CN116024704A - An anti-winding beater mechanism and cotton grabbing production line - Google Patents

An anti-winding beater mechanism and cotton grabbing production line Download PDF

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CN116024704A
CN116024704A CN202211560634.3A CN202211560634A CN116024704A CN 116024704 A CN116024704 A CN 116024704A CN 202211560634 A CN202211560634 A CN 202211560634A CN 116024704 A CN116024704 A CN 116024704A
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cotton
air
winding
fixed
frame
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CN116024704B (en
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朱道武
郑刚
李欣
彭旭光
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Jiangxi Jinkailai Technology Co ltd
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Chuzhou Xiake Colorless Textile Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract

本发明公开了一种防缠绕打手机构及抓棉生产线,涉及纺织设备技术领域,包括环型料仓以及沿着环型料仓转动的抓棉车框体,所述抓棉车框体上转动设置有开棉辊机构,所述开棉辊机构包括有气辊组件,所述气辊组件上设有多个用于抓棉的辊刺单元,所述气辊组件散出的气流能够协助开棉辊机构抓取的棉条块发生进一步快速脱离,本发明通过开棉辊机构上的辊刺单元对棉花进行抓取,同时通过气辊组件产生的气流助使被抓取的棉花与开棉辊机构相脱离,有利于避免棉花纤维与凸出部脱离不及时而缠绕在辊体上的情况发生,防止出现打手被棉花缠死的问题,确保抓棉工作正常的进行。

Figure 202211560634

The invention discloses an anti-winding beater mechanism and a cotton catching production line, relating to the technical field of textile equipment, including a ring-shaped silo and a frame of a cotton catching cart rotating along the ring-shaped silo. The frame of the cotton catching cart rotates A cotton opening roller mechanism is provided, and the cotton opening roller mechanism includes an air roller assembly, and a plurality of roll thorn units for catching cotton are arranged on the air roller assembly, and the airflow emitted by the air roller assembly can assist in opening The cotton slivers captured by the cotton roller mechanism are further separated quickly. The invention grasps the cotton through the roll thorn unit on the cotton opening roller mechanism, and at the same time, the airflow generated by the air roller assembly helps to make the captured cotton and the open cotton The roller mechanism is separated from each other, which is beneficial to avoid the situation that the cotton fiber is not separated from the protruding part in time and is entangled on the roller body, prevents the beater from being entangled by the cotton, and ensures the normal work of grasping the cotton.

Figure 202211560634

Description

一种防缠绕打手机构及抓棉生产线An anti-winding beater mechanism and cotton picking production line

技术领域technical field

本发明涉及纺织设备技术领域,具体为一种防缠绕打手机构及抓棉生产线。The invention relates to the technical field of textile equipment, in particular to an anti-winding beater mechanism and a cotton grabbing production line.

背景技术Background technique

抓棉机是一种从棉包抓取棉纤维的机器,然后通过负压气流管道将抓取的棉包限位输送至下一工序中,现有抓棉机主要分为圆盘式以及往复式两大类。Cotton grabbing machine is a machine that grabs cotton fibers from cotton bales, and then transports the grabbed cotton bales to the next process through the negative pressure air duct. The existing cotton grabbing machines are mainly divided into disc type and reciprocating two types of formulas.

如中国专利公开号为:CN110284219B,该专利的名称为“一种圆盘式抓棉机及其抓棉工艺”,该专利包括有“外圆墙板和内圆墙板,所述外圆墙板和内圆墙板之间形成环形的料仓,所述料仓内沿其圆周方向均匀设置有若干驱动转轮,所述驱动转轮的两端分别通过轴承连接于内圆墙板和外圆墙板;若干所述驱动转轮上均设置有驱动链轮,若干所述驱动链轮上安装有链条,所述外圆墙板靠近内圆墙板方向的一侧连接有驱动电机,所述驱动电机上连接有与链条相啮合的主动链轮;所述驱动转轮上卷绕有传送皮带,所述传送皮带呈环状设置,通过传送皮带便于将棉花原料快速传送到料仓内,提高上料速度,从而提高生产效率”。For example, the Chinese patent publication number is: CN110284219B, the title of this patent is "a kind of disc-type cotton catching machine and its cotton catching process", and this patent includes "outer round wall board and inner round wall board, and the outer round wall A ring-shaped silo is formed between the board and the inner wall board, and a number of driving runners are evenly arranged along the circumferential direction of the hopper, and the two ends of the driving runners are respectively connected to the inner round wall board and the outer wall board through bearings. Round wall panels; drive sprockets are arranged on several of the drive runners, chains are installed on some of the drive sprockets, and a drive motor is connected to the side of the outer circular wall panel near the direction of the inner circular wall panel. The driving motor is connected with a driving sprocket meshed with the chain; the driving wheel is wound with a transmission belt, and the transmission belt is arranged in a ring shape, so that the cotton raw material can be quickly transferred to the silo through the transmission belt. Increase the feeding speed, thereby increasing the production efficiency".

现有的抓棉机用于抓棉的打手通常为带有凸出部的辊体,通过辊体高速转动使得凸出部对棉包上的棉花纤维进行抓取,但是该方式不足之处在于,棉花本身具有一定湿度,容易出现棉花纤维与凸出部脱离不及时而缠绕在辊体上的情况发生,导致打手缠死而影响抓棉工作正常进行。The beater used for catching cotton in the existing bale grabbing machine is usually a roller body with a protruding part, and the high-speed rotation of the roller body makes the protruding part grab the cotton fibers on the cotton bale, but the disadvantage of this method is that , The cotton itself has a certain humidity, and it is easy to occur that the cotton fiber is not separated from the protruding part in time and is wound on the roller body, resulting in the entanglement of the thugs and affecting the normal work of grasping the cotton.

发明内容Contents of the invention

本发明的目的是提供一种防缠绕打手机构及抓棉生产线,以解决上述现有技术中的不足之处。The object of the present invention is to provide an anti-winding beater mechanism and a cotton picking production line to solve the above-mentioned deficiencies in the prior art.

