CN116026412A - A smart wearable AOI detection device - Google Patents

A smart wearable AOI detection device Download PDF

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CN116026412A
CN116026412A CN202310048289.3A CN202310048289A CN116026412A CN 116026412 A CN116026412 A CN 116026412A CN 202310048289 A CN202310048289 A CN 202310048289A CN 116026412 A CN116026412 A CN 116026412A
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detection
camera
linear module
aoi
aoi detection
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黄日兴
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Dongguan Dingli Automation Technology Co Ltd
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Dongguan Dingli Automation Technology Co Ltd
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Abstract

The invention relates to the field of intelligent wearing detection, in particular to intelligent wearing AOI detection equipment, which comprises a conveying mechanism, an alignment correction mechanism and a plurality of visual detection mechanisms, wherein the alignment correction mechanism and the visual detection mechanisms are sequentially arranged along the conveying direction of the conveying mechanism, and the visual detection mechanisms comprise: the conveying mechanism comprises a first linear module, a feeding part and a discharging part which are connected to the first linear module in a sliding manner; the alignment correction mechanism is arranged at the feeding end of the first linear module and comprises an alignment correction camera which is in communication connection with the feeding part; the visual detection mechanism comprises a material transfer part, a main AOI detection part and a secondary AOI detection part, wherein the material transfer part moves back and forth between the first linear module and the main AOI detection part and between the secondary AOI detection part; the intelligent wearing AOI detection equipment provided by the invention can realize detection of intelligent wearing in multiple directions, improves the detection precision of intelligent wearing, and simultaneously realizes automatic AOI detection and intelligent wearing transfer of intelligent wearing, and improves the stability and production efficiency of a production process.

Description

一种智能穿戴AOI检测设备A smart wearable AOI detection device

技术领域technical field

本发明涉及智能穿戴检测技术领域,具体涉及一种智能穿戴AOI检测设备。The invention relates to the technical field of smart wear detection, in particular to a smart wear AOI detection device.

背景技术Background technique

随着经济和科技的发展,以及人们对消费类电子产品的需求,各种各样的消费类电子产品不断地更新换代,并且充斥着人们的生活,比如目前较为流行的智能穿戴类产品。智能穿戴是应用穿戴式技术对日常穿戴进行智能化设计、开发出可以穿戴的设备的总称,如手表、手环、眼镜、服饰等。穿戴式智能设备时代的来临意味着人的智能化延伸,通过这些设备,人可以更好的感知外部与自身的信息,能够在计算机、网络甚至其它人的辅助下更为高效率的处理信息,能够实现更为无缝的交流。With the development of economy and technology, as well as people's demand for consumer electronics products, various consumer electronics products are constantly being updated and filled with people's lives, such as the more popular smart wearable products. Smart wear is a general term for applying wearable technology to intelligently design daily wear and develop wearable devices, such as watches, bracelets, glasses, clothing, etc. The advent of the era of wearable smart devices means the extension of human intelligence. Through these devices, people can better perceive external and own information, and can process information more efficiently with the assistance of computers, networks and even other people. Enables more seamless communication.

在智能穿戴的生产制造过程中,也需要大量的视觉检测设备,对智能穿戴的整体形状、外壳、显示屏通电后的显示状态等进行检测,以保证智能穿戴产品的生产质量符合标准,并通过后续分拣处理,防止NG产品进入后续生产线。In the production and manufacturing process of smart wearables, a large number of visual inspection equipment are also required to detect the overall shape, shell, and display status of the display screen after the smart wearables are powered on, so as to ensure that the production quality of smart wearable products meets the standards, and pass Subsequent sorting process to prevent NG products from entering subsequent production lines.

而在现有的智能穿戴AOI检测设备存在智能穿戴产品检测精度较差以及检测效率较低的技术问题,且自动化程度不高,很难串联成一条完整的、高效的自动化检测生产线,有部分工序还需要工人手动操作,人力成本较高。However, the existing smart wearable AOI detection equipment has the technical problems of poor detection accuracy and low detection efficiency of smart wearable products, and the degree of automation is not high, so it is difficult to connect them into a complete and efficient automatic detection production line. Workers are also required to manually operate, and the labor cost is relatively high.

发明内容Contents of the invention

为了解决上述背景技术中的技术问题,本发明的一种智能穿戴AOI检测设备实现多方位对智能穿戴进行检测,提高智能穿戴的检测精度,同时实现自动对智能穿戴进行AOI检测和智能穿戴转运,相较于人工操作,提高了检测速度及生产效率,从而提高生产工艺稳定性和生产效率。In order to solve the technical problems in the above-mentioned background technology, a smart wearable AOI detection device of the present invention realizes multi-directional detection of smart wearables, improves the detection accuracy of smart wearables, and realizes automatic AOI detection and intelligent wearable transfer of smart wearables at the same time. Compared with manual operation, the detection speed and production efficiency are improved, thereby improving the stability and production efficiency of the production process.

本发明的技术方案如下:Technical scheme of the present invention is as follows:

一种智能穿戴AOI检测设备,包括运输机构、沿运输机构运输方向依次设置的对位矫正机构和若干视觉检测机构,其中:A smart wearable AOI detection device, including a transportation mechanism, an alignment correction mechanism and several visual detection mechanisms arranged in sequence along the transportation direction of the transportation mechanism, wherein:

运输机构包括第一直线模组、设置在第一直线模组上的上料部和下料部,第一直线模组驱动上料部和下料部沿运输方向往复移动;The transportation mechanism includes a first linear module, a loading part and a discharging part arranged on the first linear module, and the first linear module drives the loading part and the discharging part to reciprocate along the transportation direction;

对位矫正机构设置在第一直线模组的上料端,对位矫正机构包括对位矫正相机,对位矫正相机与上料部通讯连接;The alignment correction mechanism is arranged at the feeding end of the first linear module, and the alignment correction mechanism includes a alignment correction camera, and the alignment correction camera is connected to the feeding part by communication;

视觉检测机构包括物料转运部、主AOI检测部和副AOI检测部,物料转运部往返于第一直线模组和主AOI检测部与副AOI检测部之间,主AOI检测部和副AOI检测部用于对物料转运部的物料进行全方位检测。The visual inspection mechanism includes the material transfer department, the main AOI inspection department and the auxiliary AOI inspection department. The material transfer department travels between the first linear module and the main AOI inspection department and the auxiliary AOI inspection department. The department is used for all-round inspection of the materials in the material transfer department.

