CN116060175A - A pulverization system for ultrafine pulverization - Google Patents
A pulverization system for ultrafine pulverization Download PDFInfo
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- 238000010298 pulverizing process Methods 0.000 title claims description 88
- 230000007246 mechanism Effects 0.000 claims abstract description 122
- 238000012216 screening Methods 0.000 claims abstract description 80
- 239000000463 material Substances 0.000 claims abstract description 71
- 239000000428 dust Substances 0.000 claims abstract description 65
- 238000000926 separation method Methods 0.000 claims abstract description 59
- 239000002245 particle Substances 0.000 claims abstract description 23
- 230000003584 silencer Effects 0.000 claims description 2
- 238000000227 grinding Methods 0.000 abstract description 14
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- 238000000034 method Methods 0.000 description 5
- 238000004062 sedimentation Methods 0.000 description 5
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- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
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- 238000010008 shearing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/12—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged below container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
- B02C18/182—Disc-shaped knives
- B02C18/184—Disc-shaped knives with peripherally arranged demountable cutting tips or elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
- B02C23/12—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone with return of oversize material to crushing or disintegrating zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/14—Separating or sorting of material, associated with crushing or disintegrating with more than one separator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
Description
技术领域technical field
本发明属于粉碎机技术领域,尤其涉及一种针对于超细粉碎的粉碎系统。The invention belongs to the technical field of pulverizers, in particular to a pulverization system for ultrafine pulverization.
背景技术Background technique
随着国内水产饲料行业的发展,近年来行业内对小颗粒膨化料的关注度进一步提升,小颗粒膨化料主要作为特种苗料,小颗粒膨化料作为高端膨化料,对相关膨化机和粉碎机的结构提出了更高的要求,行业内针对小颗粒膨化料的生产尚不具有普遍性。一般,原料经过一级粉碎后,再添加诱食剂和油脂等混合,再进行二级超微粉碎,再进入膨化机进行膨化,若二级超微粉碎的细度低,则极容易堵塞膨化机的模板孔。With the development of the domestic aquatic feed industry, in recent years, the industry has paid more attention to small particle extruded materials. Small particle extruded materials are mainly used as special seedling materials, and small particle extruded materials are used as high-end extruded materials. Related extruders and crushing The structure of the machine puts forward higher requirements, and the production of small particle extruded materials is not yet universal in the industry. Generally, after the primary crushing, the raw materials are mixed with attractants and oils, and then subjected to secondary superfine crushing, and then enter the extruder for puffing. If the fineness of the secondary superfine crushing is low, it is very easy to block the puffing Machine template holes.
因此,小颗粒膨化料的生产对粉碎机的粉碎细度提出了更高的要求,需要在200目以上,但对粉碎产能的需求却不是太高。就目前来看,在现有的立轴式超微粉碎机中,分级系统与粉碎系统是集成在一台设备上的,此种集成对粉碎高细度时,会导致能耗高、料温高、水分损失大等缺陷。具体地,现有的立轴式超微粉碎机的分级系统集成于主机本身,粉碎腔内的物料还未被有效粉碎就给吸入分级区域,整体的分级效率较低,也加剧了分级部分的巨量磨损,同时若需要获得200目以上的细度,需要加大能量投入,主电机需要给立轴提供更高的转速,分级电机需要给分级轮提供更高的转速,这样不仅能耗高、料温高、水分损失大,也降低了设备的稳定性。Therefore, the production of small-particle extruded materials puts forward higher requirements for the crushing fineness of the crusher, which needs to be above 200 mesh, but the demand for crushing capacity is not too high. As far as the current situation is concerned, in the existing vertical shaft ultrafine pulverizer, the classification system and the pulverization system are integrated on one piece of equipment. This kind of integration will lead to high energy consumption and high material temperature when the pulverization is of high fineness. , large water loss and other defects. Specifically, the classification system of the existing vertical shaft ultrafine pulverizer is integrated into the main machine itself, and the materials in the crushing chamber are sucked into the classification area before they are effectively crushed. At the same time, if you need to obtain a fineness of more than 200 mesh, you need to increase energy input. The main motor needs to provide a higher speed for the vertical shaft, and the classifying motor needs to provide a higher speed for the classifying wheel. High temperature and large water loss also reduce the stability of the equipment.
发明内容Contents of the invention
为解决现有技术存在的粉碎机无法满足小颗粒膨化料生产的问题,本发明提供一种针对于超细粉碎的粉碎系统。In order to solve the problem that the pulverizers in the prior art cannot satisfy the production of small particle puffed materials, the present invention provides a pulverization system for ultrafine pulverization.
