CN116037349A - A robot parts spraying device - Google Patents
A robot parts spraying device Download PDFInfo
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- CN116037349A CN116037349A CN202211510580.XA CN202211510580A CN116037349A CN 116037349 A CN116037349 A CN 116037349A CN 202211510580 A CN202211510580 A CN 202211510580A CN 116037349 A CN116037349 A CN 116037349A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域technical field
本发明涉及机器人生产设备技术领域,具体为一种机器人零部件喷涂装置。The invention relates to the technical field of robot production equipment, in particular to a robot parts spraying device.
背景技术Background technique
机器人是自动执行工作的机器装置,它既可以接受人类指挥,又可以运行预先编排的程序,也可以根据以人工智能技术制定的原则纲领行动,它的任务是协助或取代人类工作的工作,例如生产业、建筑业或是危险的工作,在机器人生产的过程中,需要对机器人的零部件进行喷漆,用来防止其老化或者生锈。A robot is a machine device that performs work automatically. It can accept human commands, run pre-programmed programs, and act according to principles formulated with artificial intelligence technology. Its task is to assist or replace human work, such as In the production industry, construction industry or dangerous work, in the process of robot production, the parts of the robot need to be painted to prevent them from aging or rusting.
喷涂通过喷枪或碟式雾化器,借助于压力或离心力,分散成均匀而微细的雾滴,施涂于被涂物表面的涂装方法。可分为空气喷涂、无空气喷涂、静电喷涂以及上述基本喷涂形式的各种派生的方式,如大流量低压力雾化喷涂、热喷涂、自动喷涂、多组喷涂等。Spraying is a coating method in which spray guns or disc atomizers are dispersed into uniform and fine droplets by means of pressure or centrifugal force and applied to the surface of the object to be coated. It can be divided into air spraying, airless spraying, electrostatic spraying and various derived methods of the above basic spraying forms, such as large flow and low pressure atomization spraying, thermal spraying, automatic spraying, multi-group spraying, etc.
随着社会的不断发展,各行各业将大部分的人工作业转换为由机器人替代人工的转变,为了到达机器人表面的美观效果,通常会利用涂料对机器人零件的表面进行喷涂处理,可以在基体材料表面上人工形成一层与基体的机械、物理和化学性能不同的表层,满足产品的耐蚀性、耐磨性、装饰或其他特种功能要求。所以,为了满足人们的需求,在机器人的生产过程中,会对机器人的各个零配件进行表层喷涂。With the continuous development of society, all walks of life have converted most of the manual work to robots instead of manual work. In order to achieve the aesthetic effect of the robot surface, the surface of the robot parts is usually sprayed with paint, which can be applied to the substrate. A surface layer with different mechanical, physical and chemical properties from the substrate is artificially formed on the surface of the material to meet the corrosion resistance, wear resistance, decoration or other special functional requirements of the product. Therefore, in order to meet people's needs, in the production process of the robot, the surface of each spare parts of the robot will be sprayed.
现有的机器人喷涂装置,在对机器人零件进行喷涂的过程中,角度单一,无法对零件进行多方位的进行喷涂调节,使得在喷完后,零件部分地方,导致没有喷到,需要进行二次复喷,导致浪费时间,费时费力。The existing robot spraying device, in the process of spraying the robot parts, has a single angle, and it is impossible to adjust the spraying of the parts in multiple directions, so that after the spraying, some parts of the parts are not sprayed, and a second time is required. Re-spraying leads to a waste of time, time-consuming and labor-intensive.
