CN116038230A - A turning device for nuclear power roulette - Google Patents
A turning device for nuclear power roulette Download PDFInfo
- Publication number
- CN116038230A CN116038230A CN202211631688.4A CN202211631688A CN116038230A CN 116038230 A CN116038230 A CN 116038230A CN 202211631688 A CN202211631688 A CN 202211631688A CN 116038230 A CN116038230 A CN 116038230A
- Authority
- CN
- China
- Prior art keywords
- workpiece
- seat
- clamping
- nuclear power
- movable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
Abstract
Description
技术领域technical field
本发明属于压力容器制造辅助工装领域,特别涉及一种核电轮盘翻身装置。The invention belongs to the field of auxiliary tooling for manufacturing pressure vessels, and in particular relates to a turn-over device for nuclear power roulettes.
背景技术Background technique
压力容器是指盛装气体或者液体,承载一定压力的密闭设备。核电系统中需要采用压力容器进行盛装高温高压蒸汽,而核电轮盘是用来制造压力容器的一部分,核电轮盘呈筒状且核电轮盘的外周间隔设置有多个内凹的环形凹槽,核电轮盘的最大外径为3.19米,最小外径为2.20米,由于在通过焊接等手段制造压力容器的过程中,需要将核电轮盘进行翻转,但是目前的问题在于:现在缺少省力省时地将核电轮盘进行翻转、翻身操作的设备。A pressure vessel is a closed device that holds gas or liquid and carries a certain pressure. The nuclear power system needs to use a pressure vessel to contain high-temperature and high-pressure steam, and the nuclear power wheel is used to manufacture a part of the pressure vessel. The nuclear power wheel is cylindrical and the outer circumference of the nuclear power wheel is provided with multiple concave ring grooves at intervals. The maximum outer diameter of the nuclear power roulette is 3.19 meters, and the minimum outer diameter is 2.20 meters. In the process of manufacturing the pressure vessel by means of welding, the nuclear power roulette needs to be turned over, but the current problem is that there is a lack of labor-saving and time-saving tools. It is a device for flipping and turning over the nuclear power roulette.
发明内容Contents of the invention
本发明的目的是提供一种核电轮盘翻身装置,能够方便地对核电轮盘进行翻转、翻身操作,实现将工件180度翻身,并且安全可靠,不会损坏损伤工件,翻转操作的效率高。The purpose of the present invention is to provide a turning device for nuclear power roulette, which can conveniently turn over and turn over the nuclear power roulette, realize turning over the workpiece by 180 degrees, is safe and reliable, will not damage the workpiece, and has high turning operation efficiency.
本发明的目的是这样实现的:一种核电轮盘翻身装置,包括底座,所述底座上设置有两个左右对应的固定座,固定座上设置有轴承座,两个轴承座之间设置有可转动的翻转台,翻转台的左右两侧分别设置有转轴一和转轴二,转轴一和转轴二分别经轴承可转动地连接在两个轴承座上,所述转轴一穿过对应轴承座并与旋转驱动机构相传动连接,所述底座上设置有小车导轨,小车导轨上设置有移动小车,移动小车上设置有与翻转台相对应的工件支撑座,所述翻转台上设置有若干可径向移动的移动支座和夹紧座,各移动支座和夹紧座均相对于翻转台的中心沿周向均布,各移动支座和各夹紧座均沿周向错开设置,所述移动支座上表面为工件支撑面,所述夹紧座与工件外周相对应设置,所述夹紧座上设置有可上下移动的轴向夹爪,轴向夹爪对应压紧工件外周的上端面。The object of the present invention is achieved in the following way: a turning device for nuclear power roulette, including a base, two left and right corresponding fixing seats are arranged on the said base, bearing seats are arranged on the fixing seats, and a bearing seat is arranged between the two bearing seats. A rotatable overturning platform, the left and right sides of the overturning platform are respectively provided with a rotating shaft 1 and a rotating
与现有技术相比,本发明的有益效果在于:工件先通过吊具吊运到翻转台的移动支座上,夹紧座径向移动可以使工件在移动支座的铜垫板上水平移动,对工件进行定位并径向夹紧,由四个底部油缸分别驱动四个夹紧座移动;轴向夹爪可以在夹紧座上作垂直运动,对工作进行轴向夹紧,并持续提供夹紧力,由夹紧油缸驱动对应夹紧座上轴向夹爪移动;根据工件的尺寸变化,通过减速电机驱动齿轮齿条传动,调节移动支座的位置,用以支撑工件,移动支座通过光栅尺定位,使用遥控器操作;油管通过安装在转轴二上的旋转接头,连接到液压泵站;移动小车使用减速电机驱动,使得车轮在底座的小车导轨上行走;工件支撑座与升降台螺栓固定连接;翻转动作通过液压摆动缸驱动,翻转动作静止时,通过液压系统进行位置锁定,液压摆动缸及各驱动缸进出口处安装有防爆阀,以保证翻转过程中的设备稳定性及安全性。Compared with the prior art, the beneficial effect of the present invention is that: the workpiece is hoisted to the movable support of the turning table by the spreader first, and the radial movement of the clamping seat can make the workpiece move horizontally on the copper backing plate of the movable support , the workpiece is positioned and radially clamped, and the four clamping seats are respectively driven by the four bottom cylinders to move; the axial jaws can move vertically on the clamping seat to perform axial clamping on the work and continuously provide The clamping force is driven by the clamping oil cylinder to move the axial jaws on the clamping seat; according to the size change of the workpiece, the rack and pinion drive is driven by the gear motor to adjust the position of the mobile support to support the workpiece and move the support It is positioned by the grating ruler and operated by the remote control; the oil pipe is connected to the hydraulic pump station through the rotary joint installed on the second shaft; the moving trolley is driven by a deceleration motor, so that the wheels walk on the trolley guide rail of the base; the workpiece support seat and the lifting platform The connection is fixed by bolts; the overturning action is driven by the hydraulic swing cylinder. When the overturning action is stationary, the position is locked by the hydraulic system. Explosion-proof valves are installed at the inlet and outlet of the hydraulic swing cylinder and each drive cylinder to ensure the stability and safety of the equipment during the overturning process. sex.
