CN116061360A - A trimming device for polyimide film production - Google Patents
A trimming device for polyimide film production Download PDFInfo
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- CN116061360A CN116061360A CN202310093801.6A CN202310093801A CN116061360A CN 116061360 A CN116061360 A CN 116061360A CN 202310093801 A CN202310093801 A CN 202310093801A CN 116061360 A CN116061360 A CN 116061360A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/02—Deburring or deflashing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
- B65H16/02—Supporting web roll
- B65H16/04—Supporting web roll cantilever type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
- B65H16/10—Arrangements for effecting positive rotation of web roll
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/026—Cantilever type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2079/00—Use of polymers having nitrogen, with or without oxygen or carbon only, in the main chain, not provided for in groups B29K2061/00 - B29K2077/00, as moulding material
- B29K2079/08—PI, i.e. polyimides or derivatives thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
Description
技术领域technical field
本发明涉及薄膜生产设备领域,尤其涉及一种聚酰亚胺薄膜生产用的修边装置。The invention relates to the field of film production equipment, in particular to a trimming device for polyimide film production.
背景技术Background technique
薄膜是一种薄而软的透明薄片,用塑料、胶粘剂、橡胶或其他材料制成,薄膜科学上的解释为:由原子,分子或离子沉积在基片表面形成的二维材料,例:光学薄膜、复合薄膜、超导薄膜、聚酯薄膜、尼龙薄膜、塑料薄膜等等,薄膜被广泛用于电子电器,机械,印刷等行业。A film is a thin and soft transparent sheet made of plastic, adhesive, rubber or other materials. The scientific explanation of a film is: a two-dimensional material formed by depositing atoms, molecules or ions on the surface of a substrate, for example: optics Films, composite films, superconducting films, polyester films, nylon films, plastic films, etc., films are widely used in electronics, machinery, printing and other industries.
在塑料薄膜制品的生产过程中,需要对完成加工工序的薄膜等加工材料进行切边修边工序,而薄膜在修边作业过程中,容易出现以下问题,第一,如何对其两侧进行限位确保修边作业准确进行,第二,修边产生的残料如何进行收集,并且回收利用,第三,如何保证修薄膜在修边过程中,始终处于紧绷状态,并且薄膜收放一致,第四,如何适用于多种不同厚度和宽度的薄膜加工,从而本装置提供了一种聚酰亚胺薄膜生产用的修边装置。In the production process of plastic film products, it is necessary to trim the edges of the processed materials such as films that have completed the processing process, and the film is prone to the following problems during the trimming process. First, how to limit the two sides of the film? The first point is to ensure that the trimming operation is carried out accurately. Second, how to collect and recycle the residual materials generated by trimming. Third, how to ensure that the trimming film is always in a tight state during the trimming process, and the film is retracted and unwrapped consistently. Fourth, how it is applicable to the processing of films with different thicknesses and widths, so that the device provides a trimming device for the production of polyimide films.
发明内容Contents of the invention
本发明实施例提供一种聚酰亚胺薄膜生产用的修边装置,以解决上述所提到的技术问题。An embodiment of the present invention provides a trimming device for polyimide film production to solve the technical problems mentioned above.
本发明实施例采用下述技术方案:包括修边设备,还包括工作台、驱动装置、调节装置、滚筒装置、距离控制装置、限位装置、引导装置和破碎装置,所述工作台设置于水平面,所述驱动装置设置在工作台上,所述调节装置设置在工作台上且连接在驱动装置上,所述滚筒装置设置在驱动装置的侧端,所述距离控制装置设置在滚筒装置的侧端,所述修边设备设有两个,两个所述修边设备对称设置在距离控制装置上,所述限位装置设有两个,两个所述限位装置分别设置在两个所述修边设备上,所述引导装置设有两个,两个所述引导装置对称设置在滚筒装置上,所述破碎装置设置在工作台上且与驱动装置传动连接。The embodiment of the present invention adopts the following technical scheme: it includes trimming equipment, and also includes a workbench, a driving device, an adjustment device, a roller device, a distance control device, a limit device, a guide device and a crushing device, and the workbench is arranged on a horizontal plane , the driving device is arranged on the workbench, the adjusting device is arranged on the workbench and connected to the driving device, the roller device is arranged at the side end of the driving device, and the distance control device is arranged on the side of the roller device At the end, there are two trimming devices, and the two trimming devices are symmetrically arranged on the distance control device, and there are two limiting devices, and the two limiting devices are respectively arranged on the two On the edge trimming equipment, there are two guide devices, and the two guide devices are symmetrically arranged on the roller device, and the crushing device is arranged on the workbench and connected with the driving device in transmission.
