CN116044023A - Concrete Structure External Steel Beam Construction Method - Google Patents
Concrete Structure External Steel Beam Construction Method Download PDFInfo
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- CN116044023A CN116044023A CN202310158826.XA CN202310158826A CN116044023A CN 116044023 A CN116044023 A CN 116044023A CN 202310158826 A CN202310158826 A CN 202310158826A CN 116044023 A CN116044023 A CN 116044023A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/185—Connections not covered by E04B1/21 and E04B1/2403, e.g. connections between structural parts of different material
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Abstract
本发明涉及钢梁连接结构施工技术领域,具体涉及一种混凝土结构外接钢梁施工方法,包括:在钢骨梁待连接钢梁处加装连接板,连接板上开设有若干钢筋孔,连接板外端焊接固定有预埋板,预埋板外侧面平行于混凝与结构外侧;钢骨梁吊装就位,绑扎混凝土结构钢筋,支设浇筑模板,浇筑模板内侧面贴合于预埋板外侧面;混凝土浇筑施工,拆除浇筑模板;在钢梁上连接伸缩板,将伸缩板与预埋板固定;本发明避免了浇筑模板开孔或断开,无需二次堵漏,简化了浇筑模板支护工序,缩短了施工工期,降低了施工成本;通过预埋板作为外置连接节点,预埋板与混凝土梁呈一体结构,结构强度高且制成、运输成本低。
The invention relates to the technical field of construction of steel beam connection structures, in particular to a construction method for externally connected steel beams of concrete structures, comprising: installing a connecting plate at the place where the steel frame beam is to be connected to the steel beam, a plurality of steel bar holes are opened on the connecting plate, and the connecting plate The outer end is welded and fixed with a pre-embedded slab, and the outer side of the pre-embedded slab is parallel to the outside of the concrete and structure; the steel frame beam is hoisted in place, the concrete structural steel bars are bound, the pouring formwork is supported, and the inner side of the pouring formwork is attached to the outside of the pre-embedded slab Side; concrete pouring construction, remove the pouring formwork; connect the expansion plate on the steel beam, and fix the expansion plate and the embedded plate; the invention avoids the opening or disconnection of the pouring formwork, does not need secondary plugging, and simplifies the pouring formwork support The maintenance process shortens the construction period and reduces the construction cost; the pre-embedded slab is used as an external connection node, and the pre-embedded slab and the concrete beam form an integrated structure, which has high structural strength and low manufacturing and transportation costs.
Description
技术领域technical field
本发明涉及钢梁连接结构施工技术领域,特别是涉及一种混凝土结构外接钢梁施工方法。The invention relates to the technical field of construction of steel beam connection structures, in particular to a construction method for external steel beams of concrete structures.
背景技术Background technique
目前,高层建筑、超高层建筑结构采用钢结构和混凝土结构组合的型式屡见不鲜,其中涉及到了一种混凝土梁与钢梁的连接节点;通常,混凝土结构外接钢梁施工方法的做法是,在混凝土构件的钢骨上设连接板或钢牛腿,浇筑混凝土后,连接板或钢牛腿一部分露出混凝土结构,混凝土达到预设强度后,再将钢梁与连接板或钢牛腿连接;此种做法存在以下问题,1、连接板或钢牛腿设计薄弱会出现结构强度不足的问题,从而造成安全隐患,连接板或钢牛腿设计过于厚重则制成、运输不便且成本较高;2、由于连接板或钢牛腿外伸,因此,在混凝土梁浇筑时,需在浇筑模板上开设孔洞,浇筑时再将孔洞与连接板之间的缝隙堵死,再进行浇筑,此过程浇筑模板支护操作复杂、易于漏浆,造成施工效率低、影响混凝土浇筑施工质量、浪费浇筑原料等问题。At present, it is not uncommon for high-rise buildings and ultra-high-rise buildings to adopt the combination of steel structure and concrete structure, which involves a connection node between concrete beams and steel beams; usually, the construction method of external steel beams in concrete structures is that in concrete components Connecting plates or steel corbels are set on the steel frame of the concrete structure. After pouring concrete, part of the connecting plates or steel corbels is exposed to the concrete structure. After the concrete reaches the preset strength, the steel beams are connected to the connecting plates or steel corbels; this method There are the following problems: 1. If the design of the connecting plate or steel corbel is weak, the problem of insufficient structural strength will occur, thereby causing potential safety hazards. If the design of the connecting plate or steel corbel is too heavy, it will be inconvenient to manufacture and transport and the cost will be high; 2. Due to The connecting plate or steel corbel is protruding. Therefore, when pouring concrete beams, it is necessary to open holes in the pouring formwork. When pouring, the gap between the hole and the connecting plate is blocked, and then pouring is carried out. During this process, the formwork is supported The operation is complicated and the grout is easy to leak, resulting in problems such as low construction efficiency, affecting the quality of concrete pouring construction, and wasting pouring raw materials.