作为本发明的进一步改进,所述翻转台的左右两侧呈弧形,翻转台的前后两侧平直设置;翻转台上部的左右两侧均设置有安装座,转轴一和转轴二分别连接在两个安装座的外侧,转轴一和转轴二共线。As a further improvement of the present invention, the left and right sides of the turning platform are arc-shaped, and the front and rear sides of the turning platform are straight; On the outer sides of the two mounts, the
作为本发明的进一步改进,所述旋转驱动机构为液压摆动缸,液压摆动缸安装在对应固定座外侧的缸座上,液压摆动缸的输出端经联轴器与转轴一的伸出端相传动连接。As a further improvement of the present invention, the rotary drive mechanism is a hydraulic swing cylinder, the hydraulic swing cylinder is installed on the cylinder seat outside the corresponding fixed seat, and the output end of the hydraulic swing cylinder is transmitted to the extension end of the first rotating shaft through a coupling connect.
为了便于升降工件支撑座的位置,将工件从工件支撑座吊运到翻转台上,或者从翻转台上接收翻身后的工件,所述小车导轨平行设置有两条,小车导轨与转轴一相垂直,小车导轨向前侧延伸设置,移动小车的底部可转动地设置有四个支撑在对应小车导轨上的车轮,四个车轮两两对称分布,前侧的两个车轮之间设有轮轴,轮轴上设置有传动齿轮,传动齿轮与移动小车上减速电机输出端的传动齿轮相啮合设置,移动小车顶部设置有升降台,工件支撑座设置在升降台上,升降台通过四根矩形分布的导杆与移动小车活动连接,移动小车中部设有升降油缸,升降油缸的活塞杆与升降台相传动连接。移动小车使用减速电机驱动,使得车轮在底座的小车导轨上行走,导杆对工件支撑座的升降运动进行导向。In order to facilitate the lifting of the position of the workpiece support seat, lift the workpiece from the workpiece support seat to the turning platform, or receive the turned workpiece from the turning platform, two trolley guide rails are arranged in parallel, and the trolley guide rail is perpendicular to the rotating shaft , the trolley guide rail is extended to the front side, and the bottom of the mobile trolley is rotatably provided with four wheels supported on the corresponding trolley guide rail. The four wheels are symmetrically distributed in pairs, and there is a wheel axle between the two front wheels. There is a transmission gear on the top, and the transmission gear is meshed with the transmission gear at the output end of the deceleration motor on the moving trolley. There is a lifting platform on the top of the moving trolley, and the workpiece support seat is set on the lifting platform. The mobile trolley is movably connected, and the middle part of the mobile trolley is provided with a lifting oil cylinder, and the piston rod of the lifting oil cylinder is connected with the lifting platform through transmission. The mobile trolley is driven by a deceleration motor, so that the wheels walk on the trolley guide rail of the base, and the guide rod guides the lifting movement of the workpiece support seat.
作为本发明的进一步改进,所述移动支座和夹紧座均设置有四个,移动支座和相邻夹紧座的周向夹角为45°,移动支座与翻转台中心的距离小于夹紧座与翻转台中心的距离。As a further improvement of the present invention, there are four moving supports and clamping seats, the circumferential angle between the moving supports and the adjacent clamping seats is 45°, and the distance between the moving supports and the center of the turning platform is less than The distance between the clamping seat and the center of the turning table.
