CN116061338A - A kind of granulation device and process thereof for plastic masterbatch processing - Google Patents
A kind of granulation device and process thereof for plastic masterbatch processing Download PDFInfo
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- CN116061338A CN116061338A CN202310084797.7A CN202310084797A CN116061338A CN 116061338 A CN116061338 A CN 116061338A CN 202310084797 A CN202310084797 A CN 202310084797A CN 116061338 A CN116061338 A CN 116061338A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/16—Auxiliary treatment of granules
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The utility model discloses a granulating device for processing plastic master batches and a process thereof, which belong to the technical field of plastic granulation, and further comprise a mounting frame, a granulating extrusion mechanism, a granulating cutting mechanism, a granulating blanking mechanism and a granulating turnover mechanism. According to the utility model, the granules are turned through the work of the granulation turning mechanism, so that the adhesion during granulation is prevented from affecting the subsequent use.
Description
Technical Field
The utility model belongs to the technical field of plastic granulation, and particularly relates to a granulating device and process for processing plastic master batches.
Background
The plastic granulator is mainly used for processing waste plastic films, woven bags, agricultural convenient bags, basins, barrels, beverage bottles, furniture, daily necessities and the like, is suitable for most common waste plastics, and is the plastic recycling processing machine which has the most wide application and most wide use and is popular with users in the waste plastic recycling industry.
The utility model discloses a granulator of plastics masterbatch according to chinese patent of publication No. CN214605296U, which comprises a bod, organism upper end fixedly connected with motor, the output shaft of motor runs through organism and terminal fixedly connected with bull stick, the upper end fixedly connected with of organism two symmetrical feed inlets, the inside rotation of organism is connected with two first pivots that the symmetry set up, two all be equipped with first auger blade in the first pivot, be equipped with the slewing mechanism who provides rotation power for first auger blade in the organism. According to the utility model, the setting of the incubator can prevent plastic raw materials from solidification and forming before processing, so that waste of raw material resources is avoided, the setting of the blower is beneficial to rapid forming of cut plastic particles, the forming time of the plastic particles is reduced, the production efficiency is greatly improved, and the setting of devices such as a forming disc, a rotating plate, a cutting plate and the like can make the shapes and the sizes of manufactured plastic particles similar and facilitate metering.
However, the prior art has problems that, first, when granulating, the raw material in a molten state needs to be granulated, a plurality of plastic particles are easily adhered together to cause agglomeration during granulating, so that the subsequent use is affected, and second, when granulating, the forming holes in the forming disc are easily blocked in the forming holes during extrusion forming of the raw material, so that the subsequent use is affected.
Disclosure of Invention
The embodiment of the utility model provides a granulating device and a granulating process for processing plastic master batches, which are used for solving the problems in the prior art.
The embodiment of the utility model adopts the following technical scheme: the utility model provides a prilling granulator is used in plastic masterbatch processing, includes screw extrusion melting machine, still includes mounting bracket, granulation extrusion mechanism, granulation shutdown mechanism, granulation unloading mechanism and granulation tilting mechanism, the mounting bracket is vertical setting in the side of screw extrusion melting machine, be equipped with two installation ears on the mounting bracket, be equipped with the extrusion case between two installation ears, the bottom of extrusion case is equipped with the discharge opening that a plurality of equidistant settings, granulation extrusion mechanism sets up on the mounting bracket and granulation extrusion mechanism and extrusion case sliding fit, the setting of granulation shutdown mechanism is located the below of discharge opening on the extrusion case and granulation shutdown mechanism, the level of granulation unloading mechanism sets up in the bottom of extrusion case, the setting of granulation tilting mechanism is on the granulation unloading mechanism, the discharge end department of granulation unloading mechanism is equipped with the box that gathers materials.
Further, granulation extrusion mechanism includes extrusion hydro-cylinder, extrusion boss, extrusion dredging piece and two movable rods, extrusion hydro-cylinder sets up the top at the mounting bracket, extrusion boss's top is connected with extrusion hydro-cylinder's flexible end, two the movable rod symmetry sets up the top at extrusion boss, movable rod and mounting bracket sliding fit, extrusion dredging piece sets up in extrusion boss and extrusion dredging piece and extrusion boss's bottom sliding fit.