进一步的,所述驱动装置包括驱动座、驱动电机、驱动轴、驱动架、驱动斜齿轮、固定架、传动斜齿轮和放动杆,所述驱动座设置在工作台上,所述驱动电机设置在驱动座上,所述驱动架设有两个,两个所述驱动架对称设置在驱动座上,所述驱动轴设置在驱动电机的输出端上,所述驱动轴穿过两个所述驱动架且均为转动连接,所述驱动斜齿轮设置在驱动轴上,所述固定架设置在驱动座上,所述放动杆设置在固定架上且为转动连接,所述传动斜齿轮设置在放动杆的一端上且传动斜齿轮与驱动斜齿轮啮合,所述放动杆的另一端上设有旋转螺纹,所述旋转螺纹上设有旋转盖。Further, the drive device includes a drive base, a drive motor, a drive shaft, a drive frame, a drive helical gear, a fixed frame, a drive bevel gear and a release rod, the drive base is arranged on the workbench, and the drive motor is set On the drive seat, the drive frame is provided with two, and the two drive frames are symmetrically arranged on the drive seat, and the drive shaft is arranged on the output end of the drive motor, and the drive shaft passes through the two drive frames. and are connected by rotation, the drive helical gear is arranged on the drive shaft, the fixed frame is arranged on the drive seat, the release rod is arranged on the fixed frame and is connected by rotation, and the drive helical gear is arranged on On one end of the releasing rod, the transmission helical gear is engaged with the driving helical gear, and the other end of the releasing rod is provided with a rotating thread, and the rotating thread is provided with a rotating cover.
进一步的,所述调节装置包括调节座、调节液压缸、调节板、调节架、调节柱、转动斜齿轮、调节斜齿轮和收卷杆,所述驱动座上设有滑动槽,所述调节板设置在滑动槽上且与滑动槽为滑动配合,所述调节座设置在驱动座上,所述调节液压缸设置在调节座上,所述调节液压缸的输出端连接在调节板的一端上,所述调节架设置在调节板上且驱动轴穿过调节架,所述驱动轴上设有凸块,所述转动斜齿轮套设在驱动轴上的凸块上且与调节架为转动连接,所述调节柱设置在调节板上,所述收卷杆设置在调节柱上且为转动连接,所述调节斜齿轮设置在收卷杆的一端上且与转动斜齿轮啮合,所述收卷杆的另一端上设有旋转螺纹,且旋转螺纹上设有旋转盖。Further, the adjustment device includes an adjustment seat, an adjustment hydraulic cylinder, an adjustment plate, an adjustment frame, an adjustment column, a rotating helical gear, an adjustment helical gear and a winding rod. A sliding groove is provided on the driving seat, and the adjustment plate It is arranged on the sliding groove and is slidingly matched with the sliding groove, the adjusting seat is arranged on the driving seat, the adjusting hydraulic cylinder is arranged on the adjusting seat, the output end of the adjusting hydraulic cylinder is connected to one end of the adjusting plate, The adjusting frame is arranged on the adjusting plate and the driving shaft passes through the adjusting frame, the driving shaft is provided with a bump, and the rotating helical gear is sleeved on the bump on the driving shaft and connected to the adjusting frame for rotation, The adjusting column is arranged on the adjusting plate, the winding rod is arranged on the adjusting column and connected in rotation, the adjusting helical gear is arranged on one end of the winding rod and meshes with the rotating helical gear, the winding rod The other end is provided with a rotating thread, and the rotating thread is provided with a rotating cover.