为了驱动移动支座径向移动调整位置,适应不同尺寸规格的工件,所述翻转台上对应每个移动支座均设置有两条特氟龙材质的导轨垫板,移动支座活动支撑在两条导轨垫板上,移动支座与翻转台活动连接,翻转台翻转后移动支座保持与其连接不会掉下来,移动支座在水平方向的截面呈弧形,移动支座表面设有铜垫板,翻转台上对应每个移动支座均设置有径向齿条,移动支座底部开设有可容齿条穿过的贯穿槽,移动支座上设有减速电机,减速电机输出端设有与齿条相啮合连接的滚动齿轮。减速电机驱动齿轮齿条传动,调节移动支座的位置。In order to drive the movable support to move radially to adjust the position and adapt to workpieces of different sizes and specifications, two Teflon guide rail pads are arranged corresponding to each movable support on the turning table, and the movable support is supported on two sides. On the backing plate of the strip guide rail, the mobile support is movably connected with the overturning table. After the overturning table is turned over, the mobile support remains connected with it and will not fall off. The horizontal section of the mobile support is arc-shaped, and the surface of the mobile support is equipped with copper pad Each mobile support on the turning table is equipped with a radial rack, the bottom of the mobile support is provided with a through groove that can accommodate the rack, the mobile support is provided with a gear motor, and the output end of the gear motor is provided A rolling gear meshed with a rack. The reduction motor drives the rack and pinion transmission to adjust the position of the mobile support.
为了通过底部油缸驱动四个夹紧座径向移动,所述夹紧座包括上座体、中套体和下座体,上座体上竖直设置有两个可上下升降的导向柱,导向柱与上座体活动连接,两个导向柱左右对称地分布在中套体的两侧,两个导向柱上端固定有连接块,连接块位于上座体上方,连接块前侧对应工件设置有轴向夹爪,所述中套体内竖直配合设置有夹紧油缸,夹紧油缸的活塞杆向上伸出并与连接块相铰接,所述翻转台上对应每个夹紧座均径向开设有主移动槽和两个导向槽,两个导向槽分别位于主移动槽的左右两侧,所述上座体位于翻转台上方,翻转台上对应每个上座体均设置有两个左右对称的特氟龙材质的长垫板一,两个长垫板一分别位于对应导向槽的外侧,上座体底部的左右两侧均设置有特氟龙材质的下垫板,两个下垫板分别配合支撑在对应长垫板一上,所述中套体竖直穿过主移动槽设置,下座体位于翻转台下方,两根导向柱分别竖直穿过对应导向槽设置,下座体上固定连接有下盖板,所述翻转台下侧对应每个下盖板均设置有两个左右对称的特氟龙材质的长垫板二,下盖板上表面的左右两侧均设置有特氟龙材质的上垫板,下盖板压住上垫板并与对应长垫板二相接触,夹紧油缸的缸体与下盖板相固定;上座体的前侧对应工件外周设置有特氟龙材质的接触垫板,上座体的高度与工件的高度相对应设置,轴向夹爪的下端设有与工件端面接触的特氟龙材质的接触垫板。夹紧座的上座体、下座体与翻转台之间均通过特氟龙垫板接触,减少磨损;夹紧座的的前侧通过特氟龙材质的接触垫板与工件外周接触,轴向夹爪的下端通过特氟龙材质的接触垫板与工件上端接触,防止有金属涂层、漆层物质与工件接触,影响核电系统。In order to drive the four clamping seats to move radially through the bottom oil cylinder, the clamping seat includes an upper base, a middle sleeve and a lower base. The upper base is vertically provided with two guide columns that can be lifted up and down. The upper base body is flexibly connected, and the two guide columns are symmetrically distributed on both sides of the middle sleeve body. The upper ends of the two guide columns are fixed with a connecting block. , a clamping oil cylinder is arranged vertically in the middle sleeve body, the piston rod of the clamping oil cylinder protrudes upwards and is hinged with the connecting block, and a main moving groove is radially opened corresponding to each clamping seat on the turning table and two guide grooves, the two guide grooves are respectively located on the left and right sides of the main moving groove, the upper base body is located above the turning platform, and each upper base body on the turning platform is provided with two left and right symmetrical Teflon material Long backing plate 1 and two long backing plates 1 are respectively located on the outside of the corresponding guide groove, and the left and right sides of the bottom of the upper base body are provided with lower backing plates made of Teflon material, and the two lower backing plates are respectively matched and supported on the corresponding long backing plates. On plate one, the middle sleeve body is arranged vertically through the main moving groove, the lower base body is located under the turning platform, two guide columns are vertically arranged through the corresponding guide grooves respectively, and the lower base body is fixedly connected with a lower cover plate , the lower side of the turning table is provided with two left and right symmetrical Teflon material long backing plates corresponding to each lower cover plate, and the left and right sides of the upper surface of the lower cover plate are all provided with Teflon material upper pads The lower cover plate presses the upper backing plate and is in contact with the corresponding long backing plate, and the cylinder body of the clamping cylinder is fixed with the lower cover plate; the front side of the upper base body is provided with a contact pad made of Teflon corresponding to the outer periphery of the workpiece plate, the height of the upper base body is set correspondingly to the height of the workpiece, and the lower end of the axial clamping jaw is provided with a Teflon material contact backing plate which is in contact with the end surface of the workpiece. The upper body and lower body of the clamping seat are in contact with the turning table through a Teflon backing plate to reduce wear; the front side of the clamping seat is in contact with the outer circumference of the workpiece through a Teflon contact backing plate, and the axial The lower end of the jaws is in contact with the upper end of the workpiece through a contact pad made of Teflon to prevent metal coatings and paint materials from contacting the workpiece and affecting the nuclear power system.
