drawings

通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other characteristics, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:

图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图中标号:Labels in the figure:

端盖1、第一段11、第二段12、第三段13、限位台阶2、定位螺孔3、密封槽4。End cap 1, first section 11, second section 12, third section 13, limit step 2, positioning screw hole 3, sealing groove 4.

具体实施方式Detailed ways

下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变化和改进。这些都属于本发明的保护范围。The present invention will be described in detail below in conjunction with specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that those skilled in the art can make several changes and improvements without departing from the concept of the present invention. These all belong to the protection scope of the present invention.

实施例1Example 1

根据本发明提供的一种顺性管密封端盖,其材料为铝、钢或钛合金。包括端盖1、限位台阶2、定位螺孔3以及密封槽4,端盖1连接限位台阶2,且限位台阶2尺寸大于端盖1的尺寸,确保在高静水压下端盖无法挤入顺性管内腔。端盖1上分别设有定位螺孔3和密封槽4,且定位螺孔3位于限位台阶2和密封槽4之间,保证在顺性管使用过程中端盖1与顺性管位置相对固定。端盖1与顺性管内腔公差配合,且端盖1尺寸远小于顺性管轴向尺寸,既要确保顺利塞入顺性管内腔又要确保密封效果。限位台阶2与顺性管端部接触,端盖1通过定位螺孔3固定于顺性管内腔中。According to the sealing end cap of a compliant tube provided by the present invention, its material is aluminum, steel or titanium alloy. Including end cover 1, limit step 2, positioning screw hole 3 and sealing groove 4, end cover 1 is connected with limit step 2, and the size of limit step 2 is larger than that of end cover 1, ensuring that the end cover cannot be squeezed in under high hydrostatic pressure cis duct lumen. The end cap 1 is respectively provided with a positioning screw hole 3 and a sealing groove 4, and the positioning screw hole 3 is located between the limit step 2 and the sealing groove 4, so as to ensure that the position of the end cap 1 is opposite to the compliance tube during the use of the compliance tube fixed. The tolerance of the end cap 1 and the lumen of the compliant tube is matched, and the size of the end cap 1 is much smaller than the axial dimension of the compliant tube. It is necessary to ensure smooth insertion into the inner cavity of the compliant tube and to ensure the sealing effect. The limiting step 2 is in contact with the end of the compliant tube, and the end cap 1 is fixed in the lumen of the compliant tube through the positioning screw hole 3 .

端盖1包括第一段11、第二段12以及第三段13,第一段11通过第二段12连接第三段13,第三段13连接限位台阶2。第一段11顶部设有一圈倒角;第二段12上设有密封槽4,密封槽4和顺性管内腔的表面均涂抹真空硅脂;第三段13上设有定位螺孔3,定位螺孔3的数量为4个。The end cap 1 includes a first section 11 , a second section 12 and a third section 13 , the first section 11 is connected to the third section 13 through the second section 12 , and the third section 13 is connected to the limiting step 2 . The top of the first section 11 is provided with a circle of chamfering; the second section 12 is provided with a sealing groove 4, and the surface of the sealing groove 4 and the inner cavity of the compliance tube are all coated with vacuum silicone grease; the third section 13 is provided with a positioning screw hole 3 for positioning The number of screw holes 3 is four.

实施例2Example 2

本发明还提供了一种顺性管密封端盖的安装方法,包括如下步骤:The present invention also provides a method for installing the sealing end cap of the compliance tube, which includes the following steps:

S1、将密封槽4和顺性管内腔的表面均涂抹真空硅脂;S1. Apply vacuum silicone grease to the surface of the sealing groove 4 and the inner cavity of the compliance tube;

S2、将端盖1推入顺性管内腔中,使限位台阶2与顺性管端面完全接触;S2. Push the end cap 1 into the inner cavity of the compliant tube, so that the limit step 2 is in full contact with the end surface of the compliant tube;

S3、将螺丝分别拧入定位螺孔3内固定密封端盖。S3. Screw the screws into the positioning screw holes 3 respectively to fix the sealing end cap.

更为具体的,将装配密封端盖的顺性管放入压力釜中进行静水压打压试验,6MPa静水压保压2小时后,将顺性管取出,打开密封端盖,顺性管未发生渗水情况,表明本发明能够解决顺性管在高静水压下的水密问题。More specifically, put the compliant tube with the sealed end cap into the autoclave for hydrostatic pressure test. After holding the pressure for 2 hours under 6MPa hydrostatic pressure, take out the compliant tube, open the sealed end cap, and the compliant tube No water seepage occurs, indicating that the invention can solve the watertight problem of the compliant pipe under high hydrostatic pressure.

在本申请的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the application and simplifying the description, rather than indicating or implying the referred device Or elements must have a certain orientation, be constructed and operate in a certain orientation, and thus should not be construed as limiting the application.