发明内容Contents of the invention
本发明旨在解决上述问题,从而提供一种便于混凝土梁浇筑模板绑扎及浇筑的混凝土结构外接钢梁施工方法。The present invention aims to solve the above problems, thereby providing a method for constructing external steel beams of concrete structures that facilitates binding and pouring of concrete beam pouring formwork.
本发明解决所述问题,采用的技术方案是:The present invention solves said problem, and the technical solution adopted is:
一种混凝土结构外接钢梁施工方法,其特征在于,包括如下步骤:A method for constructing externally connected steel girders of concrete structures is characterized in that it comprises the following steps:
S1,钢骨梁加工:施工前,在钢骨梁待连接钢梁处加装连接板,连接板上开设有若干用于穿设结构钢筋的钢筋孔,连接板外置于钢骨梁的一端焊接固定有预埋板,预埋板外侧面平行于混凝与结构外侧面且,预埋板外侧面与钢骨梁腹板的距离等于二分之一混凝土结构宽度;S1, processing of steel frame beams: Before construction, a connecting plate is installed at the place where the steel frame beams are to be connected to the steel beams. There are a number of steel holes on the connecting plates for piercing structural steel bars, and the connecting plates are placed outside one end of the steel frame beams. The embedded plate is welded and fixed, and the outer surface of the embedded plate is parallel to the outer surface of the concrete and the structure, and the distance between the outer surface of the embedded plate and the web plate of the steel frame beam is equal to half the width of the concrete structure;
S2,混浇筑模板安装:将加工完成的钢骨梁吊装就位,按设计图纸绑扎混凝土结构钢筋,结构钢筋与连接板交错处,通过预留钢筋孔穿设,然后支设浇筑模板,浇筑模板内侧面贴合于预埋板外侧面;S2, installation of concrete pouring formwork: hoist the processed steel frame beams in place, bind the concrete structural steel bars according to the design drawings, pass through the reserved steel bar holes at the intersection of structural steel bars and connecting plates, and then support the pouring formwork, pouring formwork The inner side is attached to the outer side of the embedded board;
S3,混凝土浇筑:混凝土浇筑施工,混凝土养护,待混凝土强度符合拆模要求时,拆除浇筑模板;S3, Concrete pouring: Concrete pouring construction, concrete curing, when the concrete strength meets the requirements of form removal, remove the pouring formwork;
S4,钢梁连接:在钢梁上连接伸缩板,待混凝土强度达到设计强度70%后,将伸缩板与预埋板焊接固定。S4, steel beam connection: connect the expansion plate on the steel beam, and weld the expansion plate and the embedded plate after the concrete strength reaches 70% of the design strength.
作为优选,本发明更进一步的技术方案是:As preferably, the further technical scheme of the present invention is:
步骤S4具体为,将伸缩板通过螺栓连接在钢梁的腹板上,根据实际混凝土施工情况及钢梁与混凝土结构之间的设计夹角,对伸缩板进行定位、裁切,待混凝土强度达到设计强度70%后,将伸缩板与预埋板满焊固定。Step S4 is specifically, connecting the expansion plate to the web plate of the steel beam through bolts, positioning and cutting the expansion plate according to the actual concrete construction situation and the designed angle between the steel beam and the concrete structure, and waiting for the concrete strength to reach After the design strength is 70%, the expansion plate and the embedded plate are fully welded and fixed.