Further, extrusion dredging piece includes the mediation board, mounting panel, slide bar, compression spring, rotation wheel, rotation seat, rotation cam and rotation motor, rotation motor sets up in the extrusion boss, rotation cam is connected with the main shaft of rotation motor, the mounting panel level sets up in the extrusion boss, the vertical sliding connection of slide bar is on the mounting panel, the rotation seat sets up the top at the slide bar, the rotation wheel rotates to be connected on rotating the seat, compression spring's both ends are connected respectively between rotation seat and mounting panel, the mediation board level sets up in the extrusion boss and is connected with the bottom of slide bar, the bottom of mediation board is equipped with a plurality of mediation bars, the bottom of extrusion boss is equipped with scrapes the material hole with a plurality of mediation bar sliding fit.
Further, the positions of the dredging strips correspond to the discharge holes in the extrusion box, and the dredging strips slide in the discharge holes.
Further, the granulation cutting mechanism comprises a cutting blade and two cutting horizontal sliding tables, the two cutting horizontal sliding tables are horizontally arranged at two ends of the outer side wall of the extrusion box, two ends of the cutting blade are respectively connected with two movable ends of the two cutting horizontal sliding tables, and the cutting blade is in sliding fit with the bottom of the extrusion box.
Further, the granulation unloading mechanism comprises a material receiving seat, a rotating seat, an ash removing screen plate and two telescopic cylinders, one end of the material receiving seat is rotationally connected to the rotating seat, the two telescopic cylinders are symmetrically arranged at the bottom of the other end of the material receiving seat, and the telescopic end of each telescopic cylinder is rotationally connected with the material receiving seat.
Further, granulation tilting mechanism is including upset impeller, rotating electrical machines, sliding plate, sliding block, sliding motor, sliding screw, sliding frame and removal horizontal slip table, remove horizontal slip table setting on the inside wall of receiving the material seat, be equipped with the sliding tray on the receiving the material seat, sliding block sliding connection is in the sliding tray, the both ends of sliding frame are connected with the movable end of sliding block and removal horizontal slip table respectively, the both ends of sliding screw rotate to be connected on the sliding frame and the one end of sliding screw extend to on the sliding block and be connected with the sliding block rotation, sliding motor sets up on the sliding block and sliding motor is connected with the sliding screw transmission, sliding plate and sliding frame sliding fit and with sliding screw threaded connection, the rotating electrical machines sets up at sliding plate top and upset impeller and rotating electrical machines's spindle connection.
Further, a plurality of dust collection fans are arranged at the bottom of the material collecting seat, and dust collection ends of the dust collection fans face to the dust removal screen plate.
Further, a plurality of cleaning fans are arranged on the side wall of the material receiving seat, the cleaning fans are located below the ash removal screen plate, and a heating pipe is arranged at the bottom of the ash removal screen plate.
A granulating device and a granulating process for processing plastic master batches, wherein the granulating process comprises the following steps of;
s1: when plastics are granulated, raw materials are melted by a screw extrusion melting machine and conveyed into an extrusion box, at the moment, an extrusion cylinder works to drive an extrusion boss to move downwards in the extrusion box on a mounting frame 1 through a sliding rod, the raw materials in a molten state are extruded downwards, and raw material strips are formed on a plurality of discharge holes on the bottom of the extrusion box and are discharged downwards;
s2: when the raw materials are extruded, a plurality of discharge holes in the extrusion box can possibly cause blockage of the discharge holes, at the moment, the extrusion oil cylinder is downwards moved to the lowest part in the extrusion box through the operation of the extrusion oil cylinder, the rotating motor is operated to drive the rotating cam to enable the rotating cam to contact with the rotating wheel, so that the rotating wheel downwards moves on the mounting plate through the sliding rod, the sliding rod downwards moves to drive the dredging plate to downwards move, a plurality of dredging strips below the dredging plate downwards move from a plurality of scraping holes to the discharge holes, the residual raw materials in the discharge holes are dredged, and the influence of blockage on the subsequent use of the discharge holes is prevented;