进一步的,上料部包括设置在第一直线模组上第一固定块、竖直安装在第一固定块上的第二直线模组、设置在第二直线模组上的旋转电机、设置在旋转电机底部的第一吸杆组件,对位矫正相机与旋转电机通讯连接。Further, the feeding part includes a first fixed block arranged on the first linear module, a second linear module vertically installed on the first fixed block, a rotating motor arranged on the second linear module, a set On the first suction rod assembly at the bottom of the rotating motor, the alignment correction camera is communicatively connected with the rotating motor.

进一步的,下料部包括设置在第一直线模组的第二固定块、安装在第二固定块上的升降气缸和与升降气缸伸缩连接的第二吸杆组件。Further, the blanking part includes a second fixed block arranged on the first linear module, a lifting cylinder installed on the second fixed block, and a second suction rod assembly telescopically connected to the lifting cylinder.

进一步的,对位矫正机构还包括与运输方向平行设置的直线导轨、滑动连接在直线导轨上的第一相机架以及带动第一相机架沿直线导轨滑动的动力机构,对位矫正相机固定于第一相机架上。Further, the alignment correction mechanism also includes a linear guide rail arranged parallel to the transport direction, a first camera frame slidably connected to the linear guide rail, and a power mechanism that drives the first camera frame to slide along the linear guide rail, and the alignment correction camera is fixed on the first camera frame. A camera stand.

进一步的,物料转运部包括水平垂直于第一直线模组设置的第三直线模组、设置在第三直线模组上的UVW对位平台、位于UVW对位平台上的检测载具,检测载具上竖直朝上设有吸盘,第三直线模组的上料端位于上料部的水平运动轨迹上。Further, the material transfer section includes a third linear module arranged horizontally and vertically to the first linear module, a UVW alignment platform arranged on the third linear module, a detection carrier located on the UVW alignment platform, and the detection A suction cup is arranged vertically upward on the carrier, and the feeding end of the third linear module is located on the horizontal movement track of the feeding part.

进一步的,主AOI检测部包括机架、主检测相机、竖直设置在机架上的第一手动位移台,主检测相机与第一手动位移台滑动连接,主检测相机竖直向下设置。Further, the main AOI detection part includes a frame, a main detection camera, and a first manual translation stage vertically arranged on the frame, the main detection camera is slidingly connected to the first manual translation stage, and the main detection camera is vertically arranged downward.

进一步的,副AOI检测部包括用于对智能穿戴进行多方位检测的左相机、右相机、前相机和后相机。Further, the secondary AOI detection unit includes a left camera, a right camera, a front camera and a rear camera for multi-directional detection of smart wearables.

进一步的,主AOI检测部还设置在机架上的第六手动位移台、滑动连接在第六手动位移台上的侧检测相机,第六手动位移台位于第一手动位移台一侧,侧检测相机斜向朝下设置。Further, the main AOI detection part is also provided with the sixth manual translation platform on the rack, and the side detection camera slidingly connected to the sixth manual translation platform. The sixth manual translation platform is located on the side of the first manual translation platform, and the side detection The camera is set up diagonally downwards.

进一步的,还包括若干设于视觉检测机构一侧的回收机构,回收机构包括水平垂直于第一直线模组设置的传送带、驱动传送带运动的调速电机、设置于传送带上方的光纤传感器,光纤传感器与调速电机通讯连接,传送带输送端位于下料部的水平运动轨迹上。Further, it also includes a number of recycling mechanisms arranged on one side of the visual inspection mechanism. The recycling mechanism includes a conveyor belt arranged horizontally and perpendicularly to the first linear module, a speed-regulating motor that drives the conveyor belt to move, an optical fiber sensor arranged above the conveyor belt, and an optical fiber sensor. The sensor is communicated with the speed regulating motor, and the conveying end of the conveyor belt is located on the horizontal motion track of the unloading part.

进一步的,上料部和下料部数量为二,两个上料部和下料部分别对称滑动连接在第一直线模组两侧,对位矫正机构数量为二,两个对位矫正机构对称设置在第一直线模组两侧,若干视觉检测机构以第一直线模组为轴对称设置。Further, the number of loading and unloading parts is two, and the two loading and unloading parts are symmetrically slidably connected to both sides of the first linear module, the number of alignment correction mechanisms is two, and the two alignment correction The mechanisms are arranged symmetrically on both sides of the first linear module, and several visual detection mechanisms are arranged symmetrically with the first linear module as an axis.

相对于现有技术,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:

(1)本发明的一种智能穿戴AOI检测设备,通过将用于智能穿戴自动化上下料的运输机构、沿运输机构运输方向依次设置的对位矫正机构和若干用于对智能穿戴进行AOI检测的视觉检测机构构成运输和检测的流水线,实现自动对智能穿戴进行AOI检测和智能穿戴转运,相较于人工操作,提高了检测速度及生产效率,从而提高生产工艺稳定性和生产效率。(1) A smart wearable AOI detection device of the present invention, through the transport mechanism used for automatic loading and unloading of smart wear, the alignment correction mechanism arranged in sequence along the transport direction of the transport mechanism, and several AOI detection devices for smart wear The visual inspection mechanism constitutes the assembly line of transportation and inspection, which realizes automatic AOI inspection and smart wear transfer for smart wear. Compared with manual operation, it improves the detection speed and production efficiency, thereby improving the stability and production efficiency of the production process.