为解决上述技术问题,本发明所采用的技术方案如下,一种针对于超细粉碎的粉碎系统,包括依次设置的超微粉碎机构、分离筛选机构、除尘机构和高压风机;所述分离筛选机构的进料口通过第一输料管与超微粉碎机构的出料口连接,所述分离筛选机构的回料口通过回料输送管与超微粉碎机构的进料口连接,所述分离筛选机构的出料口通过第二输料管与除尘机构的进料口连接,所述除尘机构的出风口与高压风机的进口连接;所述超微粉碎机构用于粉碎物料,所述分离筛选机构对粉碎后的物料进行分离筛选,其中,小粒径的物料从分离筛选机构的出料口进入除尘机构,大粒径的物料从分离筛选机构的回料口再次进入超微粉碎机构;所述高压风机用于为该粉碎系统提供负压吸风。In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is as follows, a pulverization system for ultrafine pulverization, including an ultrafine pulverization mechanism, a separation and screening mechanism, a dust removal mechanism and a high-pressure fan arranged in sequence; the separation and screening mechanism The feed inlet of the feed port is connected with the discharge port of the superfine pulverization mechanism through the first feeding pipe, and the feed inlet of the separation and screening mechanism is connected with the feed inlet of the superfine pulverization mechanism through the return conveying pipe, and the separation and screening mechanism The discharge port of the mechanism is connected to the feed port of the dedusting mechanism through the second feeding pipe, and the air outlet of the dedusting mechanism is connected to the inlet of the high-pressure fan; The pulverized materials are separated and screened, wherein the materials with small particle size enter the dust removal mechanism from the discharge port of the separation and screening mechanism, and the materials with large particle size enter the superfine pulverization mechanism from the return port of the separation and screening mechanism; The high-pressure fan is used to provide negative pressure suction for the crushing system.
作为优选,所述分离筛选机构包括筛选筒体和第一驱动结构,所述筛选筒体包括从下至上依次连通的进回料段、补风段和沉降段,所述沉降段内设置有分级轮,所述第一驱动结构用于驱动分级轮旋转,所述分离筛选机构的出料口位于分级轮的上方,所述补风段沿物流切线方向开设有补风口,所述进回料段包括进料管和回料管,所述回料管的进口与补风段连通,所述回料管的出口为所述分离筛选机构的回料口,所述进料管的出口插入回料管内,所述进料管的出口高于补风段且位于分级轮的下方设置,所述进料管的管径小于补风段的管径,所述进料管的进口为所述分离筛选机构的进料口。分离筛选机构集多次、多种筛选于一身,一次筛分为降速沉降分离,即物料从小管径的进料管突然进入大管径的补风段形成降速沉降分离,二次筛分为补风调节筛选,调节补风口的大小,可以更精确地控制筛选效率,将较大的颗粒分离出,再通过回料输送管直接返回到超微粉碎机构进行再次粉碎,三次筛分为分级轮筛选,通过调节分级轮的转速进一步调整成品细度,经过前两次分离后的细颗粒物料到达分级轮筛选区域时的物料颗粒细度已经很高,所以分级轮只需较小的能耗和转速就能到达想要的细度,多次筛分的组合更好的提升了筛选效率,同时降低了对分级轮的磨损,提高使用寿命;分级轮可为现有分级轮,分级轮的出料部分与物料上升的角度一致,有利于降低出料阻力,进一步提升出料效率,降低整体系统的能量损失;分级轮叶片的仰角设计,减小运转阻力,分级轮转动更稳定,物料筛选效率更高;因此,成品颗粒度更细,可以达到200目-1000目。Preferably, the separation and screening mechanism includes a screening cylinder and a first drive structure, the screening cylinder includes a feeding and returning section, an air supply section and a settling section connected in sequence from bottom to top, and the settling section is provided with a classification The first driving structure is used to drive the classification wheel to rotate, the discharge port of the separation and screening mechanism is located above the classification wheel, the air supplement section is provided with an air supplement port along the tangential direction of the flow, and the feed and return section It includes a feeding pipe and a feeding pipe, the inlet of the feeding pipe is connected with the air supply section, the outlet of the feeding pipe is the feeding port of the separation and screening mechanism, and the outlet of the feeding pipe is inserted into the feeding In the pipe, the outlet of the feed pipe is higher than the air supply section and is located below the classification wheel. The diameter of the feed pipe is smaller than the diameter of the air supply section. The inlet of the feed pipe is the separation and screening Mechanism inlet. The separation and screening mechanism integrates multiple and multiple screenings. The first screening is the falling velocity sedimentation separation, that is, the material suddenly enters the large diameter feed pipe to form the falling velocity sedimentation separation, and the secondary screening To adjust the screening for supplementary air, adjust the size of the supplementary air port, you can control the screening efficiency more precisely, separate the larger particles, and then directly return to the superfine pulverization mechanism through the return conveying pipe for re-crushing, and the third screening is grading Wheel screening, by adjusting the speed of the classifying wheel to further adjust the fineness of the finished product, the fine particle material after the first two separations reaches the screening area of the classifying wheel, the fineness of the material particles is already very high, so the classifying wheel only needs less energy consumption The desired fineness can be achieved with the speed and rotation speed. The combination of multiple screenings improves the screening efficiency, reduces the wear on the classifying wheel and improves the service life; the classifying wheel can be the existing classifying wheel, the classifying wheel The discharge part is consistent with the rising angle of the material, which is beneficial to reduce the discharge resistance, further improve the discharge efficiency, and reduce the energy loss of the overall system; the elevation angle design of the blades of the classifying wheel reduces the running resistance, the rotation of the classifying wheel is more stable, and the material is screened Higher efficiency; therefore, the finished particle size is finer, which can reach 200 mesh-1000 mesh.
