CN116022438A - Logistics appliance for vacuum booster and packaging method thereof - Google Patents

Abstract

The invention discloses a logistics appliance used for a vacuum booster and a packaging method thereof in the technical field of packing boxes, aiming to solve the problems in the prior art that the cargo loaded by the logistics appliance is not firmly fixed, easy to cause pollution, and the cost of recycling is too high question. The logistics appliance includes an appliance component and a surrounding plate surrounding its side; the appliance component includes a base at the bottom and a top cover at the top, and the surrounding plate is arranged between the base and the top cover.

Description

Logistics appliance for vacuum booster and packaging method thereof

technical field

The invention relates to a logistics appliance used for a vacuum booster and a packaging method thereof, belonging to the technical field of packaging boxes.

Background technique

Today, with the rapid development of the division of labor in the automobile industry, auto parts are usually manufactured by auto parts manufacturers scattered in different regions according to the design drawings, and then transported to the final assembly department of the car company for unified assembly. In the process of leaving the factory, storage, transportation and assembly of auto parts, the scientific selection of auto parts packaging boxes is conducive to minimizing transportation losses, reducing transportation costs, and improving delivery efficiency.

The vacuum booster is a component that uses vacuum (negative pressure) to increase the driver's force on the pedal, and is generally located between the brake pedal and the brake master cylinder. The two ends of the shell of the vacuum booster are provided with prominently protruding air pipes and push rods, which are easily damaged by extrusion; the side of the shell is arc-shaped, and it is easy to roll when placed on a plane, so it is not easy to fix it. At present, when the vacuum booster is stored or transported, it is usually placed in a wooden or paper box and filled with flexible materials such as sponge and foam to prevent it from being damaged. This packaging method not only has poor cushioning, fixed Insufficient, easy to pollute and other defects, it is difficult to take into account its own strength and weight at the same time, especially when it is empty-loaded, it takes up a lot of space, and the cost of recycling is high, which is not conducive to improving the quality of packaging and improving logistics efficiency.

Contents of the invention

Aiming at the deficiencies of the prior art, the object of the present invention is to provide a logistics appliance for a vacuum booster and a packaging method thereof, so as to solve the problem of poorly fixed goods loaded in the logistics appliance, easy pollution, and excessive recycling costs in the prior art. high technical problems.

In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:

A logistics appliance for a vacuum booster, comprising an appliance component and a shroud surrounding its side;

The appliance assembly includes a base at the bottom and a top cover at the top, and the surrounding plate is arranged between the base and the top cover.

Preferably, the side wall of the enclosure is provided with an observation window and a window cover adapted to it, and one side of the window cover is hinged to the side wall.

Preferably, the other side of the window cover is detachably connected to the side wall;

The detachable connection includes at least any one of adhesion, clamping and plugging.

Preferably, the appliance assembly further includes a partition arranged between the base and the top cover;

The partitions are not less than two and distributed longitudinally. The top surface of the partition is recessed inwardly to form a cavity for horizontally accommodating the vacuum booster, and the back of the top surface of the partition is provided with a corresponding cavity.

Preferably, the storage tanks are symmetrically distributed to the center of the mold cavity in the horizontal direction, or/and the side of the partition plate is recessed inward to form a handle slot.

Preferably, an outwardly protruding fixing platform is provided on the back of the top surface of the partition, and the accommodating groove is formed on the bottom surface of the fixing platform.

Preferably, the partition adopts draft design or/and integral molding;

A corresponding convex is formed on the back of the cavity, a corresponding fixing groove is formed on the back of the fixing platform, and the fixing groove protrudes outward to form a corresponding convexity.

Preferably, the lowest part of the convexity protrudes outward to form a convex support platform with the same height as the bottom surface of the fixed platform.

Preferably, the top surface of the partition or/and the side of the partition are provided with identification marks;

The direction identification includes at least any one of pointing colors, pointing symbols, and pointing structures.