s3: when the raw material strips are extruded downwards, the two cutting horizontal sliding tables work simultaneously to drive the positions of the cutting blades to move left and right at the bottom of the extrusion box, the raw material strips are cut to enable the plastic particles formed by the raw material strips to fall onto the ash removal screen plate on the material receiving seat, and when the cutting blades move left and right, the residual materials at the bottom of the extrusion box can be scraped off, so that the residual materials are prevented from being left when the raw material strips are extruded, and the molding effect is affected;
s4: after plastic particles are cut off and fall onto the ash removal screen plate, the rotating motor works to drive the turning vane wheel to rotate on the sliding plate, the turning vane wheel rotates on the ash removal screen plate and can drive the falling particles to turn over, when different positions on the ash removal screen plate are turned over, the sliding motor works to drive the sliding screw rod to rotate on the sliding frame so as to drive the sliding plate to move, the horizontal sliding table moves to drive the sliding frame to move, the sliding plate and the sliding frame move so as to drive the turning vane wheel to move, and the turning vane wheel rotates to turn over the particles which are just finished to be granulated and piled up, so that the follow-up use is prevented from being influenced by adhesion together during granulation;
s5: when the particles are turned over, the heating pipe works to generate heat to generate high temperature, so that the plastic particles are dried faster after granulation and are not adhered together, dust on the plastic particles can be dithered while the turning vane wheel turns over, the dust falls into a plurality of dust suction fans through the filtration of the dust removal net plate, the filtered dust is adsorbed through the dust suction fans, and the particles are not adhered with dust after the dust is adsorbed and small waste generated by granulation influences the use of the subsequent particles;
s6: after the particles are collected and dried, the two telescopic cylinders shrink simultaneously to drive the material receiving seat to rotate on the rotating seat, so that one end, close to the material collecting box, of the material receiving seat is inclined downwards, the particles are inclined to fall into the material collecting box, and material receiving of the particles is completed;
s7: after the discharging is completed, the material receiving seat and the ash removing screen plate can be cleaned through the work of a plurality of cleaning fans.
The above at least one technical scheme adopted by the embodiment of the utility model can achieve the following beneficial effects:
according to the utility model, when extrusion is carried out, the dredging strips move downwards into the scraping holes to enable the dredging strips and the extrusion boss to be in horizontal positions, the bottom of the extrusion boss is in a horizontal state, raw materials can be extruded downwards from the discharging holes when extrusion is carried out downwards, at the moment, the extrusion oil cylinder is moved downwards to the lowest position in the extrusion box through the operation of the extrusion oil cylinder, the rotating motor drives the rotating cam to enable the rotating cam to contact with the rotating wheel, so that the rotating wheel moves downwards on the mounting plate through the sliding rod, the sliding rod moves downwards to drive the dredging plate to move downwards, a plurality of dredging strips below the dredging plate move downwards from the scraping holes into the discharging holes to dredge the raw materials remained in the discharging holes, the blocking influence on the subsequent use is prevented, the blocking residues on the dredging strips can be scraped when the dredging strips move in the scraping holes through the discharging holes, and the blocking influence on the dredging strips is prevented, and the raw materials in the discharging holes are dredged and cleaned.
Secondly, after plastic particles are cut off and fall onto the ash removal screen plate, on one hand, the rotating motor works to drive the turning vane wheel to rotate on the sliding plate, the turning vane wheel rotates on the ash removal screen plate and can drive the fallen particles to turn, when different positions on the ash removal screen plate are turned over, the sliding motor works to drive the sliding screw rod to rotate on the sliding frame so as to drive the sliding plate to move, the horizontal sliding table moves to drive the sliding frame to move, the sliding plate and the sliding frame move so as to drive the turning vane wheel to move, and the turning vane wheel rotates to turn the particles which are just completed and piled up, so that the particles are prevented from being adhered together to influence the subsequent use during granulation; on the other hand can also shake the dust on the plastic granules when the upset impeller is overturned, make the dust fall into a plurality of dust absorption fans through the filtration of dust removal otter board, adsorb filterable dust through a plurality of dust absorption fan work, just can not adhere to have the dust on adsorbing the back granule with the dust and influence the use of follow-up granule owing to the fritter waste material that the granulation produced.