进一步的,所述滚筒装置包括滚筒支架和转动滚筒,所述滚筒支架设有两个,两个所述滚筒支架对称设置在工作台上,所述转动滚筒的两端分别设置在两个所述滚筒支架上且均为转动连接。Further, the roller device includes a roller support and a rotating roller. There are two roller supports, and the two roller supports are arranged symmetrically on the workbench. On the roller support and are all connected by rotation.
进一步的,所述距离控制装置包括距离控制座、距离控制电机、距离控制齿轮和距离控制齿条,所述距离控制座设置在工作台上且位于两个滚筒支架的侧端,所述距离控制座上设有两个滑槽,所述距离控制电机设置在距离控制座上,所述距离控制齿轮设置在距离控制电机的输出端上,所述距离控制齿条设有两个,两个所述距离控制齿条分别设置在对应的滑槽内,两个所述距离控制齿条均与距离控制齿轮啮合,两个所述修边设备分别设置在两个所述距离控制齿条上。Further, the distance control device includes a distance control seat, a distance control motor, a distance control gear and a distance control rack. The distance control seat is arranged on the workbench and located at the side ends of the two roller supports. There are two slide grooves on the seat, the distance control motor is set on the distance control seat, the distance control gear is set on the output end of the distance control motor, the distance control racks are provided with two, and the two The distance control racks are respectively arranged in the corresponding chute, the two distance control racks are both engaged with the distance control gear, and the two edge trimming devices are respectively arranged on the two distance control racks.
进一步的,两个所述限位装置均包括限位架和限位滚轮,所述限位架设置在对应的修边设备的侧端,所述限位滚轮转动连接在限位架上。Further, the two limiting devices both include a limiting frame and a limiting roller, the limiting frame is arranged at the side end of the corresponding trimming equipment, and the limiting roller is rotatably connected to the limiting frame.
进一步的,两个所述引导装置均包括引导架和引导滚轮,所述引导架设置在对应的滚筒支架上,所述引导滚轮转动连接在引导架上。Further, the two guiding devices each include a guide frame and a guide roller, the guide frame is arranged on a corresponding roller bracket, and the guide roller is rotatably connected to the guide frame.
进一步的,所述破碎装置包括主动轮、从动轮、传动皮带、破碎轴、破碎腔室、破碎叶片、进料口和出料口,所述主动轮套设在驱动轴上,所述破碎腔室设置在工作台上,所述破碎轴的下端设置在工作台上且为转动连接,所述破碎轴的上端穿过破碎腔室的下端位于其内部,所述从动轮套设在破碎轴上且位于破碎腔室的下方,所述主动轮和从动轮由传动皮带套设连接,所述破碎叶片设置在破碎轴的上端且位于破碎腔室内部,所述进料口设有两个,两个所述进料口对称设置在破碎腔室的上端,所述出料口设置在破碎腔室的一侧。Further, the crushing device includes a driving wheel, a driven wheel, a transmission belt, a crushing shaft, a crushing chamber, crushing blades, a feeding port and a discharging port, the driving wheel is sleeved on the driving shaft, and the crushing chamber The chamber is set on the workbench, the lower end of the crushing shaft is set on the workbench and connected in rotation, the upper end of the crushing shaft passes through the lower end of the crushing chamber and is located inside it, and the driven wheel is sleeved on the crushing shaft And located below the crushing chamber, the driving wheel and the driven wheel are sleeved and connected by a transmission belt, the crushing blade is set on the upper end of the crushing shaft and inside the crushing chamber, and the feeding port is provided with two, two The two feed ports are symmetrically arranged on the upper end of the crushing chamber, and the discharge ports are arranged on one side of the crushing chamber.