发明内容Contents of the invention
鉴于现有技术中所存在的问题,本发明公开了一种机器人零部件喷涂装置,采用的技术方案是,包括底座,所述底座内设有控制电路,所述底座的顶面设有环槽,所述环槽内设有驱动机构,所述驱动机构包括一号空腔、穿孔、驱动齿轮、环形齿轮、限位槽、限位块、连接块、驱动电机,所述环槽旁设有所述一号空腔,所述一号空腔内设有所述驱动电机,所述环形齿轮转动连接在所述环槽内,所述环槽内设有限位块,所述环形齿轮的底面设有限位槽,所述限位槽与所述限位块之间相适配,所述环槽与所述一号空腔之间通过所述穿孔连通,所述驱动电机的驱动轴上设有所述驱动齿轮,所述驱动齿轮穿过所述穿孔与所述环形齿轮之间相互啮合,所述环形齿轮的顶面设有所述连接块,所述连接块的顶面通过所述调节角度机构相连,所述调节角度机构上设有夹持机构,所述底座的中部设有孔,所述孔内设有所述旋转机构,通过限位槽与限位块切面均为T形,使环形齿轮固定在环槽内。In view of the problems existing in the prior art, the present invention discloses a spraying device for robot parts. The technical solution adopted is to include a base, a control circuit is provided inside the base, and a ring groove is provided on the top surface of the base. , a drive mechanism is provided in the ring groove, and the drive mechanism includes a cavity No. 1, a perforation, a drive gear, a ring gear, a limit groove, a limit block, a connecting block, and a drive motor. The No. 1 cavity, the drive motor is arranged in the No. 1 cavity, the ring gear is rotatably connected in the ring groove, a limit block is arranged in the ring groove, and the bottom surface of the ring gear A limit slot is provided, and the limit slot is adapted to the limit block. The annular groove communicates with the No. 1 cavity through the perforation, and the drive shaft of the drive motor is provided with There is the driving gear, the driving gear passes through the through hole and meshes with the ring gear, the top surface of the ring gear is provided with the connecting block, and the top surface of the connecting block is adjusted by the The angle mechanism is connected, the angle adjustment mechanism is provided with a clamping mechanism, the middle part of the base is provided with a hole, and the rotation mechanism is provided in the hole, and the cutting surface of the limiting groove and the limiting block are both T-shaped. Secure the ring gear in the ring groove.
作为本发明的一种优选技术方案,所述调节角度机构包括调节块、滑槽、同步轮、调节电机,所述调节块为“C”形件,所述调节块的内面设有所述滑槽,所述滑槽内设有分割块,所述分割块共两组、前后对称设置,所述分割块将所述滑槽分为内部和外部,所述滑槽的两端、所述内部内转动连接有所述同步轮,两组所述同步轮之间通过所述同步带相连,所述调节块的外壁上设有所述调节电机,所述调节电机与所述同步轮之间相连,所述滑槽内滑动连接有所述夹持机构,所述夹持机构连接所述同步带的外壁,通过调节块为“C”形,使滑动连接在滑槽内的移动块可以进行多方位调节。As a preferred technical solution of the present invention, the angle adjustment mechanism includes an adjustment block, a chute, a synchronous wheel, and an adjustment motor. The adjustment block is a "C"-shaped piece, and the inner surface of the adjustment block is provided with the slide The chute is provided with partition blocks, the partition blocks are divided into two groups, symmetrically arranged front and back, the partition blocks divide the chute into the inside and the outside, the two ends of the chute, the inside The inner rotation is connected with the synchronous wheel, the two groups of synchronous wheels are connected through the synchronous belt, the outer wall of the adjustment block is provided with the adjustment motor, and the adjustment motor is connected with the synchronous wheel , the clamping mechanism is slidably connected in the chute, and the clamping mechanism is connected to the outer wall of the synchronous belt. By adjusting the block into a "C" shape, the moving block slidably connected in the chute can perform multiple Azimuth adjustment.
作为本发明的一种优选技术方案,所述滑槽内设有定位柱,所述定位柱设有多组与所述同步带的内壁之间滑动连接。As a preferred technical solution of the present invention, positioning columns are provided in the chute, and multiple sets of positioning columns are provided to slide and connect with the inner wall of the timing belt.
