CN116023699B - A polyethylene antibacterial film suitable for preserving meat products and its preparation method and application - Google Patents

A polyethylene antibacterial film suitable for preserving meat products and its preparation method and application Download PDF

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CN116023699B
CN116023699B CN202211593103.4A CN202211593103A CN116023699B CN 116023699 B CN116023699 B CN 116023699B CN 202211593103 A CN202211593103 A CN 202211593103A CN 116023699 B CN116023699 B CN 116023699B
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polyethylene
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CN116023699A (en
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肖乃玉
罗文翰
李结瑶
张德权
韩智强
郭浩麒
张雪琴
刘焕明
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Foshan Qiaoluan Technology Co ltd
Zhongkai University of Agriculture and Engineering
Institute of Food Science and Technology of CAAS
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Foshan Qiaoluan Technology Co ltd
Zhongkai University of Agriculture and Engineering
Institute of Food Science and Technology of CAAS
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Abstract

The invention discloses a polyethylene antibacterial film suitable for meat product fresh-keeping and a preparation method thereof, comprising the following steps: (1) activating the polyethylene film; (2) Arranging an antibacterial agent on the surface of a polyethylene film to obtain an antibacterial film; (3) And (3) carrying out grafting reaction of the polyethylene film and the antibacterial agent on the antibacterial film in an ultrahigh-temperature hydrogen reaction system, so that chemical bond combination is formed between the polyethylene film and the antibacterial agent, and the modified polyethylene antibacterial film is obtained. The method adopts ultrahigh-temperature hydrogen as an initiator and combines with an ultraviolet ozone technology to prepare the modified polyethylene film with antibacterial performance, solves the difficult problem of impurity removal in the traditional antibacterial packaging modification process of foods, avoids the addition of additives, and solves the problems of easy peeling, easy migration, poor stability and the like of the traditional antibacterial coating. Can be applied to the preservation of meat products such as salmon and the like and prefabricated vegetable products, can effectively delay the putrefaction degree of salmon, and is a food packaging material with better application prospect.

Description

一种适用于肉制品保鲜的聚乙烯抗菌薄膜及其制备方法和 应用A polyethylene antibacterial film suitable for preserving meat products and its preparation method and application

技术领域Technical Field

本发明属于改性聚乙烯薄膜技术领域,具体涉及一种适用于肉制品保鲜的聚乙烯抗菌薄膜及其制备方法。The invention belongs to the technical field of modified polyethylene films, and in particular relates to an antibacterial polyethylene film suitable for preserving meat products and a preparation method thereof.

背景技术Background Art

预制菜在市场上的应用越来越广泛,而包装材料则是保证预制食品流通环节中的最后一道安全防线,它直接影响着预制食品的储运效率、货架期、成本控制、食品安全和质量保证,是突破行业难题的重点发展方向。而细菌污染所造成的食源性疾病对人们生命安全和社会经济发展构成了极大的威胁和挑战。预防细菌感染最有效的策略之一是用抗菌剂进行消毒,但如何确保抗菌剂的耐用性是首要的关键问题。Pre-prepared meals are increasingly used in the market, and packaging materials are the last line of defense to ensure the safety of pre-prepared food in the circulation process. They directly affect the storage and transportation efficiency, shelf life, cost control, food safety and quality assurance of pre-prepared foods, and are the key development direction to break through the difficulties of the industry. Foodborne diseases caused by bacterial contamination pose a great threat and challenge to people's life safety and social and economic development. One of the most effective strategies to prevent bacterial infection is disinfection with antimicrobial agents, but how to ensure the durability of antimicrobial agents is the primary key issue.

聚乙烯(PE)作为一种传统的包装材料,由于其成本低、无毒性和综合性能优异,已成为应用最广的热塑性聚合物材料之一。目前,国内外对聚乙烯的抗菌膜进行了大量的研究,Givi和Rojas使用低密度聚乙烯和典型的防腐剂ZnO纳米颗粒通过熔融共混制备抗菌薄膜,该物理共混材料显示出优异的抗菌能力,对大肠杆菌具有99.99%以上的抗菌活性。然而,纳米抗菌颗粒极易迁移,并对人类健康构成潜在威胁。Zhang经沉淀聚合和紫外聚合,单体为N,N′-[(4,5-dihydroxy-1,2-phenylene)bis(methylene)]bisacrylamide(OHABA),成功制备含辣椒碱结构的抗菌聚乙烯保鲜膜,两种制法的聚乙烯抗菌膜对枯草芽孢杆菌的抑制率均超过90%。但是在生产过程中存在引发剂的脱除、环境污染、对表面破坏等问题。Ghorbani采用电晕放电对聚乙烯薄膜表面进行处理,以提高抗菌涂层溶液在聚乙烯薄膜表面的附着力制备抗菌膜。通过圆盘扩散法发现聚乙烯抗菌薄膜对大肠杆菌和金黄色葡萄球菌的抑制直径均超10mm。但如何避免电晕过度、表面损害、涂层脱落、稳定性差等问题,仍需进一步优化改进处理。Polyethylene (PE), as a traditional packaging material, has become one of the most widely used thermoplastic polymer materials due to its low cost, non-toxicity and excellent comprehensive performance. At present, a large number of studies have been conducted on the antibacterial film of polyethylene at home and abroad. Givi and Rojas used low-density polyethylene and typical preservative ZnO nanoparticles to prepare antibacterial films by melt blending. The physical blended material showed excellent antibacterial ability and had an antibacterial activity of more than 99.99% against Escherichia coli. However, nano antibacterial particles are very easy to migrate and pose a potential threat to human health. Zhang successfully prepared antibacterial polyethylene cling film containing capsaicin structure by precipitation polymerization and ultraviolet polymerization, and the monomer was N,N′-[(4,5-dihydroxy-1,2-phenylene)bis(methylene)]bisacrylamide (OHABA). The inhibition rate of polyethylene antibacterial films prepared by the two methods on Bacillus subtilis exceeded 90%. However, there are problems such as removal of initiators, environmental pollution, and surface damage during the production process. Ghorbani used corona discharge to treat the surface of polyethylene film to improve the adhesion of the antibacterial coating solution on the surface of polyethylene film to prepare an antibacterial film. The disk diffusion method found that the inhibition diameter of polyethylene antibacterial film on Escherichia coli and Staphylococcus aureus exceeded 10 mm. However, how to avoid excessive corona, surface damage, coating shedding, poor stability and other problems still need further optimization and improvement.

氢处理技术是一种无需引发剂、终止剂和催化剂的绿色新工艺。其中,超高热氢表面诱导技术(CN102414345B)是一种以超高热氢分子为新型引发剂,通过精确控制轰击粒子的剂量和能量,选择性地打破C-H键,形成高密度的碳自由基,碳自由基之间发生交联或接枝反应,从而在聚合物表面形成一种新的结构。该技术能够在低温下完成自由基反应,同时在维持其化学性能和稳定性的前提下,能够有效地进行共价键合。与传统的改性技术如紫外线照射、γ射线照射、等离子体处理相比,使用超高热氢表面诱导技术制备抗菌材料,能有效防止抗菌物质的迁移、涂层剥离、引发剂的潜在毒性、辐射引起的表面损害等缺陷,是一项具有重要意义的新型环保技术。Hydrogen treatment technology is a green new process that does not require initiators, terminators and catalysts. Among them, ultra-high thermal hydrogen surface induction technology (CN102414345B) is a new type of initiator using ultra-high thermal hydrogen molecules. By precisely controlling the dose and energy of the bombarding particles, the C-H bonds are selectively broken to form a high density of carbon free radicals, and cross-linking or grafting reactions occur between carbon free radicals, thereby forming a new structure on the polymer surface. This technology can complete free radical reactions at low temperatures, and can effectively perform covalent bonding while maintaining its chemical properties and stability. Compared with traditional modification techniques such as ultraviolet irradiation, gamma-ray irradiation, and plasma treatment, the use of ultra-high thermal hydrogen surface induction technology to prepare antibacterial materials can effectively prevent defects such as the migration of antibacterial substances, coating peeling, potential toxicity of initiators, and surface damage caused by radiation. It is an important new environmental protection technology.

