CN116038211A - Plate seamless welding fixing device - Google Patents
Plate seamless welding fixing device Download PDFInfo
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- CN116038211A CN116038211A CN202211662574.6A CN202211662574A CN116038211A CN 116038211 A CN116038211 A CN 116038211A CN 202211662574 A CN202211662574 A CN 202211662574A CN 116038211 A CN116038211 A CN 116038211A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
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Abstract
Description
技术领域technical field
本申请涉及板材焊接的领域,尤其是涉及一种板材无缝焊接固定装置。The present application relates to the field of plate welding, in particular to a plate seamless welding fixing device.
背景技术Background technique
无缝焊接原理是简称气体保护焊或气电焊,它是利用作为热源,气体作为保护介质的熔化焊。在焊接过程中,保护气体在电弧周围造成气体保护层,将电弧、熔池与空气隔开,防止的影响,并保证电弧稳定燃烧。气体保护焊,可以按电极的状态、操作方式、保护气体种类、电特性、极性、适用范围等不同加以分类。The principle of seamless welding is referred to as gas shielded welding or gas electric welding. It is a fusion welding that uses gas as a heat source and a protective medium. During the welding process, the shielding gas forms a gas shield around the arc, which separates the arc, the molten pool from the air, prevents the influence of the arc, and ensures the stable combustion of the arc. Gas shielded welding can be classified according to the state of the electrode, operation mode, type of shielding gas, electrical characteristics, polarity, and scope of application.
在焊接板材时,需要确定两块板材的位置,对两块板材进行夹紧固定,以免在焊接时板材出现移动,影响焊接质量。平整的板材比较容易进行夹紧固定,但是弧形板材或者截面呈波浪形板材不易进行夹紧固定,尤其是截面呈不规则波浪形的板材更不易进行夹紧固定,为此本申请提出一种便于对弧形板材或波浪形板材夹紧固定的板材无缝焊接固定装置。When welding the plates, it is necessary to determine the positions of the two plates, and clamp and fix the two plates so as not to move the plates during welding and affect the welding quality. Flat plates are easier to clamp and fix, but arc-shaped plates or plates with wavy cross-sections are not easy to clamp and fix, especially plates with irregular wavy cross-sections are more difficult to clamp and fix. Therefore, this application proposes a The utility model relates to a seamless welding fixing device for a curved plate or a corrugated plate, which is convenient for clamping and fixing the plate.
发明内容Contents of the invention
本申请提供一种板材无缝焊接固定装置,解决了现有的焊接装置不易对弧形板材或者截面呈波浪形板材进行夹紧固定的问题。The present application provides a seamless welding and fixing device for plates, which solves the problem that the existing welding devices are not easy to clamp and fix arc-shaped plates or plates with wavy cross-sections.
本申请提供的一种板材无缝焊接固定装置,采用如下的技术方案:A plate seamless welding fixture provided by this application adopts the following technical scheme:
一种板材无缝焊接固定装置,包括水平固定在地面上的底板、沿竖直方向固定在底板上的立柱、沿水平方向固定在立柱上的承托组件和沿水平方向设置在立柱上的下压组件,所述承托组件位于下压组件的下方;A seamless welding and fixing device for plates, comprising a bottom plate horizontally fixed on the ground, a column fixed vertically on the bottom plate, a supporting component horizontally fixed on the column, and a bottom plate fixed horizontally on the column A pressing assembly, the supporting assembly is located below the pressing assembly;
所述承托组件包括沿水平方向固定在立柱上的承托杆、滑动套设在承托杆上的多干个承托套、竖直向上设置在承托套上的承托液压缸和设置在承托液压缸伸缩端的承托件;The supporting assembly includes a supporting rod fixed on the column in the horizontal direction, a plurality of supporting sleeves slidingly sleeved on the supporting rod, a supporting hydraulic cylinder vertically arranged on the supporting sleeve and a device The supporting piece at the telescopic end of the supporting hydraulic cylinder;
所述下压组件包括沿水平方向设置在立柱上的下压杆、滑动套设在下压杆上的若干个下压套、竖直向下设置在下压套上的下压液压缸和设置在下压液压缸伸缩端的下压件;The press-down assembly includes a press-down rod arranged horizontally on the column, a number of press-down sleeves slidingly sleeved on the press-down bar, a press-down hydraulic cylinder arranged vertically downward on the press-down sleeve, and a press-down cylinder arranged on the press-down sleeve. The lower pressing part of the telescopic end of the hydraulic cylinder;
所述承托套和下压套上分别设置有用于固定承托杆和下压杆的固定件。Fixing pieces for fixing the supporting rod and the lower pressing rod are respectively arranged on the supporting sleeve and the lower pressing sleeve.