Thirdly, the two cutting horizontal sliding tables simultaneously work to drive the positions of the cutting blades to move left and right at the bottom of the extrusion box, the raw material strips are cut to enable the raw material strips to form plastic particles to fall onto the ash removal screen plate on the material receiving seat, and residual materials at the bottom of the extrusion box can be scraped when the cutting blades move left and right, so that the follow-up existence of residual materials when the raw material strips are extruded is prevented, and the molding effect is affected.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model and do not constitute a limitation on the utility model. In the drawings:
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic diagram of a second perspective structure of the present utility model;
FIG. 3 is a schematic perspective view of the granulating and extruding mechanism of the utility model;
FIG. 4 is a schematic perspective view of an extrusion dredging member according to the present utility model;
FIG. 5 is a schematic perspective view of an extrusion dredging member according to the present utility model;
FIG. 6 is a schematic view of a partial perspective structure of the present utility model;
FIG. 7 is a schematic perspective view of a granulating and blanking mechanism of the present utility model;
FIG. 8 is an enlarged view of FIG. 7 at A;
FIG. 9 is a schematic view of the installation of a heating tube in the present utility model;
fig. 10 is a schematic perspective view of the extrusion box in the present utility model.
Reference numerals
A mounting frame 1; a mounting ear 11; a squeeze box 12; a discharge hole 13; a granulating and extruding mechanism 2; an extrusion cylinder 21; pressing the boss 22; a moving lever 23; extruding the dredging piece 3; a dredging plate 30; a mounting plate 31; a slide bar 32; a compression spring 33; a rotating wheel 34; a rotating seat 35; rotating the cam 36; a rotation motor 37; a dredge bar 38; a scraping hole 39; a granulating and cutting mechanism 4; a cutting blade 41; cutting off the horizontal sliding table 42; a granulating and blanking mechanism 5; a receiving seat 51; a swivel base 52; an ash removal screen 53; a telescopic cylinder 54; a slide groove 55; a granulating and overturning mechanism 6; turning the blade wheel 61; a rotating motor 62; a slide plate 63; a slider 64; a slide motor 65; a sliding screw 66; a slide frame 67; moving the horizontal slipway 68; a dust collection fan 7; a cleaning fan 71; heating the tube 72; a screw extrusion melting machine 8; and a collecting box 9.
Detailed Description
In order to make the objects, technical solutions and advantages of the present utility model more apparent, the technical solutions of the present utility model will be clearly and completely described below with reference to specific embodiments of the present utility model and corresponding drawings. It will be apparent that the described embodiments are only some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The following describes in detail the technical solutions provided by the embodiments of the present utility model with reference to the accompanying drawings.
Referring to fig. 1 to 10, an embodiment of the present utility model provides a granulating apparatus for processing plastic master batch, which includes a screw extrusion melting machine 8, wherein the screw extrusion melting machine 8 belongs to the prior art, and refers to chinese patent publication No.: CN217047076U still includes mounting bracket 1, granulation extrusion mechanism 2, granulation shutdown mechanism 4, granulation unloading mechanism 5 and granulation tilting mechanism 6, mounting bracket 1 is vertical setting in the side of screw extrusion melting machine 8, be equipped with two installation ears 11 on the mounting bracket 1, be equipped with extrusion case 12 between two installation ears 11, the bottom of extrusion case 12 is equipped with the discharge opening 13 that a plurality of equidistant settings, granulation extrusion mechanism 2 sets up on mounting bracket 1 and granulation extrusion mechanism 2 and extrusion case 12 sliding fit, granulation shutdown mechanism 4 sets up on extrusion case 12 and granulation shutdown mechanism 4 is located the below of discharge opening 13, the setting of granulation unloading mechanism 5 level is in the bottom of extrusion case 12, granulation tilting mechanism 6 sets up on granulation unloading mechanism 5, the discharge end department of granulation unloading mechanism 5 is equipped with box 9 that gathers materials.
Specifically, referring to fig. 2, the granulating extrusion mechanism 2 includes an extrusion cylinder 21, an extrusion boss 22, an extrusion dredging member 3, and two moving rods 23, wherein the extrusion cylinder 21 is disposed at the top of the mounting frame 1, the top of the extrusion boss 22 is connected with the telescopic end of the extrusion cylinder 21, the two moving rods 23 are symmetrically disposed at the top of the extrusion boss 22, the moving rods 23 are in sliding fit with the mounting frame 1, the extrusion dredging member 3 is disposed in the extrusion boss 22, and the extrusion dredging member 3 is in sliding fit with the bottom of the extrusion boss 22; the extrusion cylinder 21 works to drive the extrusion boss 22 to move downwards on the mounting frame 1 through the sliding rod 32 in the extrusion box 12, extrude the raw materials in a molten state downwards and form raw material strips on the plurality of discharge holes 13 on the bottom of the extrusion box 12 to be discharged downwards so as to cut the raw material strips subsequently.