本发明实施例采用的上述至少一个技术方案能够达到以下有益效果:The above at least one technical solution adopted in the embodiment of the present invention can achieve the following beneficial effects:
其一,本发明当对聚酰亚胺薄膜进行修边作业时,首先通过转动放动杆上的旋转盖将其取下,这时,则需将整卷的聚酰亚胺薄膜套设在放动杆上,并再将旋转盖旋转到放动杆上,再通过相同方式,将收卷的滚筒套设在收卷杆时,接着通过驱动电机运行带动驱动电机输出端上的驱动轴在对应的驱动架上转动,驱动轴转动带动驱动斜齿轮转动,驱动斜齿轮转动带动传动斜齿轮转动,从而带动放动杆在固定架上进行转动,放动杆转动带动放动杆上的整卷的聚酰亚胺薄膜转动,从而将整卷的聚酰亚胺薄膜的首端放置出相对的长度,使其首端套设在转动滚筒上,这时,则通过对应的修边设备将产品的两侧进行修边作业,当修边的长度足够将首端套设在收卷杆上时,从而完成对整卷的聚酰亚胺薄膜的初步作业,通过驱动轴转动同步带动转动斜齿轮转动,转动斜齿轮转动带动调节斜齿轮转动,从而带动收卷杆转动对修边完成的产品进行收卷作业,而此时放动杆和收卷杆处于相反方向转动状态,且同步转动状态,从而使得放动杆放出的聚酰亚胺薄膜和收卷杆收卷的聚酰亚胺薄膜处于相同长度,因此使得的聚酰亚胺薄膜在作业过程中,始终处于精准的修边作业状态,不会因为长度过长或者过短松动褶皱和崩坏,从而提高了产品的加工质量。One, when the present invention carries out trimming operation to polyimide film, at first it is taken off by turning the rotary cover on the release bar, at this moment, then the polyimide film of whole roll needs to be sleeved on Put it on the release rod, and then rotate the rotating cover to the release rod, and then set the rewinding roller on the rewinding rod in the same way, and then drive the drive shaft on the output end of the drive motor through the operation of the drive motor. The corresponding drive frame rotates, the drive shaft rotates to drive the drive helical gear to rotate, and the drive helical gear rotates to drive the transmission helical gear to rotate, thereby driving the release rod to rotate on the fixed frame, and the rotation of the release rod drives the entire roll on the release rod The polyimide film rotates, so that the head end of the whole roll of polyimide film is placed out of the relative length, so that the head end is set on the rotating drum. At this time, the product is removed by the corresponding trimming equipment When the length of trimming is enough to set the head end on the winding rod, the preliminary operation of the whole roll of polyimide film is completed, and the helical gear is driven synchronously by the rotation of the drive shaft. Rotate, turn the helical gear to drive the adjustment helical gear to rotate, thereby driving the winding rod to rotate to carry out the winding operation on the finished product after trimming. At this time, the release rod and the winding rod are in the opposite direction of rotation and synchronous rotation. Therefore, the polyimide film released by the unwinding rod and the polyimide film wound up by the winding rod are at the same length, so that the polyimide film is always in the state of precise trimming during the operation process, Because the length is too long or too short, it will not loosen, wrinkle or collapse, thereby improving the processing quality of the product.
其二,本发明在聚酰亚胺薄膜修边作业时,由于整卷的聚酰亚胺薄膜厚度的和种类不同,这时通过调节液压缸运行带动调节液压缸输出端上的调节板向上或者向下运动,从而带动调节板上的调节架、调节柱、调节斜齿轮、转动斜齿轮和收卷杆进行向上或者向下运动,从而来调节收卷杆和放动杆之间的间距,实现适用于不同厚度的和不同种类的整卷的聚酰亚胺薄膜。Its two, when the present invention trimming operation of polyimide film, because the thickness of the polyimide film of whole volume is different with the kind, at this moment by regulating the adjustment plate on the hydraulic cylinder output end driven by the operation of the hydraulic cylinder, upwards or The downward movement drives the adjustment frame, the adjustment column, the adjustment helical gear, the rotating helical gear and the take-up rod to move upward or downward on the adjustment plate, so as to adjust the distance between the take-up rod and the release rod to realize Suitable for rolls of polyimide films of different thicknesses and types.
