CN116021589A - A bamboo block making device - Google Patents

A bamboo block making device Download PDF

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Publication number
CN116021589A
CN116021589A CN202111250807.7A CN202111250807A CN116021589A CN 116021589 A CN116021589 A CN 116021589A CN 202111250807 A CN202111250807 A CN 202111250807A CN 116021589 A CN116021589 A CN 116021589A
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extrusion
group
bamboo
wheel
plate
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吴金凤
陈昆燕
吴德军
黄治
汪长国
刘华
王若兰
谭广璐
周学政
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Yantai Zhonghai Diaoyutai Biotechnology Development Co ltd
China Tobacco Chongqing Industrial Co Ltd
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Yantai Zhonghai Diaoyutai Biotechnology Development Co ltd
China Tobacco Chongqing Industrial Co Ltd
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Abstract

本发明属于竹子加工技术领域,具体涉及一种竹材制块装置,包括固定支架,固定支架上安装有辊组、挤压组、破片组、转动轮和第二电机,辊组包括多根相互平行的平辊,平辊转动安装在固定支架上,挤压组呈倾斜状安装于固定支架上,挤压组包括多根转动安装、且相互平行的挤压轮,多个挤压轮同向传动连接,挤压组上安装有第一电机,破片组横向安装于辊组和挤压组末端,破片组包括安装座,安装座上设有若干破片刀,破片刀与挤压组相垂直,安装座靠近转动轮一侧还安装有定刀片,转动轮的外壁周向安装有若干动刀片,第二电机的动力输出轴与转动轮传动连接。其目的是:解决现有竹材制块方式导致的处理效率低下的问题。

Figure 202111250807

The invention belongs to the technical field of bamboo processing, and in particular relates to a bamboo block making device, which includes a fixed bracket on which a roller set, an extrusion set, a fragment set, a rotating wheel and a second motor are installed, and the roller set includes a plurality of parallel The flat roller is installed on the fixed bracket in rotation, and the extrusion group is installed on the fixed bracket in an inclined shape. The extrusion group includes multiple extrusion wheels that are rotatably installed and parallel to each other, and the multiple extrusion wheels are driven in the same direction. connection, the first motor is installed on the extrusion group, and the fragment group is installed horizontally at the end of the roller group and the extrusion group. The seat is also equipped with a fixed blade near the side of the rotating wheel, and the outer wall of the rotating wheel is circumferentially equipped with some moving blades, and the power output shaft of the second motor is connected with the rotating wheel. The purpose of the method is to solve the problem of low processing efficiency caused by the existing bamboo block making method.

Figure 202111250807

Description

一种竹材制块装置A bamboo block making device

技术领域technical field

本发明属于竹子加工技术领域,具体涉及一种竹材制块装置。The invention belongs to the technical field of bamboo processing, and in particular relates to a bamboo block making device.

背景技术Background technique

近年来,全球造纸产业格局正在发生变化,循环、低碳、绿色经济已成为新的发展主题。我国作为造纸大国,造纸木材资源却严重匮乏,木材造纸以及化学制浆带来的污水排放对生态环境也带来了较大的负面影响。我国拥有世界上最丰富的竹类资源,用竹造纸在中国也有着悠久的历史。竹(竹浆)纤维以其具有绿色环保、抑菌抗菌、抗紫外线等特性,现已广泛应用于纺织、生活用纸等领域。In recent years, the pattern of the global paper industry is changing, and recycling, low-carbon, and green economy have become new development themes. As a big papermaking country, our country is seriously short of wood resources for papermaking. The sewage discharge caused by wood papermaking and chemical pulping has also brought a relatively large negative impact on the ecological environment. my country has the most abundant bamboo resources in the world, and the use of bamboo to make paper also has a long history in China. Bamboo (bamboo pulp) fiber has been widely used in textiles, household paper and other fields because of its environmental protection, antibacterial and antibacterial properties, and anti-ultraviolet properties.

为了秉承环保理念,在不采用强酸强碱化学处理的条件下,通过生物酶处理后进行机械搓丝,需要在生物酶处理前将竹子分切成小块。现有工艺为人工分切,先将竹子切成段,再从截面等分为四个条竹片,然后再进行后续的生物酶处理,使得竹块物料具备搓丝条件。In order to uphold the concept of environmental protection, under the condition of not using strong acid and strong alkali chemical treatment, mechanical silk rolling is carried out after biological enzyme treatment, and the bamboo needs to be cut into small pieces before biological enzyme treatment. The existing technology is manual cutting, first cutting the bamboo into sections, then dividing the cross-section into four pieces of bamboo, and then performing subsequent biological enzyme treatment, so that the bamboo piece material has the conditions for silk rolling.

在此过程中,主要通过人工进行前期竹材预处理切块工作,处理效率低下。In this process, pretreatment and slicing of bamboo is mainly carried out manually, and the processing efficiency is low.

发明内容Contents of the invention

本发明的目的是:旨在提供一种竹材制块装置,用来解决现有竹材制块方式导致的处理效率低的问题。The object of the present invention is to provide a bamboo block making device, which is used to solve the problem of low processing efficiency caused by the existing bamboo block making method.