进一步地,所述第一驱动结构包括第一电机和第一带传动,所述第一电机设置在沉降段上,所述第一带传动的主动轮与第一电机的输出端连接,所述第一带传动的从动轮与分级轮连接。第一驱动结构的结构简单可靠,技术成熟,传动平稳,便于控制,成本较低。Further, the first drive structure includes a first motor and a first belt drive, the first motor is arranged on the settling section, the driving wheel of the first belt drive is connected to the output end of the first motor, the The driven wheel of the first belt drive is connected with the grading wheel. The structure of the first driving structure is simple and reliable, the technology is mature, the transmission is stable, the control is convenient, and the cost is low.
作为优选,所述超微粉碎机构包括主机座、立轴、刀盘总成和第二驱动结构,所述主机座内设置有粉碎腔,所述立轴转动设置在粉碎腔内,所述刀盘总成设置在立轴上,所述第二驱动结构用于驱动立轴旋转,所述粉碎腔的内壁上设置有若干齿板,若干所述齿板绕刀盘总成的外周依次设置,所述齿板与刀盘总成之间的间隙可调节。物料进入粉碎腔,同时刀盘总成由第二驱动结构驱动高速旋转,物料受到高速旋转的刀盘总成的撞击、剪切、摩擦而破裂,并以较高的速度飞向粉碎腔圆周方向的齿板再次发生撞击、剪切、摩擦进一步被粉碎,提高了粉碎细度的均匀性,确保更理想的粉碎效果;调节齿板与刀盘总成之间的间隙,可满足不同的粉碎细度需求。Preferably, the ultra-fine pulverization mechanism includes a main base, a vertical shaft, a cutter head assembly and a second drive structure, a crushing chamber is arranged inside the main base, the vertical shaft is rotated and arranged in the grinding chamber, and the cutter head assembly set on the vertical shaft, the second drive structure is used to drive the vertical shaft to rotate, the inner wall of the crushing chamber is provided with a number of tooth plates, and several of the tooth plates are arranged in turn around the outer circumference of the cutter head assembly, and the tooth plates The gap with the cutter head assembly can be adjusted. The material enters the crushing chamber, and the cutter head assembly is driven by the second driving structure to rotate at high speed at the same time. The material is broken by the impact, shear and friction of the high-speed rotating cutter head assembly, and flies to the circumferential direction of the crushing chamber at a high speed. The tooth plate is further crushed by impact, shear, and friction, which improves the uniformity of the crushing fineness and ensures a more ideal crushing effect; adjusting the gap between the tooth plate and the cutter head assembly can meet different crushing fineness. Degree demand.
作为优选,所述超微粉碎机构还包括机架,所述主机座设置在机架上,所述主机座包括上座体和下座体,所述粉碎腔设置在上座体内,所述粉碎腔呈上小下大的锥形;所述超微粉碎机构的进料口开设在上座体的顶端,所述超微粉碎机构的出料口开设在下座体上;或者所述超微粉碎机构的进料口开设在下座体上,所述超微粉碎机构的出料口开设在上座体的顶端。首先超微粉碎机构的进料口和超微粉碎机构的出料口的设置,使得整体的物料流动方向符合物料的自身重力流动方向,从上往下,更加符合物料自上而下的流动趋势,提升出料效率,降低整体能耗;且粉碎腔与刀盘呈一定的锥度形态,有效改变流体运行方向,从上向下扩散,有效提升粉碎效率。Preferably, the ultrafine pulverization mechanism further includes a frame, the main base is arranged on the frame, the main base includes an upper base and a lower base, the crushing chamber is arranged in the upper base, and the crushing chamber is The top is small and the bottom is large; the feed port of the superfine pulverization mechanism is set on the top of the upper base, and the discharge port of the superfine pulverization mechanism is opened on the lower base; or the feed inlet of the superfine pulverization mechanism The feed port is set on the lower base body, and the discharge port of the superfine pulverizing mechanism is set on the top of the upper base body. First of all, the setting of the feed port of the superfine pulverization mechanism and the discharge port of the superfine pulverization mechanism makes the overall material flow direction conform to the flow direction of the material's own gravity, and from top to bottom, it is more in line with the flow trend of the material from top to bottom , improve the discharge efficiency and reduce the overall energy consumption; and the crushing chamber and the cutter head have a certain taper shape, which can effectively change the running direction of the fluid and spread from top to bottom, effectively improving the crushing efficiency.