其三,本发明当整卷的聚酰亚胺薄膜首端套设在转动滚筒上时,首先通过距离控制电机运行带动距离控制电机输出端上的距离控制齿轮转动,距离控制齿轮转动带动两个距离控制齿条向外对称运动,从而带动两个修边设备对称向外运动,同步也带动两个限位装置向外运动,从而使得人员在将首端套设在转动套筒上时,不会造成阻碍和与设备接触造成伤害,同时也便于人员进行套设作业,当其首端套设在转动滚筒上后,通过连接距离控制电机再次运动带动两个修边设备对称向内运动,将两个修边设备运动到产品所需修边位置,从而此时两个限位滚轮也处于产品的两侧,并且通过两个限位滚轮对其两侧进行限位,从而实现对产品进行准确修边作业,防止其产品偏移,保证了产品的质量,同时通过距离控制装置的运行能够调节螺杆修边设备的位置以及螺杆限位装置,从而使本装置能够适用于多种宽度的产品,便于广泛使用。Its three, when the first end of the polyimide film of the whole roll is set on the rotating drum in the present invention, firstly, the distance control gear on the output end of the distance control motor is driven to rotate by the operation of the distance control motor, and the rotation of the distance control gear drives two The distance controls the rack to move outward symmetrically, thus driving the two edge trimming equipment to move outward symmetrically, and synchronously also drives the two limit devices to move outward, so that when the personnel set the head end on the rotating sleeve, they will not It will cause obstruction and contact with the equipment to cause injury, and it is also convenient for personnel to carry out the sleeve operation. When the head end is sleeved on the rotating drum, the motor will move again through the connection distance control to drive the two trimming equipment to move symmetrically inward. The two trimming devices move to the required trimming position of the product, so that the two limit rollers are also on both sides of the product at this time, and the two sides are limited by the two limit rollers, so as to realize accurate product trimming. The edge trimming operation prevents the product from shifting and ensures the quality of the product. At the same time, the position of the screw trimming equipment and the screw limit device can be adjusted through the operation of the distance control device, so that the device can be applied to products of various widths. Easy to use widely.
其四,本发明当产品两侧修边产生的残料后,通过将两侧的残料分别穿过对应的引导装置,并且通过对应的引导滚筒配合,将两侧的残料更好到向下运动,等待两侧的残料足够长时,将其下端分别放置到对应的进料口内,使其流入到破碎腔室内,而当驱动电机运行后,驱动轴转动带动主动轮转动,主动轮转动通过传动皮带带动从动轮转动,从而带动破碎轴的上端在破碎腔室的内部转动,而破碎轴转动带动破碎叶片转动,从而实现将破碎腔室内的残料进行破碎,等待后续通过出料口取出进行回收利用,避免了资源浪费和残料四处乱飞影响作业。Fourth, in the present invention, after the residual materials produced by the trimming on both sides of the product, the residual materials on both sides are passed through the corresponding guide devices respectively, and the residual materials on both sides are better directed to Move down, wait for the residual materials on both sides to be long enough, place the lower ends of them into the corresponding feeding ports respectively, so that they flow into the crushing chamber, and when the driving motor runs, the driving shaft rotates to drive the driving wheel to rotate, and the driving wheel The rotation drives the driven wheel to rotate through the transmission belt, thereby driving the upper end of the crushing shaft to rotate inside the crushing chamber, and the rotation of the crushing shaft drives the crushing blades to rotate, so as to realize the crushing of the residual materials in the crushing chamber and wait for subsequent passage through the discharge port Take it out for recycling, avoiding the waste of resources and the impact of residual materials flying around and affecting operations.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本发明的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings described here are used to provide a further understanding of the present invention, and constitute a part of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention, and do not constitute improper limitations to the present invention. In the attached picture:
图1为本发明的立体结构示意图一;Fig. 1 is a three-dimensional structural schematic diagram 1 of the present invention;
图2为本发明的立体结构示意图二;Fig. 2 is a three-dimensional structural schematic diagram II of the present invention;
图3为本发明中驱动集装置的立体结构示意图;Fig. 3 is the schematic diagram of the three-dimensional structure of the driving set device in the present invention;
图4为本发明中调节装置的立体结构示意图;Fig. 4 is the three-dimensional structure schematic diagram of adjusting device in the present invention;
图5为本发明中滚筒装置和引导装置的立体结构示意图;Fig. 5 is a three-dimensional structural schematic diagram of a roller device and a guide device in the present invention;
图6为本发明中距离控制装置的立体结构示意图;Fig. 6 is a schematic diagram of the three-dimensional structure of the middle distance control device of the present invention;
图7为本发明中修边设备和限位装置的立体结构示意图;Fig. 7 is a three-dimensional structural schematic diagram of the trimming equipment and the limiting device in the present invention;
图8为本发明中修边设备、距离控制装置和限位装置的立体结构示意图;Fig. 8 is a three-dimensional structural schematic diagram of the trimming equipment, the distance control device and the limit device in the present invention;
图9为本发明中破碎装置的立体结构示意图;Fig. 9 is a three-dimensional structural schematic diagram of a crushing device in the present invention;
图10为本发明的局部结构示意图。Fig. 10 is a schematic diagram of a partial structure of the present invention.