苯扎溴铵(BB)是一种高效的阳离子季铵盐,由于静电的相互作用,带正电的苯扎溴铵能吸附在带负电的细菌表面,并通过细胞壁扩散,与细胞质膜结合,导致细菌内容物的释放引起细菌凋亡。本发明拟通过超高热氢为引发剂诱导共价固定制备抗菌材料,使PE和BB通过化学键方式结合,在确保其稳定性的前提下,赋予PE薄膜优异的抗菌性能,在食品包装领域有极大的应用前景。Benzalkonium bromide (BB) is a highly efficient cationic quaternary ammonium salt. Due to electrostatic interaction, positively charged benzalkonium bromide can be adsorbed on the negatively charged bacterial surface, diffuse through the cell wall, and bind to the cytoplasmic membrane, resulting in the release of bacterial contents and causing bacterial apoptosis. The present invention intends to prepare an antibacterial material by inducing covalent fixation using ultra-high thermal hydrogen as an initiator, so that PE and BB are combined by chemical bonds, and on the premise of ensuring its stability, the PE film is endowed with excellent antibacterial properties, which has great application prospects in the field of food packaging.

发明内容Summary of the invention

本发明的目的在于提供一种适用于肉制品保鲜的聚乙烯抗菌薄膜的制备方法,该方法以活化聚乙烯薄膜为基体,采用超高热氢为引发剂,与抗菌剂苯扎溴铵进行共价键合,制得的聚乙烯抗菌薄膜能够保持抗菌材料的化学功能性和稳定性。The purpose of the present invention is to provide a method for preparing a polyethylene antibacterial film suitable for preserving meat products. The method uses an activated polyethylene film as a matrix, adopts ultra-high thermal hydrogen as an initiator, and covalently bonds with an antibacterial agent, benzalkonium bromide. The prepared polyethylene antibacterial film can maintain the chemical functionality and stability of the antibacterial material.

本发明的目的还在于提供采用上述方法制备的适用于肉制品保鲜的聚乙烯抗菌薄膜。The present invention also aims to provide a polyethylene antibacterial film suitable for preserving meat products prepared by the above method.

本发明的最后一个目的在于提供上述聚乙烯抗菌薄膜在肉制品保鲜中的应用。The last object of the present invention is to provide the use of the above-mentioned polyethylene antibacterial film in the preservation of meat products.

本发明的上述第一个目的可以通过以下技术方案来实现:一种适用于肉制品保鲜的聚乙烯抗菌薄膜的制备方法,包括以下步骤:The first object of the present invention can be achieved by the following technical solution: A method for preparing a polyethylene antibacterial film suitable for preserving meat products, comprising the following steps:

(1)将聚乙烯薄膜活化处理;(1) Activating the polyethylene film;

(2)将抗菌剂设置在活化处理后的聚乙烯薄膜表面,经干燥处理,得抗菌薄膜;(2) placing an antibacterial agent on the surface of the activated polyethylene film, and drying the film to obtain an antibacterial film;

(3)将抗菌薄膜在超高热氢反应体系中进行聚乙烯薄膜-抗菌剂的接枝反应,使聚乙烯薄膜与抗菌剂之间形成化学键结合,得到改性聚乙烯抗菌薄膜。(3) The antibacterial film is subjected to a polyethylene film-antibacterial agent grafting reaction in an ultra-high thermal hydrogen reaction system to form a chemical bond between the polyethylene film and the antibacterial agent to obtain a modified polyethylene antibacterial film.

本发明方法首先采用紫外臭氧清洗设备对聚乙烯薄膜进行活化处理,再将抗菌剂设置在活化处理后的聚乙烯薄膜表面,得抗菌薄膜,然后采用超高热氢反应体系对抗菌薄膜进行改性,形成新的表面结构。在改性过程中,通过对抽取粒子动能、超高热氢粒子动能的控制和处理时间的优化,得到改性聚乙烯的抗菌薄膜,这种新的表面改性的抗菌材料,是通过共价的方法固定在表面上,稳定性和安全性都得到提高。The method of the present invention firstly uses ultraviolet ozone cleaning equipment to activate the polyethylene film, then sets the antibacterial agent on the surface of the polyethylene film after activation to obtain the antibacterial film, and then uses the ultra-high thermal hydrogen reaction system to modify the antibacterial film to form a new surface structure. In the modification process, the antibacterial film of modified polyethylene is obtained by controlling the kinetic energy of the extracted particles and the kinetic energy of the ultra-high thermal hydrogen particles and optimizing the treatment time. This new surface-modified antibacterial material is fixed on the surface by a covalent method, and the stability and safety are improved.

在上述改性聚乙烯抗菌薄膜的制备方法中:In the preparation method of the modified polyethylene antibacterial film:

优选的,步骤(1)中所述活化处理为采用紫外臭氧清洗设备进行表面活化处理,使聚乙烯薄膜表面羟基化,以促进抗菌分子与PE表面的界面融合。Preferably, the activation treatment in step (1) is a surface activation treatment using ultraviolet ozone cleaning equipment to hydroxylate the surface of the polyethylene film to promote the interface fusion between the antibacterial molecules and the PE surface.

非极性PE表面的低表面能使得极性抗菌分子与PE聚合物之间的键合较差。因此,为了引入极性基团,利用紫外-臭氧对PE表面进行羟基化和活化,以提高抗菌分子在PE表面的结合能力和接枝能力。The low surface energy of the non-polar PE surface makes the bonding between polar antibacterial molecules and PE polymers poor. Therefore, in order to introduce polar groups, the PE surface was hydroxylated and activated using UV-ozone to improve the binding and grafting ability of antibacterial molecules on the PE surface.

优选的,采用紫外臭氧清洗设备进行表面活化处理时,在20~25℃温度下进行表面活化处理20~30min。Preferably, when the surface activation treatment is performed using ultraviolet ozone cleaning equipment, the surface activation treatment is performed at a temperature of 20 to 25° C. for 20 to 30 minutes.

优选的,步骤(2)中所述抗菌剂为苯扎溴铵的乙醇溶液,所述苯扎溴铵的质量百分含量为0.2%~0.5%。Preferably, the antibacterial agent in step (2) is an ethanol solution of benzalkonium bromide, and the mass percentage of the benzalkonium bromide is 0.2% to 0.5%.

更佳的,步骤(2)中所述抗菌剂为苯扎溴铵的乙醇溶液,所述苯扎溴铵的质量百分含量为0.5%。More preferably, the antibacterial agent in step (2) is an ethanol solution of benzalkonium bromide, and the mass percentage of the benzalkonium bromide is 0.5%.

优选的,步骤(2)中将抗菌剂采用浸渍提拉镀膜法设置在聚乙烯薄膜表面形成抗菌涂层。Preferably, in step (2), the antibacterial agent is disposed on the surface of the polyethylene film by a dip-coating method to form an antibacterial coating.

优选的,采用浸渍提拉镀膜法时,浸渍时间为20~30s、干燥时间为20~30s、提拉次数为3~5次。Preferably, when the immersion and pulling coating method is adopted, the immersion time is 20 to 30 seconds, the drying time is 20 to 30 seconds, and the pulling times are 3 to 5 times.

作为本发明一种优选的实施方式,步骤(1)~(2)中为了使极性抗菌分子均匀地分布在聚乙烯表面,使用紫外臭氧清洗设备,设置反应温度及反应时间,活化处理完成后,将抗菌剂如苯扎溴铵乙醇溶液设置在聚乙烯表面,得到聚乙烯-苯扎溴铵(PE-BB)抗菌膜;步骤(2)中采用真空干燥箱烘干抗菌薄膜后,步骤(3)中在超高热氢反应体系中进行PE-g-BB抗菌膜的接枝。As a preferred embodiment of the present invention, in order to make the polar antibacterial molecules evenly distributed on the polyethylene surface, ultraviolet ozone cleaning equipment is used in steps (1) to (2), the reaction temperature and reaction time are set, and after the activation treatment is completed, an antibacterial agent such as benzalkonium bromide ethanol solution is set on the polyethylene surface to obtain a polyethylene-benzalkonium bromide (PE-BB) antibacterial film; after the antibacterial film is dried in a vacuum drying oven in step (2), the PE-g-BB antibacterial film is grafted in an ultra-high thermal hydrogen reaction system in step (3).