为实现上述技术目的,本发明采用的技术方案如下:For realizing above-mentioned technical purpose, the technical scheme that the present invention adopts is as follows:

一种竹材制块装置,包括固定支架,所述固定支架上安装有辊组、挤压组、破片组、转动轮和第二电机,所述辊组包括多根相互平行的平辊,所述平辊转动安装在固定支架上,所述挤压组呈倾斜状安装于固定支架上,所述挤压组包括多根转动安装、且相互平行的挤压轮,多个所述挤压轮同向传动连接,所述挤压组上安装有第一电机,所述第一电机的动力输出轴与挤压轮传动连接,所述破片组横向安装于辊组和挤压组末端,所述破片组包括安装座,所述安装座上设有若干破片刀,所述破片刀与挤压组相垂直,所述安装座靠近转动轮一侧还安装有定刀片,所述转动轮的外壁周向安装有若干动刀片,所述第二电机的动力输出轴与转动轮传动连接。A bamboo block making device, comprising a fixed bracket, on which a set of rollers, an extruding set, a fragment set, a rotating wheel and a second motor are installed, and the set of rollers includes a plurality of flat rollers parallel to each other, the The flat roller is rotatably installed on the fixed bracket, and the extrusion group is installed on the fixed bracket in an oblique shape. The extrusion group includes a plurality of extrusion wheels that are rotatably installed and parallel to each other. The first motor is installed on the extrusion group, and the power output shaft of the first motor is connected to the extrusion wheel. The fragment group is installed transversely at the end of the roller group and the extrusion group. The fragment The group includes a mounting seat, on which several fragmentation knives are arranged, the fragmentation knives are perpendicular to the extruding group, and a fixed blade is installed on the side of the mounting seat near the rotating wheel, and the outer wall of the rotating wheel is circumferentially A number of movable blades are installed, and the power output shaft of the second motor is connected with the rotating wheel in transmission.

进一步限定,所述辊组呈倾斜状安装固定支架上,所述辊组倾斜的角度小于挤压组的倾斜角度。这样的结构设计,在挤压组倾斜的基础上,对辊组也进行倾斜,使得在对竹子进行处理时,可直接把竹子放置到辊组上,竹子即可在自身重力的作用下,自动进入挤压组下方,直至被挤压组挤压,使用更加方便。It is further defined that the set of rollers is installed on the fixed bracket in an inclined shape, and the inclination angle of the set of rollers is smaller than the inclination angle of the extrusion set. With such a structural design, on the basis of the inclination of the extrusion group, the roller group is also inclined, so that when processing bamboo, the bamboo can be placed directly on the roller group, and the bamboo can be automatically rolled under the action of its own gravity. It enters under the extrusion group until it is squeezed by the extrusion group, which is more convenient to use.

进一步限定,所述固定支架上还转动安装有支撑轮,所述支撑轮与挤压轮传动连接,所述支撑轮的转动方向与挤压轮的转动方向相反,所述支撑轮位于破片组和辊组之间。这样的结构设计,通过位于挤压组最下方的挤压轮和支撑轮对竹子进行最后一次挤压,并通过支撑轮与挤压轮的传动连接,为支撑轮提供转动的动力,使得竹子能更加顺畅的相前移动,实用性较强。It is further defined that a support wheel is also rotatably installed on the fixed bracket, and the support wheel is in transmission connection with the squeeze wheel, and the rotation direction of the support wheel is opposite to that of the squeeze wheel, and the support wheel is located between the fragment group and the squeeze wheel. between the roller sets. With such a structural design, the bamboo is squeezed for the last time through the extrusion wheel and the support wheel located at the bottom of the extrusion group, and through the transmission connection between the support wheel and the extrusion wheel, the support wheel is provided with rotation power, so that the bamboo can Smoother phase front movement, more practical.

进一步限定,所述支撑轮和挤压轮的外壁均周向均匀一体成型有若干凸棱。这样的结构设计,通过凸棱增大挤压轮、支撑轮与竹子之间的摩擦力,使得挤压轮更容易对竹子进行挤压。It is further defined that the outer walls of the supporting wheel and the squeezing wheel are uniformly and integrally formed with several convex ribs in the circumferential direction. Such a structural design increases the friction between the extrusion wheel, the support wheel and the bamboo through the ribs, making it easier for the extrusion wheel to squeeze the bamboo.

进一步限定,所述挤压组包括两块侧板,所述挤压轮转动安装在两块侧板之间,所述侧板的外侧固定安装有安装板,所述安装板上竖向安装有定位杆,所述定位杆上端套设有套筒,所述定位杆于安装板与套筒之间套设有压缩弹簧,所述套筒固定安装在固定支架上。这样的结构设计,通过定位杆与套筒的配合,对挤压组进行定位,再通过压缩弹簧对安装板的挤压,把挤压组向下挤压,从而实现挤压组与固定支架的滑动连接,使得挤压组在对竹子进行挤压时,在具备一定的挤压力度的情况下,挤压组具备一定的向上移动的自由度,从而避免竹子对挤压组的反向作用力过大,而造成的卡死挤压组的问题。It is further defined that the extrusion group includes two side plates, the extrusion wheel is rotatably installed between the two side plates, the outer side of the side plates is fixedly installed with a mounting plate, and the mounting plate is vertically installed with The positioning rod, the upper end of the positioning rod is sleeved with a sleeve, the positioning rod is sleeved with a compression spring between the mounting plate and the sleeve, and the sleeve is fixedly installed on the fixing bracket. With such a structural design, the extrusion group is positioned through the cooperation of the positioning rod and the sleeve, and then the extrusion group is squeezed downward through the compression of the compression spring on the mounting plate, thereby realizing the alignment between the extrusion group and the fixed bracket. The sliding connection makes the extrusion group have a certain degree of freedom to move upwards when the extrusion group squeezes the bamboo with a certain extrusion force, thereby avoiding the reverse force of the bamboo on the extrusion group If it is too large, it will cause the problem of stuck extrusion group.

进一步限定,所述固定支架于安装板下方还固定安装有支撑板。这样的结构设计,通过支撑板对安装板的限位,对挤压组的最大下行位置进行限定,避免挤压组直接从固定支架上掉落。Further defined, the fixed bracket is also fixedly installed with a support plate under the installation plate. Such structural design limits the maximum downward position of the extruding group through the limitation of the supporting plate to the mounting plate, preventing the extruding group from falling directly from the fixing bracket.

进一步限定,所述挤压轮的端部安装有第一齿轮,所述侧板内侧面于每两个相邻的第一齿轮之间均转动安装有第二齿轮,所述第二齿轮与相邻的两个第一齿轮啮合,所述侧板和固定支架的两侧均转动安装有连接杆,所述侧板和固定支架之间还设有副板,所述副板的两端分别与两个连接杆的自由端铰接,所述副板的两端均转动安装有一个第四齿轮,两个所述第四齿轮相互啮合,所述支撑轮的端部安装有第三齿轮,两个所述第四齿轮分别与第一齿轮和第三齿轮啮合。这样的结构设计,多个挤压轮通过第一齿轮和第二齿轮的啮合完成同向传动连接,再通过两个第四齿轮对挤压轮和支撑轮进行传动连接,使得挤压轮和支撑轮旋转方向相反,配合连接杆和副板的设置,使得挤压组在竹子的反作用力的作用下向上移动时,挤压轮和支撑轮之间的动力传输不发生间断,实用性较强。It is further defined that a first gear is installed on the end of the squeeze wheel, and a second gear is installed on the inner surface of the side plate between every two adjacent first gears, and the second gear is connected to the corresponding The two adjacent first gears are meshed, and connecting rods are installed on both sides of the side plate and the fixed bracket. There is also a sub-plate between the side plate and the fixed bracket. The two ends of the sub-plate are respectively connected to the The free ends of the two connecting rods are hinged, and a fourth gear is rotatably installed at both ends of the sub-plate, and the two fourth gears mesh with each other, and a third gear is installed at the end of the support wheel, and the two The fourth gear meshes with the first gear and the third gear respectively. With such a structural design, multiple extrusion wheels are connected in the same direction through the meshing of the first gear and the second gear, and then the extrusion wheel and the support wheel are connected in transmission through two fourth gears, so that the extrusion wheel and the support wheel The rotation direction of the wheels is opposite, and with the setting of the connecting rod and the sub-plate, when the extrusion group moves upward under the action of the reaction force of the bamboo, the power transmission between the extrusion wheel and the support wheel does not occur interrupted, and the practicability is strong.

进一步限定,所述破片组还包括压板,所述压板可拆卸安装于安装座上,所述破片刀位于安装座和压板之间,所述破片刀上下两端的端面均一体成型有两个凸柱,所述安装座和压板上开设有与凸柱相匹配的通孔,所述凸柱穿设在通孔内。这样的结构设计,通过凸柱与通孔的相互配合,完成破片刀与安装座之间的可拆卸连接,在破片刀发生损坏时,方便更换。It is further defined that the fragment set also includes a pressure plate, the pressure plate is detachably mounted on the mounting seat, the fragment knife is located between the mounting seat and the pressure plate, and the end surfaces of the upper and lower ends of the fragment knife are integrally formed with two protrusions , the mounting base and the pressure plate are provided with through holes matching the bosses, and the bosses are passed through the through holes. With such a structural design, the detachable connection between the fragment knife and the mounting seat is completed through the mutual cooperation of the convex post and the through hole, and it is convenient to replace the fragment knife when it is damaged.

进一步限定,所述破片刀的横截面呈两端窄、中间宽的梭型结构。这样的结构设计,破片刀的两端均可作为刃口使用,在一侧的刃口被损坏时,可把破片刀翻转后,进行二次利用,同时,破片刀的横截面中间宽的设计,使得破片刀具有足够的横向承压能力,提高破片刀的使用寿命。It is further defined that the cross-section of the fragment knife is a shuttle-shaped structure with narrow ends and a wide middle. With such a structural design, both ends of the fragmentation knife can be used as cutting edges. When one edge of the fragmentation knife is damaged, the fragmentation knife can be turned over for secondary use. At the same time, the middle width of the cross-section of the fragmentation knife is designed , so that the fragmentation knife has sufficient lateral pressure bearing capacity and improves the service life of the fragmentation knife.

进一步限定,所述转动轮的外壁周向开设有安装槽,所述动刀片可拆卸安装在安装槽内。这样的结构设计,通过动刀片可拆卸安装在转动轮的安装槽内,在通过安装槽对动刀片进行保护的同时,方便对动刀片进行更换。It is further defined that a mounting groove is formed on the outer wall of the rotating wheel in the circumferential direction, and the moving blade is detachably installed in the mounting groove. With such a structural design, the movable blade is detachably installed in the installation groove of the rotating wheel, and the movable blade is conveniently replaced while the movable blade is protected by the installation groove.

采用上述技术方案的发明,具有如下优点:Adopt the invention of above-mentioned technical scheme, have following advantages:

1、通过挤压轮和平辊对筒状竹子进行压扁并向前推送,配合破片组把压扁的竹子分割成条状,再通过定刀片和转动轮上的动刀片对条状的竹子进行二次切割,完成竹材的制块,提高处理效率;1. Squeeze the cylindrical bamboo through the flat roller and push it forward, cooperate with the fragment group to divide the flattened bamboo into strips, and then use the fixed blade and the moving blade on the rotating wheel to crush the strip bamboo. Secondary cutting to complete the block making of bamboo and improve processing efficiency;

2、通过辊组的倾斜设置,使得在对竹子进行处理时,可直接把竹子放置到辊组上,竹子即可在自身重力的作用下,自动进入挤压组下方,直至被挤压组挤压,使用更加方便;2. Through the inclined setting of the roller group, when processing the bamboo, the bamboo can be directly placed on the roller group, and the bamboo can automatically enter the bottom of the extrusion group under the action of its own gravity until it is squeezed by the extrusion group. pressure, more convenient to use;

3、通过位于挤压组最下方的挤压轮和支撑轮对竹子进行最后一次挤压,并通过支撑轮与挤压轮的传动连接,为支撑轮提供转动的动力,使得竹子能更加顺畅的相前移动,实用性较强;3. Extrude the bamboo for the last time through the extrusion wheel and the support wheel located at the bottom of the extrusion group, and provide the rotation power for the support wheel through the transmission connection between the support wheel and the extrusion wheel, so that the bamboo can be more smoothly Phase forward movement, strong practicability;

4、通过定位杆与套筒的配合,对挤压组进行定位,再通过压缩弹簧对安装板的挤压,把挤压组向下挤压,从而实现挤压组与固定支架的滑动连接,使得挤压组在对竹子进行挤压时,在具备一定的挤压力度的情况下,挤压组具备一定的向上移动的自由度,从而避免竹子对挤压组的反向作用力过大,而造成的卡死挤压组的问题;4. Through the cooperation between the positioning rod and the sleeve, the extrusion group is positioned, and then the compression spring squeezes the mounting plate to squeeze the extrusion group downward, so as to realize the sliding connection between the extrusion group and the fixed bracket. When the extrusion group squeezes the bamboo, the extrusion group has a certain degree of freedom to move upwards under the condition of a certain extrusion force, so as to avoid the excessive reverse force of the bamboo on the extrusion group. The problem caused by the stuck extrusion group;

5、多个挤压轮通过第一齿轮和第二齿轮的啮合完成同向传动连接,再通过两个第四齿轮对挤压轮和支撑轮进行传动连接,使得挤压轮和支撑轮旋转方向相反,配合连接杆和副板的设置,使得挤压组在竹子的反作用力的作用下向上移动时,挤压轮和支撑轮之间的动力传输不发生间断,实用性较强;5. A plurality of extrusion wheels complete the transmission connection in the same direction through the meshing of the first gear and the second gear, and then connect the extrusion wheel and the support wheel through two fourth gears, so that the rotation direction of the extrusion wheel and the support wheel On the contrary, with the setting of the connecting rod and the auxiliary plate, when the extrusion group moves upward under the action of the reaction force of the bamboo, the power transmission between the extrusion wheel and the support wheel will not be interrupted, and the practicability is strong;

6、通过凸柱与通孔的相互配合,完成破片刀与安装座之间的可拆卸连接,在破片刀发生损坏时,方便更换。6. The detachable connection between the fragment knife and the mounting seat is completed through the mutual cooperation of the convex post and the through hole, and it is convenient to replace the fragment knife when it is damaged.

附图说明Description of drawings

本发明可以通过附图给出的非限定性实施例进一步说明;The invention can be further illustrated by the non-limiting examples given in the accompanying drawings;

图1为本发明一种竹材制块装置实施例的结构示意图;Fig. 1 is the structural representation of a kind of bamboo block making device embodiment of the present invention;

图2为本发明一种竹材制块装置实施例的剖视结构示意图;Fig. 2 is the sectional structure schematic diagram of a kind of bamboo block making device embodiment of the present invention;

图3为本发明一种竹材制块装置实施例中固定支架、辊组和挤压组部分的结构示意图;Fig. 3 is the structural representation of fixed support, roller group and extruding group part in a kind of bamboo block making device embodiment of the present invention;

图4为本发明一种竹材制块装置实施例中固定支架、辊组和挤压组部分的剖视结构示意图;Fig. 4 is the sectional structure schematic diagram of fixed support, roller group and extruding group part in a kind of bamboo block making device embodiment of the present invention;

图5为本发明一种竹材制块装置实施例中破片组部分的爆炸结构示意图;Fig. 5 is a schematic diagram of the explosive structure of the fragment group part in a kind of bamboo block making device embodiment of the present invention;

图6为本发明一种竹材制块装置实施例中破片刀部分的结构示意图;Fig. 6 is the structural representation of fragmentation knife part in a kind of bamboo block making device embodiment of the present invention;

图7为本发明一种竹材制块装置实施例中转动轮和动刀片部分的结构示意图;Fig. 7 is the structural representation of rotating wheel and moving blade part in a kind of bamboo block making device embodiment of the present invention;

主要元件符号说明如下:The main component symbols are explained as follows:

固定支架1、Fixed bracket 1,

平辊2、支撑轮20、连接杆21、副板22、Flat roller 2, support wheel 20, connecting rod 21, sub-plate 22,

挤压轮3、凸棱30、第一齿轮301、第二齿轮302、第四齿轮304、第三齿轮303、Squeeze wheel 3, rib 30, first gear 301, second gear 302, fourth gear 304, third gear 303,

侧板31、安装板32、定位杆33、套筒34、压缩弹簧35、支撑板36、Side plate 31, mounting plate 32, positioning rod 33, sleeve 34, compression spring 35, support plate 36,

破片组4、安装座41、破片刀42、凸柱421、通孔422、定刀片43、压板44、Fragment group 4, mounting seat 41, fragment knife 42, convex column 421, through hole 422, fixed blade 43, pressure plate 44,

转动轮5、动刀片51。Turning wheel 5, movable blade 51.

具体实施方式Detailed ways

以下将结合附图和具体实施例对本发明进行详细说明,需要说明的是,在附图或说明书描述中,相似或相同的部分都使用相同的图号,附图中未绘示或描述的实现方式,为所属技术领域中普通技术人员所知的形式。另外,实施例中提到的方向用语,例如“上”、“下”、“顶”、“底”、“左”、“右”、“前”、“后”等,仅是参考附图的方向,并非用来限制本发明的保护范围。The present invention will be described in detail below in conjunction with the drawings and specific embodiments. It should be noted that in the drawings or descriptions, similar or identical parts use the same figure numbers, and implementations that are not shown or described in the drawings The method is a form known to those of ordinary skill in the art. In addition, the directional terms mentioned in the embodiments, such as "upper", "lower", "top", "bottom", "left", "right", "front", "rear", etc., are only for reference to the accompanying drawings. The directions are not intended to limit the protection scope of the present invention.

如图1~图7所示,本实施例的一种竹材制块装置,包括固定支架1,固定支架1上安装有辊组、挤压组、破片组4、转动轮5和第二电机,辊组包括多根相互平行的平辊2,平辊2转动安装在固定支架1上,挤压组呈倾斜状安装于固定支架1上,挤压组包括多根转动安装、且相互平行的挤压轮3,多个挤压轮3同向传动连接,挤压组上安装有第一电机,第一电机的动力输出轴与挤压轮3传动连接,破片组4横向安装于辊组和挤压组末端,破片组4包括安装座41,安装座41上设有若干破片刀42,破片刀42与挤压组相垂直,安装座41靠近转动轮5一侧还安装有定刀片43,转动轮5的外壁周向安装有若干动刀片51,第二电机的动力输出轴与转动轮5传动连接。As shown in Figures 1 to 7, a kind of bamboo block making device of the present embodiment includes a fixed support 1, on which a roller group, an extrusion group, a fragment group 4, a rotating wheel 5 and a second motor are installed, The roller set includes a plurality of flat rollers 2 parallel to each other, and the flat rollers 2 are rotatably installed on the fixed bracket 1, and the extrusion group is installed on the fixed bracket 1 in an oblique shape. Pressing wheel 3, a plurality of pressing wheels 3 are connected in the same direction, the first motor is installed on the pressing group, the power output shaft of the first motor is connected to the pressing wheel 3, and the fragment group 4 is horizontally installed on the roller group and the pressing wheel. At the end of the pressing group, the fragment group 4 includes a mount 41, the mount 41 is provided with several fragment knives 42, the fragment knives 42 are perpendicular to the extrusion group, and the mount 41 is also equipped with a fixed blade 43 near the rotating wheel 5 side, rotating The outer wall of the wheel 5 is circumferentially provided with several movable blades 51 , and the power output shaft of the second motor is connected with the rotating wheel 5 in transmission.

辊组呈倾斜状安装固定支架1上,辊组倾斜的角度小于挤压组的倾斜角度。在挤压组倾斜的基础上,对辊组也进行倾斜,使得在对竹子进行处理时,可直接把竹子放置到辊组上,竹子即可在自身重力的作用下,自动进入挤压组下方,直至被挤压组挤压,使用更加方便。The roller group is installed on the fixed support 1 in an oblique shape, and the inclination angle of the roller group is smaller than the inclination angle of the extruding group. On the basis of the inclination of the extrusion group, the roller group is also inclined, so that when the bamboo is processed, the bamboo can be placed directly on the roller group, and the bamboo can automatically enter under the extrusion group under the action of its own gravity , until it is squeezed by the extrusion group, it is more convenient to use.

固定支架1上还转动安装有支撑轮20,支撑轮20与挤压轮3传动连接,支撑轮20的转动方向与挤压轮3的转动方向相反,支撑轮20位于破片组4和辊组之间。通过位于挤压组最下方的挤压轮3和支撑轮20对竹子进行最后一次挤压,并通过支撑轮20与挤压轮3的传动连接,为支撑轮20提供转动的动力,使得竹子能更加顺畅的相前移动,实用性较强。The support wheel 20 is also rotatably installed on the fixed bracket 1, and the support wheel 20 is connected with the extrusion wheel 3 in transmission. The rotation direction of the support wheel 20 is opposite to the rotation direction of the extrusion wheel 3. between. Extrude the bamboo for the last time by the squeeze wheel 3 and the support wheel 20 located at the bottom of the extrusion group, and through the transmission connection between the support wheel 20 and the squeeze wheel 3, the power to rotate is provided for the support wheel 20, so that the bamboo can Smoother phase front movement, more practical.

支撑轮20和挤压轮3的外壁均周向均匀一体成型有若干凸棱30。通过凸棱30增大挤压轮3、支撑轮20与竹子之间的摩擦力,使得挤压轮3更容易对竹子进行挤压。The outer walls of the support wheel 20 and the squeeze wheel 3 are uniformly formed with a plurality of ribs 30 in the circumferential direction. The friction force between the squeeze wheel 3, the support wheel 20 and the bamboo is increased by the rib 30, so that the squeeze wheel 3 can squeeze the bamboo more easily.

挤压组包括两块侧板31,挤压轮3转动安装在两块侧板31之间,侧板31的外侧固定安装有安装板32,安装板32上竖向安装有定位杆33,定位杆33上端套设有套筒34,定位杆33于安装板32与套筒34之间套设有压缩弹簧35,套筒34固定安装在固定支架1上。通过定位杆33与套筒34的配合,对挤压组进行定位,再通过压缩弹簧35对安装板32的挤压,把挤压组向下挤压,从而实现挤压组与固定支架的滑动连接,使得挤压组在对竹子进行挤压时,在具备一定的挤压力度的情况下,挤压组具备一定的向上移动的自由度,从而避免竹子对挤压组的反向作用力过大,而造成的卡死挤压组的问题。The extruding group comprises two side plates 31, and the extruding wheel 3 is rotatably installed between the two side plates 31. The outside of the side plates 31 is fixedly equipped with a mounting plate 32, and a positioning rod 33 is vertically installed on the mounting plate 32 for positioning. A sleeve 34 is sleeved on the upper end of the rod 33 , a compression spring 35 is sleeved on the positioning rod 33 between the mounting plate 32 and the sleeve 34 , and the sleeve 34 is fixedly mounted on the fixed bracket 1 . Through the cooperation of the positioning rod 33 and the sleeve 34, the extrusion group is positioned, and then the compression spring 35 squeezes the mounting plate 32 to squeeze the extrusion group downward, thereby realizing the sliding of the extrusion group and the fixed bracket connection, so that when the extrusion group squeezes the bamboo, the extrusion group has a certain degree of freedom to move upwards under the condition of a certain extrusion force, so as to avoid the excessive reverse force of the bamboo on the extrusion group. Large, and caused problems with stuck extrusion groups.

固定支架1于安装板32下方还固定安装有支撑板36。通过支撑板36对安装板32的限位,对挤压组的最大下行位置进行限定,避免挤压组直接从固定支架1上掉落。A support plate 36 is fixedly mounted on the fixing bracket 1 below the mounting plate 32 . The maximum downward position of the extruding group is limited by the limit of the mounting plate 32 by the supporting plate 36 , so as to prevent the extruding group from falling directly from the fixing bracket 1 .

挤压轮3的端部安装有第一齿轮301,侧板31内侧面于每两个相邻的第一齿轮301之间均转动安装有第二齿轮302,第二齿轮302与相邻的两个第一齿轮301啮合,侧板31和固定支架1的两侧均转动安装有连接杆21,侧板31和固定支架1之间还设有副板22,副板22的两端分别与两个连接杆21的自由端铰接,副板22的两端均转动安装有一个第四齿轮304,两个第四齿轮304相互啮合,支撑轮20的端部安装有第三齿轮303,两个第四齿轮304分别与第一齿轮301和第三齿轮303啮合。多个挤压轮3通过第一齿轮301和第二齿轮302的啮合完成同向传动连接,再通过两个第四齿轮304对挤压轮3和支撑轮20进行传动连接,使得挤压轮3和支撑轮20旋转方向相反,配合连接杆21和副板22的设置,使得挤压组在竹子的反作用力的作用下向上移动时,挤压轮3和支撑轮20之间的动力传输不发生间断,实用性较强。The end of squeeze wheel 3 is equipped with first gear 301, and side plate 31 inner surface is all rotated with second gear 302 between every two adjacent first gears 301, and second gear 302 and adjacent two The two first gears 301 mesh, the side plate 31 and both sides of the fixed bracket 1 are rotatably equipped with connecting rods 21, and there is also a sub-plate 22 between the side plate 31 and the fixed bracket 1, and the two ends of the sub-plate 22 are connected to the two sides respectively. The free ends of the two connecting rods 21 are hinged, and a fourth gear 304 is rotatably installed at both ends of the sub-plate 22, and the two fourth gears 304 are meshed with each other. The four gears 304 mesh with the first gear 301 and the third gear 303 respectively. A plurality of squeeze wheels 3 complete the same-direction transmission connection through the meshing of the first gear 301 and the second gear 302, and then drive the squeeze wheels 3 and the support wheel 20 through two fourth gears 304, so that the squeeze wheels 3 The direction of rotation of the support wheel 20 is opposite to that of the support wheel 20. With the arrangement of the connecting rod 21 and the sub-plate 22, the power transmission between the extrusion wheel 3 and the support wheel 20 does not occur when the extrusion group moves upward under the action of the reaction force of the bamboo. Intermittent, strong practicability.

破片组4还包括压板44,压板44可拆卸安装于安装座41上,破片刀42位于安装座41和压板44之间,破片刀42上下两端的端面均一体成型有两个凸柱421,安装座41和压板44上开设有与凸柱421相匹配的通孔422,凸柱421穿设在通孔422内。通过凸柱421与通孔422的相互配合,完成破片刀42与安装座41之间的可拆卸连接,在破片刀42发生损坏时,方便更换。The fragment group 4 also includes a pressing plate 44, which is detachably installed on the mounting base 41, and the fragmenting knife 42 is located between the mounting base 41 and the pressing plate 44. The seat 41 and the pressing plate 44 are provided with a through hole 422 matched with the boss 421 , and the boss 421 passes through the through hole 422 . The detachable connection between the fragment knife 42 and the mounting seat 41 is completed through the mutual cooperation of the protrusion 421 and the through hole 422 , and it is convenient to replace the fragment knife 42 when it is damaged.

破片刀42的横截面呈两端窄、中间宽的梭型结构。破片刀42的两端均可作为刃口使用,在一侧的刃口被损坏时,可把破片刀42翻转后,进行二次利用,同时,破片刀42的横截面中间宽的设计,使得破片刀42具有足够的横向承压能力,提高破片刀42的使用寿命。The cross-section of the fragment knife 42 is a shuttle-shaped structure with narrow ends and wide middle. Both ends of the fragmentation knife 42 can be used as cutting edges. When the cutting edge on one side is damaged, the fragmentation knife 42 can be overturned for secondary use. Meanwhile, the wide design in the middle of the cross-section of the fragmentation knife 42 makes the The fragmentation knife 42 has sufficient lateral pressure bearing capacity, which improves the service life of the fragmentation knife 42 .

转动轮5的外壁周向开设有安装槽,动刀片51可拆卸安装在安装槽内。通过动刀片51可拆卸安装在转动轮5的安装槽内,在通过安装槽对动刀片51进行保护的同时,方便对动刀片51进行更换。The outer wall of the rotating wheel 5 is circumferentially provided with a mounting groove, and the movable blade 51 is detachably installed in the mounting groove. The movable blade 51 is detachably installed in the mounting groove of the rotating wheel 5, and while the movable blade 51 is protected by the mounting groove, it is convenient to replace the movable blade 51.

本实施例中,使用时,启动第一电机和第二电机,分别带动挤压轮3和转动轮5转动;In this embodiment, when in use, start the first motor and the second motor to drive the extrusion wheel 3 and the rotating wheel 5 to rotate respectively;

然后把竹子放置在辊组上,竹子在自身的重力作用下沿着倾斜的辊组向下滑动,直至竹子的前端与挤压轮3接触;Then the bamboo is placed on the roller set, and the bamboo slides down along the inclined roller set under its own gravity, until the front end of the bamboo contacts the extrusion wheel 3;

竹子在挤压轮3的作用下,在向前移动的同时,被挤压轮3挤压在辊组上,使得呈筒状的竹子被逐渐压扁呈片状,挤压轮3继续转动,带动片状竹子继续向前移动至破片组4,经破片刀42分隔成条状,挤压组的挤压轮3继续旋转,使得条状竹子继续向前运动至转动轮5处,经转动轮5的转动,带动动刀片51配合定刀片43对条状的竹子进行二次切割,得到块状竹块。Under the action of the extrusion wheel 3, the bamboo is pressed on the roller group by the extrusion wheel 3 while moving forward, so that the tubular bamboo is gradually flattened into flakes, and the extrusion wheel 3 continues to rotate. Drive the flaky bamboo to continue to move forward to the fragment group 4, which is separated into strips by the fragment knife 42, and the extrusion wheel 3 of the extrusion group continues to rotate, so that the strip bamboo continues to move forward to the 5 places of the rotating wheel. The rotation of 5 drives moving blade 51 to cooperate fixed blade 43 to carry out secondary cutting to the strip-shaped bamboo, obtains massive bamboo block.