附图Attached picture
修边设备1、工作台11、驱动装置2、驱动座21、滑动槽211、驱动电机22、驱动轴23、凸块24、驱动架25、驱动斜齿轮26、固定架27、传动斜齿轮28、放动杆29、旋转盖291、调节装置3、调节座31、调节液压缸32、调节板33、调节架34、调节柱35、转动斜齿轮36、调节斜齿轮37、收卷杆38、滚筒装置4、滚筒支架41、转动滚筒42、距离控制装置5、距离控制座51、滑槽511、距离控制电机52、距离控制齿轮53、距离控制齿条54、限位装置6、限位架61、限位滚轮62、引导装置7、引导架71、引导滚轮72、破碎装置8、主动轮81、从动轮82、传动皮带83、破碎轴84、破碎腔室85、破碎叶片86、进料口87、出料口88。
实施方式Implementation
为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明具体实施例及相应的附图对本发明技术方案进行清楚、完整地描述。显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with specific embodiments of the present invention and corresponding drawings. Apparently, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
以下结合附图,详细说明本发明各实施例提供的技术方案。The technical solutions provided by various embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
本发明实施例提供一种聚酰亚胺薄膜生产用的修边装置,包括修边设备1,还包括工作台11、驱动装置2、调节装置3、滚筒装置4、距离控制装置5、限位装置6、引导装置7和破碎装置8,所述工作台11设置于水平面,所述驱动装置2设置在工作台11上,所述调节装置3设置在工作台11上且连接在驱动装置2上,所述滚筒装置4设置在驱动装置2的侧端,所述距离控制装置5设置在滚筒装置4的侧端,所述修边设备1设有两个,两个所述修边设备1对称设置在距离控制装置5上,所述限位装置6设有两个,两个所述限位装置6分别设置在两个所述修边设备1上,所述引导装置7设有两个,两个所述引导装置7对称设置在滚筒装置4上,所述破碎装置8设置在工作台11上且与驱动装置2传动连接,本装置能够在聚酰亚胺薄膜修边过程中对其进行限位,便于准确修边作业,并且聚酰亚胺薄膜驱动同步一体,避免了产生褶皱,同时,还能对修边的残料进行破碎收集。An embodiment of the present invention provides a trimming device for polyimide film production, including trimming
工作原理:当对聚酰亚胺薄膜进行修边作业时,首先通过转动放动杆29上的旋转盖291将其取下,这时,则需将整卷的聚酰亚胺薄膜套设在放动杆29上,并再将旋转盖291旋转到放动杆29上,再通过相同方式,将收卷的滚筒套设在收卷杆38时,接着通过驱动电机22运行带动驱动电机22输出端上的驱动轴23在对应的驱动架25上转动,驱动轴23转动带动驱动斜齿轮26转动,驱动斜齿轮26转动带动传动斜齿轮28转动,从而带动放动杆29在固定架27上进行转动,放动杆29转动带动放动杆29上的整卷的聚酰亚胺薄膜转动,从而将整卷的聚酰亚胺薄膜的首端放置出相对的长度,使其首端套设在转动滚筒42上,这时,则通过对应的修边设备1将产品的两侧进行修边作业,当修边的长度足够将首端套设在收卷杆38上时,从而完成对整卷的聚酰亚胺薄膜的初步作业,通过驱动轴23转动同步带动转动斜齿轮36转动,转动斜齿轮36转动带动调节斜齿轮37转动,从而带动收卷杆38转动对修边完成的产品进行收卷作业,而此时放动杆29和收卷杆38处于相反方向转动状态,且同步转动状态,从而使得放动杆29放出的聚酰亚胺薄膜和收卷杆38收卷的聚酰亚胺薄膜处于相同长度,因此使得的聚酰亚胺薄膜在作业过程中,始终处于精准的修边作业状态,不会因为长度过长或者过短松动褶皱和崩坏,从而提高了产品的加工质量;Working principle: when trimming the polyimide film, firstly take it off by turning the