In order to achieve the above object, the present invention also provides a packaging method for a logistics appliance of a vacuum booster, comprising the following steps:

placing a partition on the base;

Place the vacuum booster horizontally in the cavity of the partition;

The upper baffle is placed on the lower baffle in a staggered nesting posture, and the top of the vacuum booster is accommodated in the cavity of the upper baffle;

Connect the hoarding board to the base, and the hoarding board closes the partitions along the sides;

Fit the top cover over the top of the hoarding.

Compared with the prior art, the beneficial effects achieved by the present invention are as follows: a cavity for accommodating goods is provided on the top surface of the partition, and a storage tank corresponding to the cavity is provided on the back of the top surface of the partition, and the storage tank and the cavity are horizontally aligned. The direction is center-symmetrical. When multiple baffles are nested in the same direction, the convexity of the upper baffle is accommodated in the cavity of the lower baffle, the fixing platform of the upper baffle is accommodated in the fixing groove of the lower baffle, and the convexity of the lower baffle is accommodated Into the tank of the upper partition, so as to ensure the close contact of adjacent partitions, save the vertical space as much as possible, and can return a larger number of partitions in the limited carrying space, reduce the cost of return transportation, and facilitate recycling . When two adjacent partitions are rotated 180 degrees relative to each other, the cavity of the lower partition accommodates the cargo and wraps the lower half of the cargo; at the same time, the cavity of the upper partition accommodates the upper half of the cargo. Thereby play the role of holding and fixing. Both the partition and the base adopt the draft design, which not only improves the production efficiency, but also improves the load-bearing capacity of each draft slope structure, and at the same time facilitates the smooth completion of the same direction between two adjacent partitions or two adjacent bases. Stack and separate. Insert the coaming board on the base, and use the coaming board to enclose each partition, so as to play a good fixing role, prevent the vacuum booster from falling during transportation, and prevent rainwater and sundries from entering the interior of the coaming board to cause pollution. The side wall of the hoarding is equipped with an observation window, which is convenient for the operator to observe the internal conditions. The window cover is bonded to the side wall with "Velcro" for easy operation and use.

Description of drawings

Fig. 1 is the perspective view of the top surface structure of the partition in the embodiment of the present invention;

Fig. 2 is a perspective view of the bottom surface structure of the partition in the embodiment of the present invention;

Fig. 3 is the top view of dividing plate in the embodiment of the present invention;

Fig. 4 is the bottom view of dividing plate in the embodiment of the present invention;

Fig. 5 is the left side view of partition in the embodiment of the present invention;

Fig. 6 is the front view of dividing plate in the embodiment of the present invention;

Fig. 7 is a three-dimensional structure diagram of the vacuum booster in the embodiment of the present invention;

Fig. 8 is a partial enlarged view of the vacuum booster accommodated in the cavity of the partition;

Fig. 9 is a partial enlarged view of the vacuum booster accommodated in the compartment of the partition;

Fig. 10 is a partial enlarged view of the back structure of the cavity shown in Fig. 8;

Fig. 11 is the packaging flow state one in the embodiment of the present invention;

Figure 12 is the second state of the packaging process in the embodiment of the present invention;

Figure 13 is the third state of the packaging process in the embodiment of the present invention;

Fig. 14 is a front view of packaging flow state three;

Fig. 15 is the packaging flow state four in the embodiment of the present invention;

Fig. 16 is a schematic diagram of folding of the shroud in the embodiment of the present invention.

In the figure: 1. partition; 2. top surface of partition; 21. cavity; 22. fixing groove; 23. convexity; 24. ribbon; 311, type convex support platform; 32, fixed platform; 33, capacity tank; 4, base; 41, base top surface; 42, base bottom surface; 43, support seat; 44, nameplate installation groove; 5, top cover; 6. Vacuum booster; 61. Shell; 62. Push rod; 63. Trachea; 64. Electrical components; paste; 732, bristle paste.

