CN116024592A - A kind of electrolytic hydrogen production system and electrolytic hydrogen production method - Google Patents
A kind of electrolytic hydrogen production system and electrolytic hydrogen production method Download PDFInfo
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Abstract
本发明公开了一种电解制氢系统和电解制氢方法。电解制氢系统包括:电解槽、第一气液分离器和第二气液分离器;电解槽的阴极一侧和第一气液分离器连通;电解槽的阳极一侧和第二气液分离器连通;电解制氢系统还包括第一碱液输入管路,分别连通第一气液分离器、第二气液分离器和电解槽;还包括:第三气液分离器和第四气液分离器;电解槽的阴极一侧和第三气液分离器连通;电解槽的阳极一侧和第四气液分离器连通;电解制氢系统还包括第二碱液输入管路,分别连通第三气液分离器、第四气液分离器和第一碱液输入管路;第一气液分离器的容量与第三气液分离器的容量之比大于3:1;第二气液分离器的容量与第四气液分离器的容量之比大于3:1。
The invention discloses an electrolysis hydrogen production system and an electrolysis hydrogen production method. The electrolytic hydrogen production system includes: an electrolytic cell, a first gas-liquid separator and a second gas-liquid separator; the cathode side of the electrolytic cell communicates with the first gas-liquid separator; the anode side of the electrolytic cell communicates with the second gas-liquid separator The electrolytic hydrogen production system also includes a first lye input pipeline, which is respectively connected to the first gas-liquid separator, the second gas-liquid separator and the electrolytic cell; also includes: the third gas-liquid separator and the fourth gas-liquid separator Separator; the cathode side of the electrolytic cell communicates with the third gas-liquid separator; the anode side of the electrolytic cell communicates with the fourth gas-liquid separator; the electrolytic hydrogen production system also includes a second lye input pipeline, respectively connected to the Three gas-liquid separators, the fourth gas-liquid separator and the first lye input pipeline; the ratio of the capacity of the first gas-liquid separator to the capacity of the third gas-liquid separator is greater than 3:1; the second gas-liquid separation The ratio of the capacity of the tank to the capacity of the fourth gas-liquid separator is greater than 3:1.
Description
技术领域technical field
本发明涉及氢气制备技术领域,具体涉及一种电解制氢系统和电解制氢方法。The invention relates to the technical field of hydrogen production, in particular to an electrolytic hydrogen production system and an electrolytic hydrogen production method.
背景技术Background technique
氢气是一种同时具备物质属性和能量属性的能源载体,并在工业生产、电的能量载体、电合成燃料、供热以及交通领域发挥着重要的作用,涉及能源的各个领域,在全球脱碳中具有较高的潜在市场价值。可再生能源如风电具有间歇性、周期性和地域性,存在跨季节大规模储能的挑战。利用可再生能源电解水制氢是一种理想的大规模、长周期的储能方式,同时氢气还是交通、工业、电力、建筑等领域中重要的燃料和化学原料。Hydrogen is an energy carrier with both material and energy attributes, and plays an important role in industrial production, electric energy carrier, electrosynthetic fuel, heating and transportation, involving various fields of energy, and in global decarbonization has a high potential market value. Renewable energy such as wind power is intermittent, cyclical, and regional, and there are challenges for large-scale energy storage across seasons. Using renewable energy to electrolyze water to produce hydrogen is an ideal large-scale, long-term energy storage method. At the same time, hydrogen is also an important fuel and chemical raw material in the fields of transportation, industry, electricity, and construction.
在成熟的电解水制氢技术中,碱性电解水制氢技术相对比较成熟,工艺比较简单,成本比较低廉,但瓶颈在工作电流密度比较低(低于0.5A/cm2),电解槽效率(60-75%)还有待于提高,从低功率启动时起算,电解槽的负荷操作范围仅为15%-100%,低功率时操作负荷很低,大规模状态下多设备协调控制策略复杂、体积大,常温到额定功率所对应的温度所需的时间较长,以额定功率时电解槽出口对应的温度为95℃为例,产氢量500Nm3/h的碱液设备的常温启动到95℃需要的时间接近3-4个小时,这一过程中无法达到额定功率的氢气产量,同时电能的消耗与额定功率作业时消耗量相同。这就造成了大量电能的浪费,同时氢气产量达到需求产量所需的时间增加,更进一步增加了电能的消耗。另外,当温度未达额定功率对应的温度时,氢气需要放空,因此这一部分放空的氢气也造成了浪费。Among the mature electrolyzed water hydrogen production technologies, the alkaline electrolyzed water hydrogen production technology is relatively mature, the process is relatively simple, and the cost is relatively low, but the bottleneck lies in the relatively low working current density (less than 0.5A/cm 2 ), the efficiency of the electrolyzer (60-75%) still needs to be improved. Counting from low power start-up, the load operating range of the electrolyzer is only 15%-100%. The operating load is very low at low power, and the multi-equipment coordination control strategy is complicated in a large-scale state , The volume is large, and it takes a long time from normal temperature to the temperature corresponding to the rated power. Taking the temperature corresponding to the outlet of the electrolyzer at the rated power as 95°C as an example, the lye equipment with a hydrogen production capacity of 500Nm 3 /h starts at normal temperature to The time required for 95°C is close to 3-4 hours. During this process, the hydrogen production of the rated power cannot be achieved, and the consumption of electric energy is the same as that of the rated power operation. This has caused a large amount of waste of electric energy, and at the same time the time required for the hydrogen production to reach the required output has increased, further increasing the consumption of electric energy. In addition, when the temperature does not reach the temperature corresponding to the rated power, the hydrogen needs to be vented, so this part of the vented hydrogen also causes waste.