作为本发明的一种优选技术方案,所述夹持机构包括移动块、凹槽、螺杆、夹板,所述移动块滑动连接在所述滑槽内、且所述移动块的切面为“工”字形,所述移动块的向外端设有所述凹槽,所述凹槽内转动连接有所述螺杆,所述螺杆上设有两段旋向相反的螺纹端,所述螺杆上螺纹连接有所述夹板,所述夹板共两组。As a preferred technical solution of the present invention, the clamping mechanism includes a moving block, a groove, a screw, and a splint, the moving block is slidably connected in the chute, and the cutting surface of the moving block is "work". Glyph, the outward end of the moving block is provided with the groove, and the screw rod is connected to the groove in rotation, and the screw rod is provided with two sections of threaded ends that rotate in opposite directions, and the screw rod is threadedly connected There are two groups of splints.
作为本发明的一种优选技术方案,所述底座的顶面设有防护外壳,所述防护外壳为透明材质、且正面铰接有两扇门,通过透明材质,便于使用人员进行观察内部情况。As a preferred technical solution of the present invention, a protective shell is provided on the top surface of the base, and the protective shell is made of transparent material, and two doors are hinged on the front, through which the transparent material is convenient for users to observe the internal conditions.
作为本发明的一种优选技术方案,所述旋转机构包括底块、二号空腔、旋转电机、底板、支撑件、旋转板、支撑柱,所述底块内设有所述二号空腔,所述二号空腔内设有所述旋转电机,所述底板设在所述底块的顶面,所述底板的上方设有所述旋转板,所述底板与所述旋转板之间通过所述支撑件相连,所述旋转板与所述支撑件之间转动连接,所述旋转电机的驱动轴穿过所述底板连接所述旋转板,所述旋转板的顶面设有插孔,所述插孔内可拆卸连接有所述支撑柱。As a preferred technical solution of the present invention, the rotating mechanism includes a bottom block, a second cavity, a rotating motor, a bottom plate, a support, a rotating plate, and a support column, and the second cavity is provided in the bottom block , the rotating motor is arranged in the second cavity, the bottom plate is arranged on the top surface of the bottom block, the rotating plate is arranged on the top of the bottom plate, and between the bottom plate and the rotating plate Connected by the support, the rotary plate is connected to the support in rotation, the drive shaft of the rotary motor passes through the bottom plate to connect to the rotary plate, and the top surface of the rotary plate is provided with a socket , the support column is detachably connected in the socket.
作为本发明的一种优选技术方案,所述支撑柱有三种分别为长、中、短,所述长为20CM,所述中为15CM,所述短为10CM。As a preferred technical solution of the present invention, there are three kinds of the support columns: long, medium and short, the long is 20CM, the middle is 15CM, and the short is 10CM.
本发明的有益效果:本发明通过一号空腔内的驱动电机、驱动齿轮与环槽内的环形齿轮之间相互配合,带动调节块整体进行旋转,从而在通过调节块内的夹持机构、同步带、调节电机、同步轮之间的配合控制夹持机构所处的位置,从而对处于旋转机构上的机器人零部件,进行多角度多方位的喷涂作业,防止因为零部件的多样性导致,在喷涂作业过程中,造成喷涂不均、漏喷、遗喷,通过本技术方案的多角度全方位的旋转配合,使得整个喷涂作业省时省力,调高了工作效率。Beneficial effects of the present invention: the present invention cooperates with the driving motor in the first cavity, the driving gear and the ring gear in the ring groove to drive the adjustment block to rotate as a whole, thereby passing through the clamping mechanism in the adjustment block, The cooperation between the synchronous belt, the adjusting motor and the synchronous wheel controls the position of the clamping mechanism, so as to carry out multi-angle and multi-directional spraying operations on the robot parts on the rotating mechanism to prevent the diversity of parts from causing, During the spraying operation process, resulting in uneven spraying, missed spraying, and missing spraying, through the multi-angle and all-round rotation cooperation of the technical solution, the entire spraying operation saves time and effort, and improves work efficiency.