为了同时驱动四个夹紧座径向移动,所述翻转台下侧的中部设有中心座,中心座上铰接有四个沿周向均布的底部油缸,四个底部油缸分别与四个夹紧座的下座体一一对应设置,下座体呈L型,下盖板固定在下座体水平部上,底部油缸的活塞杆伸出端与对应下座体竖直部相铰接。底部油缸径向设置,同时对四个底部油缸供油,保证四个夹紧座同时移动。In order to drive the four clamping seats to move radially at the same time, a center seat is provided in the middle of the underside of the turning table, and four bottom oil cylinders uniformly distributed along the circumferential direction are hinged on the center seat, and the four bottom oil cylinders are connected with the four clamping seats respectively. The lower bases are set in one-to-one correspondence, the lower bases are L-shaped, the lower cover plate is fixed on the lower base horizontal part, and the piston rod extension end of the bottom oil cylinder is hinged with the corresponding lower base vertical part. The bottom oil cylinders are arranged radially, and supply oil to the four bottom oil cylinders at the same time to ensure that the four clamping seats move at the same time.
为了实现正常供油,油路不受翻转台翻转影响,所述转轴二端部设置有旋转接头,旋转接头通过油管与液压泵站连接。In order to realize normal oil supply, the oil circuit will not be affected by the overturning of the turning platform, the two ends of the rotating shaft are provided with rotary joints, and the rotary joints are connected to the hydraulic pump station through oil pipes.
为了便于吊运工件,所述工件呈筒状,工件外周间隔设置有多个内凹的环形凹槽,与工件对应设有环形吊具,吊具上沿周向均匀间隔设置有多个可径向移动的定位插块,工件支撑座呈环形并与工件匹配。定位插块插入工件的凹槽进行定位,实现吊运工件;工件下端配合插入工件支撑座的凹槽内。In order to facilitate the lifting of the workpiece, the workpiece is in the shape of a cylinder, and a plurality of concave annular grooves are arranged at intervals on the outer periphery of the workpiece, and a ring-shaped lifting device is provided corresponding to the workpiece, and a plurality of movable diameters are evenly spaced along the circumferential direction on the lifting device. Towards the moving positioning insert, the workpiece support seat is in the form of a ring and matches the workpiece. The positioning plug is inserted into the groove of the workpiece for positioning to realize the lifting of the workpiece; the lower end of the workpiece is matched and inserted into the groove of the workpiece support seat.
附图说明Description of drawings
图1为吊具将工件吊运到本发明上的立体结构图。Fig. 1 is the three-dimensional structural view of the lifting tool lifting the workpiece to the present invention.
图2为工件放在本发明上的立体结构图。Fig. 2 is a three-dimensional structural diagram of a workpiece placed on the present invention.
图3为本发明的立体结构图。Fig. 3 is a three-dimensional structure diagram of the present invention.
图4为移动小车的立体结构图。Fig. 4 is a three-dimensional structure diagram of the mobile trolley.
图5为发明的俯视图。Figure 5 is a top view of the invention.
图6为翻转台的立体结构图。Fig. 6 is a three-dimensional structure diagram of the turning platform.
图7为翻转台的立体结构图。Fig. 7 is a three-dimensional structure diagram of the turning platform.
图8为翻转台的主移动槽和导向槽的结构示意图。Fig. 8 is a structural schematic diagram of the main moving groove and the guide groove of the turning table.
图9为图7中A处的放大图。FIG. 9 is an enlarged view at point A in FIG. 7 .
图10为翻转台的底部结构示意图。Fig. 10 is a schematic diagram of the bottom structure of the turning platform.
图11为夹紧座、长垫板一和长垫板二的结构示意图。Fig. 11 is a schematic structural view of the clamping seat, the first long backing plate and the second long backing plate.
图12为夹紧座、长垫板一和长垫板二的结构示意图。Fig. 12 is a schematic structural view of the clamping seat, the first long backing plate and the second long backing plate.
图13为夹紧座的结构示意图。Fig. 13 is a schematic structural view of the clamping seat.
图14为工件和吊具的剖视图。Figure 14 is a sectional view of the workpiece and the hanger.
