CN116036970A - A vertical double-shaft self-cleaning mixing equipment - Google Patents
A vertical double-shaft self-cleaning mixing equipment Download PDFInfo
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- CN116036970A CN116036970A CN202211696323.XA CN202211696323A CN116036970A CN 116036970 A CN116036970 A CN 116036970A CN 202211696323 A CN202211696323 A CN 202211696323A CN 116036970 A CN116036970 A CN 116036970A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/13—Openwork frame or cage stirrers not provided for in other groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/15—Stirrers with tubes for guiding the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/84—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with two or more stirrers rotating at different speeds or in opposite directions about the same axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
- B01F27/906—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms with fixed axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/92—Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/95—Heating or cooling systems using heated or cooled stirrers
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
Description
技术领域technical field
本发明涉及搅拌设备技术领域,具体涉及一种立式双轴自清洁搅拌设备。The invention relates to the technical field of stirring equipment, in particular to a vertical double-shaft self-cleaning stirring equipment.
背景技术Background technique
聚合反应是把低分子量的单体转化成高分子量的聚合物的过程,通常包括本体聚合、溶液聚合、乳液聚合以及悬浮聚合等方法。从聚合反应器出口的聚合物种通常会残留部分小分子挥发性物质,通常需要将这些残留的小分子挥发性物质脱除到一定程度,这个过程称之为聚合物脱挥。对于缩合聚合体系,如聚酯等,小分子物质需要及时从聚合体系种脱除,聚合物的分子量才能增大,才能得到高分子和高性能的聚合物材料。聚合物材料制备与脱挥过程往往涉及变黏、高黏以及黏弹性等复杂流变特性,体系的黏度随着工艺过程的进行逐渐增大,此外,聚合物的生产过程中,还可能涉及相变的过程,如橡胶的凝聚工艺,这些因素严重制约体系的流动、混合、传热、传质以及聚合反应过程的顺利进行。Polymerization is the process of converting low-molecular-weight monomers into high-molecular-weight polymers, usually including bulk polymerization, solution polymerization, emulsion polymerization, and suspension polymerization. The polymer species exported from the polymerization reactor usually has some small molecule volatile substances remaining, and these remaining small molecule volatile substances usually need to be removed to a certain extent. This process is called polymer devolatilization. For condensation polymerization systems, such as polyester, etc., small molecular substances need to be removed from the polymerization system in time, so that the molecular weight of the polymer can be increased, and high molecular weight and high-performance polymer materials can be obtained. The preparation and devolatilization of polymer materials often involve complex rheological properties such as viscosity, high viscosity, and viscoelasticity. The viscosity of the system gradually increases with the progress of the process. These factors seriously restrict the flow, mixing, heat transfer, mass transfer and polymerization process of the system to proceed smoothly.
框式、锚式和螺带式搅拌桨常用于高黏度聚合反应器体系,其中框式和锚式搅拌槽中的流型主要为水平环向流,因而整体混合效率低,螺带式搅拌桨存在较为强烈的轴向流动和径向流动,其混合效率优于框式和锚式搅拌桨,但当聚合物体系黏度过高时候由于魏森贝格效应效应会产生“爬杆”或“包轴”现象,严重制约着体系的传热、传质以及反应过程,其现有的搅拌设备大多采用单轴的搅拌系统其自清洁能力效果差,剪切性能也差强人意,也制约了体系的传热效果。Frame-type, anchor-type and ribbon-type impellers are often used in high-viscosity polymerization reactor systems, in which the flow patterns in frame-type and anchor-type agitated tanks are mainly horizontal circular flow, so the overall mixing efficiency is low. There are relatively strong axial flow and radial flow, and its mixing efficiency is better than that of frame and anchor impellers. However, when the viscosity of the polymer system is too high, due to the Weissenberg effect, "rod climbing" or "shaft wrapping" will occur. phenomenon, which seriously restricts the heat transfer, mass transfer and reaction process of the system. Most of the existing mixing equipment adopts a single-shaft stirring system, which has poor self-cleaning ability and unsatisfactory shear performance, which also restricts the heat transfer effect of the system. .