通过采用上述技术方案,当需要对弧形板材或者截面呈波浪形板材进行夹紧固定时,首先根据板材的长度确定所需要板材无缝焊接固定装置的数量,通常是需要四个板材无缝焊接固定装置,两两分组,每组板材无缝焊接固定装置用于夹持固定一块板材,然后根据板材的形状通过滑动承托套调整承托件的位置,然后启动承托液压缸调整承托件的位置,使板材可以水平放置在承托件上,然后水平对齐两块板材的焊接位置,然后启动下压液压缸,带动下压件向下移动,对板材进行下压,进而实现对板材的固定,承托液压缸和下压液压缸的设置,可以调整承托件的位置,进而使板材无缝焊接固定装置可以对不同形状的板材进行夹持固定。By adopting the above technical scheme, when it is necessary to clamp and fasten arc-shaped plates or plates with a wavy cross-section, first determine the number of seamless welding fixtures required for the plates according to the length of the plates, usually four plates are required for seamless welding Fixing device, in two groups, each group of plates is seamlessly welded. The fixing device is used to clamp and fix a plate, and then adjust the position of the supporting part through the sliding supporting sleeve according to the shape of the plate, and then start the supporting hydraulic cylinder to adjust the supporting part position, so that the plate can be placed horizontally on the supporting piece, and then the welding position of the two plates is aligned horizontally, and then the pressing hydraulic cylinder is activated to drive the pressing piece to move downward, pressing down on the plate, and then realizing the plate. Fixing, the setting of the supporting hydraulic cylinder and the pressing hydraulic cylinder can adjust the position of the supporting part, so that the plate seamless welding fixture can clamp and fix plates of different shapes.
优选的,所述承托件包括螺纹连接在承托液压缸伸缩端的承托连接块、设置在承托连接块上的承托连接杆和设置在承托连接杆上的承托抵接球。Preferably, the supporting member includes a supporting connecting block threadedly connected to the telescopic end of the supporting hydraulic cylinder, a supporting connecting rod arranged on the supporting connecting block, and a supporting abutting ball arranged on the supporting connecting rod.
通过采用上述技术方案,承托件通过承托连接块螺纹连接在承托液压缸上,工作人员可以对承托件进行拆卸更换,承托连接杆的设置,可以增加承托抵接球与承托液压缸之间的间距,使承托抵接球可以对弧度较大的板材进行抵接承托。By adopting the above technical scheme, the supporting part is threadedly connected to the supporting hydraulic cylinder through the supporting connecting block, and the staff can disassemble and replace the supporting part. The distance between the supporting hydraulic cylinders enables the supporting abutment balls to abut and support the plates with large arcs.
优选的,所述下压件包括螺纹连接在下压液压缸伸缩端的下压连接块、设置在下压连接块上的下压连接杆和设置在下压连接杆上的下压抵接球。Preferably, the press-down member includes a press-down connection block threadedly connected to the telescopic end of the press-down hydraulic cylinder, a press-down connection rod provided on the press-down connection block, and a press-down contact ball provided on the press-down connection rod.