其中,1底座,2固定座,2a缸座,3轴承座,4翻转台,5转轴一,6转轴二,7小车导轨,8移动小车,9移动支座,10夹紧座,1001上座体,1002中套体,1003下座体,1003a水平部,1003b竖直部,1004连接块,10a轴向夹爪,11安装座,12液压摆动缸,13联轴器,14车轮,15轮轴,16传动齿轮,17减速电机,18升降台,19导杆,20导轨垫板,21铜垫板,22齿条,23贯穿槽,24减速电机,25滚动齿轮, 26导向柱, 27夹紧油缸,28主移动槽,29导向槽,30长垫板一,31下垫板,32下盖板,33长垫板二,34上垫板,35接触垫板,36中心座,37底部油缸,38液压泵站,39工件,40吊具,40a定位插块。Among them, 1 base, 2 fixed seat, 2a cylinder seat, 3 bearing seat, 4 turning platform, 5 rotating shaft one, 6 rotating shaft two, 7 trolley guide rail, 8 moving trolley, 9 moving support, 10 clamping seat, 1001 upper seat body , 1002 middle sleeve body, 1003 lower seat body, 1003a horizontal part, 1003b vertical part, 1004 connecting block, 10a axial jaw, 11 mounting seat, 12 hydraulic swing cylinder, 13 coupling, 14 wheel, 15 axle, 16 transmission gear, 17 deceleration motor, 18 lifting table, 19 guide rod, 20 guide rail backing plate, 21 copper backing plate, 22 rack, 23 through groove, 24 deceleration motor, 25 rolling gear, 26 guide column, 27 clamping cylinder , 28 main moving groove, 29 guide groove, 30 long backing plate one, 31 lower backing plate, 32 lower cover plate, 33 long backing plate two, 34 upper backing plate, 35 contact backing plate, 36 center seat, 37 bottom oil cylinder, 38 hydraulic pump station, 39 workpiece, 40 spreader, 40a positioning block.
具体实施方式Detailed ways
如图1-14所示,为一种核电轮盘翻身装置,包括底座1,底座1上设置有两个左右对应的固定座2,固定座2上设置有轴承座3,两个轴承座3之间设置有可转动的翻转台4,翻转台4的左右两侧分别设置有转轴一5和转轴二6,转轴一5和转轴二6分别经轴承可转动地连接在两个轴承座3上,翻转台4的左右两侧呈弧形,翻转台4的前后两侧平直设置;翻转台4上部的左右两侧均设置有安装座11,转轴一5和转轴二6分别连接在两个安装座11的外侧,转轴一5和转轴二6共线;转轴一5穿过对应轴承座3并与旋转驱动机构相传动连接,所述旋转驱动机构为液压摆动缸12,液压摆动缸12安装在对应固定座2外侧的缸座2a上,液压摆动缸12的输出端经联轴器13与转轴一5的伸出端相传动连接;底座1上设置有小车导轨7,小车导轨7上设置有移动小车8,移动小车8上设置有与翻转台4相对应的工件39支撑座,为了便于升降工件39支撑座的位置,将工件39从工件39支撑座吊运到翻转台4上,或者从翻转台4上接收翻身后的工件39,小车导轨7平行设置有两条,小车导轨7与转轴一5相垂直,小车导轨7向前侧延伸设置,移动小车8的底部可转动地设置有四个支撑在对应小车导轨7上的车轮14,四个车轮14两两对称分布,前侧的两个车轮14之间设有轮轴15,轮轴15上设置有传动齿轮16,传动齿轮16与移动小车8上减速电机17输出端的传动齿轮16相啮合设置,移动小车8顶部设置有升降台18,工件39支撑座设置在升降台18上,升降台18通过四根矩形分布的导杆19与移动小车8活动连接,移动小车8中部设有升降油缸,升降油缸的活塞杆与升降台18相传动连接。移动小车8使用减速电机17驱动,使得车轮14在底座1的小车导轨7上行走,导杆19对工件39支撑座的升降运动进行导向;翻转台4上设置有若干可径向移动的移动支座9和夹紧座10,各移动支座9和夹紧座10均相对于翻转台4的中心沿周向均布,各移动支座9和各夹紧座10均沿周向错开设置,移动支座9上表面为工件39支撑面,夹紧座10与工件39外周相对应设置,夹紧座10上设置有可上下移动的轴向夹爪10a,轴向夹爪10a对应压紧工件39外周的上端面。As shown in Figure 1-14, it is a turning device for nuclear power roulette, including a base 1, two left and right
移动支座9和夹紧座10均设置有四个,移动支座9和相邻夹紧座10的周向夹角为45°,移动支座9与翻转台4中心的距离小于夹紧座10与翻转台4中心的距离。There are four moving
为了驱动移动支座9径向移动调整位置,适应不同尺寸规格的工件39,翻转台4上对应每个移动支座9均设置有两条特氟龙材质的导轨垫板20,移动支座9活动支撑在两条导轨垫板20上,移动支座9与翻转台4活动连接,翻转台4翻转后移动支座9保持与其连接不会掉下来,移动支座9在水平方向的截面呈弧形,移动支座9表面设有铜垫板21,翻转台4上对应每个移动支座9均设置有径向齿条22,移动支座9底部开设有可容齿条22穿过的贯穿槽23,移动支座9上设有减速电机24,减速电机24输出端设有与齿条22相啮合连接的滚动齿轮25。减速电机24驱动齿轮齿条22传动,调节移动支座9的位置。In order to drive the
