CN116061093A - An automatic derusting actuator on the side of a ship - Google Patents
An automatic derusting actuator on the side of a ship Download PDFInfo
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- CN116061093A CN116061093A CN202211729599.3A CN202211729599A CN116061093A CN 116061093 A CN116061093 A CN 116061093A CN 202211729599 A CN202211729599 A CN 202211729599A CN 116061093 A CN116061093 A CN 116061093A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/08—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
- B24C1/086—Descaling; Removing coating films
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C7/00—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
- B24C7/0007—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a liquid carrier
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B59/00—Hull protection specially adapted for vessels; Cleaning devices specially adapted for vessels
- B63B59/06—Cleaning devices for hulls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B81/00—Repairing or maintaining vessels
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/30—Adapting or protecting infrastructure or their operation in transportation, e.g. on roads, waterways or railways
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- Combustion & Propulsion (AREA)
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Abstract
Description
技术领域technical field
本发明涉及船舶除锈技术领域,具体涉及一船舶舷侧自动除锈执行装置。The invention relates to the technical field of ship derusting, in particular to an automatic derusting executive device for ship side.
背景技术Background technique
由于海水对船舶的主体钢板存在严重的腐蚀性;且海洋生物中有许多吸附性的生物,该种生物吸附在船舶上,然后随着使用时间的增加,会导致船体生锈。船体生锈之后,锈泽对船体存在严重的腐蚀性,长时间不进行除锈处理,将会严重影响船舶使用寿命,因此,对海洋船舶的船体进行除锈是延长船舶使用寿命的手段。Due to the serious corrosion of seawater on the main steel plate of the ship; and there are many adsorbing organisms in the marine organisms, this kind of organisms are adsorbed on the ship, and then as the use time increases, the hull will rust. After the hull is rusted, the rust is seriously corrosive to the hull. If rust removal is not carried out for a long time, it will seriously affect the service life of the ship. Therefore, derusting the hull of a marine ship is a means to prolong the service life of the ship.
船舶除锈的方式一般包括机械除锈和化学除锈两种除锈方式,目前这两种除锈方式都依赖与人工操作,手工作业阻碍船舶除锈效率提高以及除锈周期缩短。Ship derusting methods generally include mechanical derusting and chemical derusting methods. At present, these two derusting methods rely on manual operation. Manual operation hinders the improvement of ship derusting efficiency and shortens the derusting cycle.
发明内容Contents of the invention
本发明的目的在于针对现有技术的不足之处,提供一船舶舷侧自动除锈执行装置。The purpose of the present invention is to provide an automatic derusting executive device for the side of a ship aiming at the deficiencies of the prior art.
本发明解决上述问题的技术方案为:一船舶舷侧自动除锈执行装置,包括两组除锈机构,两组除锈机构分别设置在坞底的两侧;The technical solution of the present invention to solve the above problems is: an automatic derusting actuator on the side of a ship, including two sets of derusting mechanisms, and the two sets of derusting mechanisms are respectively arranged on both sides of the dock bottom;
所述除锈机构包括安装机构、喷料机构;The derusting mechanism includes a mounting mechanism and a material spraying mechanism;
所述安装机构包括纵向安装单元、横向安装单元;The installation mechanism includes a vertical installation unit and a horizontal installation unit;
所述纵向安装单元包括分别设置在两侧的第一安装架,所述第一安装架包括第一立板、第一横向调节座以及第一纵向板,所述第一立板竖直设置,所述第一横向调节座设置在坞底,并且一端与第一立板的下端连接,所述第一纵向板上端滑动连接在第一立板上,下端通过第一调节机构连接在第一横向调节座上;The longitudinal installation unit includes a first installation frame respectively arranged on both sides, the first installation frame includes a first vertical plate, a first horizontal adjustment seat and a first longitudinal plate, the first vertical plate is vertically arranged, The first horizontal adjustment seat is arranged at the bottom of the dock, and one end is connected to the lower end of the first vertical plate, the upper end of the first longitudinal plate is slidably connected to the first vertical plate, and the lower end is connected to the first horizontal plate through the first adjustment mechanism. on the adjustment seat;
所述横向安装单元包括第一横向板、第一安装板,所述第一横向板通过第二调节机构安装在两个第一立板之间,所述第一安装板通过第三调节机构安装在第一横向板上;The horizontal installation unit includes a first horizontal plate and a first mounting plate, the first horizontal plate is installed between two first vertical plates through a second adjustment mechanism, and the first installation plate is installed through a third adjustment mechanism on the first transverse plate;
所述喷料机构包括制冰装置、高压喷射装置以及喷射头,所述制冰装置的出料口通过管道连接高压喷射装置,高压喷射装置的喷料出口通过软管与喷射头连接;The spraying mechanism includes an ice-making device, a high-pressure spraying device and a spraying head, the outlet of the ice-making device is connected to the high-pressure spraying device through a pipeline, and the spraying outlet of the high-pressure spraying device is connected to the spraying head through a hose;
所述喷射头通过转动安装机构安装在第一安装板上。The spray head is mounted on the first mounting plate through a rotating mounting mechanism.