进一步地,所述刀盘总成包括从上至下依次设置的匀料板、第一层刀片、上刀盘、第二层刀片、隔板、第三层刀片、下刀盘、第四层刀片和刀盘座,所述匀料板和刀盘座均固定套设在立轴上。物料从各层刀片与齿板之间穿过,在被高速旋转的刀片撞击下不断的破碎,同时在刀片的有力撞击与强大的离心力作用下被甩向齿板,与齿板发生撞击与剪切,有效保证物料的粉碎质量。Further, the cutter head assembly includes a screed plate, a first layer of blades, an upper cutter head, a second layer of blades, a partition, a third layer of blades, a lower cutter head, a fourth layer of blades arranged in sequence from top to bottom. The blade and the cutter head seat, the screed plate and the cutter head seat are all fixedly sleeved on the vertical shaft. The material passes between the blades of each layer and the tooth plate, and is continuously broken under the impact of the high-speed rotating blades. Cutting, effectively guarantee the crushing quality of materials.
进一步地,所述第二驱动结构包括第二电机和第二带传动,所述第二电机设置在机架上,所述第二带传动的主动轮与第二电机的输出端连接,所述第二带传动的从动轮与立轴连接。第二驱动结构的结构简单可靠,技术成熟,传动平稳,便于控制,成本较低。Further, the second drive structure includes a second motor and a second belt drive, the second motor is arranged on the frame, the driving wheel of the second belt drive is connected to the output end of the second motor, and the The driven wheel of the second belt transmission is connected with the vertical shaft. The structure of the second driving structure is simple and reliable, the technology is mature, the transmission is stable, the control is convenient, and the cost is low.
进一步地,该针对于超细粉碎的粉碎系统还包括螺旋输送绞龙,所述螺旋输送绞龙的进料口设置有待粉碎仓,所述待粉碎仓上设置有投料口,所述分离筛选机构的回料口通过回料输送管与待粉碎仓连接,所述螺旋输送绞龙的出料口与所述超微粉碎机构的进料口连接。投料口、待粉碎仓和螺旋输送绞龙的设置便于物料投入至该针对于超细粉碎的粉碎系统;被分离筛选机构分离出来的大粒径的粗物料可重新回到待粉碎仓,经螺旋输送绞龙再次输入超微粉碎机构进行粉碎,形成一个闭环的过程,直至粉碎成合格品,有效回收大粒径的粗物料,提高物料利用率。Further, the crushing system for ultra-fine crushing also includes a screw conveying auger, the feeding port of the screw conveying auger is provided with a bin to be crushed, a feeding port is arranged on the bin to be crushed, and the separation and screening mechanism The material return port of the feeder is connected to the bin to be crushed through the return material conveying pipe, and the discharge port of the screw conveying auger is connected to the feed port of the ultrafine pulverization mechanism. The setting of the feeding port, the bin to be crushed and the screw conveying auger is convenient for the material to be put into the crushing system for ultra-fine crushing; the coarse material with large particle size separated by the separation and screening mechanism can be returned to the bin to be crushed and passed through the screw The conveying auger is again input into the superfine pulverization mechanism for pulverization, forming a closed-loop process until pulverized into qualified products, effectively recovering coarse materials with large particle sizes and improving material utilization.