因此,需要一种方案,缩短冷启动时低功率时段的时间,以降低低功率时段的电能消耗,减少氢气的浪费。Therefore, a solution is needed to shorten the time of the low power period during cold start, so as to reduce the power consumption during the low power period and reduce the waste of hydrogen.
发明内容Contents of the invention
针对上述问题,本发明提供一种电解制氢系统和电解制氢方法,以解决电解制氢冷启动时低功率时段的电能浪费问题。In view of the above problems, the present invention provides an electrolytic hydrogen production system and an electrolytic hydrogen production method to solve the problem of electric energy waste in low power periods during cold start of electrolytic hydrogen production.
本发明提供一种电解制氢系统,包括:电解槽、第一气液分离器和第二气液分离器;所述电解槽的阴极一侧和所述第一气液分离器通过第一气液输出管路连通;所述电解槽的阳极一侧和所述第二气液分离器通过第二气液输出管路连通;所述电解制氢系统还包括第一碱液输入管路,所述第一碱液输入管路分别连通所述第一气液分离器、所述第二气液分离器和所述电解槽;所述电解制氢系统还包括:第三气液分离器和第四气液分离器;所述电解槽的阴极一侧和所述第三气液分离器通过第三气液输出管路连通;所述电解槽的阳极一侧和所述第四气液分离器通过第四气液输出管路连通;所述电解制氢系统还包括第二碱液输入管路,所述第二碱液输入管路分别连通所述第三气液分离器、所述第四气液分离器和所述第一碱液输入管路;所述第一气液分离器的容量与所述第三气液分离器的容量之比大于3:1;所述第二气液分离器的容量与所述第四气液分离器的容量之比大于3:1。The invention provides an electrolytic hydrogen production system, comprising: an electrolytic cell, a first gas-liquid separator, and a second gas-liquid separator; the cathode side of the electrolytic cell and the first gas-liquid separator pass through the first gas-liquid The liquid output pipeline is connected; the anode side of the electrolytic cell is communicated with the second gas-liquid separator through the second gas-liquid output pipeline; the electrolytic hydrogen production system also includes a first lye input pipeline, the The first lye input pipeline is respectively connected to the first gas-liquid separator, the second gas-liquid separator and the electrolytic cell; the electrolytic hydrogen production system also includes: a third gas-liquid separator and a first Four gas-liquid separators; the cathode side of the electrolytic cell communicates with the third gas-liquid separator through the third gas-liquid output pipeline; the anode side of the electrolytic cell communicates with the fourth gas-liquid separator It is communicated through the fourth gas-liquid output pipeline; the electrolytic hydrogen production system also includes a second lye input pipeline, and the second lye input pipeline communicates with the third gas-liquid separator and the fourth gas-liquid separator respectively. Gas-liquid separator and the first lye input pipeline; the ratio of the capacity of the first gas-liquid separator to the capacity of the third gas-liquid separator is greater than 3:1; the second gas-liquid separation The ratio of the capacity of the tank to the capacity of the fourth gas-liquid separator is greater than 3:1.
可选的,所述电解槽具有阴极侧出口,所述阴极侧出口靠近所述电解槽的阴极,所述阴极侧出口适于碱液和阴极侧产生的气体流出所述电解槽;所述电解槽的阴极侧出口通过第一气液输出管路连通所述第一气液分离器的混合入口;所述电解槽具有阳极侧出口,所述阳极侧出口靠近所述电解槽的阳极,所述阳极侧出口适于碱液和阳极侧产生的气体流出所述电解槽;所述电解槽的阳极侧出口通过所述第二气液输出管路连通所述第二气液分离器的混合入口;所述电解槽还包括碱液入口,所述第一碱液输入管路连通所述碱液入口和所述第一气液分离器的碱液出口,同时连通所述碱液入口和所述第二气液分离器的碱液出口。Optionally, the electrolytic cell has a cathode side outlet, the cathode side outlet is close to the cathode of the electrolytic cell, and the cathode side outlet is suitable for the alkali liquor and the gas generated on the cathode side to flow out of the electrolytic cell; The cathode side outlet of the tank communicates with the mixing inlet of the first gas-liquid separator through the first gas-liquid output pipeline; the electrolytic cell has an anode side outlet, and the anode side outlet is close to the anode of the electrolytic cell, the The anode side outlet is suitable for the alkali liquor and the gas generated on the anode side to flow out of the electrolytic cell; the anode side outlet of the electrolytic cell is connected to the mixing inlet of the second gas-liquid separator through the second gas-liquid output pipeline; The electrolytic cell also includes a lye inlet, and the first lye input pipeline communicates with the lye inlet and the lye outlet of the first gas-liquid separator, and simultaneously communicates with the lye inlet and the second gas-liquid separator. The alkali liquor outlet of the second gas-liquid separator.