Specifically, referring to fig. 4, the extrusion dredging member 3 includes a dredging plate 30, a mounting plate 31, a sliding rod 32, a compression spring 33, a rotating wheel 34, a rotating seat 35, a rotating cam 36 and a rotating motor 37, wherein the rotating motor 37 is arranged in the extrusion boss 22, the rotating cam 36 is connected with a main shaft of the rotating motor 37, the mounting plate 31 is horizontally arranged in the extrusion boss 22, the sliding rod 32 is vertically and slidingly connected to the mounting plate 31, the rotating seat 35 is arranged at the top of the sliding rod 32, the rotating wheel 34 is rotationally connected to the rotating seat 35, two ends of the compression spring 33 are respectively connected between the rotating seat 35 and the mounting plate 31, the compression spring 33 is contracted downwards to deform when the dredging plate 30 moves downwards, the compression spring 33 is rebounded upwards when the dredging plate 30 moves upwards, so that the dredging plate 30 moves upwards, the dredging plate 30 is horizontally arranged in the extrusion boss 22 and is connected with the bottom of the sliding rod 32, the bottom of the dredging plate 30 is provided with a plurality of scraping holes 39 slidingly matched with the plurality of dredging strips 38, and the bottom of the extrusion boss 22 is provided with a plurality of scraping holes 39; the positions of the dredging strips 38 correspond to the discharge holes 13 on the extrusion box 12, and the dredging strips 38 slide in the discharge holes 13; during extrusion, a plurality of dredging bars 38 move downwards to the scraping holes 39 to enable the dredging bars 38 and the extrusion boss 22 to be in horizontal positions, when the bottom of the extrusion boss 22 is in a horizontal state and is extruded downwards, raw materials can be extruded downwards from the discharging holes 13, at the moment, the extrusion oil cylinder 21 moves downwards to the lowest position in the extrusion box 12 through the operation of the extrusion oil cylinder 21, the rotating motor 37 operates to drive the rotating cam 36 to enable the rotating cam 36 to contact with the rotating wheel 34, so that the rotating wheel 34 moves downwards on the mounting plate 31 through the sliding rod 32, the sliding rod 32 moves downwards to drive the dredging plates 30 to move downwards, a plurality of dredging bars 38 below the dredging plates 30 move downwards from the scraping holes 39 to the discharging holes 13, raw materials remained in the discharging holes 13 are dredged, blocking influence on the discharging holes 13 is prevented, adhesion residues on the dredging bars 38 can be scraped when the dredging bars 38 move in the scraping holes 39, and adhesion residues on the dredging bars 38 are prevented from affecting subsequent raw materials storage and dredging in the discharging holes 13.
Specifically, the granulation cutting mechanism 4 shown in fig. 5 comprises a cutting blade 41 and two cutting horizontal sliding tables 42, wherein the two cutting horizontal sliding tables 42 are horizontally arranged at two ends of the outer side wall of the extrusion box 12, two ends of the cutting blade 41 are respectively connected with two moving ends of the two cutting horizontal sliding tables 42, and the cutting blade 41 is in sliding fit with the bottom of the extrusion box 12; the two cutting horizontal sliding tables 42 work simultaneously to drive the position of the cutting blade 41 to move left and right at the bottom of the extrusion box 12, the raw material strips are cut to form plastic particles on the ash removal screen 53 on the material collecting seat 51, and the residual materials on the discharge hole 13 at the bottom of the extrusion box 12 can be scraped when the cutting blade 41 moves left and right, so that the residual materials are prevented from being remained when the raw material strips are extruded, and the molding effect is affected.
Specifically, referring to fig. 7, the granulating and blanking mechanism 5 includes a receiving seat 51, a rotating seat 52, an ash removing screen 53 and two telescopic cylinders 54, one end of the receiving seat 51 is rotatably connected to the rotating seat 52, the two telescopic cylinders 54 are symmetrically arranged at the bottom of the other end of the receiving seat 51, and the telescopic end of the telescopic cylinder 54 is rotatably connected to the receiving seat 51; the mesh of the ash removal screen plate 53 is smaller than the diameter of the particles, when the particles are received, the two telescopic cylinders 54 work to enable the receiving seat 51 to rotate on the rotating seat 52, so that the receiving seat 51 is in a horizontal state, the particles are received, after the particles are collected and dried, the two telescopic cylinders 54 shrink simultaneously to drive the receiving seat 51 to rotate on the rotating seat 52, one end of the receiving seat 51, which is close to the collecting box 9, is inclined downwards, the particles are inclined to fall into the collecting box 9, and the receiving of the particles is completed.