为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:

一种防缠绕打手机构,包括环型料仓以及沿着环型料仓转动的抓棉车框体,所述抓棉车框体上转动设置有开棉辊机构,所述开棉辊机构包括有气辊组件,所述气辊组件上设有多个用于抓棉的辊刺单元,所述气辊组件散出的气流能够协助开棉辊机构抓取的棉条块发生进一步快速脱离。An anti-winding beater mechanism, comprising a ring-shaped silo and a frame of a cotton catcher rotating along the ring-shaped hopper, a cotton opening roller mechanism is arranged on the frame of the cotton catcher, and the cotton opening roller mechanism includes There is an air roller assembly, which is provided with a plurality of roll piercing units for catching cotton, and the airflow emitted by the air roller assembly can assist the further rapid detachment of the sliver blocks captured by the opening roller mechanism.

优选的,所述气辊组件包括有空心柱,所述空心柱端部固定贯穿有导气管,所述导气管的一端通过供气单元与抓棉车框体转动安装,所述导气管的另一端通过动力源机构与抓棉车框体转动安装,所述空心柱上开设有多个气流口。Preferably, the air roller assembly includes a hollow column, the end of the hollow column is fixed through an air guide tube, one end of the air guide tube is rotatably installed with the frame of the cotton catcher through the air supply unit, and the other end of the air guide tube One end is rotatably installed by the power source mechanism and the frame of the catching car, and a plurality of airflow ports are opened on the hollow column.

优选的,所述导气管上开设有多个漏气口单元,各所述漏气口单元使得导气管的气流进入空心柱的腔体中。Preferably, the air duct is provided with a plurality of air leakage opening units, and each of the air leakage opening units allows the air flow of the air duct to enter the cavity of the hollow column.

优选的,所述漏气口单元包括有多个环形分布在导气管周向上的通口,各通口在所述导气管上形成环形通口带,所述导气管上活动套接有能够对各通口进行遮盖的封挡套,所述封挡套上开设有放气口,所述挡套远离放气口的一端固定连接有始终向下的重锤单元。Preferably, the air leakage port unit includes a plurality of circular openings distributed in the circumferential direction of the airway tube, each opening forms an annular opening zone on the airway tube, and the airway tube is movable sleeved with a The sealing sleeve for covering each port, the sealing sleeve is provided with an air release port, and the end of the blocking sleeve away from the air release port is fixedly connected with a weight unit that is always downward.

优选的,所述封挡套的两端均固定有轴承环,所述轴承环的内环面与导气管外部相固定。Preferably, both ends of the sealing sleeve are fixed with bearing rings, and the inner ring surface of the bearing ring is fixed to the outside of the air duct.

优选的,所述重锤单元包括有配重块,所述配重块上固定有连接杆,所述封挡套外侧面上开设有多个与连接杆端部连接适配的安装孔。Preferably, the weight unit includes a counterweight, a connecting rod is fixed on the counterweight, and a plurality of mounting holes adapted to connect with the ends of the connecting rod are opened on the outer surface of the sealing sleeve.

优选的,所述供气单元包括有与抓棉车框体相固定的鼓风机,所述鼓风机的驱动轴的两端均伸出于鼓风机的两侧,所述驱动轴为管柱构造,所述驱动轴的一端与导气管的一端相固定,所述驱动轴的另一端转动连接有输气管,所述输气管的另一端与鼓风机的出气端相连通。Preferably, the air supply unit includes a blower fixed to the frame of the baiter, the two ends of the drive shaft of the blower protrude from both sides of the blower, the drive shaft is a column structure, the One end of the drive shaft is fixed to one end of the air guide tube, the other end of the drive shaft is rotatably connected to an air pipe, and the other end of the air pipe communicates with the air outlet of the blower.

优选的,所述抓棉车框体上固定罩接有隔离罩,所述隔离罩与抓棉车框体之间设有隔离板,所述隔离板的板体上开设有外界相连通的通气口,所述通气口上固定有过滤网,所述过滤网的一侧设有与导气管相固定的清洁刷,所述清洁刷在运动时能够对过滤网上的附着物进行清除。Preferably, an isolation cover is connected to the fixed cover on the frame of the cotton grabbing car, an isolation plate is provided between the isolation cover and the frame of the cotton grabbing car, and a ventilation channel connected to the outside world is provided on the body of the isolation plate. A filter screen is fixed on the air vent, and a cleaning brush fixed to the air duct is provided on one side of the filter screen, and the cleaning brush can remove the attachments on the filter screen during movement.

优选的,所述动力源机构包括有输出轴与导气管端部固定的驱动电机,所述驱动电机一侧设有对导气管在抓棉车框体上进行转动支撑的支撑铰座。Preferably, the power source mechanism includes a drive motor whose output shaft is fixed to the end of the air guide tube, and one side of the drive motor is provided with a supporting hinge seat for rotating and supporting the air guide tube on the frame of the cotton catcher.

优选的,所述抓棉生产线上设置有上述的防缠绕打手机构。Preferably, the above-mentioned anti-winding beater mechanism is provided on the cotton picking production line.

在上述技术方案中,本发明提供的一种防缠绕打手机构,通过在抓棉车框体上转动设置有开棉辊机构,通过开棉辊机构上的辊刺单元对棉花进行抓取,同时通过气辊组件产生的气流助使被抓取的棉花与开棉辊机构相脱离,有利于避免棉花纤维与凸出部脱离不及时而缠绕在辊体上的情况发生,防止出现打手被棉花缠死的问题,确保抓棉工作正常的进行。In the above technical solution, the present invention provides an anti-winding beater mechanism, which is provided with an opening roller mechanism on the frame of the grabbing car, and the cotton is grasped by the roller thorn unit on the cotton opening roller mechanism, and at the same time The airflow generated by the air roller assembly helps to separate the grabbed cotton from the opening roller mechanism, which is beneficial to avoid the situation that the cotton fiber is not separated from the protruding part in time and is wound on the roller body, and prevents the beater from being entangled by the cotton Dead problem, to ensure the normal work of grabbing cotton.

附图说明Description of drawings

为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明中记载的一些实施例,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the accompanying drawings that are required in the embodiments. Obviously, the accompanying drawings in the following description are only described in the present invention For some embodiments of the present invention, those skilled in the art can also obtain other drawings according to these drawings.