优选的,步骤(3)中将抗菌薄膜在超高热氢反应体系中进行聚乙烯薄膜-抗菌剂的接枝反应,使聚乙烯薄膜与抗菌剂之间形成化学键结合,进一步包括:将氢气引入电子回旋共振微波等离子体源中,抽取H+质子流,将H+质子流导入充满H2分子的真空反应腔体中,所述H+质子流中的H+质子与H2分子发生连续且随机的碰撞,碰撞的过程通过能量的转移产生高通量的超高热氢分子;将具有动能的超高热氢分子导向置于真空反应腔体中的PE-BB抗菌薄膜表面,所述超高热氢分子以可控的方式选择性地打破PE-BB抗菌薄膜表面的C-H键,形成碳自由基,碳自由基之间发生接枝反应,使聚乙烯薄膜与抗菌剂之间形成化学键结合,得改性聚乙烯抗菌薄膜。Preferably, in step (3), the antibacterial film is subjected to a polyethylene film-antibacterial agent grafting reaction in an ultra-high thermal hydrogen reaction system to form a chemical bond between the polyethylene film and the antibacterial agent, further comprising: introducing hydrogen into an electron cyclotron resonance microwave plasma source, extracting an H + proton flow, and introducing the H + proton flow into a vacuum reaction chamber filled with H2 molecules, wherein the H + protons in the H + proton flow collide continuously and randomly with the H2 molecules, and the collision process generates a high flux of ultra-high thermal hydrogen molecules through energy transfer; and guiding the ultra-high thermal hydrogen molecules with kinetic energy to the surface of the PE-BB antibacterial film placed in the vacuum reaction chamber, wherein the ultra-high thermal hydrogen molecules selectively break the CH bonds on the surface of the PE-BB antibacterial film in a controllable manner to form carbon free radicals, and a grafting reaction occurs between the carbon free radicals, so that the polyethylene film and the antibacterial agent are chemically bonded to obtain a modified polyethylene antibacterial film.

优选的,抽取能量在300~340eV的H+质子流。Preferably, H + proton flux with energy of 300 to 340 eV is extracted.

优选的,将H+质子流导入充满H2分子的真空反应腔体中,在3×10-3torr压力下,所述H+质子流中的H+质子与H2分子发生连续且随机的碰撞,碰撞的过程通过能量的转移产生高通量的超高热氢分子。Preferably, an H + proton flow is introduced into a vacuum reaction chamber filled with H2 molecules. At a pressure of 3× 10-3 torr, the H + protons in the H + proton flow collide with the H2 molecules continuously and randomly. The collision process generates a high flux of ultra-high thermal hydrogen molecules through energy transfer.

优选的,所述充满H2分子的真空反应腔体中设有长漂移管,所述H2分子置于所述长漂移管中,所述长漂移管的长度为50cm。Preferably, a long drift tube is provided in the vacuum reaction chamber filled with H2 molecules, the H2 molecules are placed in the long drift tube, and the length of the long drift tube is 50 cm.

优选的,所述超高热氢分子的动能约为9~11eV。Preferably, the kinetic energy of the ultrahigh thermal hydrogen molecules is about 9 to 11 eV.

更佳的,步骤(3)中,每个提取的质子都与漂移管中的H2分子发生连续但随机的碰撞,碰撞过程通过能量转移产生高通量的超高热氢分子。在这个过程中,由于H+与H2的质量匹配,H+与H2会发生有效地碰撞,并在漂移管中产生具有动能的超高热氢,以可控的方式选择性地打破有机物表面的C-H键。在这个过程中,在不破坏C-C结构的前提下,使用约10eV的超高热氢分子去破坏C-H,形成具有高反应活性的活化中心,从而使相邻的小分子通过活化中心互相粘附,最终形成PE-g-BB抗菌薄膜。Preferably, in step (3), each extracted proton collides continuously but randomly with the H2 molecules in the drift tube, and the collision process generates a high flux of ultra-high thermal hydrogen molecules through energy transfer. In this process, due to the mass matching of H + and H2 , H + and H2 will collide effectively, and ultra-high thermal hydrogen with kinetic energy will be generated in the drift tube, selectively breaking the CH bonds on the surface of the organic matter in a controllable manner. In this process, without destroying the CC structure, ultra-high thermal hydrogen molecules of about 10eV are used to destroy CH, forming activation centers with high reactivity, so that adjacent small molecules adhere to each other through the activation centers, and finally form a PE-g-BB antibacterial film.

本发明使用高通量的超高热氢分子为引发剂,实现了聚乙烯(PE)与抗菌分子苯扎溴铵(BB)之间的共价结合。为了促进BB和PE表面之间的界面融合,首先使用紫外臭氧仪器对PE薄膜表面进行活化,然后经过浸渍提拉镀膜机器处理,将苯扎溴铵乙醇溶液均匀地涂抹在PE表面后,利用超热氢气束启动和调节自由基反应,通过控制氢气的动能,选择性地打破C-H键,分子在碳自由基形成后进行接枝反应,实现了抗菌分子与聚合物基体之间以化学键结合的方式。由于在超高热氢处理的过程中,是以可控的方式选择性地打破有机物表面的C-H键,不会使C-C键断裂,从而避免了表面溅射导致的材料损害。该方法解决了传统改性方法中抗菌剂易迁移,涂层易剥离,引发剂的潜在毒性等问题,得到了具有高稳定性的抗菌膜。The present invention uses high-throughput ultra-high thermal hydrogen molecules as initiators to achieve covalent bonding between polyethylene (PE) and antibacterial molecule benzalkonium bromide (BB). In order to promote the interface fusion between BB and PE surfaces, the surface of the PE film is first activated using an ultraviolet ozone instrument, and then treated by an immersion and pulling coating machine, after the benzalkonium bromide ethanol solution is evenly applied to the PE surface, the ultra-high thermal hydrogen beam is used to start and regulate the free radical reaction, and the C-H bond is selectively broken by controlling the kinetic energy of hydrogen. The molecules undergo a grafting reaction after the formation of carbon free radicals, and the antibacterial molecules and the polymer matrix are chemically bonded. Since the C-H bond on the surface of the organic matter is selectively broken in a controllable manner during the ultra-high thermal hydrogen treatment process, the C-C bond will not be broken, thereby avoiding material damage caused by surface sputtering. The method solves the problems of easy migration of antibacterial agents, easy peeling of coatings, and potential toxicity of initiators in traditional modification methods, and obtains an antibacterial film with high stability.

优选的,接枝反应时间为1~5min。Preferably, the grafting reaction time is 1 to 5 minutes.

本发明的上述第二个目的可以通过以下技术方案来实现:一种适用于肉制品保鲜的聚乙烯抗菌薄膜,采用上述方法制备获得。The above second object of the present invention can be achieved by the following technical solution: A polyethylene antibacterial film suitable for preserving meat products is prepared by the above method.

本发明的上述最后一个目的可以通过以下技术方案来实现:上述聚乙烯抗菌薄膜在肉制品保鲜中的应用。The last object of the present invention can be achieved by the following technical solution: application of the above-mentioned polyethylene antibacterial film in the preservation of meat products.

这些肉制品可以是如牛羊肉、三文鱼等高档预制食材。These meat products can be high-end pre-prepared ingredients such as beef, mutton, salmon, etc.