为了通过底部油缸37驱动四个夹紧座10径向移动,夹紧座10包括上座体1001、中套体1002和下座体1003,上座体1001上竖直设置有两个可上下升降的导向柱26,导向柱26与上座体1001活动连接,两个导向柱26左右对称地分布在中套体1002的两侧,两个导向柱26上端固定有连接块1004,连接块1004位于上座体1001上方,连接块1004前侧对应工件39设置有轴向夹爪10a,中套体1002内竖直配合设置有夹紧油缸27,夹紧油缸27的活塞杆向上伸出并与连接块1004相铰接,翻转台4上对应每个夹紧座10均径向开设有主移动槽28和两个导向槽29,两个导向槽29分别位于主移动槽28的左右两侧,上座体1001位于翻转台4上方,翻转台4上对应每个上座体1001均设置有两个左右对称的特氟龙材质的长垫板一30,两个长垫板一30分别位于对应导向槽29的外侧,上座体1001底部的左右两侧均设置有特氟龙材质的下垫板31,两个下垫板31分别配合支撑在对应长垫板一30上,中套体1002竖直穿过主移动槽28设置,下座体1003位于翻转台4下方,两根导向柱26分别竖直穿过对应导向槽29设置,下座体1003上固定连接有下盖板32,翻转台4下侧对应每个下盖板32均设置有两个左右对称的特氟龙材质的长垫板二33,下盖板32上表面的左右两侧均设置有特氟龙材质的上垫板34,下盖板32压住上垫板34并与对应长垫板二33相接触,夹紧油缸27的缸体与下盖板32相固定;上座体1001的前侧对应工件39外周设置有特氟龙材质的接触垫板35,上座体1001的高度高于移动支座9的高度,上座体1001的高度与工件39的高度相对应设置,轴向夹爪10a的下端设有与工件39端面接触的特氟龙材质的接触垫板35。夹紧座10的上座体1001、下座体1003与翻转台4之间均通过特氟龙垫板接触,减少磨损;夹紧座10的的前侧通过特氟龙材质的接触垫板35与工件39外周接触,轴向夹爪10a的下端通过特氟龙材质的接触垫板35与工件39上端接触,防止有金属涂层、漆层物质与工件39接触,影响核电系统。In order to drive the four clamping
为了同时驱动四个夹紧座10径向移动,翻转台4下侧的中部设有中心座36,中心座36上铰接有四个沿周向均布的底部油缸37,四个底部油缸37分别与四个夹紧座10的下座体1003一一对应设置,下座体1003呈L型,下盖板32固定在下座体1003水平部1003a上,底部油缸37的活塞杆伸出端与对应下座体1003竖直部1003b相铰接。底部油缸37径向设置,同时对四个底部油缸37供油,保证四个夹紧座10同时移动。In order to drive four clamping
为了实现正常供油,油路不受翻转台4翻转影响,转轴二6端部设置有旋转接头,旋转接头通过油管与液压泵站38连接。In order to realize normal oil supply, the oil circuit is not affected by the turning over of the turning table 4, and the end of the
为了便于吊运工件39,工件39呈筒状,工件39外周间隔设置有多个内凹的环形凹槽,与工件39对应设有环形吊具40,吊具40上沿周向均匀间隔设置有多个可径向移动的定位插块40a,工件39支撑座呈环形并与工件39匹配。定位插块40a插入工件39的凹槽进行定位,实现吊运工件39;工件39下端配合插入工件39支撑座的凹槽内。In order to facilitate the lifting of the
本发明工作时,先根据工件39的不同尺寸,操作遥控器,将移动支座9行走到合适位置,并将移动小车8上的工件39吊运到移动支座9上;然后底部油缸37及夹紧油缸27顶出,使径向夹紧机构的夹紧座10将工件39外周定位并径向夹紧,同时底部油缸37持续提供夹紧力,夹紧座10的径向移动通过底部油缸37驱动,使用两根导向柱26和两个径向导向槽29相配合进行运动导向;接着夹紧油缸27退回,使轴向夹紧机构的轴向夹爪10a轴向夹紧工件39,并持续提供夹紧力,通过夹紧油缸27驱动,使用导向柱26进行运动导向,上座体1001对应两根导向柱26开设有两个导向孔;翻转动作通过液压摆动缸12驱动,翻转动作静止时,通过液压系统进行位置锁定,液压摆动缸12及各驱动缸进出口处安装有防爆阀,以保证翻转过程中的设备稳定性及安全性;移动小车8再行走到指定位置;将移动小车8上的升降台18顶出,夹紧油缸27顶出,使工件39落在移动小车8上,然后底部油缸37退回,使得翻转机构与工件39完全脱离,最后夹紧座10退回,升降台18退回,移动小车8将工件39移出,完成工件39翻身。During the work of the present invention, first operate the remote controller according to the different sizes of the
本发明的优点在于:工件39先通过吊具40吊运到翻转台4的移动支座9上,夹紧座10径向移动可以使工件39在移动支座9的铜垫板21上水平移动,对工件39进行定位并径向夹紧,由四个底部油缸37分别驱动四个夹紧座10移动;轴向夹爪10a可以在夹紧座10上作垂直运动,对工作进行轴向夹紧,并持续提供夹紧力,由夹紧油缸27驱动对应夹紧座10上轴向夹爪10a移动;根据工件39的尺寸变化,通过减速电机24驱动齿轮齿条22传动,调节移动支座9的位置,用以支撑工件39,移动支座9通过光栅尺定位,使用遥控器操作;油管通过安装在转轴二6上的旋转接头,连接到液压泵站38;移动小车8使用减速电机17驱动,使得车轮14在底座1的小车导轨7上行走;工件39支撑座与升降台18螺栓固定连接;翻转动作通过液压摆动缸12驱动,翻转动作静止时,通过液压系统进行位置锁定,液压摆动缸12及各驱动缸进出口处安装有防爆阀,以保证翻转过程中的设备稳定性及安全性。本发明能够方便地对核电轮盘进行翻转、翻身操作,实现将工件39进行180度翻身,并且安全可靠,不会损坏损伤工件39,翻转操作的效率高。The advantage of the present invention is that: the
本发明并不局限于上述实施例,在本发明公开的技术方案的基础上,本领域的技术人员根据所公开的技术内容,不需要创造性的劳动就可以对其中的一些技术特征作出一些替换和变形,这些替换和变形均在本发明的保护范围内。The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solutions disclosed in the present invention, those skilled in the art can make some replacements and modifications to some of the technical features according to the disclosed technical content without creative work. Deformation, these replacements and deformations are all within the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211631688.4A CN116038230A (en) | 2022-12-19 | 2022-12-19 | A turning device for nuclear power roulette |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211631688.4A CN116038230A (en) | 2022-12-19 | 2022-12-19 | A turning device for nuclear power roulette |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116038230A true CN116038230A (en) | 2023-05-02 |
Family
ID=86128632