图1为本发明一种防缠绕打手机构的抓棉车框体剖视示意图;Fig. 1 is a schematic cross-sectional view of a frame of a cotton catcher of a kind of anti-winding beater mechanism of the present invention;

图2为本发明一种防缠绕打手机构的气辊组件剖视示意图;Fig. 2 is a schematic cross-sectional view of an air roller assembly of an anti-winding beater mechanism of the present invention;

图3为本发明图2中A处放大图;Fig. 3 is the enlarged view of place A in Fig. 2 of the present invention;

图4为本发明一种防缠绕打手机构的空心柱结构示意图;Fig. 4 is a schematic diagram of a hollow column structure of an anti-winding beater mechanism of the present invention;

图5为本发明一种防缠绕打手机构的空心柱横截面示意图。Fig. 5 is a schematic cross-sectional view of a hollow column of an anti-winding beater mechanism of the present invention.

附图标记说明:Explanation of reference signs:

2、抓棉车框体;2.1、隔离罩;2.2、隔离板;2.3、通气口;2.4、过滤网;2.5、清洁刷;3、开棉辊机构;4、气辊组件;4.1、空心柱;4.2、导气管;4.21、多个漏气口单元;4.211、通口;4.212、封挡套;4.213、放气口;4.214、重锤单元;4.215、轴承环;4.216、配重块;4.217、连接杆;4.218、安装孔;4.3、供气单元;4.31、鼓风机;4.32、驱动轴;4.33、输气管;4.4、动力源机构;4.41、驱动电机;4.42、支撑铰座;5、辊刺单元;6、连接件;7、气流口;8、通风孔;9、扇叶片;10、套接环;11、铰座;12、弧形腔;13、弧形板;14、刮板;15、空心腔;16、导流槽。2. Frame of the grabbing car; 2.1. Isolation cover; 2.2. Isolation plate; 2.3. Air vent; 2.4. Filter screen; 2.5. Cleaning brush; 3. Cotton opening roller mechanism; 4. Air roller assembly; 4.1. Hollow column ;4.2, air guide pipe; 4.21, multiple air leakage port units; 4.211, port; 4.212, sealing sleeve; 4.213, air release port; Connecting rod; 4.218, installation hole; 4.3, air supply unit; 4.31, blower; 4.32, drive shaft; 4.33, air pipe; 4.4, power source mechanism; 4.41, drive motor; 4.42, support hinge seat; ;6, connector; 7, air outlet; 8, ventilation hole; 9, fan blade; 10, socket ring; 11, hinge seat; 12, arc cavity; 13, arc plate; 14, scraper; 15 , hollow cavity; 16, diversion groove.

具体实施方式Detailed ways

为了使本领域的技术人员更好地理解本发明的技术方案,下面将结合附图对本发明作进一步的详细介绍。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

请参阅图1-5,本发明实施例提供的一种防缠绕打手机构,包括环型料仓以及沿着环型料仓转动的抓棉车框体2,抓棉车框体2上转动设置有开棉辊机构3,开棉辊机构3包括有气辊组件4,气辊组件4上设有多个用于抓棉的辊刺单元5,气辊组件4散出的气流能够协助开棉辊机构3抓取的棉条块发生进一步快速脱离。Please refer to Figures 1-5, an anti-winding beater mechanism provided by an embodiment of the present invention includes a ring-shaped silo and a frame 2 of a cotton catcher that rotates along the ring-shaped hopper, and the frame 2 of the cotton catcher is rotated There is an opening roller mechanism 3, and the opening roller mechanism 3 includes an air roller assembly 4, which is provided with a plurality of roll puncture units 5 for catching cotton, and the airflow emitted by the air roller assembly 4 can assist in opening cotton Further rapid detachment occurs from the sliver piece grabbed by the roller mechanism 3 .

具体的,抓棉车框体2为矩形框体构造,抓棉车框体2的框口面与环型料仓1的环形面相平行,抓棉车框体2能够沿着环型料仓1的环形轨迹进行移动,气辊组件4可选为空心圆柱体,空心圆柱体的两端中心处固定连通有硬质管,分别为第一端管以及第二端管,第一端管与鼓风机的气流导出管相转动连接,第二端管与位于抓棉车框体2上固定的电机输出轴相固定,从而空心圆柱体能够在抓棉车框体2上发生周向转动,辊刺单元5为多个固定在空心圆柱体周向上的凸出钉,空心圆柱体上开设有多个能够吹向辊刺单元5的排气口;Specifically, the frame body 2 of the cotton grabbing cart is a rectangular frame structure, and the frame opening surface of the frame body 2 of the cotton grabbing cart is parallel to the annular surface of the ring-shaped silo 1, and the frame body 2 of the cotton grabbing cart can be moved along the ring-shaped bin 1. The air roller assembly 4 can be selected as a hollow cylinder, and the centers of both ends of the hollow cylinder are fixedly connected with hard pipes, which are respectively the first end pipe and the second end pipe, and the first end pipe and the blower The airflow outlet pipe is connected in rotation, and the second end pipe is fixed with the output shaft of the motor fixed on the frame body 2 of the cotton grabbing cart, so that the hollow cylinder can rotate circumferentially on the frame body 2 of the cotton grabbing cart, and the roller piercing unit 5 is a plurality of protruding nails fixed on the circumferential direction of the hollow cylinder, and the hollow cylinder is provided with a plurality of exhaust ports capable of blowing to the puncture unit 5;