(2)本发明的一种智能穿戴AOI检测设备,通过主AOI检测部对智能穿戴进行俯视角度的拍照检测,副AOI检测部从多个角度和方位的对智能穿戴进行拍照检测,从而实现多方位对智能穿戴进行检测,提高智能穿戴的检测精度。(2) A smart wearable AOI detection device of the present invention, through the main AOI detection part, the smart wearable is photographed and detected from a bird's-eye view angle, and the auxiliary AOI detection part is used to photograph and detect the smart wearable from multiple angles and orientations, thereby realizing multiple Azimuth detects smart wearables to improve the detection accuracy of smart wearables.

(3)本发明的一种智能穿戴AOI检测设备,采用对称式的上料、检测、下料布局,每次可上下料两件产品,同时多个视觉检测机构对智能穿戴进行检测,充分地利用了有限的空间,同时也提升了设备的检测效率。(3) A smart wearable AOI detection device of the present invention adopts a symmetrical layout of loading, detection, and unloading, and can load and unload two products each time. At the same time, multiple visual detection mechanisms detect smart wearables, fully The limited space is utilized, and the detection efficiency of the equipment is also improved.

附图说明Description of drawings

为了更清楚的说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍,显而易见的,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings that need to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为本发明实施例中智能穿戴AOI检测设备的结构示意图。Fig. 1 is a schematic structural diagram of a smart wearable AOI detection device in an embodiment of the present invention.

图2为本发明实施例中运输机构的结构示意图;Fig. 2 is the structural representation of transport mechanism in the embodiment of the present invention;

图3为本发明实施例中上料部和下料部的结构示意图;Fig. 3 is a schematic structural view of the feeding section and the unloading section in an embodiment of the present invention;

图4为本发明实施例中对位矫正机构的结构示意图;Fig. 4 is a structural schematic diagram of the alignment correction mechanism in the embodiment of the present invention;

图5为本发明实施例中主AOI检测部和副AOI检测部的结构示意图;Fig. 5 is a schematic structural diagram of the main AOI detection part and the secondary AOI detection part in the embodiment of the present invention;

图6为本发明实施例中物料转运部结构示意图;Fig. 6 is a schematic structural diagram of the material transfer unit in the embodiment of the present invention;

图7为本发明实施例中回收机构的结构示意图;Fig. 7 is a schematic structural diagram of a recovery mechanism in an embodiment of the present invention;

其中,1、运输机构;11、第一直线模组;12、上料部;121、第一固定块;122、第二直线模组;123、伺服电机;124、第一吸杆组件;13、下料部;131、第二固定块;132、升降气缸;133、第二吸杆组件;2、对位矫正机构;21、对位矫正相机;22、直线导轨;23、动力机构;231、梯形丝杠;232、相机架;233、手轮;234、轴承架;3、视觉检测机构;31、物料转运部;311、第三直线模组;312、UVW对位平台;313、检测载具;314、吸盘;32、主AOI检测部;321、机架;322、主检测相机;323、第一手动位移台;324、侧检测相机;325、第六手动位移台;33、副AOI检测部;331、第二手动位移台;332、第三手动位移台;333、第四手动位移台;334、第五手动位移台;335、左相机;336、右相机;337、前相机;338、后相机;339、左相机调节架;3310、右相机调节架;3311、前相机调节架;3312、后相机调节架;3313、滑槽;3314、螺杆;3315、锁紧螺母;4、回收机构;41、传送带;42、调速电机;43、光纤传感器。Among them, 1. Transportation mechanism; 11. The first linear module; 12. The feeding part; 121. The first fixed block; 122. The second linear module; 123. The servo motor; 124. The first suction rod assembly; 13. Blanking section; 131. Second fixed block; 132. Lifting cylinder; 133. Second suction rod assembly; 2. Alignment correction mechanism; 21. Alignment correction camera; 22. Linear guide rail; 23. Power mechanism; 231. Trapezoidal screw; 232. Camera frame; 233. Hand wheel; 234. Bearing frame; 3. Visual inspection mechanism; 31. Material transfer department; 311. Third linear module; 312. UVW alignment platform; 313. Inspection vehicle; 314, suction cup; 32, main AOI inspection unit; 321, frame; 322, main inspection camera; 323, first manual translation stage; 324, side inspection camera; 325, sixth manual translation stage; 33, Deputy AOI detection department; 331, second manual translation stage; 332, third manual translation platform; 333, fourth manual translation platform; 334, fifth manual translation platform; 335, left camera; 336, right camera; 337, Front camera; 338, rear camera; 339, left camera adjustment frame; 3310, right camera adjustment frame; 3311, front camera adjustment frame; 3312, rear camera adjustment frame; 3313, chute; 3314, screw rod; 3315, lock nut ; 4. Recycling mechanism; 41. Conveyor belt; 42. Speed regulating motor; 43. Optical fiber sensor.

具体实施方式Detailed ways

下面将结合本发明中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通的技术人员在没有做出创造性劳动的前提下所获得的所有其它实施例,都属于本发明的保护范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

结合附图1至附图7及具体实施例详细论述本发明。The present invention is discussed in detail in conjunction with accompanying drawings 1 to 7 and specific embodiments.