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211631688.4A Pending CN116038230A (en) | 2022-12-19 | 2022-12-19 | A turning device for nuclear power roulette |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116038230A (en) |
Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09136188A (en) * | 1995-11-09 | 1997-05-27 | Denso Corp | Welding jig |
| CN202147171U (en) * | 2011-05-05 | 2012-02-22 | 江阴市惠尔信机械有限公司 | Workpiece overturning platform |
| CN202592103U (en) * | 2012-05-22 | 2012-12-12 | 东风德纳车桥有限公司 | Automatic turning and precise positioning device |
| CN103894872A (en) * | 2014-03-28 | 2014-07-02 | 燕山大学 | 180-degree overturning and deflecting machine for large workpieces |
| CN204277515U (en) * | 2014-12-08 | 2015-04-22 | 马鞍山市天钧机械制造有限公司 | A kind of lathe tool of wheel processing |
| US20150118002A1 (en) * | 2013-10-28 | 2015-04-30 | Fu Ding Electronical Technology (Jiashan) Co.,Ltd. | Turnover apparatus |
| KR20160079483A (en) * | 2014-12-26 | 2016-07-06 | 박찬문 | Vertical and horizontal rotation Rotatable clamping jig |
| CN107685218A (en) * | 2017-09-12 | 2018-02-13 | 广州瑞松智能科技股份有限公司 | A kind of welding processing line |
| CN210281634U (en) * | 2019-08-19 | 2020-04-10 | 荆州市祥达机械制造有限公司 | Rotatable processing frock |
| CN210524335U (en) * | 2019-08-22 | 2020-05-15 | 西钛克智能装备(常州)有限公司 | Double-shaft position changing machine for welded pipe |
| CN111547166A (en) * | 2020-06-10 | 2020-08-18 | 湖北三丰汉巍智能科技有限公司 | An AGV car chassis turning machine |
| CN111590352A (en) * | 2020-05-22 | 2020-08-28 | 大连交通大学 | A Rapid Self-Centering Clamping Device for Large Bearing Ring Workpieces |
| CN215333251U (en) * | 2021-05-02 | 2021-12-28 | 南通帆森能源科技有限公司 | Bottom ring beam supporting device for offshore wind power integrated type sleeve cage |
| WO2022001246A1 (en) * | 2020-07-01 | 2022-01-06 | 台州市路桥三阳泰洁具有限公司 | Rotation transfer platform applied to faucet production line |
| KR20220031296A (en) * | 2020-09-04 | 2022-03-11 | 삼성중공업 주식회사 | Turnover apparatus with roller post |
| CN217142924U (en) * | 2022-03-28 | 2022-08-09 | 杭州鼎尚建筑装饰工程有限公司 | A flip-up welding table |
-
2022
- 2022-12-19 CN CN202211631688.4A patent/CN116038230A/en active Pending
Patent Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09136188A (en) * | 1995-11-09 | 1997-05-27 | Denso Corp | Welding jig |
| CN202147171U (en) * | 2011-05-05 | 2012-02-22 | 江阴市惠尔信机械有限公司 | Workpiece overturning platform |
| CN202592103U (en) * | 2012-05-22 | 2012-12-12 | 东风德纳车桥有限公司 | Automatic turning and precise positioning device |
| US20150118002A1 (en) * | 2013-10-28 | 2015-04-30 | Fu Ding Electronical Technology (Jiashan) Co.,Ltd. | Turnover apparatus |
| CN103894872A (en) * | 2014-03-28 | 2014-07-02 | 燕山大学 | 180-degree overturning and deflecting machine for large workpieces |
| CN204277515U (en) * | 2014-12-08 | 2015-04-22 | 马鞍山市天钧机械制造有限公司 | A kind of lathe tool of wheel processing |
| KR20160079483A (en) * | 2014-12-26 | 2016-07-06 | 박찬문 | Vertical and horizontal rotation Rotatable clamping jig |
| CN107685218A (en) * | 2017-09-12 | 2018-02-13 | 广州瑞松智能科技股份有限公司 | A kind of welding processing line |
| CN210281634U (en) * | 2019-08-19 | 2020-04-10 | 荆州市祥达机械制造有限公司 | Rotatable processing frock |