在聚酰亚胺薄膜修边作业时,由于整卷的聚酰亚胺薄膜厚度的和种类不同,这时通过调节液压缸32运行带动调节液压缸32输出端上的调节板33向上或者向下运动,从而带动调节板33上的调节架34、调节柱35、调节斜齿轮37、转动斜齿轮36和收卷杆38进行向上或者向下运动,从而来调节收卷杆38和放动杆29之间的间距,实现适用于不同厚度的和不同种类的整卷的聚酰亚胺薄膜;During the trimming operation of polyimide film, because the thickness and type of the whole roll of polyimide film are different, at this time, the
当整卷的聚酰亚胺薄膜首端套设在转动滚筒42上时,首先通过距离控制电机52运行带动距离控制电机52输出端上的距离控制齿轮53转动,距离控制齿轮53转动带动两个距离控制齿条54向外对称运动,从而带动两个修边设备1对称向外运动,同步也带动两个限位装置6向外运动,从而使得人员在将首端套设在转动套筒上时,不会造成阻碍和与设备接触造成伤害,同时也便于人员进行套设作业,当其首端套设在转动滚筒42上后,通过连接距离控制电机52再次运动带动两个修边设备1对称向内运动,将两个修边设备1运动到产品所需修边位置,从而此时两个限位滚轮62也处于产品的两侧,并且通过两个限位滚轮62对其两侧进行限位,从而实现对产品进行准确修边作业,防止其产品偏移,保证了产品的质量,同时通过距离控制装置5的运行能够调节螺杆修边设备1的位置以及螺杆限位装置6,从而使本装置能够适用于多种宽度的产品,便于广泛使用;When the head end of the polyimide film of the whole volume is set on the
当产品两侧修边产生的残料后,通过将两侧的残料分别穿过对应的引导装置7,并且通过对应的引导滚筒配合,将两侧的残料更好到向下运动,等待两侧的残料足够长时,将其下端分别放置到对应的进料口87内,使其流入到破碎腔室85内,而当驱动电机22运行后,驱动轴23转动带动主动轮81转动,主动轮81转动通过传动皮带83带动从动轮82转动,从而带动破碎轴84的上端在破碎腔室85的内部转动,而破碎轴84转动带动破碎叶片86转动,从而实现将破碎腔室85内的残料进行破碎,等待后续通过出料口88取出进行回收利用,避免了资源浪费和残料四处乱飞影响作业。After the residual material produced by trimming on both sides of the product, pass the residual material on both sides through the
优选的,所述驱动装置2包括驱动座21、驱动电机22、驱动轴23、驱动架25、驱动斜齿轮26、固定架27、传动斜齿轮28和放动杆29,所述驱动座21设置在工作台11上,所述驱动电机22设置在驱动座21上,所述驱动架25设有两个,两个所述驱动架25对称设置在驱动座21上,所述驱动轴23设置在驱动电机22的输出端上,所述驱动轴23穿过两个所述驱动架25且均为转动连接,所述驱动斜齿轮26设置在驱动轴23上,所述固定架27设置在驱动座21上,所述放动杆29设置在固定架27上且为转动连接,所述传动斜齿轮28设置在放动杆29的一端上且传动斜齿轮28与驱动斜齿轮26啮合,所述放动杆29的另一端上设有旋转螺纹,所述旋转螺纹上设有旋转盖291。Preferably, the