进一步的,所述第一调节机构包括第一调节电机、第一螺杆、第一滑杆,所述第一调节电机通过机架安装在第一横向调节座上,所述第一螺杆两端分别通过轴承座转动安装在第一横向调节座上,所述第一螺杆的一端与第一调节电机的输出轴连接,所述第一滑杆两端固定连接在第一横向调节座上,所述第一纵向板的下端转动连接在第一连接件上,所述第一连接件旋接在第一螺杆上,并且第一连接件滑动套设在第一滑杆上。Further, the first adjustment mechanism includes a first adjustment motor, a first screw, and a first slide rod, the first adjustment motor is installed on the first horizontal adjustment seat through a frame, and the two ends of the first screw are respectively The bearing seat is rotatably installed on the first horizontal adjustment seat, one end of the first screw rod is connected to the output shaft of the first adjustment motor, and the two ends of the first slide rod are fixedly connected to the first horizontal adjustment seat. The lower end of the first longitudinal plate is rotatably connected to the first connecting piece, the first connecting piece is screwed on the first screw rod, and the first connecting piece is slidably sleeved on the first sliding rod.
进一步的,所述第二调节机构包括第二调节电机、第二螺杆、第二滑杆,所述第二螺杆两端通过轴承座转动安装在其中一个第一立板上,所述第二滑杆两端固定安装在另一个第一立板上,第二螺杆的一端连接第二调节电机的输出轴,所述第一安装板的两端分别设有第一旋接件和第二滑动件,所述第一立板上设有供第一旋接件、第二滑动件穿过的穿槽,所述第一旋接件旋接在第二螺杆上,所述第二滑动件滑动套设在第二滑杆上。Further, the second adjustment mechanism includes a second adjustment motor, a second screw, and a second slide rod. The two ends of the rod are fixedly installed on another first vertical plate, one end of the second screw rod is connected to the output shaft of the second adjusting motor, and the two ends of the first mounting plate are respectively provided with a first screw joint and a second sliding member , the first vertical plate is provided with a through groove for the first screw connection and the second sliding member to pass through, the first screw connection is screwed on the second screw rod, and the second sliding member sliding sleeve Set on the second slider.
进一步的,所述第三调节机构包括第三调节电机、第三螺杆、第三滑杆,所述第三螺杆两端通过轴承座转动安装在第一横向板上,所述第三滑杆两端固定安装在第一横向板上,所述第三螺杆的一端与第三调节电机转动连接,所述第一安装板的背部设有第二旋接件和第三滑动件,所述第二旋接件旋接在第三螺杆上,所述第三滑动件滑动套设在第三滑杆上。Further, the third adjusting mechanism includes a third adjusting motor, a third screw, and a third sliding rod. One end of the third screw rod is fixedly installed on the first transverse plate, one end of the third screw rod is connected to the third adjusting motor in rotation, the back of the first mounting plate is provided with a second screw joint and a third sliding member, the second The screw joint is screwed on the third screw rod, and the third sliding member is slidably sleeved on the third sliding rod.