作为优选,所述除尘机构包括旋风除尘器、脉冲除尘器和保险筛,所述旋风除尘器的出风口与脉冲除尘器的进料口连接,所述旋风除尘器的出料口和脉冲除尘器的出料口均与保险筛连接,所述旋风除尘器的出料口和脉冲除尘器的出料口处均设置有关风器,所述旋风除尘器的进料口为所述除尘机构的进料口,所述脉冲除尘器的出风口为所述除尘机构的出风口。物料到达旋风除尘器后进行螺旋沉降,通过旋风除尘器下方的关风器进入保险筛,后续的脉冲除尘器对含尘的空气进行分离,粉尘经过脉冲除尘器下方的关风器也进入保险筛,确保洁净的空气进入后续的高压风机,同时避免物料外排,提高物料的利用率,保险筛最后过滤掉不合格品,确保合格品的细度。Preferably, the dust removal mechanism includes a cyclone dust collector, a pulse dust collector and a safety screen, the air outlet of the cyclone dust collector is connected to the feed port of the pulse dust collector, and the discharge port of the cyclone dust collector and the pulse dust collector The outlets of the cyclone dust collectors are all connected with safety screens, the outlets of the cyclone dust collector and the outlet of the pulse dust collector are all equipped with related air devices, and the inlet of the cyclone dust collector is the inlet of the dust removal mechanism. The material outlet, the air outlet of the pulse dust collector is the air outlet of the dust removal mechanism. After the material reaches the cyclone dust collector, it settles spirally, and enters the safety screen through the air locker under the cyclone dust collector. The subsequent pulse dust collector separates the dusty air, and the dust passes through the air locker under the pulse dust collector and enters the safety screen. , to ensure that clean air enters the follow-up high-pressure fan, and at the same time avoid the discharge of materials, improve the utilization rate of materials, and finally filter out unqualified products with a safety screen to ensure the fineness of qualified products.
作为优选,所述高压风机上设置有消音器。有效降低该针对于超细粉碎的粉碎系统的噪音。Preferably, the high-pressure blower is provided with a muffler. Effectively reduce the noise of the crushing system for ultra-fine crushing.
有益效果:Beneficial effect:
1、本发明的针对于超细粉碎的粉碎系统,分离筛选机构与超微粉碎机构分别单独设置,大幅减少了物料在超微粉碎机构内部的停留时间,解决了现有超微粉碎机粉碎过程中的物料温高的问题;降低了物料温升,则有效减小物料水分损失,为后续的制粒或膨化创造了有利条件,提高物料熟化效果,减少水分添加比例;1. The pulverization system for ultrafine pulverization of the present invention, the separation and screening mechanism and the superfine pulverization mechanism are separately set up, which greatly reduces the residence time of materials inside the superfine pulverization mechanism, and solves the problem of the pulverization process of the existing superfine pulverizer. The problem of high material temperature in the process; reducing the temperature rise of the material can effectively reduce the moisture loss of the material, create favorable conditions for the subsequent granulation or puffing, improve the maturation effect of the material, and reduce the proportion of water addition;
2、本发明的针对于超细粉碎的粉碎系统,结构简单可靠,设计巧妙,原理清晰,且粉碎细度可调,可满足不同的粉碎细度需求;2. The crushing system of the present invention for ultra-fine crushing has simple and reliable structure, ingenious design, clear principle, and adjustable crushing fineness, which can meet different crushing fineness requirements;
3、本发明的针对于超细粉碎的粉碎系统,分离筛选机构集多次、多种筛选于一身,一次筛分为降速沉降分离,即物料从小管径的进料管突然进入大管径的补风段形成降速沉降分离,二次筛分为补风调节筛选,调节补风口的大小,可以更精确地控制筛选效率,将较大的颗粒分离出,再通过回料输送管直接返回到超微粉碎机构进行再次粉碎,三次筛分为分级轮筛选,通过调节分级轮的转速进一步调整成品细度,经过前两次分离后的细颗粒物料到达分级轮筛选区域时的物料颗粒细度已经很高,所以分级轮只需较小的能耗和转速就能到达想要的细度,可以轻松筛选出目以上的成品细度,多次筛分的组合更好的提升了筛选效率,同时降低了对分级轮的磨损,提高使用寿命;3. The pulverization system of the present invention is aimed at ultra-fine pulverization. The separation and screening mechanism integrates multiple and multiple screenings. The one-time screening is separated by falling speed and sedimentation, that is, the material suddenly enters the large-diameter feed pipe from the small-diameter feed pipe. The supplementary air section forms the falling speed sedimentation separation, and the secondary screening is the supplementary air adjustment