与现有技术相比,本发明具有如下优点:Compared with the prior art, the present invention has the following advantages:

(1)本发明以聚乙烯薄膜(PE)为基体,采用超高热氢为引发剂,与抗菌剂苯扎溴铵(BB)进行共价键合,根据质量匹配原理,以受控的方式选择性地破坏C-H键,形成碳自由基并引发自由基反应,从而得到PE-g-BB薄膜。在这个过程中,由于超高热氢处理仅破坏C-H键,影响表层,使表面损害降至最低,保持了薄膜表面的氨基功能,最大限度地发挥杀菌效果;(1) The present invention uses polyethylene film (PE) as a matrix, ultra-high thermal hydrogen as an initiator, and covalently bonds with the antibacterial agent benzalkonium bromide (BB). According to the mass matching principle, the C-H bond is selectively destroyed in a controlled manner to form carbon free radicals and initiate free radical reactions, thereby obtaining a PE-g-BB film. In this process, since the ultra-high thermal hydrogen treatment only destroys the C-H bond and affects the surface layer, the surface damage is minimized, the amino function of the film surface is maintained, and the bactericidal effect is maximized;

(2)本发明是一种高效安全、绿色环保的改性方法,能够有效克服常规抗菌材料中抗菌物质的迁移,涂层的剥落,引发剂的潜在毒性,辐射引起的表面损害等缺陷,保持抗菌材料的化学功能性和稳定性。以超高热氢为引发剂为定制功能型高分子材料提供了新的思路和途径,在食品包装和潜在的生物医学领域具有实际应用价值。(2) The present invention is an efficient, safe, green and environmentally friendly modification method, which can effectively overcome the defects of migration of antibacterial substances, peeling of coatings, potential toxicity of initiators, surface damage caused by radiation, etc. in conventional antibacterial materials, and maintain the chemical functionality and stability of antibacterial materials. Using ultra-high thermal hydrogen as an initiator provides a new idea and approach for customizing functional polymer materials, which has practical application value in food packaging and potential biomedical fields.

(3)因此,本发明方法采用超高热氢为引发剂,与紫外臭氧技术相结合,制得具有抗菌性能的改性聚乙烯薄膜,该方法解决了传统食品抗菌包装改性过程中除杂的难题,避免了添加剂的加入,同时解决了传统抗菌涂层易剥落、易迁移、稳定性差等问题。可应用于三文鱼等肉制品及预制菜成品的保鲜,可有效延缓三文鱼等肉制品的腐败程度,是一种具有较好应用前景的食品包装材料。(3) Therefore, the method of the present invention uses ultra-high thermal hydrogen as an initiator and combines it with ultraviolet ozone technology to produce a modified polyethylene film with antibacterial properties. This method solves the problem of impurity removal in the modification process of traditional food antibacterial packaging, avoids the addition of additives, and solves the problems of easy peeling, easy migration, and poor stability of traditional antibacterial coatings. It can be used to preserve salmon and other meat products and pre-prepared dishes, and can effectively delay the degree of spoilage of salmon and other meat products. It is a food packaging material with good application prospects.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是实施例4中的PE、PE-g-BB薄膜的抗菌图;FIG1 is an antibacterial graph of PE and PE-g-BB films in Example 4;

图2是实施例4中的超纯水处理后的PE-g-BB薄膜的XPS谱图,其中左图为C1s图,右图为N1s图;FIG2 is an XPS spectrum of the PE-g-BB film after ultrapure water treatment in Example 4, wherein the left figure is a C1s figure and the right figure is a N1s figure;

图3是实施例4中的PE、BB、超纯水处理后的PE-g-BB薄膜的红外光谱图;3 is an infrared spectrum of PE, BB, and PE-g-BB film treated with ultrapure water in Example 4;

图4是实施例4中的PE、PE-g-BB的接触角图;FIG4 is a contact angle diagram of PE and PE-g-BB in Example 4;

图5是实施例4中的PE和PE-g-BB薄膜的XRD图;FIG5 is an XRD diagram of PE and PE-g-BB films in Example 4;

图6是实施例4中商用PE薄膜和PE-g-BB薄膜的AFM图像,其中a图是商用PE薄膜,b图是PE-g-BB薄膜;FIG6 is an AFM image of a commercial PE film and a PE-g-BB film in Example 4, wherein FIGa is a commercial PE film and FIGb is a PE-g-BB film;

图7是实施例4中PE薄膜和PE-g-BB薄膜的TGA、DTG和DSC曲线,其中(a)图是TGA和DTG曲线,(b)图表示DSC曲线;7 is TGA, DTG and DSC curves of the PE film and the PE-g-BB film in Example 4, wherein (a) is the TGA and DTG curves, and (b) is the DSC curve;

图8是实施例5中的PE、PE-g-BB抗菌膜保鲜三文鱼的质构数据图,其中a表示三文鱼的硬度随着储存时间的变化,b表示咀嚼性随着储存时间的变化,c表示胶着性随着储存时间的变化;8 is a texture data diagram of salmon preserved with PE and PE-g-BB antibacterial films in Example 5, wherein a represents the change in the hardness of the salmon with storage time, b represents the change in chewiness with storage time, and c represents the change in adhesiveness with storage time;

图9是实施例5中的PE、PE-g-BB抗菌膜保鲜三文鱼的低场核磁数据图。FIG. 9 is a low-field nuclear magnetic resonance data diagram of salmon preserved with PE and PE-g-BB antibacterial films in Example 5.

具体实施方式DETAILED DESCRIPTION

为使本发明以上方面更加简明易懂,对本发明进行以下实施例描述。In order to make the above aspects of the present invention more concise and easy to understand, the present invention is described in the following embodiments.

下面结合附图对本发明作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。以下原料,如无特殊说明,均为市售产品。The present invention is further described below in conjunction with the accompanying drawings. The following examples are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the scope of protection of the present invention. The following raw materials, unless otherwise specified, are all commercially available products.

实施例1Example 1

(1)将PE薄膜放置紫外臭氧清洗装置(型号为UVO6T)内,设置反应温度为20℃,反应时间为20min,进行活化处理;(1) Place the PE film in an ultraviolet ozone cleaning device (model: UVO6T), set the reaction temperature to 20°C, and the reaction time to 20 min for activation treatment;

(2)经活化处理完成后,将质量百分含量为0.2%的苯扎溴铵乙醇溶液通过浸渍提拉镀膜法涂布在PE表面,浸渍提拉镀膜仪器的设定参数为:浸渍时间20s、干燥时间20s、提拉次数5次,采用真空干燥箱烘干,得到PE-BB抗菌薄膜;(2) After the activation treatment is completed, a 0.2% by weight benzalkonium bromide ethanol solution is coated on the PE surface by an immersion coating method, and the setting parameters of the immersion coating instrument are: immersion time 20s, drying time 20s, and pulling times 5 times, and the PE-BB antibacterial film is obtained by drying in a vacuum drying oven;

(3)PE-BB抗菌薄膜在超高热氢反应体系中进行PE-g-BB抗菌膜的接枝,包括:将PE-BB抗菌薄膜放置在真空反应腔体中,等待腔体内真空度达到9.9×10-6torr;将氢气引入电子回旋共振微波等离子体源中,抽取动能为300eV的H+离子束,将被提取的H+质子送入充满H2分子的真空反应腔体(内设长漂移管,长度为50cm)中。在3×10-3torr压力下,每个被提取的质子与真空反应腔体中的H2分子发生连续且随机的碰撞,在碰撞的过程通过能量的转移产生了高通量的超高热氢分子,并将动能约为9.38eV的氢分子导向抗菌薄膜表面,经过5min的反应时间,制备得PE-g-BB抗菌薄膜。(3) The PE-BB antibacterial film was grafted with the PE-g-BB antibacterial film in an ultra-high thermal hydrogen reaction system, including: placing the PE-BB antibacterial film in a vacuum reaction chamber, waiting for the vacuum degree in the chamber to reach 9.9×10 -6 torr; introducing hydrogen into an electron cyclotron resonance microwave plasma source, extracting an H + ion beam with a kinetic energy of 300eV, and sending the extracted H + protons into a vacuum reaction chamber filled with H 2 molecules (with a long drift tube with a length of 50cm). Under a pressure of 3×10 -3 torr, each extracted proton continuously and randomly collides with the H 2 molecules in the vacuum reaction chamber, and a high flux of ultra-high thermal hydrogen molecules is generated through energy transfer during the collision process, and hydrogen molecules with a kinetic energy of about 9.38eV are directed to the surface of the antibacterial film. After a reaction time of 5 minutes, the PE-g-BB antibacterial film was prepared.

实施例2Example 2

(1)将PE薄膜放置紫外臭氧清洗装置内,设置反应温度为25℃,反应时间为30min;(1) Place the PE film in a UV-ozone cleaning device, set the reaction temperature to 25°C, and the reaction time to 30 min;

(2)经活化处理完成后,将0.5%苯扎溴铵乙醇溶液通过浸渍提拉镀膜法涂布在PE表面,浸渍提拉镀膜仪器的设定参数为:浸渍时间30s、干燥时间30s、提拉次数5次,得到PE-BB抗菌薄膜。(2) After the activation treatment, 0.5% benzalkonium bromide ethanol solution was coated on the PE surface by the dip-coating method. The setting parameters of the dip-coating instrument were: dipping time 30 s, drying time 30 s, and pulling times 5 times, to obtain a PE-BB antibacterial film.