如图1至图7所示的一种智能穿戴AOI检测设备,包括运输机构1、沿运输机构1运输方向依次设置的对位矫正机构2和若干视觉检测机构3,其中:运输机构1包括第一直线模组11、设置在第一直线模组11上的上料部12和下料部13,第一直线模组11驱动上料部12和下料部13沿运输方向往复移动;对位矫正机构2设置在第一直线模组11的上料端,对位矫正机构2包括对位矫正相机21,对位矫正相机21与上料部12通讯连接;A smart wearable AOI detection device as shown in Figures 1 to 7, includes a transportation mechanism 1, an alignment correction mechanism 2 arranged in sequence along the transportation direction of the transportation mechanism 1, and several visual inspection mechanisms 3, wherein: the transportation mechanism 1 includes the first A linear module 11, the feeding part 12 and the unloading part 13 arranged on the first linear module 11, the first linear module 11 drives the feeding part 12 and the unloading part 13 to reciprocate along the transport direction The alignment correction mechanism 2 is arranged on the feeding end of the first linear module 11, the alignment correction mechanism 2 includes an alignment correction camera 21, and the alignment correction camera 21 is connected to the feeding part 12 by communication;

视觉检测机构3包括物料转运部31、主AOI检测部32和副AOI检测部33,物料转运部31往返于第一直线模组11和主AOI检测部32与副AOI检测部33之间,主AOI检测部32和副AOI检测部33用于对物料转运部31的物料进行全方位检测。其中,运输机构1的上料部12将前上料设备中的智能穿戴上料至物料转运部31,对位矫正相机21对智能穿戴产品进行检测,根据对位矫正相机21拍摄的角度和物料转运部31的设定角度进行比对,并将检测后的角度偏移量通讯至上料部12,上料部12根据角度偏移量对智能穿戴的放置角度进行旋转,从而保证智能穿戴上料后放置角度的一致性;物料转运部31将上料后的智能穿戴运输至主AOI检测部32和副AOI检测部33下方,主AOI检测部32对智能穿戴的俯视外观进行检测,副AOI检测部33通过不同角度和方位的检测相机,对智能穿戴的外观进行多方位检测,从而提高了智能穿戴的AOI检测精度;当完成AOI检测后,物料转运部31将产品自主AOI检测部32和副AOI检测部33下方向第一直线模组11方向运输,同时下料部13自下料端移动至物料转运部31移动,将智能穿戴吸取转运下料;从而实现自动对智能穿戴进行AOI检测和智能穿戴转运,相较于人工操作,提高了检测速度及生产效率。The visual detection mechanism 3 includes a material transfer part 31, a main AOI detection part 32 and a secondary AOI detection part 33, and the material transfer part 31 travels between the first linear module 11 and the main AOI detection part 32 and the secondary AOI detection part 33, The main AOI detection unit 32 and the auxiliary AOI detection unit 33 are used for comprehensive detection of the materials in the material transfer unit 31 . Among them, the feeding part 12 of the transportation mechanism 1 feeds the smart wear in the front feeding device to the material transfer part 31, and the alignment correction camera 21 detects the smart wearable product, and according to the angle and material taken by the alignment correction camera 21 The set angle of the transfer unit 31 is compared, and the detected angular offset is communicated to the feeding unit 12. The loading unit 12 rotates the placement angle of the smart wearable according to the angle offset, thereby ensuring that the smart wearable is loaded Consistency of rear placement angle; the material transfer unit 31 transports the loaded smart wear to the bottom of the main AOI detection unit 32 and the sub-AOI detection unit 33, the main AOI detection unit 32 detects the top-view appearance of the smart wear The part 33 detects the appearance of the smart wear in multiple directions through the detection cameras of different angles and orientations, thereby improving the AOI detection accuracy of the smart wear; The AOI detection part 33 is transported in the direction of the first linear module 11 from the lower side, and at the same time, the unloading part 13 moves from the unloading end to the material transfer part 31, and the smart wear is sucked and transferred for unloading; thus realizing automatic AOI detection for the smart wear Compared with manual operation, it improves the detection speed and production efficiency.

具体的,如图2和图3所示,上料部12包括设置在第一直线模组11上第一固定块121、竖直安装在第一固定块121上的第二直线模组122、设置在第二直线模组122上的旋转电机、设置在旋转电机底部的第一吸杆组件124,对位矫正相机21与旋转电机通讯连接;第二直线模组122用于驱动第一吸杆组件124升降,伺服电机123根据角度偏移量控制第一吸杆组件124旋转,当第一吸杆组件124运动到物料转运部31上方后,第一吸杆组件124释放智能穿戴至物料转运部31上,在智能穿戴释放后,上料部12移动至上料端准备吸取下一智能穿戴。Specifically, as shown in Fig. 2 and Fig. 3, the feeding part 12 includes a first fixed block 121 arranged on the first linear module 11, a second linear module 122 vertically installed on the first fixed block 121 , the rotating motor arranged on the second linear module 122, the first suction rod assembly 124 arranged at the bottom of the rotating motor, and the alignment correction camera 21 communicated with the rotating motor; the second linear module 122 is used to drive the first suction The rod assembly 124 is raised and lowered, and the servo motor 123 controls the rotation of the first suction rod assembly 124 according to the angular offset. When the first suction rod assembly 124 moves above the material transfer part 31, the first suction rod assembly 124 releases the smart wearable to the material transfer On the part 31, after the smart wear is released, the feeding part 12 moves to the feeding end to prepare to absorb the next smart wear.

具体的,如图2和图3所示,下料部13包括设置在第一直线模组11的第二固定块131、安装在第二固定块131上的升降气缸132和与升降气缸132伸缩连接的第二吸杆组件133。Specifically, as shown in Figures 2 and 3, the blanking part 13 includes a second fixed block 131 arranged on the first linear module 11, a lifting cylinder 132 installed on the second fixed block 131, and a lifting cylinder 132 The second suction rod assembly 133 is telescopically connected.