发明内容Contents of the invention
(一)要解决的技术问题(1) Technical problems to be solved
为了克服现有技术不足,现提出一种立式双轴自清洁搅拌设备,能够适用于高黏度体系的搅拌混合过程,具有优异的混合、传热、剪切性能、自清洁性能。In order to overcome the shortcomings of the existing technology, a vertical double-shaft self-cleaning mixing equipment is proposed, which can be applied to the stirring and mixing process of high-viscosity systems, and has excellent mixing, heat transfer, shear performance, and self-cleaning performance.
(二)技术方案(2) Technical solution
本发明通过如下技术方案实现:本发明提出了一种立式双轴自清洁搅拌设备,包括搅拌槽,所述搅拌槽槽体内部转动连接有第一搅拌轴、第二搅拌轴,所述第一搅拌轴与搅拌槽顶部设置的第一驱动电机传动连接,所述第二搅拌轴与搅拌槽底部设置的第二驱动电机传动连接,所述第一搅拌轴沿其轴向方向设置有搅拌桨组,所述第二搅拌轴沿其轴向方向上设置有框式桨组,所述搅拌桨组与框式桨组相互交错旋转于搅拌槽中。The present invention is achieved through the following technical solutions: the present invention proposes a vertical double-shaft self-cleaning stirring equipment, including a stirring tank, the inside of the stirring tank body is rotatably connected with a first stirring shaft and a second stirring shaft, and the first stirring shaft A stirring shaft is connected to the first drive motor on the top of the stirring tank, the second stirring shaft is connected to the second driving motor on the bottom of the stirring tank, and the first stirring shaft is provided with stirring paddles along its axial direction. The second stirring shaft is provided with a frame paddle set along its axial direction, and the stirring paddle set and the frame paddle set alternately rotate in the stirring tank.
进一步的,所述搅拌桨组包括若干个沿第一搅拌轴轴向阵列的搅拌桨叶。Further, the stirring paddle set includes several stirring blades arrayed axially along the first stirring shaft.
进一步的,所述搅拌桨叶的数量为2-8个且其截面形状包括但不限于圆形、多边形。Further, the number of the stirring blades is 2-8 and the cross-sectional shape thereof includes but not limited to circle and polygon.
进一步的,所述搅拌桨叶的数量沿第一搅拌轴的轴向方向逐步增加。Further, the number of the stirring blades gradually increases along the axial direction of the first stirring shaft.
进一步的,所述框式桨组包括外围框架以及内部若干沿第二搅拌轴径向阵列的框式桨叶。Further, the frame-type paddle set includes a peripheral frame and a plurality of frame-type paddles arranged radially along the second stirring axis inside.
进一步的,所述框式桨叶的数量为2-6个且其截面形状包括但不限于圆形、多边形。Further, the number of frame-type paddles is 2-6, and their cross-sectional shapes include but not limited to circles and polygons.
进一步的,第一搅拌轴、第二搅拌轴、搅拌桨组、框式桨组的内部为空心结构,所述空心结构内填充有强化传热的冷却或加热介质。Further, the interior of the first stirring shaft, the second stirring shaft, the stirring paddle group, and the frame paddle group is a hollow structure, and the hollow structure is filled with a cooling or heating medium that enhances heat transfer.
进一步的,搅拌槽还设置有夹套,所述夹套内设置有强化换热的导流板。Further, the stirring tank is also provided with a jacket, and a deflector plate for enhancing heat exchange is arranged inside the jacket.
(三)有益效果(3) Beneficial effects
本发明相对于现有技术,具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明提到的一种立式双轴自清洁搅拌设备,能够适用于高黏度体系的搅拌混合过程,设置有双轴结构且其上分别设置有搅拌桨组、框式桨组,利用搅拌桨组与框式桨组的交错旋转在搅拌槽中进行搅拌,在旋转的同时能够相互刮擦和清洁,具有优异的混合和剪切性能,此外两个搅拌轴、搅拌桨组、框式桨组为空心结构且其内部填充有冷却或加热介质,搅拌槽还设置有夹套,夹套内设置有强化换热的导流板,能够使其具有优异的传热效果。A kind of vertical double-shaft self-cleaning mixing equipment mentioned in the present invention can be applied to the stirring and mixing process of high-viscosity system. The interlaced rotation of the group and the frame paddle group stirs in the stirring tank, which can scrape and clean each other while rotating, and has excellent mixing and shearing performance. In addition, the two stirring shafts, the stirring paddle group, and the frame paddle group It is a hollow structure and its interior is filled with cooling or heating medium. The stirring tank is also equipped with a jacket, and a deflector plate for enhancing heat exchange is arranged in the jacket, which can make it have excellent heat transfer effect.