and screening. Adjusting the size of the supplementary air port can control the screening efficiency more accurately, separate the larger particles, and then return them directly through the return conveying pipe. Go to the ultra-fine grinding mechanism for re-grinding, three times of screening for classification wheel screening, and further adjust the fineness of the finished product by adjusting the speed of the classification wheel. It is already very high, so the grading wheel can reach the desired fineness with only a small energy consumption and rotating speed, and can easily screen out the fineness of the finished product above the mesh. The combination of multiple screenings better improves the screening efficiency. At the same time, it reduces the wear on the classifying wheel and improves the service life;
4、本发明的针对于超细粉碎的粉碎系统,分离筛选机构将较大的颗粒分离出,再通过回料输送管直接返回到超微粉碎机构进行再次粉碎,形成一个闭环的粉碎循环,直至粉碎成合格品,有效回收大粒径的粗物料,提高物料利用率;4. In the pulverization system of the present invention aimed at ultrafine pulverization, the separation and screening mechanism separates larger particles, and then directly returns to the superfine pulverization mechanism through the return conveying pipe for further pulverization, forming a closed-loop pulverization cycle until Grinding into qualified products, effectively recovering coarse materials with large particle sizes, and improving material utilization;
5、本发明的针对于超细粉碎的粉碎系统,物料进入粉碎腔,同时物料受到高速旋转的刀盘总成的撞击、剪切、摩擦而破裂,并以较高的速度飞向粉碎腔圆周方向的齿板再次发生撞击、剪切、摩擦进一步被粉碎,提高了粉碎细度的均匀性,确保更理想的粉碎效果;物料在粉碎腔内从上至下流动,符合物料的自身重力流动方向,且粉碎腔与刀盘呈一定的锥度形态,有效改变流体运行方向,从上向下扩散,提升破碎效率和出料效率,降低整体能耗。5. The pulverization system of the present invention is aimed at ultrafine pulverization. The material enters the pulverization chamber, and at the same time, the material is broken by the impact, shear and friction of the high-speed rotating cutter head assembly, and flies to the circumference of the pulverization chamber at a relatively high speed. The tooth plates in the same direction are further crushed by impact, shear and friction, which improves the uniformity of the crushing fineness and ensures a more ideal crushing effect; the material flows from top to bottom in the crushing chamber, which conforms to the flow direction of the material's own gravity , and the crushing chamber and the cutter head have a certain taper shape, which can effectively change the running direction of the fluid, spread from top to bottom, improve the crushing efficiency and discharge efficiency, and reduce the overall energy consumption.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For Those skilled in the art can also obtain other drawings based on these drawings without any creative work.
图1是本发明针对于超细粉碎的粉碎系统的结构原理示意图;Fig. 1 is a schematic diagram of the structure and principles of the pulverization system for ultrafine pulverization in the present invention;
图2是本发明针对于超细粉碎的粉碎系统的超微粉碎机构的主视示意图;Fig. 2 is a schematic front view of the superfine pulverization mechanism of the pulverization system for superfine pulverization according to the present invention;
图3是本发明针对于超细粉碎的粉碎系统的主机座和刀盘总成的内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of the main frame and the cutter head assembly of the pulverization system for ultrafine pulverization of the present invention;
图4是本发明针对于超细粉碎的粉碎系统的分离筛选机构的立体结构示意图;Fig. 4 is a three-dimensional structural schematic diagram of the separation and screening mechanism of the pulverization system for ultrafine pulverization of the present invention;
图5是本发明针对于超细粉碎的粉碎系统的分离筛选机构的局部剖视示意图;Fig. 5 is a partial cross-sectional schematic diagram of the separation and screening mechanism of the pulverization system for ultrafine pulverization of the present invention;