(3)采用真空干燥箱烘干PE-BB薄膜后,在超高热氢反应体系中进行PE-g-BB抗菌膜的接枝。将薄膜放置真空反应腔体后,等待系统真空度达到9.9×10-6torr,将氢气引入电子回旋共振微波等离子体源中,抽取动能为320eV的H+离子束,将被提取的质子送入充满H2分子的真空反应腔体中(内设长漂移管,长度约为50cm)。在3×10-3torr压力下,每个被提取的质子与真空反应腔体中的H2分子发生连续且随机的碰撞,碰撞的过程通过能量的转移产生了高通量的超高热氢分子,将动能约为10eV的氢分子导向抗菌薄膜表面。此时,由于实际攻击表面的能量大于C-H键断裂的能量,C-H键断裂形成高密度的碳自由基,碳自由基之间发生接枝反应,经过3min的反应时间,制备得到PE-g-BB抗菌薄膜。(3) After the PE-BB film was dried in a vacuum drying oven, the PE-g-BB antibacterial film was grafted in an ultra-high thermal hydrogen reaction system. After the film was placed in a vacuum reaction chamber, the system vacuum was waited to reach 9.9× 10-6 torr, hydrogen was introduced into the electron cyclotron resonance microwave plasma source, and an H + ion beam with a kinetic energy of 320eV was extracted. The extracted protons were sent into a vacuum reaction chamber filled with H2 molecules (with a long drift tube of about 50cm in length). Under a pressure of 3× 10-3 torr, each extracted proton collided continuously and randomly with the H2 molecules in the vacuum reaction chamber. The collision process generated a high flux of ultra-high thermal hydrogen molecules through energy transfer, and directed the hydrogen molecules with a kinetic energy of about 10eV to the surface of the antibacterial film. At this time, since the energy actually attacking the surface is greater than the energy of the CH bond breaking, the CH bond breaks to form a high density of carbon free radicals, and a grafting reaction occurs between the carbon free radicals. After a reaction time of 3 minutes, the PE-g-BB antibacterial film was prepared.

实施例3Example 3

(1)将PE薄膜放置紫外臭氧清洗装置内,设置反应温度为25℃,反应时间为30min,进行活化处理;(1) Placing the PE film in a UV-ozone cleaning device, setting the reaction temperature to 25° C. and the reaction time to 30 min for activation treatment;

(2)经活化处理完成后,将0.5%苯扎溴铵乙醇溶液通过浸渍提拉镀膜法涂布在PE表面,浸渍提拉镀膜仪器的设定参数为:浸渍时间25s、干燥时间25s、提拉次数3次,采用真空干燥箱烘干,得到PE-BB抗菌薄膜;(2) After the activation treatment is completed, 0.5% benzalkonium bromide ethanol solution is coated on the PE surface by an immersion coating method. The setting parameters of the immersion coating instrument are: immersion time 25s, drying time 25s, and pulling times 3 times. The PE-BB antibacterial film is obtained by drying in a vacuum drying oven;

(3)PE-BB薄膜在超高热氢反应体系中进行PE-g-BB抗菌膜的接枝,包括:将薄膜放置真空反应腔体后,等待系统真空度达到9.9×10-6torr;将氢气引入电子回旋共振微波等离子体源中,抽取动能为340eV的H+离子束,将被提取的质子送入充满H2分子的真空反应腔体(内设长漂移管,长度为50cm)中。在3×10-3torr压力下,每个被提取的质子与真空反应腔体中的H2分子发生连续且随机的碰撞,碰撞的过程通过能量的转移产生了高通量的超高热氢分子;将超高热氢分子引入真空反应腔体中,以可控的方式选择性地打破有机物表面的C-H键,在这个过程中,在不破坏C-C结构的前提下,使用约10.6eV动能的氢分子导向薄膜,此时到达在薄膜表面的能量足以打破C-H键,形成高密度的碳自由基,碳自由基之间发生接枝反应,经过1min的反应时间,制备得到PE-g-BB抗菌薄膜。(3) The PE-BB film was grafted with the PE-g-BB antibacterial film in an ultrahigh thermal hydrogen reaction system, including: placing the film in a vacuum reaction chamber and waiting for the system vacuum to reach 9.9× 10-6 torr; introducing hydrogen into an electron cyclotron resonance microwave plasma source to extract an H + ion beam with a kinetic energy of 340 eV, and sending the extracted protons into a vacuum reaction chamber (with a long drift tube of 50 cm in length) filled with H2 molecules. Under a pressure of 3×10 -3 torr, each extracted proton collides continuously and randomly with the H 2 molecules in the vacuum reaction chamber. The collision process produces a high flux of ultra-high thermal hydrogen molecules through energy transfer. The ultra-high thermal hydrogen molecules are introduced into the vacuum reaction chamber to selectively break the CH bonds on the surface of the organic matter in a controllable manner. In this process, without destroying the CC structure, hydrogen molecules with a kinetic energy of about 10.6 eV are used to guide the film. At this time, the energy reaching the surface of the film is sufficient to break the CH bonds and form a high density of carbon free radicals. Grafting reactions occur between the carbon free radicals. After a reaction time of 1 minute, the PE-g-BB antibacterial film is prepared.

对比例1Comparative Example 1

(1)按照实施例1的方法制备得到PE-BB抗菌薄膜;(1) A PE-BB antibacterial film was prepared according to the method of Example 1;

(2)PE-BB抗菌薄膜在超高热氢反应体系中进行PE-g-BB抗菌膜的接枝,包括:将PE-BB抗菌薄膜放置在真空反应腔体中,等待腔体内真空度达到9.9×10-6torr;将氢气引入电子回旋共振微波等离子体源中,抽取动能为120eV的H+离子束,将被提取的H+质子送入充满H2分子的真空反应腔体(内设长漂移管,长度为50cm)中。在3×10-3torr压力下,每个被提取的质子与真空反应腔体中的H2分子发生连续且随机的碰撞,碰撞的过程通过能量的转移产生了高通量的超高热氢分子,并将动能为3.75eV的氢分子导向抗菌薄膜表面,经过5min的反应时间,制备得抗菌薄膜。(2) The PE-BB antibacterial film was grafted with the PE-g-BB antibacterial film in an ultra-high thermal hydrogen reaction system, including: placing the PE-BB antibacterial film in a vacuum reaction chamber, waiting for the vacuum degree in the chamber to reach 9.9× 10-6 torr; introducing hydrogen into an electron cyclotron resonance microwave plasma source, extracting an H + ion beam with a kinetic energy of 120eV, and sending the extracted H + protons into a vacuum reaction chamber filled with H2 molecules (with a long drift tube with a length of 50cm). Under a pressure of 3× 10-3 torr, each extracted proton continuously and randomly collides with the H2 molecules in the vacuum reaction chamber. The collision process generates a high flux of ultra-high thermal hydrogen molecules through energy transfer, and guides the hydrogen molecules with a kinetic energy of 3.75eV to the surface of the antibacterial film. After a reaction time of 5 minutes, the antibacterial film was prepared.

经超纯水清洗薄膜表面后,对比例1中当抽取离子动能为120eV处理时,聚乙烯薄膜表面并不存在抗菌分子BB的特征峰。这是由于根据smith的二元弹性碰撞公式,120eV的抽取动能所产生的超高热氢弹性粒子的动能为3.75eV,这并不足以打破C-H键(4.2eV),此时制备的抗菌膜,BB是以物理的形式附着在PE表面,并未发生化学反应。After the film surface was cleaned with ultrapure water, when the kinetic energy of the extracted ions was 120 eV in Comparative Example 1, the characteristic peak of the antibacterial molecule BB did not exist on the polyethylene film surface. This is because according to Smith's binary elastic collision formula, the kinetic energy of the ultra-high thermal hydrogen elastic particles generated by the kinetic energy of 120 eV is 3.75 eV, which is not enough to break the C-H bond (4.2 eV). At this time, the antibacterial film prepared has BB attached to the PE surface in a physical form, and no chemical reaction occurs.