附图说明Description of drawings
图1是本发明结构示意图。Fig. 1 is a schematic diagram of the structure of the present invention.
图2是图1中第一搅拌轴的结构示意图。Fig. 2 is a schematic structural view of the first stirring shaft in Fig. 1 .
图3是图1中第二搅拌轴的结构示意图。Fig. 3 is a schematic structural diagram of the second stirring shaft in Fig. 1 .
1-搅拌槽;2-第一搅拌轴;3-第二搅拌轴;4-第一驱动电机;5-第二驱动电机;21-搅拌桨叶;31-框式桨叶。1-stirring tank; 2-first stirring shaft; 3-second stirring shaft; 4-first driving motor; 5-second driving motor; 21-stirring paddle; 31-frame paddle.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
如图1-图3所示的一种立式双轴自清洁搅拌设备,包括搅拌槽1,搅拌槽1槽体的上下两端分别设置有第一驱动电机4、第二驱动电机5,第一驱动电机4的输出端通过联轴器与第一搅拌轴2传动连接,第二驱动电机5的输出端通过联轴器与第二搅拌轴3传动连接,第一搅拌轴2与第二搅拌轴3位于搅拌槽1槽体的中心位置且于槽体中转动,第一搅拌轴2为长轴,第二搅拌轴3为短轴,第一搅拌轴2沿其轴向方向间隔设置有搅拌桨组,第二搅拌轴3沿其轴向方向设置有框式桨组,搅拌桨组与框式桨组能够互相交错旋转,搅拌桨组包括若干轴向阵列于第一搅拌轴2的搅拌桨叶21,框式桨组包括外围的框架,位于框架的内部设置有框式桨叶31,框式桨叶31沿第二搅拌轴3轴向阵列,搅拌桨叶21与框式桨叶31件设置有间隙,因此搅拌桨叶21能够在框式桨叶31的框架中发生转动,通过搅拌桨叶21与框式桨叶31的交错旋转,相互之间刮擦和清洁,能够实现其自清洁的作用,通过调节第一驱动电机4、第二驱动电机5能够控制搅拌桨叶21与框式桨叶31间的相对运动。A kind of vertical two-axis self-cleaning mixing equipment as shown in Figure 1-Figure 3, comprises
搅拌桨叶21的数量为2-8个且其截面形状包括但不限于圆形、多边形,叶片可采用之叶片也可以采用倾斜叶片,框式桨叶31的数量为2-6个且其截面形状包括但不限于圆形、多边形,框式桨叶的外侧还可以设置刮板,提高其自清洁能力,搅拌桨叶21与框式桨叶31的框架相互交替排布,搅拌桨叶21的数量沿第一搅拌轴2的轴向方向的数量逐步增加,搅拌桨叶21距离搅拌槽1内壁的间距为2-10mm,此外,第一搅拌轴2、第二搅拌轴3、搅拌桨叶21、框式桨叶31的内部为空心结构,空心结构内填充有强化传热的冷却或加热介质,搅拌槽1内也设置有夹套,夹套内设置有强化换热的导流板,能够使得搅拌设备具有优异的传热性能。The number of stirring
上面所述的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的构思和范围进行限定。在不脱离本发明设计构思的前提下,本领域普通人员对本发明的技术方案做出的各种变型和改进,均应落入到本发明的保护范围,本发明请求保护的技术内容,已经全部记载在权利要求书中。The above-mentioned embodiments are only descriptions of preferred implementations of the present invention, and are not intended to limit the concept and scope of the present invention. Under the premise of not departing from the design concept of the present invention, various modifications and improvements made by ordinary persons in the art to the technical solution of the present invention shall fall within the scope of protection of the present invention, and the technical content claimed in the present invention has been fully described in the claims.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116920455A (en) * | 2023-09-15 | 2023-10-24 | 山西诚宏福得一化工有限公司 | Benzene extraction purification processing device and processing technology thereof |
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| CN116920455B (en) * | 2023-09-15 | 2023-11-28 | 山西诚宏福得一化工有限公司 | Benzene extraction purification processing device and processing technology thereof |
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