Specifically, referring to fig. 8, the granulation turning mechanism 6 includes a turning vane wheel 61, a rotating motor 62, a sliding plate 63, a sliding block 64, a sliding motor 65, a sliding screw 66, a sliding frame 67 and a moving horizontal sliding table 68, wherein the moving horizontal sliding table 68 is arranged on the inner side wall of the material receiving seat 51, the material receiving seat 51 is provided with a sliding groove 55, the sliding block 64 is slidably connected in the sliding groove 55, two ends of the sliding frame 67 are respectively connected with the sliding block 64 and the moving end of the moving horizontal sliding table 68, two ends of the sliding screw 66 are rotatably connected on the sliding frame 67, one end of the sliding screw 66 extends to the sliding block 64 and is rotatably connected with the sliding block 64, the sliding motor 65 is arranged on the sliding block 64 and the sliding motor 65 is in transmission connection with the sliding screw 66, the sliding plate 63 is slidably matched with the sliding frame 67 and is in threaded connection with the sliding screw 66, and the rotating motor 62 is arranged on the top of the sliding plate 63 and the turning vane wheel 61 is connected with the main shaft of the rotating motor 62; the bottom of the receiving seat 51 is provided with a plurality of dust suction fans 7, and dust suction ends of the dust suction fans 7 are arranged towards the dust removal screen 53.
After plastic particles are cut off and fall onto the ash removal screen plate 53, on one hand, the rotating motor 62 works to drive the turning vane wheel 61 to rotate on the sliding plate 63, the turning vane wheel 61 rotates on the ash removal screen plate 53 to drive the falling particles to turn, when different positions on the ash removal screen plate 53 are turned over, the sliding motor 65 works to drive the sliding screw 66 to rotate on the sliding frame 67, so that the sliding plate 63 is driven to move, the horizontal sliding table 68 moves to drive the sliding frame 67 to move, the sliding plate 63 and the sliding frame 67 move to drive the turning vane wheel 61 to move, and the turning vane wheel 61 rotates to turn the particles which are just finished to be granulated and piled together, so that the follow-up use is prevented from being influenced by adhesion during granulation; on the other hand can also shake the dust on the plastic granules when upset blade wheel 61 overturns, make the dust fall into a plurality of dust absorption fans 7 through the filtration of dust removal otter board 53, adsorb filterable dust through a plurality of dust absorption fans 7 work, just can not adhere to dust and influence the use of follow-up granule owing to the fritter waste material that granulation produced on adsorbing the dust with the granule.
Specifically, referring to fig. 6, a plurality of cleaning fans 71 are disposed on the side wall of the material receiving seat 51, the cleaning fans 71 are located below the ash removal screen 53, and after the material is discharged, the cleaning fans 71 work to clean the material receiving seat 51 and the ash removal screen 53; a heating pipe 72 is arranged at the bottom of the ash removal screen 53; when the pellets are turned over, the heating tube 72 is operated to generate heat to generate a high temperature so that the plastic pellets dry faster after pelletization and do not stick together.