步骤S1中,钢骨梁上还焊接固定有若干加劲板,加劲板上设置有供结构钢筋穿设的穿筋孔,加劲板的上缘与钢骨梁的上翼缘焊接固定,下缘与钢骨梁的下翼缘焊接固定,加劲板内侧与钢骨梁的腹板焊接固定。In step S1, a number of stiffening plates are welded and fixed on the steel frame beam, and the reinforcement plates are provided with holes through which structural steel bars can be pierced. The upper edge of the stiffening plate is welded and fixed to the upper flange of the steel frame beam, and the lower edge is The lower flange of the steel beam is welded and fixed, and the inner side of the stiffener is welded and fixed to the web of the steel beam.
采用上述技术方案的本发明,与现有技术相比,其突出的特点是:Adopt the present invention of above-mentioned technical scheme, compared with prior art, its outstanding feature is:
通过本方法,混凝土梁外侧浇筑模板支模时,仅需贴合于预埋板外侧面即可,避免了浇筑模板开孔或断开,无需二次堵漏,简化了浇筑模板支护工序,缩短了施工工期,降低了施工成本;同时,消除了浇筑漏浆问题,避免了原材料的浪费;通过预埋板作为外置连接节点,预埋板与混凝土梁呈一体结构,结构强度高且制成、运输成本低。Through this method, when the formwork is poured on the outside of the concrete beam, it only needs to be attached to the outer surface of the embedded slab, which avoids the opening or disconnection of the pouring formwork, and does not require secondary plugging, which simplifies the pouring formwork support process. The construction period is shortened and the construction cost is reduced; at the same time, the problem of pouring grout leakage is eliminated, and the waste of raw materials is avoided; the embedded slab is used as an external connection node, and the embedded slab and the concrete beam form an integrated structure, which has high structural strength and The cost of production and transportation is low.
附图说明Description of drawings
图1为本发明实施例中钢骨梁与钢梁连接节点的结构示意图;Fig. 1 is the structural representation of the connection node of steel frame beam and steel beam in the embodiment of the present invention;
图2为本发明实施例中钢骨梁与钢梁连接节点的俯视结构示意图;Fig. 2 is a top view structural schematic diagram of a steel frame beam and a steel beam connection node in an embodiment of the present invention;
图3为本发明实施例中混凝土结构外接钢梁施工方法的结构示意图;Fig. 3 is the structural representation of the concrete structure external steel beam construction method in the embodiment of the present invention;
图4为本发明实施例中钢骨梁处连接节点的结构示意图;Fig. 4 is the schematic structural view of the connecting node at the steel frame beam place in the embodiment of the present invention;
图5为本发明实施例中钢梁处连接节点的结构示意图。Fig. 5 is a schematic structural diagram of a connection node at a steel beam in an embodiment of the present invention.
图中:1、钢骨梁;2、加劲板;3、连接板;4、预埋板;5、栓钉;6、钢梁;7、伸缩板;8、螺栓;9、锚筋;10、混凝土层。In the figure: 1. Steel frame beam; 2. Stiffening plate; 3. Connecting plate; 4. Embedded plate; 5. Stud; 6. Steel beam; , Concrete layer.
具体实施方式Detailed ways
下面结合实施例对本发明作进一步说明,目的仅在于更好地理解本发明内容,因此,所举之例并不限制本发明的保护范围。The present invention will be further described below in conjunction with the examples, the purpose is only to better understand the contents of the present invention, therefore, the examples given do not limit the protection scope of the present invention.
如图1至图5所示,本实施例给出了一种混凝土结构外接钢梁施工方法,具体步骤包括:As shown in Figures 1 to 5, this embodiment provides a construction method for external steel beams in concrete structures, and the specific steps include:
S1,钢骨梁1加工:施工前,在钢骨梁1待连接钢梁6处加装连接板3,连接板3上开设有若干用于穿设结构钢筋的钢筋孔,连接板3外置于钢骨梁1的一端焊接固定有预埋板4,预埋板4外侧面平行于混凝与结构外侧面且,预埋板4外侧面与钢骨梁1腹板的距离等于二分之一混凝土结构宽度。S1, processing of steel frame beam 1: Before construction, a
钢骨梁1上还焊接固定有若干加劲板2,加劲板2上设置有供结构钢筋穿设的穿筋孔,加劲板2的上缘与钢骨梁1的上翼缘焊接固定,下缘与钢骨梁1的下翼缘焊接固定,加劲板2内侧与钢骨梁1的腹板焊接固定。A number of
S2,混浇筑模板安装:将加工完成的钢骨梁1吊装就位,按设计图纸绑扎混凝土结构钢筋,结构钢筋与连接板3交错处,通过预留钢筋孔穿设,然后支设浇筑模板,浇筑模板内侧面贴合于预埋板4外侧面。S2, concrete pouring formwork installation: Hoist the finished
S3,混凝土浇筑:混凝土浇筑施工,混凝土养护,待混凝土强度符合拆模要求时,拆除浇筑模板。S3, Concrete pouring: Concrete pouring construction, concrete curing, when the concrete strength meets the requirements for formwork removal, remove the pouring formwork.