通过采用上述技术方案,下压件通过下压连接块螺纹连接在下压液压缸上,工作人员可以对下压件件拆卸更换,下压连接杆的设置,可以增加下压抵接球与下压液压缸质检的间距,使下压抵接球可以对弧度较大的板材进行下压。By adopting the above technical scheme, the pressing piece is threadedly connected to the pressing hydraulic cylinder through the pressing connecting block, the staff can disassemble and replace the pressing piece, and the setting of the pressing connecting rod can increase the contact ball and pressing The distance between the quality inspection of the hydraulic cylinder makes it possible to press down on the plate with a large arc by pressing down on the receiving ball.
优选的,所述承托连接杆包括与承托连接块连接的承托螺纹套和螺纹插入到承托连接套内的承托螺纹杆,所述承托抵接球设置在承托螺纹杆的上端部。Preferably, the supporting connecting rod includes a supporting threaded sleeve connected with the supporting connecting block and a supporting threaded rod threadedly inserted into the supporting connecting sleeve, and the supporting abutting ball is arranged on the supporting threaded rod. upper end.
通过采用上述技术方案,承托螺纹套和承托螺纹杆的设置,可以调整承托连接杆的长度,进而调整承托抵接球的位置,是承托抵接球可以对弧度较大的板材进行承托。By adopting the above technical scheme, the setting of the supporting threaded sleeve and the supporting threaded rod can adjust the length of the supporting connecting rod, and then adjust the position of the supporting abutting ball, so that the supporting abutting ball can be used for plates with large arcs. To support.
优选的,所述承托螺纹杆的上端部设置有球座,所述承托抵接球转动嵌设在球座内。Preferably, the upper end of the supporting threaded rod is provided with a ball seat, and the supporting abutment ball is rotatably embedded in the ball seat.
通过采用上述技术方案,承托抵接球通过球座转动设置在承托螺纹杆的上端部,使工作人员很容易的推动板材进行水平方向的移动,方便工作人员将两块板材对齐。By adopting the above technical scheme, the supporting abutment ball is arranged on the upper end of the supporting threaded rod through the rotation of the ball seat, so that the staff can easily push the plate to move in the horizontal direction, and it is convenient for the staff to align the two plates.
优选的,所述下压连接杆包括与下压连接杆连接的下压螺纹套和螺纹插入到下压螺纹套内的下压螺纹杆,所述下压抵接球设置在下压螺纹杆的下端部。Preferably, the press-down connecting rod includes a press-down threaded sleeve connected with the press-down connecting rod and a press-down threaded rod threaded into the press-down threaded sleeve, and the press-down contact ball is arranged at the lower end of the press-down threaded rod department.
通过采用上述技术方案,下压螺纹套和下压螺纹杆的设置,可以调整下压连接杆的长度,使下压抵接球可以对弧度较大的板材进行下压。By adopting the above technical scheme, the arrangement of the pressing threaded sleeve and the pressing threaded rod can adjust the length of the pressing connecting rod, so that the pressing ball can press down the plate with a large radian.
优选的,所述下压螺纹杆上滑动插接有滑动杆,所述下压抵接球设置在滑动杆的下端部,所述滑动杆上套设有弹簧,所述弹簧的两端分别与下压螺纹杆和滑动杆固定连接。Preferably, a sliding rod is slidably inserted on the pressing threaded rod, the pressing ball is arranged at the lower end of the sliding rod, and a spring is sleeved on the sliding rod, and the two ends of the spring are respectively connected to Press down the threaded rod and slide rod to securely connect.
通过采用上述技术方案,滑动杆和弹簧的设置,可以降低下压抵接球对板材的下压力度,有效避免了下压液压缸伸缩过长,导致下压抵接球对板材造成损坏。By adopting the above-mentioned technical solution, the arrangement of the sliding rod and the spring can reduce the downward pressure of the pressing ball on the plate, effectively avoiding the excessive expansion and contraction of the pressing hydraulic cylinder, which will cause damage to the plate caused by the pressing ball.