A granulating device and a granulating process for processing plastic master batches, wherein the granulating process comprises the following steps of;
s1: when plastics are granulated, raw materials are melted by the operation of a screw extrusion melting machine 8 and conveyed into an extrusion box 12, at the moment, an extrusion cylinder 21 operates to drive an extrusion boss 22 to move downwards on a mounting frame 1 in the extrusion box 12 through a sliding rod 32, the raw materials in a molten state are extruded downwards, and raw material strips are formed on a plurality of discharge holes 13 on the bottom of the extrusion box 12 and are discharged downwards;
s2: when the raw materials are extruded, the discharge holes 13 on the extrusion box 12 are possibly blocked by residues, at the moment, the extrusion oil cylinder 21 is downwards moved to the lowest position in the extrusion box 12 through the operation of the extrusion oil cylinder 21, the rotating motor 37 is operated to drive the rotating cam 36 to enable the rotating cam 36 to contact the rotating wheel 34, so that the rotating wheel 34 downwards moves on the mounting plate 31 through the sliding rod 32, the sliding rod 32 downwards moves to drive the dredging plate 30 downwards, a plurality of dredging strips 38 under the dredging plate 30 downwards move into the discharge holes 13 from a plurality of scraping holes 39, the raw materials remained in the discharge holes 13 are dredged, and the subsequent use is prevented from being influenced by the blockage of the discharge holes 13;
s3: when the raw material strips are extruded downwards, the two cutting horizontal sliding tables 42 work simultaneously to drive the positions of the cutting blades 41 to move left and right at the bottom of the extrusion box 12, the raw material strips are cut to enable plastic particles formed by the raw material strips to fall onto the ash removal screen 53 on the material receiving seat 51, and when the cutting blades 41 move left and right, the residual materials at the bottom of the extrusion box 12 and positioned on the discharge holes 13 can be scraped, so that the residual materials are prevented from existing when the raw material strips are extruded, and the molding effect is influenced;
s4: after plastic particles are cut off and fall onto the ash removal net plate 53, the rotating motor 62 works to drive the turning vane wheel 61 to rotate on the sliding plate 63, the turning vane wheel 61 rotates on the ash removal net plate 53 to drive the falling particles to turn, when different positions on the ash removal net plate 53 are turned over, the sliding motor 65 works to drive the sliding screw 66 to rotate on the sliding frame 67 so as to drive the sliding plate 63 to move, the horizontal sliding table 68 moves to drive the sliding frame 67 to move, the sliding plate 63 and the sliding frame 67 move so as to drive the turning vane wheel 61 to move, and the turning vane wheel 61 rotates to turn the particles which are just finished to be granulated and piled together, so that the subsequent use is prevented from being affected by adhesion during granulation;
s5: when the particles are turned over, the heating pipe 72 works to generate heat to generate high temperature, so that the plastic particles are dried faster after granulation and are not adhered together, dust on the plastic particles can be dithered while the turning vane wheel 61 turns over, the dust falls into the dust suction fans 7 through the filtration of the dust removal net plate 53, the filtered dust is adsorbed through the dust suction fans 7, and the dust is not adhered to the particles after the dust is adsorbed and the use of the subsequent particles is influenced by small waste generated by granulation;
s6: after the particles are collected and dried, the two telescopic cylinders 54 are contracted simultaneously to drive the material receiving seat 51 to rotate on the rotating seat 52, so that one end, close to the material collecting box 9, of the material receiving seat 51 is inclined downwards, the particles are inclined to fall into the material collecting box 9, and the material receiving of the particles is completed;
s7: after the discharging is completed, the material receiving seat 51 and the ash removing screen 53 can be cleaned by a plurality of cleaning fans 71.
The foregoing is merely exemplary of the present utility model and is not intended to limit the present utility model. Various modifications and variations of the present utility model will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the utility model are to be included in the scope of the claims of the present utility model.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310084797.7A CN116061338A (en) | 2023-01-15 | 2023-01-15 | A kind of granulation device and process thereof for plastic masterbatch processing |
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| CN202310084797.7A CN116061338A (en) | 2023-01-15 | 2023-01-15 | A kind of granulation device and process thereof for plastic masterbatch processing |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118217877A (en) * | 2024-05-07 | 2024-06-21 | 济南兴隆涂料有限公司 | A colorful paint granulation equipment |
| CN119238772A (en) * | 2024-10-24 | 2025-01-03 | 武汉理工大学 | A green low organic residue cross-linked polystyrene resin material melt extrusion molding process and device |
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| CN217413650U (en) * | 2022-03-28 | 2022-09-13 | 苏州锐竹精密机电有限公司 | Be used for centreless grinding machine piece to collect recovery unit |
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| CN215920983U (en) * | 2021-05-13 | 2022-03-01 | 安徽联科水基材料科技有限公司 | Plastic granules granulation is with automatic feeding mechanism |
| CN217093380U (en) * | 2022-02-28 | 2022-08-02 | 赣州美园畜牧有限公司 | Pig feed production prilling granulator |
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| CN118217877A (en) * | 2024-05-07 | 2024-06-21 | 济南兴隆涂料有限公司 | A colorful paint granulation equipment |
| CN119238772A (en) * | 2024-10-24 | 2025-01-03 | 武汉理工大学 | A green low organic residue cross-linked polystyrene resin material melt extrusion molding process and device |
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