进一步的,通过旋转机构上的插孔与支撑柱之间的相互配合,可以根据模型的规格进行相应的调节,并且支撑柱之间可以组装,提高支撑柱的实用性。Furthermore, through the mutual cooperation between the jacks on the rotating mechanism and the support columns, corresponding adjustments can be made according to the specifications of the model, and the support columns can be assembled to improve the practicability of the support columns.
进一步的,避免在喷涂作业是,喷漆飞洒到工作人员身上,防护外壳起到保护的效果,避免工作人员身上沾染喷漆。Further, to prevent the spray paint from splashing on the staff during the spraying operation, the protective shell plays a protective role and prevents the staff from being contaminated with the spray paint.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍。在所有附图中,各元件或部分并不一定按照实际的比例绘制。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the description of the specific embodiments or the prior art. In all drawings, elements or parts are not necessarily drawn to scale.
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明A处放大结构示意图;Fig. 2 is the schematic diagram of the enlarged structure of place A of the present invention;
图3为本发明的移动块结构示意图;Fig. 3 is a schematic structural diagram of a moving block of the present invention;
图4为本发明的滑槽结构示意图;Fig. 4 is the structural representation of chute of the present invention;
图5为本发明的旋转板结构示意图;Fig. 5 is a schematic structural view of the rotating plate of the present invention;
图6为本发明的俯视结构示意图;Fig. 6 is a top view structural schematic diagram of the present invention;
图7为本发明的正面结构示意图;Fig. 7 is a schematic view of the front structure of the present invention;
图8为本发明的支撑柱结构示意图之图一;Fig. 8 is a schematic diagram of the supporting column structure of the present invention;
图9为本发明的支撑柱结构示意图之图二。Fig. 9 is Fig. 2 of the structural schematic diagram of the support column of the present invention.
图中:1、底座;2、环槽;3、一号空腔;4、穿孔;5、驱动齿轮;6、环形齿轮;601、限位槽;7、限位块;8、连接块;9、调节块;10、滑槽;11、同步轮;1101、同步带;12、定位柱;13、调节电机;14、移动块;15、凹槽;16、螺杆;17、夹板;18、防护外壳;19、底块;20、二号空腔;21、旋转电机;22、底板;23、支撑件;24、旋转板;25、支撑柱;26、驱动电机。In the figure: 1. Base; 2. Ring groove; 3. No. 1 cavity; 4. Perforation; 5. Driving gear; 6. Ring gear; 601. Limiting groove; 7. Limiting block; 8. Connecting block; 9, adjusting block; 10, chute; 11, synchronous wheel; 1101, synchronous belt; 12, positioning column; 13, regulating motor; 14, moving block; 19. Bottom block; 20. No. 2 cavity; 21. Rotating motor; 22. Base plate; 23. Support member; 24. Rotating plate; 25. Support column; 26. Driving motor.