在实际使用过程中,电机为空心圆柱体的转动提供驱动力,从而使得凸出钉在运动过程中能够对棉花进行抓起,同时鼓风机所吹进空心圆柱体内的气流通过排气口吹向辊刺,从而有利于抓取的棉花从空心圆柱体以及辊刺上脱离,有利于减少棉花拉扯后缠绕在空心圆柱体上的情况发生,也便于棉花被负压吸入至输送管道中,总而言之,通过开棉辊机构上的辊刺单元对棉花进行抓取,同时通过气辊组件产生的气流助使被抓取的棉花与开棉辊机构相脱离,有利于避免棉花纤维与凸出部脱离不及时而缠绕在辊体上的情况发生,防止出现打手被棉花缠死的问题,确保抓棉工作正常的进行。In actual use, the motor provides driving force for the rotation of the hollow cylinder, so that the protruding nails can grab the cotton during the movement, and at the same time, the airflow blown into the hollow cylinder by the blower blows to the roller through the exhaust port thorns, so that it is beneficial for the grabbed cotton to be separated from the hollow cylinder and the roller thorns, which is beneficial to reduce the occurrence of cotton being wrapped around the hollow cylinder after being pulled, and also facilitates the cotton to be sucked into the conveying pipeline by negative pressure. In a word, through The roller thorn unit on the opening roller mechanism grabs the cotton, and at the same time, the airflow generated by the air roller assembly helps to separate the grabbed cotton from the opening roller mechanism, which is beneficial to avoid the untimely separation of the cotton fiber from the protruding part The situation of being wound on the roller body occurs, preventing the problem that the beater is entangled by the cotton, and ensuring the normal work of grasping the cotton.

本发明提供的另一个实施例中,气辊组件4包括有空心柱4.1,空心柱4.1端部固定贯穿有导气管4.2,导气管4.2为硬质管,导气管4.2的中心线与空心柱4.1的中心线相重合,导气管4.2的一端通过供气单元4.3与抓棉车框体2转动安装,导气管4.2的另一端通过动力源机构4.4与抓棉车框体2转动安装,空心柱4.1上开设有多个气流口7,从而在实际使用过程中,导气管4.2能够接受动力源机构4.4的扭转驱动力而发生转动,从而使得的空心柱4.1随着导气管4.2作同步轴向转动,需要进一步说明的是,空心柱4.1底部能够伸出于抓棉车框体2。In another embodiment provided by the present invention, the air roller assembly 4 includes a hollow column 4.1, and the end of the hollow column 4.1 is fixed with an air guide tube 4.2. The center line of the air guide pipe 4.2 is rotated and installed with the frame body 2 of the cotton grabbing cart through the air supply unit 4.3, and the other end of the air guide pipe 4.2 is installed through the rotation of the power source mechanism 4.4 and the frame body 2 of the cotton grabbing cart, and the hollow column 4.1 There are a plurality of airflow ports 7 on the top, so that in the actual use process, the air duct 4.2 can receive the torsional driving force of the power source mechanism 4.4 and rotate, so that the hollow column 4.1 rotates axially synchronously with the air duct 4.2, It should be further explained that the bottom of the hollow column 4.1 can protrude from the frame body 2 of the cotton catcher.

本发明提供的再一个实施例中,导气管4.2上开设有多个漏气口单元4.21,各漏气口单元4.21均位于空心柱4.1的内部空间中,各漏气口单元4.21使得导气管4.2的气流进入空心柱4.1的腔体中,导气管4.2的气流由供气单元4.3进行提供,从而使得空心柱4.1的内部充满气体。In yet another embodiment provided by the present invention, a plurality of air leakage port units 4.21 are provided on the air guide tube 4.2, and each air leak port unit 4.21 is located in the inner space of the hollow column 4.1, and each air leak port unit 4.21 makes the air guide tube 4.2 The air flow of the air enters the cavity of the hollow column 4.1, and the air flow of the air duct 4.2 is provided by the air supply unit 4.3, so that the interior of the hollow column 4.1 is filled with gas.

本发明提供的再一个实施例中,漏气口单元4.21包括有多个环形分布在导气管4.2周向上的通口4.211,各通口4.211在导气管4.2上形成环形通口带,导气管4.2上活动套接有能够对各通口4.211进行遮盖的封挡套4.212,即封挡套4.212能够对环形通口带进行覆盖,封挡套4.212上开设有放气口4.213,放气口4.213的直径大于通口4.211的直径,放气口4.213能够与相对应的通口4.211相对齐,挡套4.212远离放气口4.213的一端固定连接有始终向下的重锤单元4.214,在实际使用中,在重锤单元4.214的重力作用下,从而使得封挡套4.212上的放气口4.213始终朝着同一方向,因此当导气管4.2上的通口4.211运动至与放气口4.213相对齐时,此时通口4.211方可将导气管4.2中的气流通过放气口4.213快速放出,从而实现漏气口单元4.21在空心柱4.1内部定向排气的作用,使得空心柱4.1内局部受气体流入压力较高,则位于该区域位置的气流口7排出的气流较强,有利于位于该气流口7区域位置的棉花脱离。In yet another embodiment provided by the present invention, the air leakage port unit 4.21 includes a plurality of annular openings 4.211 distributed in the circumferential direction of the airway tube 4.2, each opening 4.211 forms an annular opening zone on the airway tube 4.2, and the airway tube 4.2 The upper movable sleeve is connected with a sealing sleeve 4.212 that can cover each port 4.211, that is, the sealing sleeve 4.212 can cover the annular passage belt, and the sealing sleeve 4.212 is provided with an air release port 4.213, and the diameter of the air release port 4.213 is larger than The diameter of the port 4.211, the air release port 4.213 can be aligned with the corresponding port 4.211, and the end of the stop sleeve 4.212 away from the air release port 4.213 is fixedly connected with the weight unit 4.214 that is always downward. In actual use, the weight unit Under the action of gravity of 4.214, the air release port 4.213 on the sealing sleeve 4.212 is always facing the same direction, so when the port 4.211 on the airway 4.2 moves to be aligned with the air release port 4.213, the port 4.211 can only be opened at this time. The airflow in the air duct 4.2 is quickly released through the air release port 4.213, thereby realizing the directional exhaust function of the air leakage unit 4.21 inside the hollow column 4.1, so that the local part of the hollow column 4.1 is subject to a higher gas inflow pressure, and is located in this area The airflow discharged from the airflow port 7 is stronger, which is conducive to the detachment of the cotton located in the area of the airflow port 7.