图6是本发明针对于超细粉碎的粉碎系统的分级轮的立体结构示意图;Fig. 6 is a three-dimensional structural schematic diagram of the classification wheel of the pulverization system for ultrafine pulverization of the present invention;
图中:1、超微粉碎机构,11、主机座,111、粉碎腔,112、上座体,113、下座体,12、立轴,13、刀盘总成,131、匀料板,132、第一层刀片,133、上刀盘,134、第二层刀片,135、隔板,136、第三层刀片,137、下刀盘,138、第四层刀片,139、刀盘座,14、第二驱动结构,141、第二电机,142、第二带传动,15、齿板,16、机架,2、分离筛选机构,21、筛选筒体,211、进回料段,2111、进料管,2112、回料管,212、补风段,2121补风口,213、沉降段,22、第一驱动结构,221、第一电机,222、第一带传动,23、分级轮,31、旋风除尘器,32、脉冲除尘器,33、保险筛,34、关风器,4、高压风机,5、第一输料管,6、回料输送管,7、第二输料管,8、螺旋输送绞龙,81、待粉碎仓,82、投料口,9、消音器。Among the figure: 1, superfine grinding mechanism, 11, main base, 111, crushing chamber, 112, upper base, 113, lower base, 12, vertical shaft, 13, cutterhead assembly, 131, leveling plate, 132, The first layer of blades, 133, upper cutterhead, 134, second layer of blades, 135, dividing plate, 136, third layer of blades, 137, lower cutterhead, 138, fourth layer of blades, 139, cutterhead seat, 14 , the second driving structure, 141, the second motor, 142, the second belt drive, 15, the tooth plate, 16, the frame, 2, the separation and screening mechanism, 21, the screening cylinder, 211, the feeding and returning section, 2111, Feed pipe, 2112, return pipe, 212, supplementary air section, 2121 supplementary air outlet, 213, settling section, 22, first driving structure, 221, first motor, 222, first belt drive, 23, classifying wheel, 31. Cyclone dust collector, 32. Pulse dust collector, 33. Insurance screen, 34. Air shutoff device, 4. High-pressure fan, 5. First feeding pipe, 6. Return feeding pipe, 7. Second feeding pipe , 8, screw conveyor auger, 81, bin to be crushed, 82, feeding port, 9, muffler.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. The following description of at least one exemplary embodiment is merely illustrative in nature and in no way taken as limiting the invention, its application or uses. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
实施例Example
如图1所示,一种针对于超细粉碎的粉碎系统,包括依次设置的超微粉碎机构1、分离筛选机构2、除尘机构和高压风机4;所述分离筛选机构2的进料口通过第一输料管5与超微粉碎机构1的出料口连接,所述分离筛选机构2的回料口通过回料输送管6与超微粉碎机构1的进料口连接,所述分离筛选机构2的出料口通过第二输料管7与除尘机构的进料口连接,所述除尘机构的出风口与高压风机4的进口连接;所述超微粉碎机构1用于粉碎物料,所述分离筛选机构2对粉碎后的物料进行分离筛选,其中,小粒径的物料从分离筛选机构2的出料口进入除尘机构,大粒径的物料从分离筛选机构2的回料口再次进入超微粉碎机构1;所述高压风机4用于为该粉碎系统提供负压吸风,本实施例的所述高压风机4上设置有消音器9。As shown in Figure 1, a kind of pulverization system aimed at superfine pulverization includes superfine pulverization mechanism 1, separation and
为了确保高效的分离筛选效率,在本实施例中,如图1、图4、图5和图6所示,所述分离筛选机构2包括筛选筒体21和第一驱动结构22,所述筛选筒体21包括从下至上依次连通的进回料段211、补风段212和沉降段213,所述沉降段213内设置有分级轮23,所述第一驱动结构22用于驱动分级轮23旋转,所述分离筛选机构2的出料口位于分级轮23的上方,所述补风段212沿物流切线方向开设有补风口2121,所述进回料段211包括进料管2111和回料管2112,所述回料管2112的进口与补风段212连通,所述回料管2112的出口为所述分离筛选机构2的回料口,所述分离筛选机构2的回料口处设置有关风器34,所述进料管2111的出口插入回料管2112内,所述进料管2111的出口高于补风段212且位于分级轮23的下方设置,所述进料管2111的管径小于补风段212的管径,所述进料管2111的进口为所述分离筛选机构2的进料口;所述第一驱动结构22包括第一电机221和第一带传动222,所述第一电机221设置在沉降段213上,所述第一带传动222的主动轮与第一电机221的输出端连接,所述第一带传动222的从动轮与分级轮23连接,本实施例的第一驱动结构22也可为直联传动。In order to ensure efficient separation and screening efficiency, in this embodiment, as shown in Figure 1, Figure 4, Figure 5 and Figure 6, the separation and
为了确保优秀的高细度粉碎效果,以及高效的粉碎效率,在本实施中,如图1、图2和图3所示,所述超微粉碎机构1包括主机座11、立轴12、刀盘总成13和第二驱动结构14,所述主机座11内设置有粉碎腔111,所述立轴12转动设置在粉碎腔111内,所述刀盘总成13设置在立轴12上,所述第二驱动结构14用于驱动立轴12旋转,所述粉碎腔111的内壁上设置有若干齿板15,若干所述齿板15绕刀盘总成13的外周依次设置,所述齿板15与刀盘总成13之间的间隙可调节;进一步地,所述超微粉碎机构1还包括机架16,所述主机座11设置在机架16上,所述主机座11包括上座体112和下座体113,所述粉碎腔111设置在上座体112内,所述粉碎腔111呈上小下大的锥形;所述超微粉碎机构1的进料口开设在上座体112的顶端,所述超微粉碎机构1的出料口开设在下座体113上;进一步地,所述刀盘总成13包括从上至下依次设置的匀料板131、第一层刀片132、上刀盘133、第二层刀片134、隔板135、第三层刀片136、下刀盘137、第四层刀片138和刀盘座139,所述匀料板131和刀盘座139均固定套设在立轴12上;进一步地,所述第二驱动结构14包括第二电机141和第二带传动142,所述第二电机141设置在机架16上,所述第二带传动142的主动轮与第二电机141的输出端连接,所述第二带传动142的从动轮与立轴12连接,本实施例的第二驱动结构14也可为直联传动。