具体的,如图1和图4所示,对位矫正机构2还包括与运输方向平行设置的直线导轨22、滑动连接在直线导轨22上的第一相机架232以及带动第一相机架232沿直线导轨22滑动的动力机构23,对位矫正相机21固定于第一相机架232上;其中,动力机构23包括沿第一直线模组11方向设置的梯形丝杠231、滑动连接在直线导轨22上的第一相机架232、分别位于梯形丝杠231两端的手轮233和轴承架234,梯形丝杠231一端与手轮233固定连接,梯形丝杠231穿过第一相机架232并与第一相机架232螺纹连接,轴承架234套接在梯形丝杠231的另一端;通过调整手轮233,使第一相机架232在梯形丝杠231上移动,实现对第一相机架232水平位置的调整,从而调节对位矫正相机21检测的视野。Specifically, as shown in Figures 1 and 4, the alignment correction mechanism 2 also includes a linear guide rail 22 arranged parallel to the transport direction, a first camera frame 232 slidably connected to the linear guide rail 22, and drives the first camera frame 232 along the The linear guide rail 22 slides the power mechanism 23, and the alignment correction camera 21 is fixed on the first camera frame 232; wherein, the power mechanism 23 includes a trapezoidal screw 231 arranged along the direction of the first linear module 11, which is slidably connected to the linear guide rail. The first camera frame 232 on the 22, the hand wheel 233 and the bearing frame 234 that are respectively positioned at the two ends of the trapezoidal screw screw 231, one end of the trapezoidal screw screw 231 is fixedly connected with the hand wheel 233, and the trapezoidal screw screw 231 passes through the first camera frame 232 and is connected with the The first camera frame 232 is threaded, and the bearing frame 234 is sleeved on the other end of the trapezoidal screw 231; by adjusting the hand wheel 233, the first camera frame 232 is moved on the trapezoidal screw 231 to realize the first camera frame 232 level Position adjustment, thereby adjusting the field of view detected by the alignment correction camera 21 .

具体的,如图1和图6所示,物料转运部31包括水平垂直于第一直线模组11设置的第三直线模组311、设置连接在第三直线模组311上的UVW对位平台312、位于UVW对位平台312上的检测载具313,检测载具313上竖直朝上设有吸盘314,第三直线模组311的上料端位于上料部12的水平运动轨迹上;上料工序时,UVW对位平台312位于第三直线模组311上靠近第一直线模组11的一端,当上料部12将智能穿戴释放至UVW对位平台312后,UVW对位平台312上的吸盘314将智能穿戴吸附,同时UVW对位平台312对智能穿戴产品进行上电,使智能穿戴产品显示屏显示界面,而后第三直线模组311驱动UVW对位平台312移动至主AOI检测部32和副AOI检测部33的下方进行AOI检测;下料工序时,第三直线模组311驱动UVW对位平台312向第一直线模组11方向移动,吸盘314释放智能穿戴,下料部13取件。Specifically, as shown in Figures 1 and 6, the material transfer unit 31 includes a third linear module 311 arranged horizontally and perpendicularly to the first linear module 11, and a UVW alignment module connected to the third linear module 311. The platform 312 and the detection carrier 313 located on the UVW alignment platform 312, the detection carrier 313 is provided with a suction cup 314 vertically upward, and the feeding end of the third linear module 311 is located on the horizontal movement track of the feeding part 12 ;During the feeding process, the UVW alignment platform 312 is located on the third linear module 311 near one end of the first linear module 11. After the feeding part 12 releases the smart wear to the UVW alignment platform 312, the UVW alignment The suction cup 314 on the platform 312 absorbs the smart wearable, and at the same time, the UVW alignment platform 312 powers on the smart wearable product, so that the display screen of the smart wearable product displays an interface, and then the third linear module 311 drives the UVW alignment platform 312 to move to the main AOI detection is performed under the AOI detection part 32 and the auxiliary AOI detection part 33; during the blanking process, the third linear module 311 drives the UVW alignment platform 312 to move in the direction of the first linear module 11, and the suction cup 314 releases the smart wearable, The blanking part 13 picks up.

具体的,如图5所示,主AOI检测部32包括机架321、主检测相机322、竖直设置在机架321上的第一手动位移台323,主检测相机322与第一手动位移台323滑动连接,主检测相机322竖直向下设置;第一手动位移台323用于调节主检测相机322的高度,调整主检测相机322的聚焦范围。Specifically, as shown in FIG. 5 , the main AOI detection unit 32 includes a frame 321, a main detection camera 322, a first manual translation stage 323 vertically arranged on the frame 321, the main detection camera 322 and the first manual translation stage 323 is slidingly connected, and the main detection camera 322 is set vertically downward; the first manual translation stage 323 is used to adjust the height of the main detection camera 322 and adjust the focus range of the main detection camera 322 .