可选的,所述第三气液分离器的混合入口通过所述第三气液输出管路连通所述第一气液输出管路;所述第四气液分离器的混合入口通过所述第四气液输出管路连通所述第二气液输出管路;所述第一碱液输入管路设置有第二碱液输入管路入口,所述第二碱液输入管路连通所述第三气液分离器的碱液出口和所述第二碱液输入管路入口,同时连通所述第四气液分离器的碱液出口和所述第二碱液输入管路入口。Optionally, the mixing inlet of the third gas-liquid separator communicates with the first gas-liquid output pipeline through the third gas-liquid output pipeline; the mixing inlet of the fourth gas-liquid separator passes through the The fourth gas-liquid output pipeline communicates with the second gas-liquid output pipeline; the first lye input pipeline is provided with a second lye input pipeline inlet, and the second lye input pipeline communicates with the The lye outlet of the third gas-liquid separator and the inlet of the second lye input pipeline are simultaneously connected to the lye outlet of the fourth gas-liquid separator and the inlet of the second lye input pipeline.
可选的,电解制氢系统还包括:第一洗气装置和第二洗气装置;所述第一洗气装置的气体入口通过第一洗气管路连通所述第一气液分离器的气体出口;所述第一洗气装置的碱液出口通过第一返液管路连通所述第一气液分离器的碱液入口;所述第二洗气装置的气体入口通过第二洗气管路连通所述第二气液分离器的气体出口;所述第二洗气装置的碱液出口通过第二返液管路连通所述第二气液分离器的碱液入口。Optionally, the electrolytic hydrogen production system further includes: a first gas scrubbing device and a second gas scrubbing device; the gas inlet of the first gas scrubbing device communicates with the gas of the first gas-liquid separator through the first gas scrubbing pipeline Outlet; the lye outlet of the first gas scrubber is connected to the lye inlet of the first gas-liquid separator through the first liquid return pipeline; the gas inlet of the second gas scrubber is through the second gas scrubber The gas outlet of the second gas-liquid separator is connected; the lye outlet of the second gas scrubber is connected with the lye inlet of the second gas-liquid separator through the second liquid return pipeline.
可选的,所述第一洗气装置的气体入口通过第三洗气管路连通所述第三气液分离器的气体出口;所述第一洗气装置的碱液出口通过第三返液管路连通所述第三气液分离器的碱液入口;所述第二洗气装置的气体入口通过第四洗气管路连通所述第四气液分离器的气体出口;所述第二洗气装置的碱液出口通过第四返液管路连通所述第四气液分离器的碱液入口。Optionally, the gas inlet of the first gas scrubbing device is connected to the gas outlet of the third gas-liquid separator through a third gas scrubbing pipeline; the alkali liquor outlet of the first gas scrubbing device is connected through a third liquid return pipe The road is connected with the lye inlet of the third gas-liquid separator; the gas inlet of the second gas scrubber is connected with the gas outlet of the fourth gas-liquid separator through the fourth gas scrubbing pipeline; the second gas scrubber The lye outlet of the device is connected to the lye inlet of the fourth gas-liquid separator through the fourth liquid return pipeline.
可选的,所述第一气液输出管路靠近所述第一气液分离器一侧设置有第一调节阀;所述第二气液输出管路靠近所述第二气液分离器一侧设置有第二调节阀;所述第三气液输出管路设置有第三调节阀;所述第四气液输出管路设置有第四调节阀;所述第三返液管路设置有第五调节阀;所述第四返液管路设置有第六调节阀;所述第二碱液输入管路靠近所述第二碱液输入管路入口处设置有第七调节阀。Optionally, the first gas-liquid output pipeline is provided with a first regulating valve close to the first gas-liquid separator; the second gas-liquid output pipeline is close to the second gas-liquid separator. The second regulating valve is provided on the side; the third gas-liquid output pipeline is provided with a third regulating valve; the fourth gas-liquid output pipeline is provided with a fourth regulating valve; the third liquid return pipeline is provided with The fifth regulating valve; the fourth liquid return pipeline is provided with a sixth regulating valve; the second lye input pipeline is provided with a seventh regulated valve near the entrance of the second lye input pipeline.
可选的,所述第一碱液输入管路靠近所述电解槽的碱液入口侧设置有变频碱液泵。Optionally, the first lye input pipeline is provided with a variable frequency lye pump near the lye inlet side of the electrolytic cell.
可选的,所述变频碱液泵和所述碱液入口之间设置有碱液冷却器。Optionally, an lye cooler is arranged between the frequency conversion lye pump and the lye inlet.
可选的,电解制氢系统还包括:第一气体冷却器和第二气体冷却器;所述第一气体冷却器连通所述第一洗气装置的气体出口;所述第二气体冷却器连通所述第二洗气装置的气体出口。Optionally, the electrolytic hydrogen production system further includes: a first gas cooler and a second gas cooler; the first gas cooler communicates with the gas outlet of the first scrubbing device; the second gas cooler communicates with The gas outlet of the second scrubber.
可选的,电解制氢系统还包括:水箱;所述水箱连通所述第一洗气装置,为所述第一洗气装置补水;所述水箱连通所述第一洗气装置的管路上设置有补水泵。Optionally, the electrolytic hydrogen production system further includes: a water tank; the water tank communicates with the first gas scrubber to replenish water for the first gas scrubber; the water tank communicates with the first gas scrubber on a pipeline There is a water pump.