In order to ensure excellent high-fineness crushing effect and efficient crushing efficiency, in this implementation, as shown in Figure 1, Figure 2 and Figure 3, the ultra-fine grinding mechanism 1 includes a main base 11, a vertical shaft 12, a cutter head assembly 13 and the second drive structure 14, the main base 11 is provided with a crushing chamber 111, the vertical shaft 12 is rotatably arranged in the crushing chamber 111, the cutterhead assembly 13 is arranged on the vertical shaft 12, and the first The two driving structures 14 are used to drive the vertical shaft 12 to rotate, and the inner wall of the crushing chamber 111 is provided with several tooth plates 15, and several of the tooth plates 15 are arranged in turn around the periphery of the cutter head assembly 13, and the tooth plates 15 are connected with the knife The gap between the disk assemblies 13 can be adjusted; further, the superfine grinding mechanism 1 also includes a frame 16, the main base 11 is arranged on the frame 16, and the main base 11 includes an upper base 112 and a lower Base 113, the pulverization chamber 111 is arranged in the upper base 112, and the pulverization chamber 111 is in the shape of a cone with a small top and a large bottom; The discharge port of the superfine pulverization mechanism 1 is set on the lower seat body 113; further, the cutter head assembly 13 includes a leveling plate 131, a first layer of blades 132, and an upper cutter head 133 arranged in sequence from top to bottom. , the second layer of
为了便于物料投入该针对于超细粉碎的粉碎系统,在本实施例中,如图1所示,该针对于超细粉碎的粉碎系统还包括螺旋输送绞龙8,所述螺旋输送绞龙8的进料口设置有待粉碎仓81,所述待粉碎仓81上设置有投料口82,所述分离筛选机构2的回料口通过回料输送管6与待粉碎仓81连接,所述螺旋输送绞龙8的出料口与所述超微粉碎机构1的进料口连接。In order to facilitate the feeding of materials into the crushing system for ultrafine crushing, in this embodiment, as shown in Figure 1, the crushing system for ultrafine crushing also includes a screw conveying auger 8, and the screw conveying auger 8 The feeding port is provided with a
为了确保该针对于超细粉碎的粉碎系统的成品料排出效果,以及确保尾气排出的洁净度,在本实施例中,如图1所示,所述除尘机构包括旋风除尘器31、脉冲除尘器32和保险筛33,所述旋风除尘器31的出风口与脉冲除尘器32的进料口连接,所述旋风除尘器31的出料口和脉冲除尘器32的出料口均与保险筛33连接,所述旋风除尘器31的出料口和脉冲除尘器32的出料口处均设置有关风器34,所述旋风除尘器31的进料口为所述除尘机构的进料口,所述脉冲除尘器32的出风口为所述除尘机构的出风口。In order to ensure the finished product discharge effect of the pulverization system for ultrafine pulverization, and to ensure the cleanliness of exhaust gas discharge, in this embodiment, as shown in Figure 1, the dust removal mechanism includes a
该针对于超细粉碎的粉碎系统既可以为特种混合物料提供批次循环式生产方式,也可为单品种物料提供流水式生产方式或流水加循环式生产方式,进一步提高应用价值。The crushing system for ultra-fine crushing can not only provide batch circulation production mode for special mixed materials, but also provide flow production mode or flow plus circulation production mode for single material, further improving the application value.
工作原理如下:It works as follows:
首先将待粉碎物料通过投料口82投入待粉碎仓81,再由螺旋输送绞龙8输送至粉碎腔111,同时刀盘总成13在第二电机141的带动下高速旋转,物料受到高速旋转的第一层刀片132、第二层刀片134、第三层刀片136和第四层刀片138的撞击、剪切、摩擦而破裂,并以较高的速度飞向粉碎腔111圆周方向的齿板15再次发生撞击、剪切、摩擦进一步被粉碎,物料从上而下被粉碎后,再在高压风机4的负压输送作用下经第一输料管5被吸进进料管2111,物料从小管径的进料管2111突然进入大管径的补风段212,将较大颗粒快速沉降分离形成一级降速沉降分离,同时调节补风口2121的大小精确地控制筛选效率,将较大的颗粒高效的分离出形成二级补风调节筛选,再通过回料输送管6直接返回到待粉碎仓81进行再次粉碎流程,经过前两次分离后的细颗粒物料到达分级轮23,分级轮23在第一电机221的带动下旋转,通过调节分级轮23的转速进一步调整成品细度,筛选后的成品物料再在高压风机4的负压输送作用下经第二输料管7被吸进旋风除尘器31,成品物料到达旋风除尘器31后进行螺旋沉降,成品物料再通过旋风除尘器31下方的关风器34进入保险筛33,同时含尘空气进入脉冲除尘器32进行分离,粉尘(成品物料)经过脉冲除尘器32下方的关风器34也进入保险筛33,洁净的空气进入高压风机4。First, the materials to be crushed are put into the
以上,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solutions of the present invention and its Any equivalent replacement or change of the inventive concept shall fall within the protection scope of the present invention.
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