具体的,如图5所示,主AOI检测部32还设置在机架321上的第六手动位移台325、滑动连接在第六手动位移台325上的侧检测相机324,第六手动位移台325位于第一手动位移台323一侧,侧检测相机324斜向朝下设置;侧检测相机324用于辅助主检测相机322成像,副AOI检测部33包括第二手动位移台331、第三手动位移台332、第四手动位移台333、第五手动位移台334、左相机335、右相机336、前相机337、后相机338以及安装在机架321上的左相机335调节架、右相机336调节架、前相机337调节架、后相机338调节架,其中:左相机335调节架、右相机336调节架、前相机337调节架、后相机338调节架上均开设有呈弧形的滑槽3313,第二手动位移台331、第三手动位移台332、第四手动位移台333、第五手动位移台334底部均设有穿过滑槽3313设置的螺杆3314和与螺杆3314螺纹连接的锁紧螺母3315,螺杆3314与滑槽3313滑动连接,左相机335、右相机336、前相机337、后相机338分别与第二手动位移台331、第三手动位移台332、第四手动位移台333、第五手动位移台334滑动连接;左相机335调节架与右相机336调节架位于同一平面内,左相机335调节架与右相机336调节架以主检测相机322为中点左右对称设置;前相机337调节架与后相机338调节架位于同一平面内,前相机337调节架与后相机338调节架以主检测相机322为中点前后对称设置;左相机335、右相机336、前相机337、后相机338的聚焦点与主检测相机322的聚焦点一致;其中,第二手动位移台331、第三手动位移台332、第四手动位移台333、第五手动位移台334分别用于调整左相机335、右相机336、前相机337、后相机338的镜头和产品间的距离,从而调整以上相机至合适的焦距,通过调整螺杆3314和滑槽3313,调整相机至合适角度,并通过锁紧螺母3315将锁杆锁紧,将第二手动位移台331、第三手动位移台332、第四手动位移台333、第五手动位移台334进行固定,与主检测相机322结合实现对智能穿戴的全方位检测,提高检测精度;当智能穿戴检测完毕后,检测结果上传至主控系统,主控系统将检测结果通讯至后续加工流水线,后续加工流水线根据检测结果进行进一步的贴膜贴标下料工序。Specifically, as shown in FIG. 5 , the main AOI detection unit 32 is also provided with the sixth manual translation stage 325 on the frame 321, the side detection camera 324 slidably connected on the sixth manual translation platform 325, and the sixth manual translation platform 325. 325 is located on the side of the first manual translation stage 323, and the side detection camera 324 is arranged obliquely downward; the side detection camera 324 is used to assist the main detection camera 322 in imaging, and the auxiliary AOI detection part 33 includes the second manual translation stage 331, the third Manual translation platform 332, the 4th manual translation platform 333, the 5th manual translation platform 334, left camera 335, right camera 336, front camera 337, rear camera 338 and the left camera 335 adjustment frame, right camera installed on the frame 321 336 adjustment mounts, front camera 337 adjustment mounts, rear camera 338 adjustment mounts, wherein: the left camera 335 adjustment mounts, the right camera 336 adjustment mounts, the front camera 337 adjustment mounts, and the rear camera 338 adjustment mounts are all provided with arc-shaped slides Groove 3313, the bottom of the second manual translation platform 331, the third manual translation platform 332, the fourth manual translation platform 333, and the fifth manual translation platform 334 are all provided with a screw rod 3314 that passes through the chute 3313 and is threadedly connected with the screw rod 3314 The locking nut 3315, the screw rod 3314 is slidingly connected with the chute 3313, the left camera 335, the right camera 336, the front camera 337, and the rear camera 338 are respectively connected with the second manual translation stage 331, the third manual translation stage 332, and the fourth manual translation stage. The translation stage 333 and the fifth manual translation stage 334 are slidingly connected; the adjustment frame of the left camera 335 and the adjustment frame of the right camera 336 are located in the same plane, and the adjustment frame of the left camera 335 and the adjustment frame of the right camera 336 are left and right symmetrical with the main detection camera 322 as the midpoint Setting; the front camera 337 adjustment frame and the rear camera 338 adjustment frame are located in the same plane, and the front camera 337 adjustment frame and the rear camera 338 adjustment frame are arranged symmetrically front and rear with the main detection camera 322 as the midpoint; the left camera 335, the right camera 336, the front camera The focal points of the camera 337 and the rear camera 338 are consistent with the focal points of the main detection camera 322; wherein, the second manual translation stage 331, the third manual translation stage 332, the fourth manual translation stage 333, and the fifth manual translation stage 334 are respectively It is used to adjust the distance between the lens of the left camera 335, the right camera 336, the front camera 337, and the rear camera 338 and the product, thereby adjusting the above cameras to a suitable focal length. By adjusting the screw 3314 and the chute 3313, adjust the camera to a suitable angle. And lock the locking rod through the locking nut 3315, fix the second manual translation stage 331, the third manual translation platform 332, the fourth manual translation platform 333, and the fifth manual translation platform 334, and combine them with the main detection camera 322 Realize all-round detection of smart wearables and improve detection accuracy; after the detection of smart wearables is completed, the detection results are uploaded to the main control system, and the main control system communicates the detection results to the subsequent processing line, and the subsequent processing line carries out further film application according to the detection results Labeling and blanking process.

具体的,如图6和图7所示,还包括若干设于视觉检测机构3一侧的回收机构4,回收机构4包括水平垂直于第一直线模组11设置的传送带41、驱动传送带41运动的调速电机42、设置于传送带41上方的光纤传感器43,光纤传感器43与调速电机42通讯连接,传送带41输送端位于下料部13的水平运动轨迹上;当智能穿戴经过AOI检测过后,下料部13将严重不合格的产品搬运至传送带41上进行运输,当光纤传感器43检测到有智能穿戴产品放置在传送带41后,传送带41的调速电机42启动,调速电机42驱动传送带41向回收端运输,从而防止严重不合格的产品进入下一加工工序。Specifically, as shown in Fig. 6 and Fig. 7, it also includes a number of recycling mechanisms 4 located on one side of the visual detection mechanism 3, and the recycling mechanism 4 includes a conveyor belt 41 horizontally perpendicular to the first linear module 11, and a driving conveyor belt 41. The moving speed regulating motor 42, the optical fiber sensor 43 arranged above the conveyor belt 41, the fiber optic sensor 43 and the speed regulating motor 42 are connected in communication, and the conveying end of the conveyor belt 41 is located on the horizontal movement track of the blanking part 13; when the smart wearable is tested by AOI , the blanking part 13 transports seriously unqualified products to the conveyor belt 41 for transportation. When the optical fiber sensor 43 detects that a smart wearable product is placed on the conveyor belt 41, the speed-regulating motor 42 of the conveyor belt 41 starts, and the speed-regulating motor 42 drives the conveyor belt. 41 transport to the recycling end, so as to prevent seriously unqualified products from entering the next processing procedure.