本发明提供的再一个实施例中,封挡套4.212的两端均固定有轴承环4.215,轴承环4.215的内环面与导气管4.2外部相固定,从而有利于减少封挡套4.212与导气管4.2之间相对转动时的阻力,有利于避免重锤单元4.214随着导气管4.2发生周向运动,需要特别说明的是,当导气管4.2高速转动过程中,由于轴承环4.215在转动时自身依旧具有些许转动阻力,从而从而使得避免重锤单元4.214依旧会发生一定的小范围内的摆动,例如在摆动范围为10度,从而使得放气口4.213也处于一定范围的动态摆动状态,从而使得该区域位置气压处于摆动的动态流入状态,气流口7排出的气流具有强弱的切换的效果,同时增大放气口4.213喷出气流的作用面,进一步的提升了棉花脱离的效果,此外,重锤单元4.214在空心柱4.1中,使得气辊组件4整体的中重心较低,从而进步的提高了气辊组件4运行时的稳定性。In yet another embodiment provided by the present invention, both ends of the sealing sleeve 4.212 are fixed with a bearing ring 4.215, and the inner ring surface of the bearing ring 4.215 is fixed to the outside of the air guide tube 4.2, thereby helping to reduce the contact between the sealing sleeve 4.212 and the air guide tube. The resistance during relative rotation between 4.2 is beneficial to avoid the circumferential movement of the weight unit 4.214 along with the air duct 4.2. It should be noted that when the air duct 4.2 rotates at high speed, since the bearing ring 4.215 is still rotating There is some rotation resistance, so as to prevent the weight unit 4.214 from still swinging in a certain small range, for example, the swing range is 10 degrees, so that the air release port 4.213 is also in a dynamic swing state within a certain range, so that this area The position air pressure is in a swinging dynamic inflow state, and the airflow discharged from the airflow port 7 has the effect of switching between strong and weak. At the same time, the effect surface of the airflow ejected from the air outlet 4.213 is increased, which further improves the effect of cotton detachment. In addition, the weight unit 4.214 In the hollow column 4.1, the overall center of gravity of the air roller assembly 4 is lower, thereby improving the stability of the air roller assembly 4 during operation.

本发明提供的再一个实施例中,重锤单元4.214包括有配重块4.216,配重块4.216上固定有连接杆4.217,封挡套4.212外侧面上开设有多个与连接杆4.217端部连接适配的安装孔4.218,其中,连接杆4.217的轴向线能够与封挡套4.212的径向线相重合,配重块4.216优选为锥形块,多个安装孔4.218在封挡套4.212外侧面上呈环形均匀分布,安装孔4.218可选为螺纹孔,连接杆4.217能够与螺纹孔插接的一端开设有与螺纹孔相适配的螺纹牙,在实际使用过程中,通过改变连接杆4.217与封挡套4.212外侧面上不同位置的螺纹孔相连接,从而能够改变放气口4.213所朝向的方位,便于根据实际情况进行调节。In yet another embodiment provided by the present invention, the weight unit 4.214 includes a counterweight 4.216, a connecting rod 4.217 is fixed on the counterweight 4.216, and a plurality of connecting rods 4.217 are provided on the outer surface of the sealing sleeve 4.212. Adapted mounting holes 4.218, wherein the axial line of the connecting rod 4.217 can coincide with the radial line of the sealing sleeve 4.212, the counterweight 4.216 is preferably a tapered block, and a plurality of mounting holes 4.218 are outside the sealing sleeve 4.212 The side is evenly distributed in a ring shape, and the mounting hole 4.218 can be selected as a threaded hole. The end of the connecting rod 4.217 that can be inserted into the threaded hole is provided with a thread tooth that is compatible with the threaded hole. The threaded holes at different positions on the outer surface of the retaining sleeve 4.212 are connected, so that the direction of the air release port 4.213 can be changed, and it is convenient to adjust according to the actual situation.

本发明提供的再一个实施例中,供气单元4.3包括有与抓棉车框体2相固定的鼓风机4.31,鼓风机4.31的驱动轴4.32的两端均伸出于鼓风机4.31的两侧,驱动轴4.32为管柱构造,驱动轴4.32的一端与导气管4.2的一端相固定,驱动轴4.32的另一端转动连接有输气管4.33,输气管4.33的另一端与鼓风机4.31的出气端相连通,在实际使用过程中,导气管4.2接受动力源机构4.4发生轴向转动,同时导气管4.2也带动鼓风机4.31的涡扇发生转动,然后鼓风机4.31产生的气流通过输气管4.33传入至导气管4.2中,从而为导气管4.2提供气源。In yet another embodiment provided by the present invention, the air supply unit 4.3 includes a blower 4.31 fixed to the frame body 2 of the catching cart, and the two ends of the drive shaft 4.32 of the blower 4.31 extend from both sides of the blower 4.31, and the drive shaft 4.32 is a column structure, one end of the drive shaft 4.32 is fixed to one end of the air guide tube 4.2, the other end of the drive shaft 4.32 is rotatably connected to the air delivery pipe 4.33, and the other end of the air delivery pipe 4.33 communicates with the air outlet end of the blower 4.31. During use, the air guide tube 4.2 receives the axial rotation of the power source mechanism 4.4, and the air guide tube 4.2 also drives the turbofan of the blower 4.31 to rotate, and then the airflow generated by the blower 4.31 is introduced into the air guide tube 4.2 through the air delivery tube 4.33, thereby Provide air source for airway 4.2.