进一步的,所述转动安装机构包括第第二连接件、第二连接件、第一转轴、转动电机、驱动齿轮以及从动齿轮,所述第二连接件固定设置在第一安装板上,所述第二连接件固定设置在喷射头后端,所述第一连接件和第二连接件通过第一转轴转动连接,所述转动电机通过机架固定安装在第一安装板上,所述驱动齿轮连接在转动电机的输出端,所述从动齿轮连接在第一转轴外端,所述驱动齿轮与从动齿轮啮合。Further, the rotating installation mechanism includes a second connecting piece, a second connecting piece, a first rotating shaft, a rotating motor, a driving gear and a driven gear, the second connecting piece is fixedly arranged on the first mounting plate, and the The second connecting piece is fixedly arranged at the rear end of the spray head, the first connecting piece and the second connecting piece are rotatably connected through the first rotating shaft, the rotating motor is fixedly installed on the first mounting plate through the frame, and the driving The gear is connected to the output end of the rotating motor, the driven gear is connected to the outer end of the first rotating shaft, and the driving gear meshes with the driven gear.
本发明具有有益效果:The present invention has beneficial effects:
本发明提供了一船舶舷侧自动除锈执行装置,船舶停入坞底之后由两侧的除锈机构分别对船舶两侧进行除锈;喷射头通过第二调节机构、第三调节机构和转动安装机构的配合,实现横向调节、纵向调节和角度调节,通过第一调节机构,在船舶停入之前将喷射头收起,停入之后将喷射头靠近船舶,防止船舶移动时损坏喷射头,各调节均采用自动化调节,效率高。The invention provides an automatic derusting actuator for the side of a ship. After the ship is parked at the bottom of the dock, the derusting mechanisms on both sides respectively derust the two sides of the ship; the spray head passes through the second adjustment mechanism, the third adjustment mechanism and the rotating With the cooperation of the installation mechanism, horizontal adjustment, longitudinal adjustment and angle adjustment are realized. Through the first adjustment mechanism, the spray head is put away before the ship stops, and the spray head is close to the ship after parking, so as to prevent damage to the spray head when the ship moves. The adjustments are all automatic adjustments with high efficiency.
附图说明Description of drawings
图1为本发明的主视图;Fig. 1 is the front view of the present invention;
图2为图1中A部分的放大图;Fig. 2 is an enlarged view of part A in Fig. 1;
图3为横向安装单元的结构示意图;Fig. 3 is a structural schematic diagram of a horizontal installation unit;
图4为图3中B部分的放大示意图;Fig. 4 is the enlarged schematic diagram of part B in Fig. 3;
图5为转动安装机构的结构示意图;Fig. 5 is a structural schematic diagram of a rotating installation mechanism;
图中:1-制冰装置,2-高压喷射装置,3-喷射头,4-第一立板,5-第一横向调节座,6-第一纵向板,7-连接杆,8-第一安装座,9-第一调节电机,10-第一螺杆,11-第一滑杆,12-第一连接件,13-第一横向板,14-第一安装板,15-第二调节电机,16-第二螺杆,17-第一旋接件,18-第三调节电机,19-第三螺杆,20-第三滑杆,21-第二旋接件,22-第三滑动件,23-第二连接件,24-第二连接件,25-第一转轴,26-转动电机,27-驱动齿轮,28-从动齿轮。In the figure: 1-ice-making device, 2-high-pressure injection device, 3-injection head, 4-the first vertical plate, 5-the first horizontal adjustment seat, 6-the first longitudinal plate, 7-connecting rod, 8-the first One mounting base, 9-the first adjustment motor, 10-the first screw, 11-the first slide rod, 12-the first connecting piece, 13-the first transverse plate, 14-the first mounting plate, 15-the second adjustment Motor, 16-second screw, 17-first screw, 18-third adjusting motor, 19-third screw, 20-third slide rod, 21-second screw, 22-third slide , 23-second connector, 24-second connector, 25-first rotating shaft, 26-rotating motor, 27-driving gear, 28-driven gear.
具体实施方式Detailed ways
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention based on specific situations.