Detailed ways

The present invention will be further described below in conjunction with the accompanying drawings. The following examples are only used to illustrate the technical solution of the present invention more clearly, but not to limit the protection scope of the present invention.

It should be noted that, in the description of the present invention, the terms "front", "rear", "left", "right", "upper", "lower", "inner", "outer" and the like indicate orientations or positions The relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and does not require that the present invention must be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention. The terms "front", "rear", "left", "right", "upper" and "lower" used in the description of the present invention refer to the directions in the drawings, and the terms "inner" and "outer" refer to is the direction towards or away from the geometric center of a particular part.

The specific embodiment of the present invention provides a logistics appliance for a vacuum booster, including an appliance component and a shroud 7 . The appliance assembly includes a base 4 at the bottom, a top cover 5 at the top, and a plurality of partitions 1 for accommodating and fixing the vacuum booster 6 between the base 4 and the top cover 5 . The surrounding board 7 surrounds the side circumference of the appliance assembly and is arranged between the base 4 and the top cover 5 .

The base 4, the top cover 5, and the partition 1 are all designed by drafting, and slopes are added to each vertical surface, showing a structure of small up and down big. The advantages of the draft design are: first, it is beneficial to the smooth demoulding during the production process and improves production efficiency; second, it is beneficial to improve the load-bearing capacity of each draft inclined structure; The two adjacent bases 4 and the adjacent two top covers 5 successfully complete the same direction telescoping and separation. When the same direction telescoping and separation, the orientation between the two adjacent partitions 1, bases 4 and top covers 5 same.

The base 4, the top cover 5, and the partition 1 are integrally formed by a plastic-absorbing process. Blister molding is a kind of plastic processing technology. The main principle is to heat the flat hard plastic sheet to soften it, then use vacuum to absorb it on the surface of the mold, and then shape it after cooling. The main advantages of adopting the plastic forming process are as follows: First, the basic thickness of each part of the product is the same, so it is beneficial to save raw and auxiliary materials, light in weight, and meets the requirements of environmental protection and green packaging, and can be processed into special-shaped structures according to actual needs, which is convenient for accommodating special-shaped The second is that when two adjacent partitions 1, bases 4 or top covers 5 are nested in the same direction, it is beneficial to fully reduce the height to compress the transportation space occupied by them.

As shown in Fig. 1 to Fig. 6, they are respectively the perspective view of the top structure, the perspective view of the bottom structure, the top view, the bottom view, the left view and the front view of the separator in the embodiment of the present invention. The top surface 2 of the partition plate 1 is recessed inwardly to form a cavity 21 for horizontally accommodating the vacuum booster 6 . The back surface of the top surface 2 of the partition plate is provided with a convex shape 31 and a cavity 33 corresponding to the cavity 21 . Wherein, the protrusion 31 is formed on the back of the cavity 21 to satisfy the shape space of the cavity 21 ; the groove 33 and the cavity 21 are symmetrically distributed to the center in the horizontal direction. When two adjacent partitions 1 are rotated 180 degrees relative to each other, the cavity 21 of the lower partition 1 accommodates the vacuum booster 6 and wraps its lower half; at the same time, the cavity 33 of the upper partition 1 accommodates the The upper part of the vacuum booster 6 plays a role of holding and fixing.

The back side of the top surface 2 of the partition is provided with a fixed platform 32 protruding outwards. The fixed platform 32 corresponds to the cavity 21 one by one. The lowest part of the protruding 31 protrudes outward to form a protruding supporting platform 311 , which is at the same height as the bottom surface of the fixing platform 32 , as shown in FIGS. 5 and 6 . The significance is that when the partition board 1 accommodates the vacuum booster 6 and is placed independently, it is jointly supported by the convex support platform 311 and the fixed platform 32 to avoid toppling over. In addition, the convex supporting platform 311 also plays an auxiliary role in strengthening the internal and external structures of the cavity 21 . In this embodiment, both the profile protrusion 31 and the fixed platform 32 extend downwards beyond the bottom surface 3 of the partition, and are mainly suitable for the vacuum booster 6 to be accommodated in a relatively high longitudinal dimension. The goods, the convex 31 and the fixed platform 32 can also not exceed the bottom surface 3 of the partition.