因此经过优选,本申请中抽取离子动能为300~340eV,此时产生的超高热氢粒子动能范围约9~11eV,处理时间为1~5min,更佳的,本申请中抽取离子动能为320eV,此时产生的超高热氢粒子动能约为10eV,处理时间为3min。Therefore, after optimization, the kinetic energy of the extracted ions in this application is 300-340eV, the kinetic energy of the ultra-high thermal hydrogen particles generated at this time ranges from about 9-11eV, and the processing time is 1-5min. More preferably, the kinetic energy of the extracted ions in this application is 320eV, the kinetic energy of the ultra-high thermal hydrogen particles generated at this time ranges from about 10eV, and the processing time is 3min.

实施例4Example 4

为验证薄膜的抗菌性能,检测PE-g-BB的接枝效果,进行抗菌实验前使用超纯水清洗薄膜,以除去未接枝的BB。采用《ISO 22196-2011》的方法,通过计算PE-g-BB膜与细菌在35℃下接触24小时的存活率,测定薄膜的抑菌效果。To verify the antibacterial properties of the film and test the grafting effect of PE-g-BB, the film was washed with ultrapure water before the antibacterial experiment to remove the ungrafted BB. The antibacterial effect of the film was determined by calculating the survival rate of PE-g-BB film in contact with bacteria at 35°C for 24 hours using the method of ISO 22196-2011.

将实施例2中的样品切成50mm×50mm的形状,样品表面使用紫外线处理15min以防止其他细菌的干扰。将400μL的细菌培养液(5×105cfu/mL)吸入到试样的表面,然后使用无菌钳让无菌PE覆盖膜(40mm×40mm)覆盖样品。The sample in Example 2 was cut into a shape of 50 mm × 50 mm, and the sample surface was treated with ultraviolet light for 15 min to prevent interference from other bacteria. 400 μL of bacterial culture solution (5×10 5 cfu/mL) was aspirated onto the surface of the sample, and then a sterile PE cover film (40 mm × 40 mm) was used to cover the sample using sterile forceps.

将样品放置恒温箱中,在35℃,90%的相对湿度下,分别孵化0小时和24小时。然后,在试样中缓慢地滴入20mL的无菌磷酸缓冲盐PBS溶液,并将其洗脱。洗脱液在35℃的无菌营养琼脂培养基中孵育48h,进行菌落计数,PE、PE-g-BB薄膜的抗菌图见图1所示。The samples were placed in an incubator at 35°C and 90% relative humidity for 0 hours and 24 hours, respectively. Then, 20 mL of sterile phosphate buffered saline (PBS) solution was slowly dripped into the sample and eluted. The eluate was incubated in sterile nutrient agar medium at 35°C for 48 hours, and the colony count was performed. The antibacterial graphs of PE and PE-g-BB films are shown in Figure 1.

图1实验数据表明,即使用超纯水处理薄膜表面,PE-g-BB膜表面仍表现出良好的抗菌活性,对大肠杆菌的抑菌率达83%,对金黄色葡萄球菌的抑菌率为99.99%。可侧面表示抗菌分子BB牢固地“扎根”在PE表面,并有效发挥抗菌特性。The experimental data in Figure 1 show that even when the film surface is treated with ultrapure water, the PE-g-BB film surface still exhibits good antibacterial activity, with an inhibition rate of 83% against Escherichia coli and 99.99% against Staphylococcus aureus. This indicates that the antibacterial molecule BB is firmly "rooted" on the PE surface and effectively exerts its antibacterial properties.

超纯水处理后的PE-g-BB薄膜(实施例2中制备)的XPS谱图如图2所示,PE、BB、超纯水处理后的PE-g-BB薄膜的红外谱图如图3所示,PE、PE-g-BB的接触角如图4所示。The XPS spectrum of the PE-g-BB film (prepared in Example 2) after ultrapure water treatment is shown in FIG2 , the infrared spectra of PE, BB, and PE-g-BB film after ultrapure water treatment are shown in FIG3 , and the contact angles of PE and PE-g-BB are shown in FIG4 .

PE-g-BB薄膜的XPS如图2所示。C-C键和C-H键的结合能分别为284.8eV和285.2eV。在紫外臭氧化之后,表面元素组成在结合能分别为286.0eV和288.6eV时出现峰值,对应于C-OH和C=O,这是紫外臭氧剧烈氧化的结果。在PE表面注入极性基团,这与接触角实验的结果一致。此外,N1s的表面元素组成显示出402eV的峰,这明显是由BB中的C-N+基团引起的,说明BB存在于PE表面。The XPS of PE-g-BB film is shown in Figure 2. The binding energies of CC and CH bonds are 284.8 eV and 285.2 eV, respectively. After UV-ozonation, the surface elemental composition shows peaks at binding energies of 286.0 eV and 288.6 eV, corresponding to C-OH and C=O, respectively, which is the result of intense UV-ozone oxidation. Polar groups are injected into the PE surface, which is consistent with the results of the contact angle experiment. In addition, the surface elemental composition of N1s shows a peak of 402 eV, which is obviously caused by the CN + group in BB, indicating that BB exists on the PE surface.

图3显示了PE薄膜、BB粉末和PE-g-BB薄膜的FTIR光谱图。由于PE薄膜是一种无固有杂原子官能团的物质,未经处理的PE膜所显示的特征仅归因于主链和支链中的非极性烃的特定吸收带,即C-C,C-H振动。在2920cm-1和2850cm-1处观察到吸收峰,对应亚甲基的C-H伸缩振动带。1460cm-1和719cm-1出现的峰分别归因于亚甲基的C-H弯曲和C-H振动。紫外臭氧处理后引入了含氧基团,光谱图表明羧基(C=O)峰在1720cm-1处,1020cm-1对应于C-O-C,在3100-3650cm-1观察到强烈的OH键峰宽。这些均可证实紫外臭氧处理的确可在PE薄膜表面引入极性基团,这为增强苯扎溴铵与基体之间的结合能力提供了条件。另外,BB的特征峰也出现在1380cm-1,在单纯的PE膜上并未出现,进一步显示BB存在于PE膜表面。Figure 3 shows the FTIR spectra of PE film, BB powder and PE-g-BB film. Since PE film is a material without inherent heteroatom functional groups, the characteristics shown by the untreated PE film are only attributed to the specific absorption bands of non-polar hydrocarbons in the main chain and side chains, namely CC, CH vibration. Absorption peaks were observed at 2920cm -1 and 2850cm -1 , corresponding to the CH stretching vibration bands of methylene. The peaks at 1460cm -1 and 719cm -1 are attributed to the CH bending and CH vibration of methylene, respectively. After UV-ozone treatment, oxygen-containing groups were introduced. The spectrum shows that the carboxyl (C=O) peak is at 1720cm -1 , 1020cm -1 corresponds to COC, and a strong OH bond peak width is observed at 3100-3650cm -1 . All of these can confirm that UV-ozone treatment can indeed introduce polar groups on the surface of PE film, which provides conditions for enhancing the binding ability between benzalkonium bromide and the matrix. In addition, the characteristic peak of BB also appeared at 1380 cm -1 , which did not appear on the pure PE film, further indicating that BB existed on the surface of PE film.

图2中的XPS以及图3中的红外实验表明,超纯水清洗PE表面除去未接枝的BB后,苯扎溴铵的特征峰仍存在于PE-g-BB薄膜上,证明BB已成功地固定在PE薄膜表面。结合图1中的抗菌实验可知,由于PE与BB的共价固定,仅通过接触即可消灭微生物,表现出显著的抗菌活性。The XPS in Figure 2 and the infrared experiment in Figure 3 show that after the PE surface is washed with ultrapure water to remove the ungrafted BB, the characteristic peak of benzalkonium bromide still exists on the PE-g-BB film, proving that BB has been successfully fixed on the surface of the PE film. Combined with the antibacterial experiment in Figure 1, it can be seen that due to the covalent fixation of PE and BB, microorganisms can be eliminated only by contact, showing significant antibacterial activity.