本发明还提供一种电解制氢方法,使用本发明提供的电解制氢系统;所述电解制氢系统具有两种工作模式,在第一工作模式下,包括以下步骤:开通所述第一碱液输入管路;控制碱液在所述电解槽和所述第一气液分离器间循环流动,同时控制碱液在所述电解槽和所述第二气液分离器间循环流动;从所述第一气液分离器将氢气分离出碱液;从所述第二气液分离器将氧气分离出碱液;在第二工作模式下,包括以下步骤:开通所述第一碱液输入管路,并开通所述第二碱液输入管路,使所述第二碱液输入管路和所述第一碱液输入管路连通;控制碱液在所述电解槽和所述第三气液分离器间循环流动,同时控制碱液在所述电解槽和所述第四气液分离器间循环流动;从所述第三气液分离器将氢气分离出碱液;从所述第四气液分离器将氧气分离出碱液。The present invention also provides an electrolytic hydrogen production method using the electrolytic hydrogen production system provided by the present invention; the electrolytic hydrogen production system has two working modes, and in the first working mode, it includes the following steps: opening the first alkali liquid input pipeline; control the circulating flow of alkali liquor between the electrolytic cell and the first gas-liquid separator, and simultaneously control the circulating flow of alkali liquor between the electrolytic cell and the second gas-liquid separator; The first gas-liquid separator separates the hydrogen from the lye; the oxygen is separated from the lye from the second gas-liquid separator; in the second working mode, the following steps are included: opening the first lye input pipe road, and open the second lye input pipeline, so that the second lye input pipeline is communicated with the first lye input pipeline; Circulating flow between the liquid separators, while controlling the circulating flow of alkali liquor between the electrolytic cell and the fourth gas-liquid separator; separating the hydrogen gas from the alkali liquor from the third gas-liquid separator; The gas-liquid separator separates the oxygen from the lye.
可选的,所述电解制氢系统在所述电解槽的碱液输入流量在大于所述电解槽的额定碱液输入流量的1/3时,使用第一工作模式;所述电解制氢系统在所述电解槽的碱液输入流量在小于所述电解槽的额定碱液输入流量的1/3时,使用第二工作模式。Optionally, the electrolytic hydrogen production system uses the first working mode when the lye input flow of the electrolytic cell is greater than 1/3 of the rated lye input flow of the electrolytic cell; the electrolytic hydrogen production system When the lye input flow of the electrolytic cell is less than 1/3 of the rated lye input flow of the electrolytic cell, the second working mode is used.
本发明的有益效果在于:The beneficial effects of the present invention are:
本发明的电解制氢系统,通过设置第三气液分离器和第四气液分离器,第一气液分离器的容量与第三气液分离器的容量之比大于3:1,第二气液分离器的容量与第四气液分离器的容量之比大于3:1的设置,可以实现两套气液分离循环,即电解槽-第一气液分离器、第二气液分离器的大容量(高流量)循环和电解槽-第三气液分离器、第四气液分离器的小容量(低流量)循环。从而可以在冷启动过程,即电解槽低温的低功率的时段,采用小容量(低流量)循环,碱液流量与低功率时对应,由于此时流量较低,与外部环境的热交换较少,散热量较低,而同时,对电解槽的供电为满足额定功率状态的供电,电解槽的产热主要受电极通电产热影响,因此电解槽的产热并未降低,从而可以提高电解槽升温的速度,缩短冷启动时低功率时段的时间,减少低功率时段的电能浪费。从低功率时段到额定功率之间,可以根据电解槽温度调整变频泵,调整碱液流量,从而实现碱液流量与电解槽温度呈现线性调节的状态。在电解槽温度满足额定功率对应的温度需求时,采用大容量(高流量)循环,碱液流量与额定功率时对应,流量与温度成线性调节的状态。以及时调整为额定功率状态,满足生产需求。In the electrolytic hydrogen production system of the present invention, by setting the third gas-liquid separator and the fourth gas-liquid separator, the ratio of the capacity of the first gas-liquid separator to the capacity of the third gas-liquid separator is greater than 3:1, and the second The ratio of the capacity of the gas-liquid separator to the capacity of the fourth gas-liquid separator is greater than 3:1, which can realize two sets of gas-liquid separation cycles, that is, the electrolytic cell-the first gas-liquid separator and the second gas-liquid separator The large-capacity (high-flow) circulation of the electrolytic cell-the third gas-liquid separator and the small-capacity (low flow) circulation of the fourth gas-liquid separator. Therefore, in the cold start process, that is, the low-power period of the low-temperature electrolytic cell, a small-capacity (low-flow) cycle can be used, and the flow of lye corresponds to low power. Because the flow is low at this time, the heat exchange with the external environment is less , the heat dissipation is low, and at the same time, the power supply to the electrolytic cell is the power supply that meets the rated power state. The heat production of the electrolytic cell is mainly affected by the heat generation of the electrode, so the heat production of the electrolytic cell is not reduced, which can improve the electrolytic cell. The speed of heating up shortens the time of low power period during cold start and reduces the waste of electric energy during low power period. From the low power period to the rated power, the frequency conversion pump can be adjusted according to the temperature of the electrolytic tank to adjust the flow of lye, so that the flow of lye and the temperature of the electrolytic tank can be adjusted linearly. When the temperature of the electrolytic cell meets the temperature requirement corresponding to the rated power, a large-capacity (high-flow) cycle is adopted, and the flow of the lye corresponds to the rated power, and the flow and temperature are linearly adjusted. It can be adjusted to the rated power state in time to meet the production demand.
本发明的电解制氢方法,使用本发明提供的电解制氢系统,可以通过管路流通的控制,分别实现不同的大容量循环和小容量循环,以应对不同的功率时段。从而可以通过小容量循环缩短冷启动时低功率时段的时间,减少低功率时段的电能浪费。并且能够及时调整为大容量循环的额定功率状态,满足生产需求。In the electrolytic hydrogen production method of the present invention, using the electrolytic hydrogen production system provided by the present invention, different large-capacity cycles and small-capacity cycles can be realized respectively through the control of pipeline flow, so as to cope with different power periods. Therefore, the time of the low-power period during cold start can be shortened through the small-capacity cycle, and the waste of electric energy during the low-power period can be reduced. And it can be adjusted to the rated power state of the large-capacity cycle in time to meet the production demand.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative work.
图1为对比例的电解制氢系统的示意图;Fig. 1 is the schematic diagram of the electrolytic hydrogen production system of comparative example;
图2为本发明的一实施例的电解制氢系统的示意图。Fig. 2 is a schematic diagram of an electrolytic hydrogen production system according to an embodiment of the present invention.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention.
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as there is no conflict with each other.
对比例comparative example
参考图1,图1为对比例的电解制氢系统的示意图,图中空心箭头表示气体流向,实心箭头表示碱液流向。一种电解制氢系统100,包括电解槽110、第一气液分离器121和第二气液分离器122。Referring to FIG. 1 , FIG. 1 is a schematic diagram of an electrolytic hydrogen production system of a comparative example, in which hollow arrows indicate the flow direction of gas, and solid arrows indicate the flow direction of lye. An electrolytic
电解槽110具有阴极侧出口。阴极侧出口靠近电解槽110的阴极(图中未示出阴极位置),阴极侧出口适于碱液和阴极侧产生的气体(氢气)流出电解槽。电解槽的阴极侧出口连通第一气液分离器121的入口。氢气在电解槽110的阴极产生,随碱液流出电解槽进入第一气液分离器121,从第一气液分离器121分离出去至第一洗气装置131,第一洗气装置131将洗气后的气体向后排出,剩余的碱液返流回第一气液分离器121。第一气液分离器121将碱液通过碱液输入管路反馈回电解槽110继续循环。The
电解槽110具有阳极侧出口。阳极侧出口靠近电解槽110的阳极(图中未示出阳极位置),阳极侧出口适于碱液和阳极侧产生的气体(氧气)流出电解槽。电解槽的阳极侧出口通过第二气液输出管路142连通第二气液分离器122的入口。氧气在电解槽110的阳极产生,随碱液流出电解槽进入第二气液分离器122,从第二气液分离器122分离出去至第二洗气装置132,第二洗气装置132将洗气后的气体向后排出,剩余的碱液返流回第二气液分离器122。第二气液分离器122将碱液通过碱液输入管路反馈回电解槽110。The
电解槽110具有供循环碱液流入的入口,入口位于电解槽的正中,碱液输入管路连通该入口,并且连通第一气液分离器121的液体出口和第二气液分离器122的液体出口,从第一气液分离器121和第二气液分离器122流出的碱液汇入碱液输入管路,进入电解槽,形成混合式循环。碱液输入管路靠近电解槽一侧设置有碱液泵140,以提供碱液循环动力。碱液泵140与电解槽110之间设置有碱液冷却器150,以控制进入电解槽110的碱液的温度。The
这样的电解制氢系统,在冷启动时,电解槽温度较低,电解速率也相对较低,而电能的消耗与额定功率作业时消耗量相同。这就造成了大量电能的浪费,同时氢气产量达到需求产量所需的时间增加,更进一步增加了电能的消耗。In such an electrolytic hydrogen production system, at cold start, the temperature of the electrolyzer is relatively low, and the electrolysis rate is relatively low, while the consumption of electric energy is the same as that of the rated power operation. This has caused a large amount of waste of electric energy, and at the same time the time required for the hydrogen production to reach the required output has increased, further increasing the consumption of electric energy.
实施例1Example 1
参考图2,图2为为本发明的一实施例的电解制氢系统的示意图,图中空心箭头表示气体流向,实心箭头表示碱液流向。本实施例提供一种电解制氢系统200,包括:Referring to Fig. 2, Fig. 2 is a schematic diagram of an electrolytic hydrogen production system according to an embodiment of the present invention, in which hollow arrows indicate the gas flow direction, and solid arrows indicate the lye flow direction. This embodiment provides an electrolytic
电解槽210、第一气液分离器221和第二气液分离器222。电解槽210的阴极一侧和第一气液分离器221通过第一气液输出管路连通。电解槽210的阳极一侧和第二气液分离器222通过第二气液输出管路连通。电解制氢系统200还包括第一碱液输入管路,第一碱液输入管路分别连通第一气液分离器221、第二气液分离器222和电解槽210。
电解制氢系统还包括:第三气液分离器223和第四气液分离器224。电解槽210的阴极一侧和第三气液分离器223通过第三气液输出管路连通。电解槽210的阳极一侧和第四气液分离器224通过第四气液输出管路连通。电解制氢系统200还包括第二碱液输入管路,第二碱液输入管路分别连通第三气液分离器223、第四气液分离器224和第一碱液输入管路。The electrolytic hydrogen production system further includes: a third gas-
第一气液分离器221的容量与第三气液分离器223的容量之比大于3:1。The ratio of the capacity of the first gas-
第二气液分离器222的容量与第四气液分离器224的容量之比大于3:1。The ratio of the capacity of the second gas-
本实施例的电解制氢系统200,通过设置第三气液分离器223和第四气液分离器224,第一气液分离器221的容量与第三气液分离器223的容量之比大于3:1,第二气液分离器222的容量与第四气液分离器224的容量之比大于3:1的设置,可以实现两套气液分离循环,即电解槽210-第一气液分离器221、第二气液分离器222的大容量(高流量)循环和电解槽210-第三气液分离器223、第四气液分离器224的小容量(低流量)循环。从而可以在冷启动过程,即电解槽210低温的低功率的时段,采用小容量(低流量)循环,碱液流量与低功率时对应,由于此时流量较低,与外部环境的热交换较少,散热量较低,而同时,对电解槽210的供电为满足额定功率状态的供电,电解槽210的产热主要受电极通电产热影响,因此电解槽的产热并未降低,从而可以提高电解槽210升温的速度,缩短冷启动时低功率时段的时间,减少低功率时段的电能浪费。在电解槽210温度满足额定功率对应的温度需求时,采用大容量(高流量)循环,碱液流量与额定功率时对应,流量与温度成线性调节的状态。以及时调整为额定功率状态,满足生产需求。In the electrolytic
在本实施例中,电解槽210具有阴极侧出口,阴极侧出口靠近电解槽210的阴极,阴极侧出口适于碱液和阴极侧产生的气体流出电解槽210。电解槽210的阴极侧出口通过第一气液输出管路连通第一气液分离器221的混合入口。电解槽210具有阳极侧出口,阳极侧出口靠近电解槽210的阳极,阳极侧出口适于碱液和阳极侧产生的气体流出电解槽210。电解槽210的阳极侧出口通过第二气液输出管路连通第二气液分离器222的混合入口。电解槽210还包括碱液入口,第一碱液输入管路连通碱液入口和第一气液分离器221的碱液出口,同时连通碱液入口和第二气液分离器222的碱液出口。In this embodiment, the
进一步的,第三气液分离器223的混合入口通过第三气液输出管路连通第一气液输出管路。第四气液分离器224的混合入口通过第四气液输出管路连通第二气液输出管路。第一碱液输入管路设置有第二碱液输入管路入口,第二碱液输入管路连通第三气液分离器223的碱液出口和第二碱液输入管路入口,同时连通第四气液分离器224的碱液出口和第二碱液输入管路入口。Further, the mixing inlet of the third gas-
在本实施例中,电解制氢系统200还包括:第一洗气装置231和第二洗气装置232。第一洗气装置231的气体入口通过第一洗气管路连通第一气液分离器221的气体出口。第一洗气装置231的碱液出口通过第一返液管路连通第一气液分离器221的碱液入口。第二洗气装置232的气体入口通过第二洗气管路连通第二气液分离器222的气体出口。第二洗气装置232的碱液出口通过第二返液管路连通第二气液分离器222的碱液入口。In this embodiment, the electrolytic
进一步的,第一洗气装置231的气体入口通过第三洗气管路连通第三气液分离器223的气体出口。第一洗气装置231的碱液出口通过第三返液管路连通第三气液分离器223的碱液入口。第二洗气装置232的气体入口通过第四洗气管路连通第四气液分离器224的气体出口。第二洗气装置232的碱液出口通过第四返液管路连通第四气液分离器224的碱液入口。Further, the gas inlet of the first
在不同的实施例中,第一气液分离器221和第三气液分离器223与第一洗气装置231的气体管路连接,可以是通过管路分别连接不同的入口,也可以是通过管路汇接到一起后,进入相同的入口。同样的,第二气液分离器222和第四气液分离器224与第二洗气装置232的气体管路连接,可以是通过管路分别连接不同的入口,也可以是通过管路汇接到一起后,进入相同的入口。各气液分离器的碱液入口和混合入口,是不同的入口。In different embodiments, the first gas-
在本实施例中,第一气液输出管路靠近第一气液分离器221一侧设置有第一调节阀a。In this embodiment, a first regulating valve a is provided on the side of the first gas-liquid output pipeline close to the first gas-
靠近第一气液分离器221一侧是指,由于第三气液输出管路与第一气液输出管路连通,以两管路连通处为标定点,靠近第一气液分离器221一侧。The side close to the first gas-
第二气液输出管路靠近第二气液分离器一侧222设置有第二调节阀b。A second regulating valve b is provided on the
靠近第二气液分离器222一侧是指,由于第四气液输出管路与第二气液输出管路连通,以两管路连通处为标定点,靠近第二气液分离器222一侧。The side close to the second gas-
第三气液输出管路设置有第三调节阀c。The third gas-liquid output pipeline is provided with a third regulating valve c.
第四气液输出管路设置有第四调节阀d。The fourth gas-liquid output pipeline is provided with a fourth regulating valve d.
第三返液管路设置有第五调节阀e。The third liquid return line is provided with a fifth regulating valve e.
第四返液管路设置有第六调节阀f。The fourth liquid return line is provided with a sixth regulating valve f.
第二碱液输入管路靠近第二碱液输入管路入口处设置有第七调节阀g。由于第二碱液输入管路是分别连通第三气液分离装置223和第四气液分离装置224,汇流之后连通第一碱液输入管路的,靠近第二碱液输入管路入口处是指,以汇流处为标定点,靠近第二碱液输入管路入口(第一碱液输入管路)一侧,即汇流后的管路段。A seventh regulating valve g is arranged near the inlet of the second lye input pipeline. Since the second lye input pipeline is respectively connected to the third gas-
通过上述各调节阀的设置,可以实现通过各调节阀的开关配合,控制电解制氢系统200所处的工作模式,即不同的工作状态。例如:Through the setting of the above-mentioned regulating valves, it is possible to control the working mode of the electrolytic
关闭第三调节阀c、第四调节阀d、第五调节阀e、第六调节阀f和第七调节阀g,打开第一调节阀a和第二调节阀b。此时碱液在电解槽210和第一气液分离器221间循环流动,同时在电解槽210和第二气液分离器222间循环流动,电解制氢系统200处于大容量循环,即第一工作模式。Close the third regulating valve c, the fourth regulating valve d, the fifth regulating valve e, the sixth regulating valve f and the seventh regulating valve g, and open the first regulating valve a and the second regulating valve b. At this time, the lye circulates between the
打开第三调节阀c、第四调节阀d、第五调节阀e、第六调节阀f和第七调节阀g,关闭第一调节阀a和第二调节阀b。此时碱液在电解槽210和第三气液分离器223间循环流动,同时在电解槽210和第四气液分离器224间循环流动,电解制氢系统200处于小容量循环,即第二工作模式。Open the third regulating valve c, the fourth regulating valve d, the fifth regulating valve e, the sixth regulating valve f and the seventh regulating valve g, and close the first regulating valve a and the second regulating valve b. At this time, the lye circulates between the
从第一工作模式到第二工作模式之间,本领域技术人员可根据电解槽210的温度,调整变频泵,调整碱液流量,从而实现碱液流量与电解槽210的温度呈现线性调节的状态,进而决定电解槽210处于哪种工作模式,以应对电解槽210不同的工作状态。From the first working mode to the second working mode, those skilled in the art can adjust the variable frequency pump and the flow of lye according to the temperature of the
在本实施例中,第一碱液输入管路靠近电解槽210的碱液入口侧设置有变频碱液泵240。通过变频碱液泵240,可以在不同的工作模式时,控制电解制氢系统200内的碱液循环流量状态,以应对电解槽210不同的工作状态。In this embodiment, a variable
进一步的,变频碱液泵240和碱液入口之间设置有碱液冷却器250。通过碱液冷却器250的设置,可进一步控制进入电解槽210的碱液温度,从而应对电解槽210不同的工作状态。Further, an
在一些实施例中,电解制氢系统200还包括:第一气体冷却器(图中未显示)和第二气体冷却器(图中未显示)。第一气体冷却器连通第一洗气装置231的气体出口。第二气体冷却器连通第二洗气装置232的气体出口。通过冷却器控制电解制氢系统200对外产出气体的温度,以满足生产标准。In some embodiments, the electrolytic
在一些实施例中,电解制氢系统还包括:水箱;水箱连通第一洗气装置231,为第一洗气装置231补水。水箱连通第一洗气装置231的管路上设置有补水泵。通过补水泵控制为第一洗气装置231的补水流量。In some embodiments, the electrolytic hydrogen production system further includes: a water tank; the water tank communicates with the
实施例2Example 2
本实施例提供一种电解制氢方法,使用上述实施例1提供的电解制氢系统。电解制氢系统具有两种工作模式,在第一工作模式下,包括以下步骤:This embodiment provides an electrolytic hydrogen production method, using the electrolytic hydrogen production system provided in the above-mentioned embodiment 1. The electrolytic hydrogen production system has two working modes. In the first working mode, the following steps are included:
开通第一碱液输入管路。Open the first lye input pipeline.
控制碱液在电解槽和第一气液分离器间循环流动,同时控制碱液在电解槽和第二气液分离器间循环流动。The alkaline liquid is controlled to circulate between the electrolytic tank and the first gas-liquid separator, and the alkaline liquid is controlled to circulate between the electrolytic tank and the second gas-liquid separator.
从第一气液分离器将氢气分离出碱液。From the first gas-liquid separator, the hydrogen is separated from the lye.
从第二气液分离器将氧气分离出碱液。Oxygen is separated from lye from the second gas-liquid separator.
在第二工作模式下,包括以下步骤:In the second working mode, the following steps are included:
开通第一碱液输入管路,并开通第二碱液输入管路,使第二碱液输入管路和第一碱液输入管路连通。The first lye input pipeline is opened, and the second lye input pipeline is opened, so that the second lye input pipeline communicates with the first lye input pipeline.
控制碱液在电解槽和第三气液分离器间循环流动,同时控制碱液在电解槽和第四气液分离器间循环流动。The alkali liquor is controlled to circulate between the electrolytic cell and the third gas-liquid separator, while the alkali liquor is controlled to circulate and flow between the electrolytic cell and the fourth gas-liquid separator.
从第三气液分离器将氢气分离出碱液。From the third gas-liquid separator, the hydrogen is separated from the lye.
从第四气液分离器将氧气分离出碱液。Oxygen is separated from lye from the fourth gas-liquid separator.