As shown in FIG. 7 , it is a three-dimensional structure diagram of the vacuum booster in the embodiment of the present invention. The vacuum booster 6 includes a housing 61 with an arc-shaped side. The two ends of the housing 61 are respectively provided with push rods 62 and air pipes 63 . The air pipe 63 end is connected to a vacuum source via an electrical component 64 . After the engine is started, the air in the casing 61 is sucked out through the air pipe 63, and a vacuum chamber with negative pressure is formed in the casing 61 to provide the booster for the driver to step on the brake pedal. The push rod 62 is connected with the brake pedal, and when the driver depresses the brake pedal, the torque is transmitted to the casing 61 through the push rod 62 . The vacuum booster 6 is horizontally accommodated in the cavity 21 to prevent the fragile push rod 62 , air pipe 63 , and electrical components 64 from being damaged due to pressure. Each cavity 21 is distributed obliquely on the top surface 2 of the partition, so as to make full use of the lateral space of the partition 1 and place more vacuum boosters 6 .

The top surface 2 of the partition or/and the mold cavity 21 are recessed inwardly to form a fixing groove 22 corresponding to the fixing platform 32 , and the fixing groove 22 protrudes outward to form a receiving protrusion 23 matching the receiving groove 33 . When multiple baffles 1 are stacked in the same direction, the convex 31 of the upper baffle 1 is accommodated in the cavity 21 of the lower baffle 1, and the fixing platform 32 of the upper baffle 1 is accommodated in the fixing groove 22 of the lower baffle 1 Inside, the protrusion 23 of the lower partition 1 is accommodated into the groove 33 of the upper partition 1, thereby ensuring close contact between adjacent partitions 1 and saving vertical space as much as possible.

As a preferred solution, the cavity 21 is adapted to the shape of the bottom surface of the vacuum booster 6 in the storage posture, and the housing groove 33 is adapted to the shape of the top surface of the vacuum booster 6 in the storage posture, so that the vacuum booster 6 is firmly fixed. Firmly fixed to avoid shaking of the goods during handling and transportation to avoid damage.

As a preferred solution, longitudinal through-holes can be provided on the partition 1 to avoid negative pressure caused by changes in temperature, humidity and other factors when multiple partitions 1 nested in the same direction, so that the operator can smoothly connect two adjacent partitions 1 separate. In addition, the side of the partition 1 is recessed inward to form a number of hand-lifting grooves 25, which is convenient for the operator to extend his hand into the bottom surface 3 of the partition through the hand-lifting grooves 25 without disassembling the enclosure 7, and smoothly lift the partition 1. Lift and carry.

As a preferred solution, both the top surface 2 of the partition and the side of the partition are equipped with direction identification marks, so that the operator can quickly judge the placement orientation of the partition 1, that is, whether two adjacent partitions 1 are nested in the same direction or staggered. To nest. When loading goods, it is necessary to adopt a stacking method in a wrong direction to create an internal space for storing goods; when returning empty loads, it is necessary to adopt a nesting method in the same direction, so that two adjacent partitions 1 are close to each other to reduce the occupation. The vertical space can accommodate more partitions 1 in the limited loading space, so as to reduce the freight cost of recycling.

One or more of directional colors, directional symbols, and directional structures can be used for direction identification signs. The so-called directional color refers to the use of color to identify the orientation of the partition 1. In this embodiment, the color band 24 is used to distinguish it. As shown in Figure 3, the color of the lower strip area in the middle can clearly distinguish other areas, which is convenient for the operator to quickly That is. Of course, pointing symbols and pointing structures can also be used. The so-called pointing symbols use such as arrows and words to prompt the operator where the partition 1 is located. The so-called pointing structures are distinguished by structures such as grooves and bumps. A repeat.