如图所示,一船舶舷侧自动除锈执行装置,船舶进入坞底,坞底的两侧分别设有一组除锈机构,两侧的除锈机构分别对船舶两侧进行除锈。As shown in the figure, there is an automatic derusting actuator on the side of a ship. When the ship enters the dock bottom, a set of derusting mechanisms are respectively installed on both sides of the dock bottom. The derusting mechanisms on both sides respectively derust the two sides of the ship.
所述除锈机构包括安装机构、喷料机构,所述喷料机构包括制冰装置、高压喷射装置以及喷射头,所述制冰装置的出料口通过管道连接高压喷射装置,高压喷射装置的喷料出口通过软管与喷射头连接,所述喷射头安装在安装机构上。The derusting mechanism includes an installation mechanism and a material spraying mechanism. The material spraying mechanism includes an ice making device, a high-pressure spraying device and a spraying head. The discharge port of the ice making device is connected to the high-pressure spraying device through a pipeline. The spray material outlet is connected with the spray head through the hose, and the spray head is installed on the installation mechanism.
所述安装机构包括纵向安装单元、横向安装单元,所述纵向安装单元包括分别设置在两侧的第一安装架,所述第一安装架包括第一立板、第一横向调节座以及第一纵向板,所述第一立板竖直设置,第一立板通过连接杆连接第一安装座,所述第一安装座通过若干螺栓连接在坞底侧壁上,所述第一横向调节座设置在坞底,并且一端与第一立板的下端连接,所述第一纵向板上端滑动连接在第一立板上,下端通过第一调节机构连接在第一横向调节座上,所述第一调节机构包括第一调节电机、第一螺杆、第一滑杆,所述第一调节电机通过机架安装在第一横向调节座上,所述第一螺杆两端分别通过轴承座转动安装在第一横向调节座上,所述第一螺杆的一端与第一调节电机的输出轴连接,所述第一滑杆两端固定连接在第一横向调节座上,所述第一纵向板的下端转动连接在第一连接件上,所述第一连接件旋接在第一螺杆上,并且第一连接件滑动套设在第一滑杆上,所述第一调节电机转动,带动第一纵向杆的下端沿着第一横向调节座位移,第一纵向杆的上端沿第一立板滑动,所述第一纵向杆的上端连接第一滑动件,所述第一立板沿纵向设有第一滑槽,所述第一滑动件滑动设置在第一滑槽内。所述横向安装单元包括第一横向板、第一安装板,所述第一横向板通过第二调节机构安装在两个第一立板之间,所述第二调节机构包括第二调节电机、第二螺杆、第二滑杆,所述第二螺杆两端通过轴承座转动安装在其中一个第一立板上,所述第二滑杆两端固定安装在另一个第一立板上,第二螺杆的一端连接第二调节电机的输出轴,所述第一安装板的两端分别设有第一旋接件和第二滑动件,所述第一立板上设有供第一旋接件、第二滑动件穿过的穿槽,所述第一旋接件旋接在第二螺杆上,所述第二滑动件滑动套设在第二滑杆上。所述第一安装板通过第三调节机构安装在第一横向板上,所述第三调节机构包括第三调节电机、第三螺杆、第三滑杆,所述第三螺杆两端通过轴承座转动安装在第一横向板上,所述第三滑杆两端固定安装在第一横向板上,所述第三螺杆的一端与第三调节电机转动连接,所述第一安装板的背部设有第二旋接件和第三滑动件,所述第二旋接件旋接在第三螺杆上,所述第三滑动件滑动套设在第三滑杆上。The installation mechanism includes a vertical installation unit and a horizontal installation unit. The vertical installation unit includes first installation frames respectively arranged on both sides. The first installation frame includes a first vertical plate, a first horizontal adjustment seat and a first The longitudinal plate, the first vertical plate is vertically arranged, the first vertical plate is connected to the first installation seat through a connecting rod, and the first installation seat is connected to the side wall of the dock bottom by several bolts, and the first horizontal adjustment seat It is arranged at the bottom of the dock, and one end is connected to the lower end of the first vertical plate, the upper end of the first longitudinal plate is slidably connected to the first vertical plate, and the lower end is connected to the first transverse adjustment seat through the first adjustment mechanism. An adjustment mechanism includes a first adjustment motor, a first screw rod, and a first slide rod, the first adjustment motor is installed on the first horizontal adjustment seat through a frame, and the two ends of the first screw rod are respectively installed in rotation through a bearing seat On the first horizontal adjustment seat, one end of the first screw rod is connected to the output shaft of the first adjustment motor, both ends of the first slide rod are fixedly connected to the first horizontal adjustment seat, and the lower end of the first longitudinal plate Rotationally connected to the first connecting piece, the first connecting piece is screwed on the first screw rod, and the first connecting piece is slidably sleeved on the first sliding rod, and the first adjusting motor rotates to drive the first longitudinal The lower end of the bar moves along the first horizontal adjustment seat, the upper end of the first longitudinal bar slides along the first vertical plate, the upper end of the first longitudinal bar