优选的,所述承托套和下压套均为开口水平布设的U型套,所述U型套滑动套设在承托杆和下压杆上,所述固定件设置为顶丝,所述顶丝螺纹贯穿U型套并分别抵触在承托杆和下压杆上。Preferably, both the support sleeve and the lower pressure sleeve are U-shaped sleeves with openings arranged horizontally. The jacking screw thread runs through the U-shaped sleeve and is in contact with the supporting rod and the lower pressing rod respectively.
通过采用上述技术方案,U型套滑动套设在承托杆和下压杆上,不仅可以滑动U型套,而且还可以很方便的将U型套安拆到承托杆和下压杆上,通过旋拧顶丝,即可实现对U型套的固定和解除固定。By adopting the above technical scheme, the U-shaped sleeve is slidingly set on the supporting rod and the lower pressing rod, not only can the U-shaped sleeve be slid, but also the U-shaped sleeve can be easily installed and disassembled on the supporting rod and the lower pressing rod , By screwing the top screw, the U-shaped sleeve can be fixed and unfixed.
优选的,所述U型套的内侧壁上固定有限位条,所述承托杆和下压杆的一侧开设有限位槽,所述限位槽沿承托杆和下压杆的长度方向布设,所述限位条滑动嵌设在限位槽内。Preferably, a limiting strip is fixed on the inner side wall of the U-shaped sleeve, and a limiting groove is opened on one side of the supporting rod and the lower pressing rod, and the limiting groove is along the length direction of the supporting rod and the lower pressing rod Arranged, the limit strip is slidably embedded in the limit groove.
通过采用上述技术方案,限位条和限位槽的设置,提高了U型套与承托杆和下压杆滑动连接的稳定性。By adopting the above technical solution, the setting of the limit bar and the limit groove improves the stability of the sliding connection between the U-shaped sleeve, the supporting rod and the lower pressing rod.
优选的,所述下压杆的一侧固定连接有连接套,所述连接套滑动套设在立柱上,所述连接套的一侧螺纹穿设有螺栓,所述立柱上开设有若干个供螺栓插入的螺纹孔。Preferably, one side of the lower pressure rod is fixedly connected with a connecting sleeve, the connecting sleeve is slidably set on the column, one side of the connecting sleeve is threaded with bolts, and the column is provided with several Threaded hole for bolt insertion.
通过采用上述技术方案,可以滑动连接套调整下压杆的位置,然后通过螺栓将下压杆固定在立柱上,进而实现调整下压杆与承托杆之间的间距,进而使板材无缝焊接固定装置可以对弧度较大的板材进行夹持固定。By adopting the above technical solution, the position of the lower pressing rod can be adjusted by sliding the connecting sleeve, and then the lower pressing rod can be fixed on the column by bolts, thereby realizing the adjustment of the distance between the lower pressing rod and the supporting rod, and then making the plates seamlessly welded The fixing device can clamp and fix the plates with large radians.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1.承托组件和下压组件的设置,方便了工作人员对弧形板材或者截面呈波浪形板材进行夹持固定;1. The setting of the supporting component and the pressing component is convenient for the staff to clamp and fix the curved plate or the wavy cross-section;
2.承托连接杆和下压连接杆的设置,可以调整承托抵接球和下压抵接球的位置,从而使板材无缝焊接固定装置可以对不同弧度的板材进行夹持固定。2. The setting of the supporting connecting rod and the pressing connecting rod can adjust the positions of the supporting contact ball and the pressing contact ball, so that the plate seamless welding fixture can clamp and fix plates with different radians.
附图说明Description of drawings
图1是本申请使用时的状态图。Figure 1 is a state diagram when used in this application.
图2是本申请的整体示意图。Figure 2 is an overall schematic diagram of the present application.
图3是本申请中体现承托组件的示意图。Fig. 3 is a schematic diagram embodying a supporting component in the present application.
图4是本申请中体现下压组件的示意图。Fig. 4 is a schematic diagram embodying the pressing down assembly in the present application.