| CN210524335U (en) * | 2019-08-22 | 2020-05-15 | 西钛克智能装备(常州)有限公司 | Double-shaft position changing machine for welded pipe |
| CN111590352A (en) * | 2020-05-22 | 2020-08-28 | 大连交通大学 | A Rapid Self-Centering Clamping Device for Large Bearing Ring Workpieces |
| CN111547166A (en) * | 2020-06-10 | 2020-08-18 | 湖北三丰汉巍智能科技有限公司 | An AGV car chassis turning machine |
| WO2022001246A1 (en) * | 2020-07-01 | 2022-01-06 | 台州市路桥三阳泰洁具有限公司 | Rotation transfer platform applied to faucet production line |
| KR20220031296A (en) * | 2020-09-04 | 2022-03-11 | 삼성중공업 주식회사 | Turnover apparatus with roller post |
| CN215333251U (en) * | 2021-05-02 | 2021-12-28 | 南通帆森能源科技有限公司 | Bottom ring beam supporting device for offshore wind power integrated type sleeve cage |
| CN217142924U (en) * | 2022-03-28 | 2022-08-09 | 杭州鼎尚建筑装饰工程有限公司 | A flip-up welding table |
Non-Patent Citations (3)
| Title |
|---|
| 姜继海: "液体变粘度缝隙流动理论与解析", vol. 1, 31 August 2005, 国防工业出版社, pages: 20 - 21 * |
| 张利平: "新编液压传动设计指南", vol. 1, 31 March 2016, 西北工业大学, pages: 213 * |
| 李海龙等: "大型核电工件180°翻转变位设备设计与研究", 机械设计, vol. 33, no. 4, 20 April 2016 (2016-04-20), pages 12 - 17 * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110681976B (en) | Aluminum alloy wheel friction stir welding duplex position automatic clamping system | |
| CN103894872B (en) | Large workpiece 180 degree upset positioners | |
| CN101406910B (en) | Large-sized flange molding equipment and molding technique | |
| CN204818601U (en) | Pot -type container assembly bench | |
| CN116274806A (en) | Forging equipment and forging process for low-temperature super duplex stainless steel forging | |
| CN112643215A (en) | Movable laser cutting machine is used in groove cutting | |
| CN215847345U (en) | Pipe welding seam polishing device | |
| CN105921880A (en) | Welding fixture for friction stir welding of water channels of water-cooled motor shell and annular welding technology | |
| CN108608246A (en) | 90/180 degree of tipper of four-degree-of-freedom with rotatable platform and mobile platform | |
| CN108436624A (en) | A kind of motor bearings polishing machine | |
| CN112643216A (en) | Take groove cutting of arm to use laser cutting machine | |
| CN116038230A (en) | A turning device for nuclear power roulette | |
| CN208409045U (en) | A kind of pressure container cylinder docking kludge | |
| CN113008659B (en) | Pressing mixing pipe conveying device of hydraulic press | |
| CN207888338U (en) | A kind of motor bearings polishing machine | |
| CN108637075B (en) | Pipe batch processing device | |
| CN216883247U (en) | Upper end socket deruster of liquefied petroleum gas steel cylinder | |
| CN116690222A (en) | Winch drum automatic production line | |
| CN108639747A (en) | Hub carrier automatic conveying device | |
| CN116214174A (en) | Pump is with water return bend welding marking complete sets | |
| CN103753226B (en) | A kind of pipe joint forming machine | |
| CN212469367U (en) | Vertical fan barrel forming machine | |
| CN219617072U (en) | Tooling for machining counter roller set frame body | |
| CN201291278Y (en) | Large flanged forming device | |
| CN201529893U (en) | A wheel shaft removal device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |