CN116022412A - An automatic counting machine control system - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及自动点数机技术领域,尤其涉及一种自动点数机控制系统。The invention relates to the technical field of automatic counting machines, in particular to an automatic counting machine control system.
背景技术Background technique
VC、丁腈、乳胶手套生产流程后期需要进行手套码沓和计数的工作。现阶段的手套码沓和点数工作基本都由人工进行完成,不仅生产效率较低,精确率受到限制,同时大大提高了人力成本。In the later stage of the production process of VC, nitrile and latex gloves, glove stacking and counting work is required. At this stage, the glove stacking and counting work is basically done manually, which not only lowers the production efficiency, but also limits the accuracy rate, and greatly increases the labor cost.
现有技术中专利号为CN201510348065.X的中国发明公开了一种手套自动码沓点数机,该装置通过在传动翻转皮带处配备翻转装置以及可以检测手套的手套感应装置,实现对手套的自动码沓和计数,一定程度上提高了工作效率。但在具体使用的过程中,由于手套是在传动翻转皮带翻转作用下码沓,使得手套倾斜下滑时会出现手套折叠、不整齐的缺点,产品码沓质量差,仍需后期工作人员整理,增加了工作人员的工作量。The Chinese invention with the patent number CN201510348065.X in the prior art discloses a glove automatic coding and counting machine. The device is equipped with a turning device at the transmission turning belt and a glove sensing device that can detect gloves to realize automatic coding of gloves. Stacking and counting improves work efficiency to a certain extent. However, in the process of actual use, since the gloves are stacked under the action of the turning over of the transmission belt, the shortcomings of gloves folding and irregularity will appear when the gloves are tilted down, and the quality of the product stacking is poor. staff workload.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在的问题,而提出的一种自动点数机控制系统。The purpose of the present invention is to solve the problems existing in the prior art, and propose an automatic counting machine control system.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种自动点数机控制系统,包括工作台和设置在工作台上的控制面板,所述工作台包括底板和立板,所述立板的两侧分别设置有第一输送机构和第二输送机构,所述第一输送机构的末端设置有连接在工作台上的手套感应设备,所述底板的外侧连接有支撑板,所述支撑板上设置有码沓机构,所述码沓机构上设置有包捆组件,所述工作台上还设置有与第二输送机构相配合的转运机构,所述第一输送机构、第二输送机构、手套感应设备、码沓机构以及转运机构均与控制面板电性相连。An automatic counting machine control system, comprising a workbench and a control panel arranged on the workbench, the workbench includes a bottom plate and a vertical plate, and the two sides of the vertical plate are respectively provided with a first conveying mechanism and a second conveying mechanism , the end of the first conveying mechanism is provided with a glove sensing device connected to the workbench, a support plate is connected to the outside of the bottom plate, a coding mechanism is provided on the support plate, and a coding mechanism is provided on the coding mechanism. As for the bundling assembly, the workbench is also provided with a transfer mechanism matched with the second conveying mechanism. sexually connected.
优选的,所述第一输送机构包括若干转动设置在工作台上的第一输送辊,若干所述第一输送辊之间连接有第一皮带,所述第一输送机构还包括固设在工作台上且与其中一个第一输送辊相连的第一电机。Preferably, the first conveying mechanism includes several first conveying rollers rotatably arranged on the workbench, and a first belt is connected between the several first conveying rollers, and the first conveying mechanism also includes A first motor on the stage and connected to one of the first conveying rollers.
优选的,所述第二输送机构包括两个转动设置在工作台上的第二输送辊,两个所述第二输送辊之间连接有第二皮带,所述第二输送机构还包括固设在工作台上且与其中一个第二输送辊相连的第二电机。Preferably, the second conveying mechanism includes two second conveying rollers rotatably arranged on the workbench, a second belt is connected between the two second conveying rollers, and the second conveying mechanism further includes A second motor on the table and connected to one of the second conveyor rollers.
优选的,所述手套感应设备包括设置在工作台上的安装挡板,所述安装挡板上设置有感应探头。Preferably, the glove sensing device includes an installation baffle arranged on the workbench, and an induction probe is arranged on the installation baffle.
优选的,所述感应探头的数量为一个或并排设置的多个。Preferably, the number of the sensing probe is one or multiple arranged side by side.
优选的,所述码沓机构包括与支撑板相连的第一液压杆,所述第一液压杆的输出端连接有U形架,所述U形架上设置有丝杆,所述丝杆上设置有套筒,所述套筒上连接有下连板,所述丝杆上还转动设置有与下连板相配合的上连板,所述上连板上设置有第一电动伸缩杆,所述第一电动伸缩杆上连接有拨板,所述拨板滑动连接在上连板上,且所述拨板与第一皮带活动相抵。Preferably, the stacking mechanism includes a first hydraulic rod connected to the support plate, the output end of the first hydraulic rod is connected with a U-shaped frame, the U-shaped frame is provided with a screw rod, and the screw rod is A sleeve is provided, and a lower connecting plate is connected to the sleeve, and an upper connecting plate matched with the lower connecting plate is also rotated on the screw rod, and a first electric telescopic rod is arranged on the upper connecting plate, A dial is connected to the first electric telescopic rod, the dial is slidably connected to the upper connecting plate, and the dial is movable against the first belt.
优选的,所述U形架上还设置有第三电机,所述第三电机的输出端穿过U形架并与丝杆相连。Preferably, the U-shaped frame is further provided with a third motor, and the output end of the third motor passes through the U-shaped frame and is connected with the screw rod.
优选的,所述包捆组件包括开设在下连板和上连板上的工作槽,每个所述工作槽两侧均对称设置有第二电动伸缩杆,四个所述第二电动伸缩杆之间套设有若干弹性绑带,所述工作槽内还设置有第三电动伸缩杆,所述第三电动伸缩杆的端部设置有移动板,所述移动板滑动连接在第二电动伸缩杆上且与弹性绑带活动相抵,所述下连板和上连板上还开设有与弹性绑带相配合的活动槽,所述活动槽与工作槽相互连通。Preferably, the baling assembly includes working slots set on the lower connecting plate and the upper connecting plate, each of the working slots is symmetrically provided with second electric telescopic rods on both sides, and one of the four second electric telescopic rods A number of elastic straps are set between the sleeves, and a third electric telescopic rod is also arranged in the working tank. A moving plate is arranged at the end of the third electric telescopic rod, and the moving plate is slidably connected to the second electric telescopic rod. On the top and offset by the elastic straps, the lower connecting plate and the upper connecting plate are also provided with movable grooves matching with the elastic straps, and the movable grooves communicate with the working grooves.
优选的,所述工作台上设置有两个辅助撑板,两个所述辅助撑板分别与第一皮带和第二皮带活动相抵。Preferably, two auxiliary support plates are provided on the workbench, and the two auxiliary support plates are movable against the first belt and the second belt respectively.
优选的,所述转运机构包括设置在工作台上的侧板,所述侧板上连接有第二液压杆,所述第二液压杆的输出端连接有推板。Preferably, the transfer mechanism includes a side plate arranged on the workbench, a second hydraulic rod is connected to the side plate, and a push plate is connected to the output end of the second hydraulic rod.
与现有技术相比,本发明提供了一种自动点数机控制系统,具备以下有益效果:Compared with the prior art, the present invention provides an automatic counting machine control system, which has the following beneficial effects:
1、该自动点数机控制系统,通过码沓机构的设置,可以使手套整齐的堆摞在一起,实现手套的自动码沓,且码沓整齐,大大提高了手套生产的工作效率。1. The automatic counting machine control system, through the setting of the stacking mechanism, can make the gloves neatly stacked together, realize the automatic stacking of gloves, and the stacking is neat, which greatly improves the work efficiency of glove production.
2、该自动点数机控制系统,通过码沓机构将手套码沓一摞后,利用包捆组件实现对手套的自动包捆,自动化程度高,有效降低工作人员的劳动量,提高手套的生产质量和生产效率。2. The control system of the automatic counting machine, after stacking the gloves into a stack through the stacking mechanism, uses the packing component to realize the automatic packing of the gloves, which has a high degree of automation, effectively reduces the workload of the staff, and improves the production quality of the gloves and production efficiency.
附图说明Description of drawings
图1为本发明的结构示意图一;Fig. 1 is a structural schematic diagram 1 of the present invention;
图2为本发明的图1中A部局部放大结构示意图;Fig. 2 is a partial enlarged structural schematic diagram of part A in Fig. 1 of the present invention;
图3为本发明的结构示意图二;Fig. 3 is a structural schematic diagram II of the present invention;
图4为本发明的图3中B部局部放大结构示意图;Fig. 4 is a schematic diagram of a partially enlarged structure of part B in Fig. 3 of the present invention;
图5为本发明的码沓机构的结构示意图;Fig. 5 is a schematic structural view of the stacking mechanism of the present invention;
图6为本发明的包捆组件的结构示意图;Fig. 6 is a schematic structural view of the packing assembly of the present invention;
图7为本发明的包捆组件的剖面结构示意图。Fig. 7 is a schematic cross-sectional structure diagram of the packing assembly of the present invention.
图中:1、工作台;101、底板;102、立板;2、控制面板;3、第一输送机构;301、第一输送辊;302、第一皮带;303、第一电机;4、第二输送机构;401、第二输送辊;402、第二皮带;403、第二电机;5、手套感应设备;501、安装挡板;502、感应探头;6、支撑板;7、码沓机构;701、第一液压杆;702、U形架;703、丝杆;704、套筒;705、下连板;706、上连板;7061、第一电动伸缩杆;7062、拨板;8、转运机构;801、侧板;802、第二液压杆;803、推板;9、工作槽;901、第二电动伸缩杆;902、移动板;903、第三电动伸缩杆;904、弹性绑带;905、活动槽;10、第三电机;11、辅助撑板。In the figure: 1, workbench; 101, bottom plate; 102, vertical plate; 2, control panel; 3, first conveying mechanism; 301, first conveying roller; 302, first belt; 303, first motor; 4, Second conveying mechanism; 401, second conveying roller; 402, second belt; 403, second motor; 5, glove sensing device; 501, installation baffle; 502, induction probe; Mechanism; 701, first hydraulic rod; 702, U-shaped frame; 703, screw rod; 704, sleeve; 705, lower connecting plate; 706, upper connecting plate; 7061, first electric telescopic rod; 7062, dial plate; 8. Transfer mechanism; 801, side plate; 802, second hydraulic rod; 803, push plate; 9, working tank; 901, second electric telescopic rod; 902, moving plate; 903, third electric telescopic rod; 904 Elastic straps; 905, movable slot; 10, third motor; 11, auxiliary support plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention.
实施例:Example:
参照图1、图2、图3、图4、图5、图6和图7,一种自动点数机控制系统,包括工作台1和设置在工作台1上的控制面板2,工作台1包括底板101和立板102,立板102的两侧分别设置有第一输送机构3和第二输送机构4,第一输送机构3的末端设置有连接在工作台1上的手套感应设备5,底板101的外侧连接有支撑板6,支撑板6上设置有码沓机构7,码沓机构7上设置有包捆组件,工作台1上还设置有与第二输送机构4相配合的转运机构8,第一输送机构3、第二输送机构4、手套感应设备5、码沓机构7以及转运机构8均与控制面板2电性相连。With reference to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 7, a kind of automatic counting machine control system comprises
具体的,工作时,手套由上一工位进入第一输送机构3,控制面板2内采用PLC控制器,整套装置通过PLC控制器进行控制运行,自动化程度高,控制面板2控制各机构动作,第一输送机构3将其输送至手套感应设备5处进行感应计数,随后码沓机构7将置于第一输送机构3上已计数完成的手套移出,并对其进行自动码沓,手套感应设备5重复对第一输送机构3上输送的手套进行计数,计数完成的手套被码沓机构7堆摞,当码沓机构7将手套码沓一批之后,码沓机构7上的包捆组件对码沓整齐的手套进行包捆,然后转运机构8将包捆后的手套转运至第二输送机构4,第二输送机构4将手套输送至下一工序。本发明可以在计数的同时保证手套码沓整齐,对码沓后的手套进行自动包捆,有效降低工作人员的劳动量,提高手套的生产质量和生产效率。Specifically, when working, the gloves enter the
参照图1、图2和图3,作为本发明优选的技术方案,第一输送机构3包括若干转动设置在工作台1上的第一输送辊301,若干第一输送辊301之间连接有第一皮带302,第一输送机构3还包括固设在工作台1上且与其中一个第一输送辊301相连的第一电机303。Referring to Fig. 1, Fig. 2 and Fig. 3, as a preferred technical solution of the present invention, the
具体的,通过控制第一电机303运行,使第一电机303的输出端带动其中一个第一输送辊301转动,其他第一输送辊301在第一皮带302的作用下转动,从而对第一皮带302上的手套进行输送。Specifically, by controlling the operation of the
参照图1、图2、图3和图4,作为本发明优选的技术方案,第二输送机构4包括两个转动设置在工作台1上的第二输送辊401,两个第二输送辊401之间连接有第二皮带402,第二输送机构4还包括固设在工作台1上且与其中一个第二输送辊401相连的第二电机403。Referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, as a preferred technical solution of the present invention, the
具体的,通过控制第二电机403运行,使第二电机403的输出端带动其中一个第二输送辊401转动,其他第二输送辊401在第二皮带402的作用下转动,从而对第二皮带402上的手套进行输送。Specifically, by controlling the operation of the
参照图1和图2,作为本发明优选的技术方案,手套感应设备5包括设置在工作台1上的安装挡板501,安装挡板501上设置有感应探头502。Referring to FIG. 1 and FIG. 2 , as a preferred technical solution of the present invention, the
进一步的,感应探头502的数量为一个或并排设置的多个。Further, the number of the
具体的,第一输送机构3将手套输送至其末端后与安装挡板501相抵并被感应探头502所感应计数,达到手套点数的目的,节省人工。Specifically, the
参照图1、图2、图3、图4和图5,作为本发明优选的技术方案,码沓机构7包括与支撑板6相连的第一液压杆701,第一液压杆701的输出端连接有U形架702,U形架702上设置有丝杆703,丝杆703上设置有套筒704,套筒704上连接有下连板705,丝杆703上还转动设置有与下连板705相配合的上连板706,上连板706上设置有第一电动伸缩杆7061,第一电动伸缩杆7061上连接有拨板7062,拨板7062滑动连接在上连板706上,且拨板7062与第一皮带302活动相抵。Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, as a preferred technical solution of the present invention, the stacking mechanism 7 includes a first
具体的,通过控制第一液压杆701推动U形架702向第一输送机构3处移动,第一电动伸缩杆7061带动拨板7062上移,避免拨板7062向第一输送机构3移动时与第一皮带302上的手套相抵,使手套掉落,在第一液压杆701的推动下与U形架702连接的上连板706和下连板705分别置于第一输送机构3的上下两侧,随后第一电动伸缩杆7061带动拨板7062下移,使拨板7062与第一皮带302相抵,在手套感应设备5对抵达至第一输送机构3末端的手套感应计数后,第一液压杆701带动U形架702回移,使拨板7062回移时将已计数完成的手套向第一输送机构3外侧拨动,拨动后的手套落在下连板705上,重复上述操作,使手套自动码沓在下连板705上,且码沓整齐,提高了手套的工作效率。Specifically, by controlling the first
参照图3和图4,作为本发明优选的技术方案,U形架702上还设置有第三电机10,第三电机10的输出端穿过U形架702并与丝杆703相连。Referring to FIG. 3 and FIG. 4 , as a preferred technical solution of the present invention, a
具体的,码沓机构7初始对手套码沓时,下连板705随套筒704置于丝杆703的上侧,且此时下连板705上未放置手套并与第一皮带302的下侧相互贴合,使拨板7062将第一皮带302上的手套可直接拨动至下连板705上,避免因下连板705距第一皮带302较远,导致第一皮带302上的手套在拨板7062推动的作用下落在下连板705上,出现手套折叠、不整齐的缺点,随后码沓机构7再度对第一输送机构3上已完成计数的手套码沓,控制第三电机10运行,使丝杆703转动,套筒704在丝杆703外侧下移,进而使套筒704带动下连板705下移,使此时下连板705上放置的手套与第一皮带302的下侧贴合,便于后续待码沓的手套直接落在该手套上,实现对手套的码沓整齐。Specifically, when the stacking mechanism 7 initially stacks gloves, the lower connecting
参照图6和图7,作为本发明优选的技术方案,包捆组件包括开设在下连板705和上连板706上的工作槽9,每个工作槽9两侧均对称设置有第二电动伸缩杆901,四个第二电动伸缩杆901之间套设有若干弹性绑带904,工作槽9内还设置有第三电动伸缩杆903,第三电动伸缩杆903的端部设置有移动板902,移动板902滑动连接在第二电动伸缩杆901上且与弹性绑带904活动相抵,下连板705和上连板706上还开设有与弹性绑带904相配合的活动槽905,活动槽905与工作槽9相互连通。Referring to Fig. 6 and Fig. 7, as a preferred technical solution of the present invention, the baling assembly includes working
具体的,当码沓机构7对一批手套码沓完成后,控制第二电动伸缩杆901拉伸,使第二电动伸缩杆901带动弹性绑带904向活动槽905处移动,弹性绑带904由上连板706和下连板705的侧边移动至中部区域,随后控制第三电动伸缩杆903拉伸,使第三电动伸缩杆903带动移动板902在第二电动伸缩杆901上移动,移动板902对弹性绑带904推挤,处于第二电动伸缩杆901最外侧的弹性绑带904受力移动并脱离第二电动伸缩杆901,脱离后的弹性绑带904从活动槽905处离开工作槽9并对上连板706和下连板705之间码沓整齐的手套进行包捆,有效降低工作人员的劳动量,提高手套的生产效率。Specifically, when the stacking mechanism 7 finishes stacking a batch of gloves, it controls the second electric
参照图1和图2,作为本发明优选的技术方案,工作台1上设置有两个辅助撑板11,两个辅助撑板11分别与第一皮带302和第二皮带402活动相抵。Referring to FIG. 1 and FIG. 2 , as a preferred technical solution of the present invention, two
具体的,通过辅助撑板11对皮带下侧进行支撑,可避免皮带在手套的重力压迫下松动,影响输送机构的输送效果。Specifically, the lower side of the belt is supported by the
参照图3和图4,作为本发明优选的技术方案,转运机构8包括设置在工作台1上的侧板801,侧板801上连接有第二液压杆802,第二液压杆802的输出端连接有推板803。Referring to Fig. 3 and Fig. 4, as a preferred technical solution of the present invention, the
具体的,码沓机构7对码沓后的手套包捆后,此时第一液压杆701并未推动U形架702向第一输送机构3处移动,通过控制第二液压杆802动作,使第二液压杆802通过推板803推动包捆好的手套进入第二输送机构4上,使第二输送机构4将包捆后的手套输送至下一工序。Specifically, after the stacking mechanism 7 packs the stacked gloves, the first
工作原理:工作时,手套由上一工位进入第一输送机构3,控制面板2内采用PLC控制器,整套装置通过PLC控制器进行控制运行,自动化程度高,控制面板2控制各机构动作,第一输送机构3将其输送至手套感应设备5处进行感应计数;通过控制第一液压杆701推动U形架702向第一输送机构3处移动,第一电动伸缩杆7061带动拨板7062上移,避免拨板7062向第一输送机构3移动时与第一皮带302上的手套相抵,使手套掉落,在第一液压杆701的推动下与U形架702连接的上连板706和下连板705分别置于第一输送机构3的上下两侧,码沓机构7初始对手套码沓时,下连板705随套筒704置于丝杆703的上侧,且此时下连板705上未放置手套并与第一皮带302的下侧相互贴合,随后第一电动伸缩杆7061带动拨板7062下移,使拨板7062与第一皮带302相抵,在手套感应设备5对抵达至第一输送机构3末端的手套感应计数后,第一液压杆701带动U形架702回移,使拨板7062回移时将已计数完成的手套向第一输送机构3外侧拨动,拨动后的手套直接落在下连板705上,随后控制第一液压杆701带动U形架702回移,在此过程中,控制第三电机10运行,使丝杆703转动,套筒704在丝杆703外侧下移,进而使套筒704带动下连板705下移,使此时下连板705上放置的手套与第一皮带302的下侧贴合,便于后续待码沓的手套直接落在该手套上,实现对手套的码沓整齐,随后手套感应设备5继续对后续手套计数后,码沓机构7重复上述操作,使手套自动码沓在下连板705上;当码沓机构7对一批手套码沓完成后,控制第二电动伸缩杆901拉伸,使第二电动伸缩杆901带动弹性绑带904向活动槽905处移动,弹性绑带904由上连板706和下连板705的侧边移动至中部区域,随后控制第三电动伸缩杆903拉伸,使第三电动伸缩杆903带动移动板902在第二电动伸缩杆901上移动,移动板902对弹性绑带904推挤,处于第二电动伸缩杆901最外侧的弹性绑带904受力移动并脱离第二电动伸缩杆901,脱离后的弹性绑带904从活动槽905处离开工作槽9并对上连板706和下连板705之间码沓整齐的手套进行包捆;此时第一液压杆701并未推动U形架702向第一输送机构3处移动,通过控制第二液压杆802动作,使第二液压杆802通过推板803推动包捆好的手套进入第二输送机构4上,使第二输送机构4将包捆后的手套输送至下一工序。Working principle: when working, the gloves enter the first conveying
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