如图4所示,PE的原始接触角为90.8±0.7°,经臭氧处理30分钟后,接触角下降到60.0±1.2°。这是由于紫外臭氧处理将极性基团引入到PE薄膜的表面,使其具有亲水性。再经超高热氢改性后,用超纯水清洗PE-g-BB薄膜表面时,接触角仍可保持在36.5±1.1°。这一现象是由于BB和其他极性基团的存在,能够与水发生强烈相互作用,导致接触角减小。As shown in Figure 4, the original contact angle of PE is 90.8±0.7°. After 30 minutes of ozone treatment, the contact angle drops to 60.0±1.2°. This is because the UV ozone treatment introduces polar groups into the surface of the PE film, making it hydrophilic. After ultra-high thermal hydrogen modification, when the surface of the PE-g-BB film is washed with ultrapure water, the contact angle can still be maintained at 36.5±1.1°. This phenomenon is due to the presence of BB and other polar groups, which can interact strongly with water, resulting in a decrease in the contact angle.

利用XRD进一步分析了超高热氢反应体系共价接枝对PE薄膜的结构变化。图5显示了未经处理的PE薄膜和PE-g-BB薄膜。PE薄膜的XRD光谱主要由21.6°和23.8°的两个结晶衍射峰形成。与纯PE薄膜相比,PE-g-BB薄膜在26.9°处表现出独特的BB特征衍射峰。由于超高热氢在表面发生反应,BB和聚合物底物的结构不会受到破坏,因此BB可以保留在PE表面,并表现出良好的抗菌性能。XRD was used to further analyze the structural changes of PE film caused by covalent grafting of the ultra-high thermal hydrogen reaction system. Figure 5 shows the untreated PE film and PE-g-BB film. The XRD spectrum of the PE film is mainly formed by two crystalline diffraction peaks at 21.6° and 23.8°. Compared with the pure PE film, the PE-g-BB film shows a unique BB characteristic diffraction peak at 26.9°. Since the ultra-high thermal hydrogen reacts on the surface, the structure of the BB and the polymer substrate will not be destroyed, so the BB can be retained on the PE surface and show good antibacterial properties.

图6为PE薄膜和PE-g-BB薄膜的AFM三维表面图像。在改性之前,PE薄膜的表面相对粗糙,均方根粗糙度(Rq)为2.58nm。臭氧处理导致了极性基团的加入,这提高了水溶性分子BB与PE膜表面的结合,使得BB可以均匀地覆盖PE表面。结果表明,改性后的表面粗糙度降低到0.49nm。由于BB属于离子系季铵盐,它排斥非极性基质PE,可从图6(b)AFM图像中看到垂直于基质平面的钟乳石状结构。进一步表明,超高热氢的处理不会损害薄膜表面,增加粗糙度。Figure 6 shows the AFM three-dimensional surface images of PE film and PE-g-BB film. Before modification, the surface of the PE film was relatively rough, with a root mean square roughness (Rq) of 2.58 nm. Ozone treatment resulted in the addition of polar groups, which improved the binding of the water-soluble molecule BB to the surface of the PE film, allowing BB to evenly cover the PE surface. The results show that the surface roughness after modification was reduced to 0.49 nm. Since BB is an ionic quaternary ammonium salt, it repels the non-polar matrix PE, and the stalactite-like structure perpendicular to the matrix plane can be seen in the AFM image of Figure 6 (b). It further shows that the treatment with ultra-high thermal hydrogen does not damage the film surface and increase the roughness.

利用TGA和DSC研究了PE薄膜和PE-g-BB薄膜的热性能,图7显示了PE薄膜和PE-g-BB薄膜的TGA和DTG曲线以及DSC曲线。由于超高热氢处理是选择地破坏了C-H键,引起了自由基反应,诱导了PE和BB的接枝反应以及PE的自交联反应。该过程的结果将在PE表面产生一个独特的网络结构,这在一定程度上增加了PE薄膜的热稳定性。另外,接枝反应主要发生在PE薄膜的表面,并不会显著改变PE基体中结晶区域的稳定性。The thermal properties of PE film and PE-g-BB film were studied by TGA and DSC. Figure 7 shows the TGA and DTG curves and DSC curves of PE film and PE-g-BB film. Since the ultra-high thermal hydrogen treatment selectively destroys the C-H bond, it causes a free radical reaction, induces the grafting reaction of PE and BB and the self-crosslinking reaction of PE. As a result of this process, a unique network structure will be produced on the surface of PE, which increases the thermal stability of PE film to a certain extent. In addition, the grafting reaction mainly occurs on the surface of PE film and does not significantly change the stability of the crystalline region in the PE matrix.

改性前后薄膜的氧气和水蒸气透过系数见表1。经过超高热氢处理后,碳自由基的形成导致在PE表面发生接枝反应。由于BB成功接枝形成的网络结构,分子间空间变小,PE薄膜的结构更加紧密,从而降低了薄膜的透氧性。BB和PE之间在超高热氢处理过程中接枝反应使分子结构变得更加紧凑,这也减少了聚合物基体中的自由体积并提高了水蒸气屏障性能。The oxygen and water vapor permeability coefficients of the films before and after modification are shown in Table 1. After ultra-high thermal hydrogen treatment, the formation of carbon free radicals leads to a grafting reaction on the PE surface. Due to the network structure formed by the successful grafting of BB, the intermolecular space becomes smaller and the structure of the PE film becomes more compact, thereby reducing the oxygen permeability of the film. The grafting reaction between BB and PE during ultra-high thermal hydrogen treatment makes the molecular structure more compact, which also reduces the free volume in the polymer matrix and improves the water vapor barrier performance.

表1氧气和水蒸气透过系数Table 1 Oxygen and water vapor permeability coefficients

实施例5Example 5

质地不仅是食材的重要感官特征,也是影响消费者接受度的指标之一。为检验抗菌膜的保鲜性能,使用三文鱼为保鲜对象,测定三文鱼在储藏期内质构变化。随着三文鱼储存时间的增加,鱼肉中的肌原纤维蛋白在内源酶和微生物的作用下发生变性水解,导致三文鱼质地的恶化。图8反映了三文鱼在贮藏期间的质地变化。很明显,三文鱼的硬度、咀嚼性和胶着性随着储存时间的延长而降低(分别如图8中a图、b图和c图所示),而PE-g-BB膜处理组的三文鱼质量始终高于普通PE膜处理组。由于PE-g-BB膜具有优异的抗菌性能和较低的氧气透过系数,它可以有效减少微生物对肌肉组织的损伤,抑制细菌繁殖和氧化反应,延缓蛋白质和脂肪的分解,保持三文鱼的质地。Texture is not only an important sensory characteristic of food, but also one of the indicators that affect consumer acceptance. In order to test the preservation performance of the antibacterial film, salmon was used as the preservation object to measure the texture changes of salmon during storage. As the storage time of salmon increases, the myofibrillar protein in the fish meat denatures and hydrolyzes under the action of endogenous enzymes and microorganisms, resulting in the deterioration of the texture of salmon. Figure 8 reflects the texture changes of salmon during storage. Obviously, the hardness, chewiness and adhesiveness of salmon decrease with the extension of storage time (as shown in Figures a, b and c in Figure 8, respectively), while the quality of salmon in the PE-g-BB film treatment group is always higher than that in the ordinary PE film treatment group. Because the PE-g-BB film has excellent antibacterial properties and a low oxygen permeability coefficient, it can effectively reduce the damage of microorganisms to muscle tissue, inhibit bacterial reproduction and oxidation reactions, delay the decomposition of protein and fat, and maintain the texture of salmon.

低场核磁共振是检测食物中水分迁移和肌肉结构变化的有效方法,可以通过观察三文鱼在储存期间水分状态的变化来确定三文鱼的新鲜度。图9显示了三文鱼在储存期间的T2横向弛豫时间分布图像。随着贮藏时间的延长,由于在微生物的生长繁殖和内源酶的作用下,肌肉组织被破坏,三文鱼中结合水含量不断减少,不可移动水向自由水迁移。使用PE-g-BB抗菌膜储存的三文鱼,能够有效减少不可移动水向自由水的转化,提高肌原纤维的持水能力,减少微生物的繁殖,保护肌肉纤维的完整性。Low-field nuclear magnetic resonance is an effective method for detecting water migration and changes in muscle structure in food. The freshness of salmon can be determined by observing the changes in the water state of salmon during storage. Figure 9 shows the T2 transverse relaxation time distribution image of salmon during storage. As the storage time increases, due to the growth and reproduction of microorganisms and the action of endogenous enzymes, the muscle tissue is destroyed, the bound water content in salmon continues to decrease, and the immobile water migrates to free water. Salmon stored with PE-g-BB antibacterial film can effectively reduce the conversion of immobile water to free water, improve the water holding capacity of myofibrils, reduce the reproduction of microorganisms, and protect the integrity of muscle fibers.