以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变化或修改,这并不影响本发明的实质内容。在不冲突的情况下,本申请的实施例和实施例中的特征可以任意相互组合。Specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the specific embodiments described above, and those skilled in the art may make various changes or modifications within the scope of the claims, which do not affect the essence of the present invention. In the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other arbitrarily.

Claims (10)

1.一种顺性管密封端盖,其特征在于,包括端盖(1)、限位台阶(2)、定位螺孔(3)以及密封槽(4),所述端盖(1)连接所述限位台阶(2),所述端盖(1)上分别设有所述定位螺孔(3)和所述密封槽(4);1. A sealing end cap for a compliant pipe, characterized in that it comprises an end cap (1), a limiting step (2), a positioning screw hole (3) and a sealing groove (4), and the end cap (1) is connected to The limiting step (2), the end cover (1) are respectively provided with the positioning screw hole (3) and the sealing groove (4); 所述端盖(1)与顺性管内腔公差配合,所述限位台阶(2)与顺性管端部接触,所述端盖(1)通过所述定位螺孔(3)固定于顺性管内腔中。The end cap (1) is in tolerance fit with the inner cavity of the compliant tube, the limit step (2) is in contact with the end of the compliant tube, and the end cap (1) is fixed on the compliant tube through the positioning screw hole (3). in the lumen of the sex tube. 2.根据权利要求1所述的顺性管密封端盖,其特征在于,所述限位台阶(2)尺寸大于所述端盖(1)的尺寸。2. The sealing end cap of the compliant tube according to claim 1, characterized in that, the size of the limiting step (2) is larger than the size of the end cap (1). 3.根据权利要求1所述的顺性管密封端盖,其特征在于,所述定位螺孔(3)位于所述限位台阶(2)和所述密封槽(4)之间。3. The sealing end cap of the compliant tube according to claim 1, characterized in that, the positioning screw hole (3) is located between the limiting step (2) and the sealing groove (4). 4.根据权利要求1所述的顺性管密封端盖,其特征在于,所述端盖(1)包括第一段(11)、第二段(12)以及第三段(13),所述第一段(11)通过所述第二段(12)连接所述第三段(13),所述第三段(13)连接所述限位台阶(2)。4. The sealing end cap of the compliant tube according to claim 1, characterized in that, the end cap (1) comprises a first section (11), a second section (12) and a third section (13), the The first section (11) is connected to the third section (13) through the second section (12), and the third section (13) is connected to the limiting step (2). 5.根据权利要求4所述的顺性管密封端盖,其特征在于,所述第一段(11)顶部设有一圈倒角。5. The sealing end cap of the compliant tube according to claim 4, characterized in that, a circle of chamfers is provided on the top of the first section (11). 6.根据权利要求4所述的顺性管密封端盖,其特征在于,所述第二段(12)上设有密封槽(4)。6. The sealing end cap of the compliant tube according to claim 4, characterized in that, the second section (12) is provided with a sealing groove (4). 7.根据权利要求6所述的顺性管密封端盖,其特征在于,所述密封槽(4)和顺性管内腔的表面均涂抹真空硅脂。7. The sealing end cap of the compliant tube according to claim 6, characterized in that vacuum silicone grease is applied to the surface of the sealing groove (4) and the inner cavity of the compliant tube. 8.根据权利要求4所述的顺性管密封端盖,其特征在于,所述第三段(13)上设有所述定位螺孔(3)。8. The sealing end cap of the compliant tube according to claim 4, characterized in that, the positioning screw hole (3) is provided on the third section (13). 9.根据权利要求8所述的顺性管密封端盖,其特征在于,所述定位螺孔(3)的数量为4个。9. The sealing end cap of the compliant tube according to claim 8, characterized in that, the number of the positioning screw holes (3) is four. 10.一种根据权利要求1-9任一项所述的顺性管密封端盖的安装方法,其特征在于,包括如下步骤:10. A method for installing the sealing end cap of a compliant tube according to any one of claims 1-9, characterized in that it comprises the following steps: S1、将所述密封槽(4)和顺性管内腔的表面均涂抹真空硅脂;S1, apply vacuum silicone grease to the surfaces of the sealing groove (4) and the lumen of the compliance tube; S2、将所述端盖(1)推入顺性管内腔中,使所述限位台阶(2)与顺性管端面完全接触;S2. Push the end cap (1) into the inner cavity of the compliant tube, so that the limiting step (2) is in full contact with the end surface of the compliant tube; S3、将螺丝分别拧入所述定位螺孔(3)内固定密封端盖。S3. Screw the screws into the positioning screw holes (3) respectively to fix the sealing end cap.
CN202310079435.9A 2023-01-16 2023-01-16 Compliant tube seal end cap and method of installation Pending CN116066657A (en)

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