以上对本发明提供的一种竹材制块装置进行了详细介绍。具体实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The bamboo block making device provided by the present invention has been introduced in detail above. The description of specific embodiments is only used to help understand the method and core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

Claims (10)

1. A bamboo timber briquetting device, its characterized in that: including fixed bolster (1), install roller set, extrusion group, burst group (4), rotor (5) and second motor on fixed bolster (1), roller set includes many parallel flat rolls (2), flat rolls (2) rotate and install on fixed bolster (1), extrusion group includes many extrusion wheel (3) of rotating installation, being parallel to each other, a plurality of extrusion wheel (3) syntropy transmission is connected, install first motor on the extrusion group, the power output shaft and the extrusion wheel (3) transmission of first motor are connected, burst group (4) transversely install in roller set and extrusion group end, burst group (4) include mount pad (41), be equipped with a plurality of burst sword (42) on mount pad (41), burst sword (42) are mutually perpendicular with the extrusion group, mount pad (41) are close to rotor (5) one side and still install stator blade (43), rotor (5) outer wall circumference of rotor (5) is installed motor, power output shaft and second transmission (51) are connected.
2. A bamboo briquetting apparatus according to claim 1, wherein: the roller set is obliquely arranged on the fixed support (1), and the oblique angle of the roller set is smaller than that of the extrusion set.
3. A bamboo briquetting apparatus according to claim 2, wherein: the fixed support (1) is further rotatably provided with a supporting wheel (20), the supporting wheel (20) is in transmission connection with the extrusion wheel (3), the rotation direction of the supporting wheel (20) is opposite to that of the extrusion wheel (3), and the supporting wheel (20) is positioned between the broken sheet group (4) and the roller group.
4. A bamboo briquetting apparatus according to claim 3, wherein: the outer walls of the supporting wheel (20) and the extruding wheel (3) are uniformly and integrally formed with a plurality of convex edges (30) in the circumferential direction.
5. A bamboo briquetting apparatus according to claim 3, wherein: the extrusion group comprises two side plates (31), the extrusion wheel (3) is rotatably arranged between the two side plates (31), an installation plate (32) is fixedly arranged on the outer side of the side plate (31), a positioning rod (33) is vertically arranged on the installation plate (32), a sleeve (34) is sleeved at the upper end of the positioning rod (33), a compression spring (35) is sleeved between the installation plate (32) and the sleeve (34), and the sleeve (34) is fixedly arranged on the fixed support (1).
6. The bamboo briquetting apparatus of claim 5, wherein: the fixed support (1) is fixedly arranged below the mounting plate (32) and is also provided with a supporting plate (36).
7. The bamboo briquetting apparatus of claim 6, wherein: the end of extrusion wheel (3) is installed first gear (301), all rotate between every two adjacent first gears (301) and install second gear (302) curb plate (31) medial surface, second gear (302) and two adjacent first gears (301) meshing, connecting rod (21) are all installed in the both sides of curb plate (31) and fixed bolster (1) rotation, still be equipped with auxiliary plate (22) between curb plate (31) and fixed bolster (1), the both ends of auxiliary plate (22) are articulated with the free end of two connecting rods (21) respectively, a fourth gear (304) are all installed in the both ends rotation of auxiliary plate (22), two fourth gear (304) intermeshing, third gear (303) are installed to the tip of supporting wheel (20), two fourth gear (304) mesh with first gear (301) and third gear (303) respectively.
8. A bamboo briquetting apparatus according to claim 1, wherein: the utility model discloses a piece group (4) is including mounting seat (41), mounting seat (41) are installed in the mounting seat, broken piece group (4) still include clamp plate (44), clamp plate (44) demountable installation is on mount pad (41), broken piece sword (42) are located between mount pad (41) and clamp plate (44), the terminal surface at both ends about broken piece sword (42) all integrated into one piece has two projection (421), set up on mount pad (41) and clamp plate (44) with projection (421) assorted through-hole (422), projection (421) wear to establish in through-hole (422).
9. The bamboo briquetting apparatus of claim 8, wherein: the cross section of the breaking blade (42) is in a shuttle-shaped structure with narrow two ends and wide middle.
10. A bamboo briquetting apparatus according to claim 1, wherein: the outer wall circumference of the rotating wheel (5) is provided with a mounting groove, and the movable blade (51) is detachably arranged in the mounting groove.
CN202111250807.7A 2021-10-26 2021-10-26 A bamboo block making device Pending CN116021589A (en)

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