以上仅为本发明的实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均包含在申请待批的本发明的权利要求范围之内。The above are merely embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention are included in the scope of the claims of the present invention to be approved.

Claims (6)

1.一种适用于肉制品保鲜的改性聚乙烯抗菌薄膜的制备方法,其特征是包括以下步骤:1. A method for preparing a modified polyethylene antibacterial film suitable for preserving meat products, characterized in that it comprises the following steps: (1)将聚乙烯薄膜活化处理;(1) Activating the polyethylene film; (2)将抗菌剂设置在活化处理后的聚乙烯薄膜表面,经干燥处理,得抗菌薄膜;(2) placing an antibacterial agent on the surface of the activated polyethylene film, and drying the film to obtain an antibacterial film; (3)将抗菌薄膜在超高热氢反应体系中进行聚乙烯薄膜-抗菌剂的接枝反应,使聚乙烯薄膜与抗菌剂之间形成化学键结合,得到改性聚乙烯的抗菌薄膜;(3) subjecting the antibacterial film to a polyethylene film-antibacterial agent grafting reaction in an ultra-high thermal hydrogen reaction system, so that a chemical bond is formed between the polyethylene film and the antibacterial agent, thereby obtaining an antibacterial film of modified polyethylene; 步骤(1)中所述活化处理为采用紫外臭氧清洗设备进行表面活化处理;采用紫外臭氧清洗设备进行表面活化处理时,在20~25℃温度下进行表面活化处理20~30min;The activation treatment in step (1) is to use ultraviolet ozone cleaning equipment to perform surface activation treatment; when using ultraviolet ozone cleaning equipment to perform surface activation treatment, the surface activation treatment is performed at a temperature of 20-25° C. for 20-30 minutes; 步骤(2)中所述抗菌剂为苯扎溴铵的乙醇溶液,所述苯扎溴铵的质量百分含量为0.2~0.5%;The antibacterial agent in step (2) is an ethanol solution of benzalkonium bromide, and the mass percentage of the benzalkonium bromide is 0.2-0.5%; 步骤(3)中将抗菌薄膜在超高热氢反应体系中进行聚乙烯薄膜-抗菌剂的接枝反应,使聚乙烯薄膜与抗菌剂之间形成化学键结合,进一步包括:将氢气引入电子回旋共振微波等离子体源中,抽取H+质子流,将H+质子流导入充满H2分子的真空反应腔体中,所述H+质子流中的H+质子与H2分子发生连续且随机的碰撞,碰撞的过程通过能量的转移产生高通量的超高热氢分子;将具有动能的超高热氢分子导向置于真空反应腔体中的PE-BB抗菌薄膜表面,所述超高热氢分子以可控的方式选择性地打破PE-BB抗菌薄膜表面的C-H键,形成碳自由基,碳自由基之间发生接枝反应,使聚乙烯薄膜与抗菌剂之间形成化学键结合,得改性聚乙烯抗菌薄膜;In step (3), the antibacterial film is subjected to a polyethylene film-antibacterial agent grafting reaction in an ultra-high thermal hydrogen reaction system to form a chemical bond between the polyethylene film and the antibacterial agent, further comprising: introducing hydrogen into an electron cyclotron resonance microwave plasma source, extracting an H + proton flow, and introducing the H + proton flow into a vacuum reaction chamber filled with H2 molecules, wherein the H + protons in the H + proton flow collide continuously and randomly with the H2 molecules, and the collision process generates a high flux of ultra-high thermal hydrogen molecules through energy transfer; guiding the ultra-high thermal hydrogen molecules with kinetic energy to the surface of the PE-BB antibacterial film placed in the vacuum reaction chamber, wherein the ultra-high thermal hydrogen molecules selectively break the CH bonds on the surface of the PE-BB antibacterial film in a controllable manner to form carbon free radicals, and a grafting reaction occurs between the carbon free radicals to form a chemical bond between the polyethylene film and the antibacterial agent, thereby obtaining a modified polyethylene antibacterial film; 抽取能量在300~340eV的H+质子流;所述超高热氢分子的动能为9~11eV。A H + proton flow with an energy of 300-340 eV is extracted; the kinetic energy of the ultra-high thermal hydrogen molecules is 9-11 eV. 2.根据权利要求1所述的适用于肉制品保鲜的改性聚乙烯抗菌薄膜的制备方法,其特征是:步骤(2)中将抗菌剂采用浸渍提拉镀膜法设置在聚乙烯薄膜表面形成抗菌涂层;采用浸渍提拉镀膜法时,浸渍时间为20~30 s、干燥时间为20~30 s、提拉次数为3~5次。2. The method for preparing a modified polyethylene antibacterial film suitable for preserving meat products according to claim 1 is characterized in that: in step (2), the antibacterial agent is arranged on the surface of the polyethylene film by a dip-pull coating method to form an antibacterial coating; when the dip-pull coating method is adopted, the dipping time is 20-30 s, the drying time is 20-30 s, and the pulling times are 3-5 times. 3.根据权利要求1所述的适用于肉制品保鲜的改性聚乙烯抗菌薄膜的制备方法,其特征是:将H+质子流导入充满H2分子的真空反应腔体中,在3×10-3torr压力下,所述H+质子流中的H+质子与H2分子发生连续且随机的碰撞,碰撞的过程通过能量的转移产生高通量的超高热氢分子,所述充满H2分子的真空反应腔体中设有长漂移管,所述H2分子置于所述长漂移管中,所述长漂移管的长度为50cm。3. The method for preparing a modified polyethylene antibacterial film suitable for preserving meat products according to claim 1 is characterized in that: an H + proton flow is introduced into a vacuum reaction chamber filled with H2 molecules, and at a pressure of 3× 10-3 torr, the H + protons in the H + proton flow collide with the H2 molecules continuously and randomly, and the collision process generates a high flux of ultra-high thermal hydrogen molecules through energy transfer, and a long drift tube is provided in the vacuum reaction chamber filled with H2 molecules, and the H2 molecules are placed in the long drift tube, and the length of the long drift tube is 50 cm. 4.根据权利要求3所述的适用于肉制品保鲜的改性聚乙烯抗菌薄膜的制备方法,其特征是:接枝反应时间为1~5min。4. The method for preparing a modified polyethylene antibacterial film suitable for preserving meat products according to claim 3, characterized in that the grafting reaction time is 1 to 5 minutes. 5.一种适用于肉制品保鲜的改性聚乙烯抗菌薄膜,其特征是:采用权利要求1-4任一项方法制备获得。5. A modified polyethylene antibacterial film suitable for preserving meat products, characterized in that it is prepared by the method of any one of claims 1 to 4. 6.权利要求5所述的改性聚乙烯抗菌薄膜在肉制品保鲜中的应用。6. Use of the modified polyethylene antibacterial film according to claim 5 in preserving meat products.
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CN102001480A (en) * 2010-10-16 2011-04-06 陈迦乐 Specific antibacterial PE (Polyethylene) preserving bag
CN111269483A (en) * 2020-04-07 2020-06-12 上海冠宝塑胶有限公司 Antibacterial PE shrink film and processing method thereof

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CA2753619C (en) * 2009-03-03 2016-05-17 The University Of Western Ontario Method for producing hyperthermal hydrogen molecules and using same for selectively breaking c-h and/or si-h bonds of molecules at or on substrate surfaces
CN112521679A (en) * 2020-12-22 2021-03-19 张家港华双塑胶制品有限公司 Novel medical grade PE combined material gloves

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CN102001480A (en) * 2010-10-16 2011-04-06 陈迦乐 Specific antibacterial PE (Polyethylene) preserving bag
CN111269483A (en) * 2020-04-07 2020-06-12 上海冠宝塑胶有限公司 Antibacterial PE shrink film and processing method thereof

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