本发明提供的再一个实施例中,抓棉车框体2上固定罩接有隔离罩2.1,隔离罩2.1与抓棉车框体2之间设有隔离板2.2,从而形成一个能够隔离鼓风机4.31的隔离空间,隔离板2.2的板体上开设有外界相连通的通气口2.3,使得外界空气能够进入隔离空间内,通气口2.3上固定有过滤网2.4,从而有利于防止鼓风机4.31在抽气时使得棉花纤维随着空气进入鼓风机4.31中,过滤网2.4的一侧设有与导气管4.2相固定的清洁刷2.5,清洁刷2.5在运动时能够对过滤网2.4上的附着的棉花进行清除,在实际使用过程中,当导气管4.2发生转动时,此时清洁刷2.5随着导气管4.2发生同步转动,清洁刷2.5在运动过程中能够与过滤网2.4相接触,从而将过滤网2.4上的棉花清除,保持通气口2.3的气流通畅;In yet another embodiment provided by the present invention, an isolation cover 2.1 is connected to the fixed cover on the frame body 2 of the cotton picking vehicle, and an isolation plate 2.2 is provided between the isolation cover 2.1 and the frame body 2 of the cotton picking vehicle, thereby forming a fan 4.31 capable of isolating In the isolated space, the plate body of the isolated plate 2.2 is provided with an air vent 2.3 connected to the outside world, so that the outside air can enter the isolated space, and the air vent 2.3 is fixed with a filter screen 2.4, thereby helping to prevent the air blower 4.31 from blowing air. Cotton fibers enter the air blower 4.31 along with the air, and one side of the filter screen 2.4 is provided with a cleaning brush 2.5 fixed to the air duct 4.2, and the cleaning brush 2.5 can remove the attached cotton on the filter screen 2.4 when moving. In actual use, when the air duct 4.2 rotates, the cleaning brush 2.5 rotates synchronously with the air duct 4.2, and the cleaning brush 2.5 can be in contact with the filter screen 2.4 during the movement, thereby removing the cotton on the filter screen 2.4. Clear to keep the air flow through the vent 2.3;

需要进一步说明的是,清洁刷2.5的刷板上开设有多个通风孔8,空心柱4.1的端部固定有多个呈环形分布的扇叶片9,在实际使用过程中,扇叶片9在运动时产生的气流能够穿过通风孔8,使得清洁刷2.5上的棉花从刷毛上离,然后随着隔离罩2.1的负压气流而进入输料管道中,从而对清洁刷2.5起到自清洁的效果。It should be further explained that a plurality of ventilation holes 8 are provided on the brush plate of the cleaning brush 2.5, and a plurality of circularly distributed fan blades 9 are fixed on the end of the hollow column 4.1. During actual use, the fan blades 9 are moving The airflow generated during this time can pass through the ventilation holes 8, so that the cotton on the cleaning brush 2.5 is separated from the bristles, and then enters the feeding pipeline along with the negative pressure airflow of the isolation cover 2.1, thereby playing a self-cleaning role for the cleaning brush 2.5 Effect.

本发明提供的再一个实施例中,动力源机构4.4包括有输出轴与导气管4.2端部固定的驱动电机4.41,驱动电机4.41一侧设有对导气管4.2在抓棉车框体2上进行转动支撑的支撑铰座4.42,支撑铰座4.42能够保持对导气管4.2的支撑的同时也不影响导气管4.2正常的轴向运转,导气管4.2的轴心线与驱动电机4.41的轴心线在同一条直线上,在实际使用过程中,驱动电机4.41在转动时驱动导气管4.2发生轴向转动,为导气管4.2发生轴向转动提供驱动力。In yet another embodiment provided by the present invention, the power source mechanism 4.4 includes a drive motor 4.41 with an output shaft fixed to the end of the air guide tube 4.2, and one side of the drive motor 4.41 is provided with a pair of air guide tube 4.2 on the frame body 2 of the cotton catcher. The supporting hinge seat 4.42 of the rotating support can maintain the support of the air duct 4.2 while not affecting the normal axial operation of the air duct 4.2. The axis line of the air duct 4.2 and the axis line of the drive motor 4.41 On the same straight line, during actual use, the drive motor 4.41 drives the airway tube 4.2 to rotate axially when rotating, and provides driving force for the axial rotation of the airway tube 4.2.

本发明提供的再一个实施例中,辊刺单元5可选为多个活动贯穿于气流口7的刺杆5.1,刺杆5.1的一端伸出于空心柱4.1的外部,刺杆5.1的另一端通过连接件6与导气管4.2相连接,优选的,气流口7为圆形口,刺杆5.1的直径数值小于刺杆5.1的直径数值,空心柱4.1中的气流通过气流口7排出时,此时气流沿着刺杆5.1的长度方向流动,从而有利于棉花从刺杆5.1上发生分离,有利于防止在空心柱4.1上发生缠绕。In still another embodiment provided by the present invention, the roller puncture unit 5 can be selected as a plurality of piercing rods 5.1 movable through the airflow port 7, one end of the piercing rod 5.1 protrudes from the outside of the hollow column 4.1, and the other end of the piercing rod 5.1 Connect with the air duct 4.2 through the connector 6, preferably, the airflow port 7 is a circular mouth, the diameter value of the thorn bar 5.1 is smaller than the diameter value of the thorn bar 5.1, when the airflow in the hollow column 4.1 is discharged through the airflow port 7, this When the airflow flows along the length direction of the thorn bar 5.1, it is beneficial to separate the cotton from the thorn bar 5.1, and it is beneficial to prevent the entanglement on the hollow column 4.1.

本发明提供的再一个实施例中,连接件6包括有与导气管4.2相固定套接的套接环10,套接环10的周向上均固活动安装有与刺杆5.1端部活动连接的铰座11,各气流口7的同一侧壁上均开设有弧形腔12,弧形腔12的内部适配插接有与刺杆5.1相固定的弧形板13,弧形板13位于弧形腔12内的一端固定有能够与弧形腔12内壁滑动的刮板14,弧形板13在伸出时能够对气流口7进行遮盖,需要进一步说明的是,弧形腔12的腔体的弧形构造的圆心在导气管4.2的中心线上;In yet another embodiment provided by the present invention, the connector 6 includes a sleeve ring 10 fixedly sleeved with the airway tube 4.2, and the circumference of the sleeve ring 10 is uniformly fixed and movable, and is movably connected with the end of the stabbing rod 5.1. The hinge seat 11 and the same side wall of each air outlet 7 are provided with an arc cavity 12, and the inside of the arc cavity 12 is adapted and plugged with an arc plate 13 fixed with the thorn bar 5.1, and the arc plate 13 is located on the arc. One end of the shaped cavity 12 is fixed with a scraper 14 that can slide with the inner wall of the arc-shaped cavity 12, and the arc-shaped plate 13 can cover the airflow port 7 when extending out. It should be further explained that the cavity of the arc-shaped cavity 12 The center of the arc structure is on the centerline of the airway 4.2;