具体的,例如可以为:Specifically, it can be, for example:
关闭第三调节阀、第四调节阀、第五调节阀、第六调节阀和第七调节阀,打开第一调节阀和第二调节阀。此时碱液在电解槽和第一气液分离器间循环流动,同时在电解槽和第二气液分离器间循环流动,电解制氢系统处于大容量循环,即第一工作模式。Close the third regulating valve, the fourth regulating valve, the fifth regulating valve, the sixth regulating valve and the seventh regulating valve, and open the first regulating valve and the second regulating valve. At this time, the alkali liquor circulates between the electrolytic cell and the first gas-liquid separator, and at the same time circulates between the electrolytic cell and the second gas-liquid separator. The electrolytic hydrogen production system is in a large-capacity cycle, that is, the first working mode.
打开第三调节阀、第四调节阀、第五调节阀、第六调节阀和第七调节阀,关闭第一调节阀和第二调节阀。此时碱液在电解槽和第三气液分离器间循环流动,同时在电解槽和第四气液分离器间循环流动,电解制氢系统处于小容量循环,即第二工作模式。Open the third regulating valve, the fourth regulating valve, the fifth regulating valve, the sixth regulating valve and the seventh regulating valve, and close the first regulating valve and the second regulating valve. At this time, the alkali liquor circulates between the electrolytic cell and the third gas-liquid separator, and at the same time, circulates between the electrolytic cell and the fourth gas-liquid separator. The electrolytic hydrogen production system is in a small-capacity cycle, that is, the second working mode.
本领域技术人员可根据电解槽的温度,决定使用哪种工作模式,以应对电解槽不同的工作状态。例如,在本实施例中,电解制氢系统在电解槽的碱液输入流量在大于电解槽的额定碱液输入流量的1/3时,使用第一工作模式。电解制氢系统在电解槽的碱液输入流量在小于电解槽的额定碱液输入流量的1/3时,使用第二工作模式。Those skilled in the art can decide which working mode to use according to the temperature of the electrolytic cell to deal with different working states of the electrolytic cell. For example, in this embodiment, the electrolytic hydrogen production system uses the first working mode when the input flow rate of alkali solution to the electrolytic cell is greater than 1/3 of the rated input flow rate of alkaline solution to the electrolytic cell. The electrolytic hydrogen production system uses the second working mode when the lye input flow of the electrolyzer is less than 1/3 of the rated lye input flow of the electrolyzer.
电解制氢系统中的碱液流量,例如可以为20L/h-500L/h,额定值为500L/h。当流量为167L/h以下时,使用第二工作模式;当流量为167L/h以上时,使用第一工作模式。碱液的流量,可以通过系统中的碱液泵或碱液泵组进行控制,也可以通过不同的阀门组合开闭程度,配合碱液泵或碱液泵组进行控制。The flow rate of lye in the electrolysis hydrogen production system can be, for example, 20L/h-500L/h, and the rated value is 500L/h. When the flow rate is below 167L/h, use the second working mode; when the flow rate is above 167L/h, use the first working mode. The flow of lye can be controlled by the lye pump or lye pump group in the system, or it can be controlled by combining the opening and closing degrees of different valves with the lye pump or lye pump group.
本实施例的电解制氢方法,使用上述实施例1提供的电解制氢系统,可以通过管路流通的控制,分别实现不同的大容量循环和小容量循环,以应对不同的功率时段。从而可以通过小容量循环缩短冷启动时低功率时段的时间,减少低功率时段的电能浪费。并且能够及时调整为大容量循环的额定功率状态,满足生产需求。In the electrolytic hydrogen production method of this embodiment, using the electrolytic hydrogen production system provided in the above-mentioned embodiment 1, different large-capacity cycles and small-capacity cycles can be realized respectively through the control of pipeline flow, so as to cope with different power periods. Therefore, the time of the low-power period during cold start can be shortened through the small-capacity cycle, and the waste of electric energy during the low-power period can be reduced. And it can be adjusted to the rated power state of the large-capacity cycle in time to meet the production demand.
为说明本发明方案的有益效果,以一台10Nm3/h的电解制氢系统为例,以实施例1的电解制氢系统与对比例的电解制氢系统作对比,结果如表1所示:In order to illustrate the beneficial effect of the solution of the present invention, a 10Nm 3 /h electrolytic hydrogen production system is taken as an example, and the electrolytic hydrogen production system of Example 1 is compared with the electrolytic hydrogen production system of the comparative example. The results are shown in Table 1 :
表1升温时间对比Table 1 Comparison of heating time
根据表1可以看出,相比于对比例,实施例1的方案中升温时间不论是从25℃-60℃还是从25℃-80℃均有所降低,总能耗减少了1kw.h。可以证明,本发明提供的电解制氢系统,能够缩短冷启动时低功率时段的时间,减少低功率时段的电能浪费According to Table 1, it can be seen that compared with the comparative example, the heating time in the scheme of Example 1 is reduced no matter whether it is from 25°C-60°C or from 25°C-80°C, and the total energy consumption is reduced by 1kw.h. It can be proved that the electrolytic hydrogen production system provided by the present invention can shorten the time of low power period during cold start and reduce the waste of electric energy during low power period
本发明所公开的技术方案已通过实施例说明如上。相信本领域技术人员可通过上述实施例的说明了解本发明。显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。The technical solutions disclosed in the present invention have been described above through examples. It is believed that those skilled in the art can understand the present invention through the description of the above embodiments. Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. And the obvious changes or changes derived therefrom are still within the scope of protection of the present invention.
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