In order to describe the structural features of the partition 1 more clearly, as shown in FIG. 8 and FIG. 9 , they are partial enlarged views of the vacuum booster accommodated in the cavity and the container of the partition, respectively. As can be seen from FIG. 8 , the cavity 21 accommodates various parts of the vacuum booster 6 , not only housing the housing 61 , but also housing and fixing the push rod 62 , air pipe 63 and electrical components 64 . The fixing groove 22 is arranged in the cavity 21 , and part of it is recessed from the top surface 2 of the separator. Fig. 10 is a partial enlarged view of the back structure of the cavity shown in Fig. 8 . FIG. 9 is a vertically inverted graphic image. It can be seen that the container 33 mainly fixes the housing 61 of the vacuum booster 6 , and is adapted to the structure of the housing 61 to play a better fixing role.

The base 4 mainly plays the role of support and load bearing. The base bottom surface 42 of the base 4 is provided with a number of support seats 43 formed by protruding outwards, thereby raising the main part of the base 4, which can avoid getting wet and facilitate forklift handling operations. The side of the base 4 is provided with a nameplate installation groove 44 formed by inward depression, which is used to install a nameplate marking the name of the logistics appliance, the owner and other information to meet the actual use scene of recycling. plate 1. The top surface 41 of the base 4 is provided with anti-skid lines to prevent the bottom layer of the partition 1 from sliding on the base 4 , and the cavity 21 can also be directly set on the top surface 41 of the base to accommodate more vacuum boosters 6 .

Near the edge of the base top surface 41 is provided with a slot for inserting the enclosure 7 , and the lower edge of the enclosure 7 is inserted into the slot to realize its connection and fixation with the base 4 . The coaming plate 7 is provided with four sidewalls 71, wherein two sidewalls 71 are respectively provided with observation windows 72 and window cover plates 73 adapted thereto. Detachable connection, the detachable connection can adopt methods such as bonding, clamping, and plugging. In this embodiment, the bonding method is used for connection, that is, the common "Velcro" in the clothing production process. The edge of the observation window 72 is provided with round hair stickers 731, and the edge of the window cover 73 is provided with bristle stickers 732 and round hair stickers 731. Adhere to each other with the bristle stickers 732, so that the observation window 72 is covered by the window cover plate 73. The operator can easily separate the bonded bristle stickers 732 and round hair stickers 731 , open the window cover 73 , and observe the internal conditions through the observation window 72 . The coaming 7 adopts a folding design, as shown in Figure 16, which is a schematic diagram of the folding of the coaming in the embodiment of the present invention. In addition to the nesting method for stacking and placement, the coaming 7 is stacked in a folding manner, which further reduces the occupied carrying space and reduces the cost of recycling.

The specific embodiment of the present invention also provides a packaging method for a logistics appliance used in a vacuum booster, that is, a method for packaging and using the logistics appliance of the aforementioned invention, specifically as follows:

Step 1: Place a partition 1 on the base 4 .

Step 2: Place several vacuum boosters 6 horizontally in the corresponding cavity 21 of the partition 1 , as shown in FIG. 11 .

Step 3: Place another partition 1 on the lower partition 1 in a staggered nesting posture, and at this time, the top of the vacuum booster 6 is accommodated in the cavity 33 of the upper partition 1 . Under the combined action of the two partitions 1 , the storage and fixation of the vacuum booster 6 between the two partitions 1 is realized, as shown in FIG. 12 .

Step 4: Repeat steps 2 and 3 until the preset number of layers of partitions 1 is stacked, and a number of vacuum boosters 6 are accommodated and fixed between adjacent partitions 1, as shown in Fig. 13 and Fig. 14 . Taking Figure 14 as an example, the first, third, and fifth layers of partitions 1 have the same orientation from top to bottom, and the second, fourth, and sixth layers of partitions 1 have the same orientation. Since these two figures are only schematic diagrams, in order to facilitate the display of their structural features, vacuum boosters 6 are not placed in all the cavities 21, so that the first, second, third, and fourth-layer partitions 1 are in a suspended state. It does not represent the actual placement status, and the actual placement status shall prevail.