在实际使用过程中,当导气管4.2处于高速转动状态时,此时刺杆5.1处于一侧能够与气流口7开设有弧形腔12的一侧相靠近,气流口7处于最大开口状态,此时刺杆5.1为离心位置,当刺杆5.1与棉块上的棉花相接触时,此时刺杆5.1受到棉花的阻力作用下在气流口7中发生偏移,使得刺杆5.1朝向气流口7远离弧形腔12的一侧相靠近,弧形板13从弧形腔12中抽出而对气流口7起到遮盖作用,从而有利于减小空心柱4.1中的气流通过位置的气流口7向流出,有利于避免在刺杆5.1抓取棉花时造成干扰,此外弧形板13从弧形腔12中抽出时,此时刮板14在弧形腔12中快速移动造成弧形腔12中形成负压阻力,从而对刺杆5.1在气流口7中的偏移起到缓冲作用,当刺杆5.1远离抓取棉花远离面块后,后续在离心力以的作用下,使得刺杆5.1又重新回归至离心位置,同时刺杆5.1上的棉块在棉块自身的离心力以及气流口7的气流吹动下与刺杆5.1彻底脱离。In actual use, when the air duct 4.2 is in a state of high-speed rotation, the stabbing rod 5.1 is on one side and can be close to the side where the airflow port 7 is provided with the arc-shaped cavity 12, and the airflow port 7 is in the maximum opening state. When the thorn bar 5.1 is in the centrifugal position, when the thorn bar 5.1 is in contact with the cotton on the cotton block, the thorn bar 5.1 is offset in the air flow port 7 under the resistance of the cotton at this time, so that the thorn bar 5.1 faces the air flow port 7 The side away from the arc-shaped cavity 12 is close, and the arc-shaped plate 13 is drawn out from the arc-shaped cavity 12 to cover the air-flow port 7, thereby helping to reduce the direction of the air-flow port 7 at the air-passing position in the hollow column 4.1. outflow, which is beneficial to avoid interference when the thorn bar 5.1 grabs the cotton. In addition, when the arc-shaped plate 13 is drawn out from the arc-shaped cavity 12, the scraper 14 moves quickly in the arc-shaped cavity 12 to cause the arc-shaped cavity 12 to form Negative pressure resistance, so as to buffer the deviation of the thorn bar 5.1 in the air outlet 7. When the thorn bar 5.1 is far away from the grasping cotton and away from the noodle block, the thorn bar 5.1 will return again under the action of centrifugal force To the centrifugal position, at the same time, the cotton block on the stabbing rod 5.1 is completely separated from the stabbing rod 5.1 under the centrifugal force of the cotton block itself and the blowing of the airflow of the airflow port 7.

本发明提供的再一个实施例中,刺杆5.1的重心位于刺杆5.1伸出于空心柱4.1的一端,从而有利于在刺杆5.1的在作离心运动时能够尽早回归至离心位,优选的,刺杆5.1的内部开设有空心腔15,刺杆5.1的伸出端为实心端体,进一步的,刺杆5.1的外部开设有多个导流槽16,各导流槽16的长度方向均与刺杆5.1的长度方向相平行。In yet another embodiment provided by the present invention, the center of gravity of the stabbing rod 5.1 is located at one end of the stabbing rod 5.1 protruding from the hollow column 4.1, so that the stabbing rod 5.1 can return to the centrifugal position as soon as possible when it is performing centrifugal movement, preferably , the interior of stabbing rod 5.1 is provided with a hollow cavity 15, and the protruding end of stabbing rod 5.1 is a solid end body. Parallel to the length direction of the stabbing rod 5.1.

本发明还提供了一种抓棉生产线,抓棉生产线上设置有上述的防缠绕打手机构。The present invention also provides a cotton picking production line, which is provided with the above-mentioned anti-winding beater mechanism.

以上只通过说明的方式描述了本发明的某些示范性实施例,毋庸置疑,对于本领域的普通技术人员,在不偏离本发明的精神和范围的情况下,可以用各种不同的方式对所描述的实施例进行修正。因此,上述附图和描述在本质上是说明性的,不应理解为对本发明权利要求保护范围的限制。Certain exemplary embodiments of the present invention have been described above only by way of illustration, and it goes without saying that those skilled in the art can use various methods without departing from the spirit and scope of the present invention. The described embodiments are modified. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present invention.

Claims (10)