S4,将伸缩板7通过螺栓8连接在钢梁6的腹板上,根据实际混凝土施工情况及钢梁6与混凝土结构之间的设计夹角,对伸缩板7进行定位、裁切,待混凝土强度达到设计强度70%后,将伸缩板7与预埋板4满焊固定。S4, the expansion plate 7 is connected to the web plate of the
进一步的,混凝土结构外接钢梁施工方法的具体节点结构包括,钢骨梁1和钢梁6,钢骨梁1上设有连接板3,连接板3上根据混凝土梁结构中的钢筋排布开设有钢筋孔,连接板3外置于钢骨梁1一端连接有预埋板4,预埋板4平行于钢骨梁1设置;钢梁6上连接有伸缩板7,伸缩板7外置于钢梁6的一端与预埋板4外侧面焊接固定;其中,伸缩板7通过螺栓8连接于钢梁6的腹板上;预埋板4的宽度W1与钢梁6的上翼缘宽度W2之间的关系满足,0.5*W2≤W1≤W2。Further, the specific node structure of the concrete structure external steel beam construction method includes a
进一步的,为增强连接节点区域钢结构与混凝土之间的粘结力,预埋板4内侧面上间隔设置有若干栓钉5,栓钉5垂直于钢骨梁1设置。Further, in order to enhance the bonding force between the steel structure and the concrete in the connection node area,
进一步的,伸缩板7外置于钢梁6的长度为10mm-18mm;在使用时,混凝土浇筑面较设计会出现实际偏差,将伸缩板7外置长度加长,便于根据实际混凝土施工情况对伸缩板7进行定位、切割;同时,在施工中存在混凝土梁上需连接倾斜钢梁6的情况,此时,仅需根据伸缩板7与预埋板4的连接角度对伸缩板7外侧面进行裁切即可,提高了伸缩板7的适配力。Further, the length of the expansion plate 7 placed outside the
进一步的,为加强钢骨梁1结构的稳定性,钢骨梁1中还设置有加劲板2,加劲板2垂直于钢骨梁1设置,加劲板2的上缘与钢骨梁1的上翼缘焊接固定,下缘与钢骨梁1的下翼缘焊接固定,加劲板2内侧与钢骨梁1的腹板焊接固定;同时,为提高钢骨梁1与混凝土层10的粘结力,在钢骨梁1上均布有若干锚筋9。Further, in order to strengthen the structural stability of the
通过本发明避免了浇筑模板开孔或断开,无需二次堵漏,简化了浇筑模板支护工序,缩短了施工工期,降低了施工成本;同时,消除了浇筑漏浆问题,避免了原材料的浪费;通过预埋板4作为外置连接节点,预埋板4与混凝土梁呈一体结构,结构强度高且制成、运输成本低。The invention avoids opening or disconnection of the pouring formwork, does not need secondary plugging, simplifies the pouring formwork support process, shortens the construction period, and reduces the construction cost; at the same time, the problem of pouring slurry leakage is eliminated, and the loss of raw materials is avoided. Waste; by using the embedded
以上所述仅为本发明较佳可行的实施例而已,并非因此局限本发明的权利范围,凡运用本发明说明书及其附图内容所作的等效变化,均包含于本发明的权利范围之内。The above description is only a preferred feasible embodiment of the present invention, and does not therefore limit the scope of rights of the present invention. All equivalent changes made by using the description of the present invention and the contents of the accompanying drawings are included in the scope of rights of the present invention. .
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