附图标记说明:1、底板;2、立柱;3、承托组件;31、承托杆;32、承托套;33、承托液压缸;34、承托件;341、承托连接块;342、承托连接杆;3421、承托螺纹套;3422、承托螺纹杆;3423、球座;343、承托抵接球;4、下压组件;41、下压杆;42、下压套;43、下压液压缸;44、下压件;441、下压连接块;442、下压连接杆;4421、下压螺纹套;4422、下压螺纹杆;4423、滑动杆;4424、弹簧;443、下压抵接球;5、顶丝;6、限位条;7、限位槽;8、连接套;9、螺栓。Explanation of reference signs: 1. Base plate; 2. Upright column; 3. Supporting assembly; 31. Supporting rod; 32. Supporting sleeve; 33. Supporting hydraulic cylinder; 34. Supporting piece; 341. Supporting connection block ; 342, supporting connecting rod; 3421, supporting threaded sleeve; 3422, supporting threaded rod; 3423, ball seat; 343, supporting abutting ball; Press sleeve; 43, press down hydraulic cylinder; 44, press down piece; 441, press down connecting block; 442, press down connecting rod; 4421, press down thread sleeve; 4422, press down threaded rod; 4423, slide rod; 4424 , spring; 443, pressing down to receive the ball; 5, top wire; 6, limit bar; 7, limit groove; 8, connecting sleeve; 9, bolt.
具体实施方式Detailed ways
以下结合附图1-4对本申请作进一步详细说明。The present application will be described in further detail below in conjunction with accompanying drawings 1-4.
本申请实施例公开一种板材无缝焊接固定装置。参照图1,板材无缝焊接固定装置包括底板1和立柱2,底板1和立柱2分别设置有两个,两个底板1水平放置在地面上,并且底板1的四个端角处均设置有地钉,两个立柱2分别垂直固定在底板1的中部,两个立柱2之间设置有承托组件3和下压组件4,承托组件3位于下压组件4的下方。The embodiment of the present application discloses a plate seamless welding fixing device. Referring to Figure 1, the plate seamless welding fixture includes a
如图1-2所示,承托组件3包括承托杆31和承托套32,承托杆31水平布设,并且承托杆31的两端分别固定在两个立柱2上,承托套32设置有多个,多个承托套32分别滑动设置在承托杆31上,每个承托套32上均固定有承托液压缸33,承托液压缸33竖直向上设置,承托液压缸33的伸缩端固定连接有承托件34。As shown in Figure 1-2, the supporting
承托组件3用于承托需要焊接的板材,可以根据板材的形状,通过承托液压缸33调整承托件34的位置,使承托组件3可以承托不同形状的板材。The
下压组件4包括下压杆41和下压套42,下压杆41水平布设,下压杆41的两端分别滑动套设在两个立柱2上,下压套42设置有多个,多个下压套42分别滑动设置在下压杆41上,每个下压套42上均固定连接有下压液压缸43,下压液压缸43竖直向下设置,下压液压缸43的伸缩端固定连接有下压件44。The lower
下压组件4用于向下压需要焊接的板材,也可以根据板材的形状,通过下压液压缸43可以调整下压件44的位置,使下压件44可以对不同形状的板材进行下压。The
如图2-3所示,承托套32和下压套42均设置为U型套,U型套开口水平布设,U型套滑动套设承托杆31和下压杆41,U型套的内侧壁固定连接有限位条6,承托杆31和下压杆41的侧面均开设有限位槽7,限位槽7沿承托杆31和下压杆41的长度方向布设,限位条6滑动嵌设在限位槽7内,承托套32和下压套42上均设置有固定件,固定件设置为顶丝5,顶丝5螺纹贯穿承托套32和下压套42分别抵触在承托杆31和下压杆41上。As shown in Figure 2-3, the supporting
通过滑动承托套32和下压套42,可以调整承托组件3和下压组件4的位置,进而可以使承托组件3和下压组件4对板材不同的位置进行承托和下压。By sliding the supporting