is connected with the first sliding member, and the first vertical bar is longitudinally provided with a second A chute, the first slider is slidably disposed in the first chute. The horizontal installation unit includes a first horizontal plate and a first mounting plate, the first horizontal plate is installed between two first vertical plates through a second adjustment mechanism, and the second adjustment mechanism includes a second adjustment motor, The second screw rod and the second sliding rod, the two ends of the second screw rod are rotatably mounted on one of the first vertical plates through the bearing seat, and the two ends of the second sliding rod are fixedly mounted on the other first vertical plate. One end of the two screw rods is connected to the output shaft of the second adjusting motor, the two ends of the first mounting plate are respectively provided with a first screw joint and a second slider, and the first vertical plate is provided with a first screw joint The slot through which the member and the second sliding member pass, the first screw connection is screwed on the second screw rod, and the second sliding member is slidably sleeved on the second sliding rod. The first mounting plate is installed on the first transverse plate through a third adjustment mechanism, the third adjustment mechanism includes a third adjustment motor, a third screw, and a third slide rod, and the two ends of the third screw pass through the bearing seat Rotationally installed on the first transverse plate, both ends of the third slide rod are fixedly installed on the first transverse plate, one end of the third screw rod is rotationally connected with the third adjusting motor, and the back of the first mounting plate is provided with There are a second screw connection and a third sliding member, the second screw connection is screwed on the third screw rod, and the third sliding member is slidingly sleeved on the third sliding rod.
所述喷射头通过转动安装机构安装在第一安装板上,所述转动安装机构包括第第二连接件、第二连接件、第一转轴、转动电机、驱动齿轮以及从动齿轮,所述第二连接件固定设置在第一安装板上,所述第二连接件固定设置在喷射头后端,所述第一连接件和第二连接件通过第一转轴转动连接,所述转动电机通过机架固定安装在第一安装板上,所述驱动齿轮连接在转动电机的输出端,所述从动齿轮连接在第一转轴外端,所述驱动齿轮与从动齿轮啮合,转动电机转动,调节喷射头与第一安装板之间形成的喷射角。The spray head is installed on the first mounting plate through a rotating installation mechanism, and the rotating installation mechanism includes a second connecting piece, a second connecting piece, a first rotating shaft, a rotating motor, a driving gear and a driven gear. The two connecting parts are fixedly arranged on the first mounting plate, the second connecting part is fixedly arranged at the rear end of the spray head, the first connecting part and the second connecting part are rotatably connected by the first rotating shaft, and the rotating motor is The frame is fixedly installed on the first mounting plate, the driving gear is connected to the output end of the rotating motor, the driven gear is connected to the outer end of the first rotating shaft, the driving gear meshes with the driven gear, and the rotating motor rotates to adjust The spray angle formed between the spray head and the first mounting plate.
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域,但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention to other forms. Any skilled person who is familiar with this profession may use the technical content disclosed above to change or modify the equivalent of equivalent changes. The embodiments are applied to other fields, but any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to the protection scope of the technical solutions of the present invention without departing from the content of the technical solutions of the present invention.
Claims (5)
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Application publication date: 20230505 |