具体实施方式Detailed ways
实施例1Example 1
如图1至图9所示,本发明公开了一种机器人零部件喷涂装置,采用的技术方案是,为了避免在对机器人零部件进行喷涂作业时出现死角,通过底座1上的滑槽2,环槽2内设有限位块7,且环形齿轮6的底面设有限位槽601,限位槽601与限位块7之间相互配合,为转动连接在环槽2内的环形齿轮5进行一个位置固定,随后通过一号空腔3内的驱动电机26,通过驱动齿轮5穿过穿孔4与环形齿轮6之间相互啮合,带动环形齿轮6在环槽2内旋转,旋转的环形齿轮6通过连接块8带动角度调节结构进行平面的位置变换,通过上述结构,本设计方案可以进行平面360°的旋转,使整个喷涂作业过程方便简洁。As shown in Figures 1 to 9, the present invention discloses a robot parts spraying device. The technical solution adopted is that, in order to avoid dead angles when spraying robot parts, through the
通过调节块9上的滑槽10,因为调节块9的形状呈现为“C”字状,使滑动连接在滑槽10内的移动块14可以进行以旋转机构为中心的角度调节,对喷涂件进行近乎无死角的喷涂,滑槽10内的分割块,其目的一是为移动块提供一个滑道支撑的效果,二是避免同步带1101因为重量从滑槽10内脱落,滑槽10内设有的同步轮11为同步带1101提供驱动力,同步轮11通过调节块9外壁上的调节电机13驱动,定位柱12和分割块,使同步带处于“C”字状,稳定形态。Through the
移动块14上的凹槽15,凹槽15内设有螺杆16,通过螺杆16上的两端旋向相反的螺纹端,控制两组夹板17进行相向夹持,从而可以夹住喷漆壶,从而使喷漆壶在加持机构上进行喷漆。The
通过根据零部件的样式,在旋转板24上插接上支撑柱25,然后再低块19内的二号空腔20内旋转电机21的带动下,旋转盘24通过支撑件23在底板22上旋转,从而带动零部件进行旋转,使喷漆更加均匀。According to the style of the parts, insert the
本发明的工作原理:通过将零部件放置在旋转盘24上的支撑柱25上,在低块19内二号空腔20中的旋转电机21的带动下,旋转盘24通过支撑件23在底板22上旋转,支撑件为环形件,然后在底座1中一号空腔3内的驱动电机26开始工作,带动驱动齿轮5旋转,驱动齿轮5穿过穿孔4与环形齿轮6啮合,带动环形齿轮6在环槽2内转动,限位槽601与限位块7位环形齿轮6进行位置固定,是其不会偏移,然后移动的环形齿轮6通过连接块8带动调节块9旋转,随后通过调节块9外壁上的调节电机13驱动同步轮11,同步轮11进而带动同步带1101在滑槽10内运动,并在分割块和定位柱12的帮助下,避免其形态出现问题,移动同步带1101带动移动块14在滑槽10内移动,移动块14通过转动螺杆16,地洞凹槽15内的夹板17对喷漆壶进行夹持,从而对零部件进行喷漆作业。Working principle of the present invention: by placing parts on the
本发明涉及的电路连接为本领域技术人员采用的惯用手段,可通过有限次试验得到技术启示,属于公知常识。The circuit connection involved in the present invention is a common means used by those skilled in the art, and the technical inspiration can be obtained through a limited number of tests, which belongs to common knowledge.
本文中未详细说明的部件为现有技术。Components not specified herein are prior art.
上述虽然对本发明的具体实施例作了详细说明,但是本发明并不限于上述实施例,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下做出各种变化,而不具备创造性劳动的修改或变形仍在本发明的保护范围以内。Although the above-mentioned specific embodiments of the present invention have been described in detail, the present invention is not limited to the above-mentioned embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various The modification or deformation without creative work is still within the protection scope of the present invention.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211510580.XA CN116037349A (en) | 2022-11-29 | 2022-11-29 | A robot parts spraying device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211510580.XA CN116037349A (en) | 2022-11-29 | 2022-11-29 | A robot parts spraying device |
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| Publication Number | Publication Date |
|---|---|
| CN116037349A true CN116037349A (en) | 2023-05-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211510580.XA Withdrawn CN116037349A (en) | 2022-11-29 | 2022-11-29 | A robot parts spraying device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN121082452A (en) * | 2025-11-10 | 2025-12-09 | 江苏华盛紧固件制造有限公司 | Anticorrosive spraying device for anchor bolt machining |
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2022
- 2022-11-29 CN CN202211510580.XA patent/CN116037349A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN121082452A (en) * | 2025-11-10 | 2025-12-09 | 江苏华盛紧固件制造有限公司 | Anticorrosive spraying device for anchor bolt machining |
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Application publication date: 20230502 |
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