如图2和4所示,承托件34包括承托连接块341、承托连接杆342和承托抵接球343,承托连接块341螺纹连接在承托液压缸33的伸缩杆上,承托连接杆342包括承托螺纹套3421和承托螺纹杆3422,承托螺纹套3421固定在承托连接块341的上端部,承托螺纹杆3422螺纹插入到承托螺纹套3421内,承托螺纹杆3422的上端部固定有球座3423,承托抵接球343转动嵌设在球座3423内。As shown in Figures 2 and 4, the
承托连接杆342可以进行长度伸缩,可以调整承托抵接球343的位置,进而使承托组件3可以承托弯曲弧度较大的弧形板材,承托抵接球343转动设置,可以方便工作人员对板材进行位置移动,进而调整板材的位置,方便工作人员对两块需要焊接的板材进行对齐。The supporting connecting
下压件44包括下压连接块441、下压连接杆442和下压抵接球443,下压连接块441螺纹套设在下压液压缸43的伸缩端,下压连接杆442包括下压螺纹套4421和下压螺纹杆4422,下压螺纹套4421固定连接在下压连接块441的下端部,下压螺纹杆4422螺纹插入到下压螺纹套4421内,下压螺纹杆4422的下端部滑动穿设有滑动杆4423,滑动杆4423的下端部固定连接有球座3423,下压抵接球443固定在球座3423的下端部,滑动杆4423上套设有弹簧4424,弹簧4424的两端分别与滑动杆4423和下压螺纹杆4422固定连接。The
下压连接杆442可以进行长度伸缩,可以调整下压抵接球443的位置,进而使下压组件4可以对完全弧度较大的弧形板进行下压,滑动杆4423和弹簧4424的设置,减小了下压抵接球443下压板材的压力,避免下压液压缸44伸缩过长,导致下压抵接球443对板材造成损坏。Pressing down the connecting
如图2所示,下压杆41的两端固定连接有连接套8,连接套8滑动套设在立柱2上,连接套8的一侧螺纹连接有螺栓9,立柱2上开设有多个螺纹孔,螺栓9螺纹插入到螺纹孔内,通过连接套8和螺栓9的设置,可以调整下压杆41的位置,进而调整下压杆41与承托杆31之间的间距,使该装置可以适用于更多不同弧度的板材。As shown in Figure 2, the two ends of the
本申请实施例一种板材无缝焊接固定装置的实施原理为:The implementation principle of a plate seamless welding fixture in the embodiment of the present application is as follows:
当需要对两块弧形板材或者截面呈波浪形板材进行焊接时,工作人员首先根据板材的形状确定所需要承托件34和下压件44的数量,然后将一定数量的承托套32和下压套42分别安装到承托杆31和下压杆41上,并通过滑动承托套32和下压套42小郑承托件34和下压件44的位置。When it is necessary to weld two arc-shaped plates or plates with a wavy cross-section, the staff first determines the number of supporting
根据板材的长度,依次将四个板材无缝焊接固定装置依次固定在地面上,四个板材无缝焊接固定装置两两分组,通过承托液压缸33和承托连接杆342调整承托抵接球343的位置,然后分别将两块板材放置到两组板材无缝焊接固定装置的承托抵接球343的上方,使承托抵接球343承托板材,然后沿水平方向调整板材的位置,使两块板材需要焊接的地方对齐。According to the length of the plate, the four plate seamless welding fixtures are fixed on the ground in turn, and the four plate seamless welding fixtures are grouped in pairs, and the supporting abutment is adjusted through the supporting
然后调整下压连接杆442的长度,然后在通过启动下压液压缸43,调整下压抵接球443的位置,直到下压抵接球443向下抵紧板材即可。Then adjust the length of the pressing connecting
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。All of the above are preferred embodiments of the application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made according to the structure, shape, and principle of the application should be covered by the protection scope of the application. Inside.
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