优选的,所述调节装置3包括调节座31、调节液压缸32、调节板33、调节架34、调节柱35、转动斜齿轮36、调节斜齿轮37和收卷杆38,所述驱动座21上设有滑动槽211,所述调节板33设置在滑动槽211上且与滑动槽211为滑动配合,所述调节座31设置在驱动座21上,所述调节液压缸32设置在调节座31上,所述调节液压缸32的输出端连接在调节板33的一端上,所述调节架34设置在调节板33上且驱动轴23穿过调节架34,所述驱动轴23上设有凸块24,所述转动斜齿轮36套设在驱动轴23上的凸块24上且与调节架34为转动连接,所述调节柱35设置在调节板33上,所述收卷杆38设置在调节柱35上且为转动连接,所述调节斜齿轮37设置在收卷杆38的一端上且与转动斜齿轮36啮合,所述收卷杆38的另一端上设有旋转螺纹,且旋转螺纹上设有旋转盖291。Preferably, the
优选的,所述滚筒装置4包括滚筒支架41和转动滚筒42,所述滚筒支架41设有两个,两个所述滚筒支架41对称设置在工作台11上,所述转动滚筒42的两端分别设置在两个所述滚筒支架41上且均为转动连接。Preferably, the
优选的,所述距离控制装置5包括距离控制座51、距离控制电机52、距离控制齿轮53和距离控制齿条54,所述距离控制座51设置在工作台11上且位于两个滚筒支架41的侧端,所述距离控制座51上设有两个滑槽511,所述距离控制电机52设置在距离控制座51上,所述距离控制齿轮53设置在距离控制电机52的输出端上,所述距离控制齿条54设有两个,两个所述距离控制齿条54分别设置在对应的滑槽511内,两个所述距离控制齿条54均与距离控制齿轮53啮合,两个所述修边设备1分别设置在两个所述距离控制齿条54上。Preferably, the
优选的,两个所述限位装置6均包括限位架61和限位滚轮62,所述限位架61设置在对应的修边设备1的侧端,所述限位滚轮62转动连接在限位架61上。Preferably, the two limiting
优选的,两个所述引导装置7均包括引导架71和引导滚轮72,所述引导架71设置在对应的滚筒支架41上,所述引导滚轮72转动连接在引导架71上。Preferably, the two
优选的,所述破碎装置8包括主动轮81、从动轮82、传动皮带83、破碎轴84、破碎腔室85、破碎叶片86、进料口87和出料口88,所述主动轮81套设在驱动轴23上,所述破碎腔室85设置在工作台11上,所述破碎轴84的下端设置在工作台11上且为转动连接,所述破碎轴84的上端穿过破碎腔室85的下端位于其内部,所述从动轮82套设在破碎轴84上且位于破碎腔室85的下方,所述主动轮81和从动轮82由传动皮带83套设连接,所述破碎叶片86设置在破碎轴84的上端且位于破碎腔室85内部,所述进料口87设有两个,两个所述进料口87对称设置在破碎腔室85的上端,所述出料口88设置在破碎腔室85的一侧。Preferably, the crushing
以上所述仅为本发明的实施例而已,并不用于限制本发明。对于本领域技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原理之内所作的任何修改、等同替换、改进等,均应包含在本发明的权利要求范围之内。The above descriptions are only examples of the present invention, and are not intended to limit the present invention. Various modifications and variations of the present invention will occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the scope of the claims of the present invention.
Claims (8)
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| CN115990993A (en) * | 2023-02-10 | 2023-04-21 | 湖南国柔科技有限公司 | Polyimide film processing production line |
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