具体的,如图1所示,上料部12和下料部13数量为二,两个上料部12和下料部13分别对称滑动连接在第一直线模组11两侧,对位矫正机构2数量为二,两个对位矫正机构2对称设置在第一直线模组11两侧,若干视觉检测机构3以第一直线模组11为轴对称设置;对称设置使上料部12和下料部13每次搬运两个智能穿戴运输至视觉检测机构3进行检测,优选的,若干视觉检测机构3沿第一直线模组11对称设置为组,根据主控系统设置的运输节拍和检测节拍,使上料部12依次将智能穿戴上料,视觉检测机构3对智能穿戴产品进行检测,下料部13依次将智能穿戴下料,对称式的布局,充分地利用了有限的空间,同时也实现了智能穿戴的不间断运输和检测,提高了智能穿戴的检测效率和运输效率。Specifically, as shown in FIG. 1, the number of feeding parts 12 and feeding parts 13 is two, and the two feeding parts 12 and feeding parts 13 are respectively symmetrically slidably connected to both sides of the first linear module 11. The number of correction mechanisms 2 is two, and the two alignment correction mechanisms 2 are symmetrically arranged on both sides of the first linear module 11, and several visual detection mechanisms 3 are arranged symmetrically with the first linear module 11 as the axis; the symmetrical arrangement makes the feeding The part 12 and the blanking part 13 carry two smart wearables each time and transport them to the visual inspection mechanism 3 for inspection. Preferably, several visual inspection mechanisms 3 are symmetrically arranged in groups along the first linear module 11, according to the settings set by the main control system. The transportation beat and detection beat make the loading part 12 sequentially load the smart wearables, the visual inspection mechanism 3 detects the smart wearable products, and the unloading part 13 sequentially unloads the smart wearables. The symmetrical layout makes full use of the limited At the same time, it also realizes the uninterrupted transportation and detection of smart wear, which improves the detection efficiency and transportation efficiency of smart wear.

以上借助具体实施例对本发明做了进一步描述,但是应该理解的是,这里具体的描述,不应理解为对本发明的实质和范围的限定,本领域内的普通技术人员在阅读本说明书后对上述实施例做出的各种修改,都属于本发明所保护的范围。The present invention has been further described above with the help of specific embodiments, but it should be understood that the specific description herein should not be construed as limiting the spirit and scope of the present invention. Various modifications made in the embodiments all belong to the protection scope of the present invention.

Claims (10)