Step 5: Plug the shroud 7 onto the base 4, close the partitions 1 along the sides of the shroud 7, and then cover the top cover 5 on the upper edge of the shroud 7, as shown in Figure 15.

The above is the packaging method when the vacuum booster 6 is loaded. When it is necessary to carry back without a load, the partitions 1, base 4, and top cover 5 are stacked in the same direction, respectively, and the coamings 7 are folded and stacked, which is conducive to reducing the occupied loading space and reducing the empty space. The cost of return and transportation is convenient for the recycling of logistics equipment.

The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and modifications can also be made. It should also be regarded as the protection scope of the present invention.

Claims (10)

1. A logistics appliance for a vacuum booster, characterized in that it includes an appliance component and a surrounding plate (7) surrounding its side; The appliance component comprises a base (4) arranged at the bottom and a top cover (5) arranged at the top, and the enclosure (7) is arranged between the base (4) and the top cover (5). 2. The logistics appliance for vacuum booster according to claim 1, characterized in that, the side wall (71) of the enclosure (7) is provided with an observation window (72) and a window cover adapted to it (73), one side of the window cover plate (73) is hinged with the side wall (71). 3. The logistics appliance for vacuum booster according to claim 2, characterized in that, the other side of the window cover (73) is detachably connected to the side wall (71); The detachable connection includes at least any one of adhesion, clamping and plugging. 4. The logistics appliance for vacuum booster according to any one of claims 1 to 3, characterized in that, the appliance assembly further includes a partition between the base (4) and the top cover (5). board(1); There are no less than two partitions (1) distributed longitudinally, and the top surface (2) of the partition (1) is recessed inward to form a cavity (21) for horizontally accommodating the vacuum booster (6), The back surface of the top surface (2) of the partition is provided with a storage tank (33) corresponding to the cavity (21). 5. The logistics device for vacuum booster according to claim 4, characterized in that, the container (33) is distributed symmetrically with the cavity (21) in the horizontal direction, or/and the partition (1) The sides are sunken inward to form a hand lift groove (25). 6. The logistics appliance used for vacuum boosters according to claim 4, characterized in that, the back of the top surface (2) of the partition is provided with an outwardly protruding fixing table (32), and the storage tank (33) Formed on the bottom surface of the fixed platform (32). 7. The logistics appliance for vacuum booster according to claim 6, characterized in that, the partition (1) adopts draft design or/and integral molding; The back of the cavity (21) is formed with a corresponding convex (31), the back of the fixed platform (32) is formed with a corresponding fixed groove (22), and the fixed groove (22) protrudes outwards to form a cavity (33) corresponds to the convexity (23). 8. The logistics appliance used for vacuum boosters according to claim 7, characterized in that, the lowest part of the convex (31) protrudes outward to form a convex support platform ( 311). 9. The logistics appliance used for vacuum boosters according to claim 5, characterized in that, the top surface (2) of the partition or/and the side of the partition are provided with a direction identification mark; The direction identification includes at least any one of pointing colors, pointing symbols, and pointing structures. 10. A packaging method for a logistics appliance of a vacuum booster, characterized in that it comprises the following steps: Place a partition (1) on the base (4); Place the vacuum booster (6) horizontally in the cavity (21) of the partition (1); The upper baffle (1) is placed on the lower baffle (1) in a staggered telescopic posture, and the top of the vacuum booster (6) is accommodated in the container (33) of the upper baffle (1); Connect the coaming board (7) to the base (4), and the coaming board (7) closes the partitions (1) along the sides; Put the top cover (5) on the upper edge of the enclosure (7).

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