1.一种防缠绕打手机构,包括环型料仓以及沿着环型料仓转动的抓棉车框体(2),所述抓棉车框体(2)上转动设置有开棉辊机构(3),其特征在于:所述开棉辊机构(3)包括有气辊组件(4),所述气辊组件(4)上设有多个用于抓棉的辊刺单元(5),所述气辊组件(4)散出的气流能够协助开棉辊机构(3)抓取的棉条块发生进一步快速脱离。1. An anti-winding beater mechanism, comprising a ring-shaped silo and a frame (2) of a cotton catcher that rotates along the ring-shaped hopper, and a cotton opening roller mechanism is rotated on the frame of the catcher (2) (3), characterized in that: the opening roller mechanism (3) includes an air roller assembly (4), and the air roller assembly (4) is provided with a plurality of roll piercing units (5) for catching cotton The airflow emitted by the air roller assembly (4) can assist the sliver block captured by the opening roller mechanism (3) to be further and quickly separated. 2.根据权利要求1所述的一种防缠绕打手机构,其特征在于,所述气辊组件(4)包括有空心柱(4.1),所述空心柱(4.1)端部固定贯穿有导气管(4.2),所述导气管(4.2)的一端通过供气单元(4.3)与抓棉车框体(2)转动安装,所述导气管(4.2)的另一端通过动力源机构(4.4)与抓棉车框体(2)转动安装,所述空心柱(4.1)上开设有多个气流口(7)。2. An anti-winding beater mechanism according to claim 1, characterized in that, the air roller assembly (4) includes a hollow column (4.1), and the end of the hollow column (4.1) is fixed and penetrated with an air guide tube (4.2), one end of the air guide tube (4.2) is rotated and installed with the air supply unit (4.3) and the cotton catcher frame (2), and the other end of the air guide tube (4.2) is connected with the power source mechanism (4.4) The frame body (2) of the cotton catcher is rotated and installed, and a plurality of airflow ports (7) are provided on the hollow column (4.1). 3.根据权利要求2所述的一种防缠绕打手机构,其特征在于,所述导气管(4.2)上开设有多个漏气口单元(4.21),各所述漏气口单元(4.21)使得导气管(4.2)的气流进入空心柱(4.1)的腔体中。3. An anti-winding beater mechanism according to claim 2, characterized in that, the air guide tube (4.2) is provided with a plurality of air leakage port units (4.21), and each of the air leak port units (4.21) The airflow of the air duct (4.2) enters the cavity of the hollow column (4.1). 4.根据权利要求3所述的一种防缠绕打手机构,其特征在于,所述漏气口单元(4.21)包括有多个环形分布在导气管(4.2)周向上的通口(4.211),各通口(4.211)在所述导气管(4.2)上形成环形通口带,所述导气管(4.2)上活动套接有能够对各通口(4.211)进行遮盖的封挡套(4.212),所述封挡套(4.212)上开设有放气口(4.213),所述挡套(4.212)远离放气口(4.213)的一端固定连接有始终向下的重锤单元(4.214)。4. An anti-winding beater mechanism according to claim 3, characterized in that, the air leakage port unit (4.21) includes a plurality of circular openings (4.211) distributed in the circumferential direction of the air duct (4.2), Each port (4.211) forms an annular port band on the air guide tube (4.2), and the air guide tube (4.2) is movably sleeved with a cover sleeve (4.212) capable of covering each port (4.211) , the sealing sleeve (4.212) is provided with an air release port (4.213), and the end of the retaining sleeve (4.212) away from the air release port (4.213) is fixedly connected with a weight unit (4.214) that is always downward. 5.根据权利要求4所述的一种防缠绕打手机构,其特征在于,所述封挡套(4.212)的两端均固定有轴承环(4.215),所述轴承环(4.215)的内环面与导气管(4.2)外部相固定。5. An anti-winding beater mechanism according to claim 4, characterized in that, both ends of the sealing sleeve (4.212) are fixed with bearing rings (4.215), and the inner ring of the bearing ring (4.215) The surface is fixed to the outside of the airway tube (4.2). 6.根据权利要求5所述的一种防缠绕打手机构,其特征在于,所述重锤单元(4.214)包括有配重块(4.216),所述配重块(4.216)上固定有连接杆(4.217),所述封挡套(4.212)外侧面上开设有多个与连接杆(4.217)端部连接适配的安装孔(4.218)。6. An anti-winding beater mechanism according to claim 5, characterized in that, the weight unit (4.214) includes a counterweight (4.216), and a connecting rod is fixed on the counterweight (4.216) (4.217), the outer surface of the sealing sleeve (4.212) is provided with a plurality of installation holes (4.218) that are connected and adapted to the ends of the connecting rod (4.217). 7.根据权利要求2所述的一种防缠绕打手机构,其特征在于,所述供气单元(4.3)包括有与抓棉车框体(2)相固定的鼓风机(4.31),所述鼓风机(4.31)的驱动轴(4.32)的两端均伸出于鼓风机(4.31)的两侧,所述驱动轴(4.32)为管柱构造,所述驱动轴(4.32)的一端与导气管(4.2)的一端相固定,所述驱动轴(4.32)的另一端转动连接有输气管(4.33),所述输气管(4.33)的另一端与鼓风机(4.31)的出气端相连通。7. A kind of anti-winding beater mechanism according to claim 2, characterized in that, the air supply unit (4.3) includes a blower (4.31) fixed to the frame body (2) of the grabbing car, and the blower Both ends of the drive shaft (4.32) of (4.31) protrude from both sides of the blower (4.31). ) is fixed, the other end of the drive shaft (4.32) is rotatably connected with an air pipe (4.33), and the other end of the air pipe (4.33) communicates with the air outlet of the blower (4.31). 8.根据权利要求7所述的一种防缠绕打手机构,其特征在于,所述抓棉车框体(2)上固定罩接有隔离罩(2.1),所述隔离罩(2.1)与抓棉车框体(2)之间设有隔离板(2.2),所述隔离板(2.2)的板体上开设有外界相连通的通气口(2.3),所述通气口(2.3)上固定有过滤网(2.4),所述过滤网(2.4)的一侧设有与导气管(4.2)相固定的清洁刷(2.5),所述清洁刷(2.5)在运动时能够对过滤网(2.4)上的附着物进行清除。8. A kind of anti-winding beater mechanism according to claim 7, characterized in that, the fixed cover on the cotton catcher frame (2) is connected with an isolation cover (2.1), and the isolation cover (2.1) is connected with the grab An isolation plate (2.2) is provided between the cotton cart frame (2), and an air vent (2.3) connected to the outside world is provided on the plate body of the isolation plate (2.2), and a vent (2.3) is fixed on the air vent (2.3). A filter screen (2.4), one side of the filter screen (2.4) is provided with a cleaning brush (2.5) fixed to the air duct (4.2), and the cleaning brush (2.5) can clean the filter screen (2.4) when moving. Remove the deposits on it. 9.根据权利要求2所述的一种防缠绕打手机构,其特征在于,所述动力源机构(4.4)包括有输出轴与导气管(4.2)端部固定的驱动电机(4.41),所述驱动电机(4.41)一侧设有对导气管(4.2)在抓棉车框体(2)上进行转动支撑的支撑铰座(4.42)。9. A kind of anti-winding beater mechanism according to claim 2, characterized in that, the power source mechanism (4.4) includes a drive motor (4.41) with an output shaft fixed to the end of the air guide tube (4.2), and the One side of the drive motor (4.41) is provided with a support hinge seat (4.42) for rotating and supporting the air duct (4.2) on the cotton grab frame (2). 10.一种抓棉生产线,其特征在于,包括上述权利要求1-9任一项所述的防缠绕打手机构。10. A production line for grabbing cotton, characterized by comprising the anti-tangle beating mechanism according to any one of claims 1-9.
CN202211560634.3A 2022-12-07 2022-12-07 Antiwind beater mechanism and grab cotton production line Active CN116024704B (en)

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