1.一种智能穿戴AOI检测设备,其特征在于:包括运输机构(1)、沿运输机构(1)运输方向依次设置的对位矫正机构(2)和若干视觉检测机构(3),其中:所述运输机构(1)包括第一直线模组(11)、设置在所述第一直线模组(11)上的上料部(12)和下料部(13),所述第一直线模组(11)驱动所述上料部(12)和下料部(13)沿运输方向往复移动;所述对位矫正机构(2)设置在第一直线模组(11)的上料端,所述对位矫正机构(2)包括对位矫正相机(21),所述对位矫正相机(21)与上料部(12)通讯连接;所述视觉检测机构(3)包括物料转运部(31)、主AOI检测部(32)和副AOI检测部(33),所述物料转运部(31)往返于第一直线模组(11)和主AOI检测部(32)与副AOI检测部(33)之间,所述主AOI检测部(32)和副AOI检测部(33)用于对物料转运部(31)的物料进行全方位检测。1. A smart wearable AOI detection device, characterized in that: it includes a transportation mechanism (1), an alignment correction mechanism (2) and several visual detection mechanisms (3) arranged in sequence along the transportation direction of the transportation mechanism (1), wherein: The transportation mechanism (1) includes a first linear module (11), a feeding part (12) and a feeding part (13) arranged on the first linear module (11), the first A linear module (11) drives the feeding part (12) and the discharging part (13) to reciprocate along the transport direction; the alignment correction mechanism (2) is arranged on the first linear module (11) The feeding end, the alignment correction mechanism (2) includes a alignment correction camera (21), and the alignment correction camera (21) is connected to the feeding part (12) in communication; the visual detection mechanism (3) Comprising a material transfer unit (31), a main AOI detection unit (32) and a secondary AOI detection unit (33), the material transfer unit (31) travels between the first linear module (11) and the main AOI detection unit (32) ) and the secondary AOI detection part (33), the main AOI detection part (32) and the secondary AOI detection part (33) are used for all-round detection of the materials in the material transfer part (31). 2.根据权利要求1中所述的一种智能穿戴AOI检测设备,其特征在于:所述上料部(12)包括设置在第一直线模组(11)上第一固定块(121)、竖直安装在第一固定块(121)上的第二直线模组(122)、设置在第二直线模组(122)上的旋转电机、设置在旋转电机底部的第一吸杆组件(124),所述对位矫正相机(21)与旋转电机通讯连接。2. A smart wearable AOI detection device according to claim 1, characterized in that: the feeding part (12) includes a first fixed block (121) arranged on the first linear module (11) , the second linear module (122) that is vertically installed on the first fixed block (121), the rotary motor that is arranged on the second linear module (122), the first suction rod assembly that is arranged on the bottom of the rotary motor ( 124), the alignment correction camera (21) is communicatively connected with the rotating motor. 3.根据权利要求1中所述的一种智能穿戴AOI检测设备,其特征在于:所述下料部(13)包括设置在第一直线模组(11)的第二固定块(131)、安装在第二固定块(131)上的升降气缸(132)和与升降气缸(132)伸缩连接的第二吸杆组件(133)。3. A smart wearable AOI detection device according to claim 1, characterized in that: the blanking part (13) includes a second fixed block (131) arranged on the first linear module (11) , the lifting cylinder (132) installed on the second fixed block (131) and the second suction rod assembly (133) telescopically connected with the lifting cylinder (132). 4.根据权利要求1中所述的一种智能穿戴AOI检测设备,其特征在于:所述对位矫正机构(2)还包括与运输方向平行设置的直线导轨(22)、滑动连接在所述直线导轨(22)上的第一相机架(232)以及带动所述第一相机架(232)沿所述直线导轨(22)滑动的动力机构(23),所述对位矫正相机(21)固定于所述第一相机架(232)上。4. A smart wearable AOI detection device according to claim 1, characterized in that: the alignment correction mechanism (2) also includes a linear guide rail (22) arranged parallel to the transport direction, slidingly connected to the The first camera frame (232) on the linear guide rail (22) and the power mechanism (23) that drives the first camera frame (232) to slide along the linear guide rail (22), the alignment correction camera (21) fixed on the first camera frame (232). 5.根据权利要求1中所述的一种智能穿戴AOI检测设备,其特征在于:所述物料转运部(31)包括水平垂直于第一直线模组(11)设置的第三直线模组(311)、设置在第三直线模组(311)上的UVW对位平台(312)、位于UVW对位平台(312)上的检测载具(313),所述检测载具(313)上竖直朝上设有吸盘(314),所述第三直线模组(311)的上料端位于上料部(12)的水平运动轨迹上。5. The smart wearable AOI detection device according to claim 1, characterized in that: the material transfer unit (31) includes a third linear module arranged horizontally and perpendicularly to the first linear module (11) (311), the UVW alignment platform (312) arranged on the third linear module (311), the detection carrier (313) located on the UVW alignment platform (312), on the detection carrier (313) A suction cup (314) is arranged vertically upward, and the feeding end of the third linear module (311) is located on the horizontal movement track of the feeding part (12). 6.根据权利要求1中所述的一种智能穿戴AOI检测设备,其特征在于:所述主AOI检测部(32)包括机架(321)、主检测相机(322)、竖直设置在机架(321)上的第一手动位移台(323),所述主检测相机(322)与第一手动位移台(323)滑动连接,所述主检测相机(322)竖直向下设置。6. A smart wearable AOI detection device according to claim 1, characterized in that: the main AOI detection part (32) includes a frame (321), a main detection camera (322), and a vertically arranged on-board The first manual translation platform (323) on the frame (321), the main detection camera (322) is slidingly connected with the first manual translation platform (323), and the main detection camera (322) is arranged vertically downward. 7.根据权利要求6中所述的一种智能穿戴AOI检测设备,其特征在于:所述副AOI检测部(33)包括用于对智能穿戴进行多方位检测的左相机(335)、右相机(336)、前相机(337)和后相机(338)。7. The smart wearable AOI detection device according to claim 6, characterized in that: the secondary AOI detection unit (33) includes a left camera (335) and a right camera for multi-directional detection of the smart wearable (336), front camera (337) and rear camera (338). 8.根据权利要求6中所述的一种智能穿戴AOI检测设备,其特征在于:所述主AOI检测部(32)还设置在机架(321)上的第六手动位移台(325)、滑动连接在第六手动位移台(325)上的侧检测相机(324),所述第六手动位移台(325)位于第一手动位移台(323)一侧,所述侧检测相机(324)斜向朝下设置。8. A smart wearable AOI detection device according to claim 6, characterized in that: the main AOI detection part (32) is also arranged on the sixth manual translation stage (325) on the frame (321), The side detection camera (324) that is slidably connected on the 6th manual displacement platform (325), described 6th manual displacement platform (325) is positioned at the first manual displacement platform (323) one side, and described side detection camera (324) Set diagonally downwards. 9.根据权利要求1中所述的一种智能穿戴AOI检测设备,其特征在于:还包括若干设于视觉检测机构(3)一侧的回收机构(4),所述回收机构(4)包括水平垂直于第一直线模组(11)设置的传送带(41)、驱动传送带(41)运动的调速电机(42)、设置于传送带(41)上方的光纤传感器(43),所述光纤传感器(43)与调速电机(42)通讯连接,所述传送带(41)输送端位于下料部(13)的水平运动轨迹上。9. A smart wearable AOI detection device according to claim 1, characterized in that: it also includes several recovery mechanisms (4) located on one side of the visual detection mechanism (3), and the recovery mechanism (4) includes The conveyor belt (41) arranged horizontally and vertically to the first linear module (11), the speed-regulating motor (42) driving the conveyor belt (41) to move, the optical fiber sensor (43) arranged above the conveyor belt (41), the optical fiber The sensor (43) is communicatively connected with the speed regulating motor (42), and the delivery end of the conveyor belt (41) is located on the horizontal movement track of the unloading part (13). 10.根据权利要求1中所述的一种智能穿戴AOI检测设备,其特征在于:所述上料部(12)和下料部(13)数量为二,两个所述上料部(12)和下料部(13)分别对称滑动连接在第一直线模组(11)两侧,所述对位矫正机构(2)数量为二,两个所述对位矫正机构(2)对称设置在第一直线模组(11)两侧,若干所述视觉检测机构(3)以第一直线模组(11)为轴对称设置。10. A smart wearable AOI detection device according to claim 1, characterized in that: the number of the feeding part (12) and the feeding part (13) is two, and the two feeding parts (12) ) and the blanking part (13) are respectively symmetrically slidingly connected to both sides of the first linear module (11), the number of the alignment correction mechanisms (2) is two, and the two alignment correction mechanisms (2) are symmetrical Arranged on both sides of the first linear module (11), several visual detection mechanisms (3) are symmetrically arranged with the first linear module (11) as an axis.
CN202310048289.3A 2023-01-31 2023-01-31 A smart wearable AOI detection device Pending CN116026412A (en)

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