CN116021153A - A double-station battery case automatic welding device and welding method - Google Patents

A double-station battery case automatic welding device and welding method Download PDF

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CN116021153A
CN116021153A CN202310069101.3A CN202310069101A CN116021153A CN 116021153 A CN116021153 A CN 116021153A CN 202310069101 A CN202310069101 A CN 202310069101A CN 116021153 A CN116021153 A CN 116021153A
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welding
clamping
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battery
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CN116021153B (en
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沈晓舟
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Zhejiang Daohe Machinery Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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    • Y02E60/10Energy storage using batteries

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Abstract

The invention belongs to the technical field of battery shell welding, and particularly relates to an automatic double-station battery shell welding device and a welding method. According to the double-station battery shell automatic welding device and the welding method, two laser welding equipment, two multi-axis welding robots, two welding support turnover mechanisms and two double-station clamping mechanisms are arranged, when the double-station battery shell automatic welding device is used, the double-station welding device is used for welding and clamping two battery shells, the two multi-axis welding robots drive the two laser welding guns to move, the battery shells on the two stations are welded, and meanwhile, when the battery shells are welded at different angles and different faces, the welding support turnover mechanisms drive the battery shells to move and weld, so that one-time automatic clamping and one-time welding forming of the two battery shells are realized, and the problems of lower automation degree and welding efficiency and larger welding deformation are solved.

Description

一种双工位电池壳自动焊接装置及焊接方法A double-station battery case automatic welding device and welding method

技术领域technical field

本发明涉及电池壳焊接技术领域,尤其涉及一种双工位电池壳自动焊接装置及焊接方法。The invention relates to the technical field of battery case welding, in particular to a dual-station battery case automatic welding device and a welding method.

背景技术Background technique

电池作为一种常用的能源提供单元,其安全性一直备受关注,在电池组使用时,都需要将电池组封装在电池壳内,随着电池作为主要的新能源使用时,对于电池壳的使用需求也在与日俱增。As a commonly used energy supply unit, the safety of the battery has always attracted much attention. When the battery pack is used, the battery pack needs to be packaged in the battery case. As the battery is used as the main new energy source, the safety of the battery case The demand for usage is also increasing day by day.

在对电池壳生产焊接时,现有的电池壳焊接装置,大多数都是通过使用定制夹具配焊接机器人进行单工位焊接,这种焊接方式不仅存在焊接效率较低,且受生产订单量的影响,为了节约生产成本,大多数定制夹具的自动化程度都较低,在焊接过程中,不仅需要人工手动装夹,且对电池壳不同部件焊接时,需要进行多次装夹,导致焊接自动化程度和焊接效率较低,以及经过多次装夹,存在焊接变形量较大的问题,所以需要一种双工位电池壳自动焊接装置及焊接方法。When welding the battery case, most of the existing battery case welding devices use custom-made fixtures and welding robots for single-station welding. This welding method not only has low welding efficiency, but also is limited by the quantity of production orders. Influence, in order to save production costs, most custom-made fixtures have a low degree of automation. In the welding process, not only manual clamping is required, but also multiple clamping is required when welding different parts of the battery case, resulting in a high degree of welding automation. And the welding efficiency is low, and after many times of clamping, there is a problem of large welding deformation, so a double-station battery case automatic welding device and welding method are needed.

发明内容Contents of the invention

基于现有的电池壳焊接装置,自动化程度和焊接效率较低以及焊接变形量较大的技术问题,本发明提出了一种双工位电池壳自动焊接装置及焊接方法。Based on the technical problems of the existing battery case welding device, the degree of automation and welding efficiency is low, and the welding deformation is relatively large, the present invention proposes a dual-station battery case automatic welding device and a welding method.

本发明提出的一种双工位电池壳自动焊接装置,包括激光焊接设备和多轴焊接机器人,两个所述激光焊接设备与两个所述多轴焊接机器人相对应。A dual-station battery case automatic welding device proposed by the present invention includes laser welding equipment and a multi-axis welding robot, and the two laser welding equipment correspond to the two multi-axis welding robots.

两个所述多轴焊接机器人位于同一水平直线上,所述多轴焊接机器人的一端固定安装有激光焊接枪,所述激光焊接枪与激光焊接设备连接。The two multi-axis welding robots are located on the same horizontal straight line, and a laser welding gun is fixedly installed at one end of the multi-axis welding robot, and the laser welding gun is connected with the laser welding equipment.

所述多轴焊接机器人的两侧均设置有焊接支撑翻转机构,所述焊接支撑翻转机构的表面设置有双工位装夹机构。Both sides of the multi-axis welding robot are provided with a welding support turning mechanism, and the surface of the welding support turning mechanism is provided with a double-station clamping mechanism.

其中,焊接支撑翻转机构用于对双工位装夹机构提供支撑,并带动双工位装夹夹机构和电池壳进行翻转焊接。Among them, the welding support turning mechanism is used to provide support for the double-station clamping mechanism, and drives the double-station clamping mechanism and the battery case to perform flip welding.

其中,双工位装夹机构用于对电池壳装夹定位焊接。Among them, the double-station clamping mechanism is used for clamping and positioning welding of the battery case.

优选地,所述焊接支撑翻转机构包括固定底座,所述固定底座的上表面通过螺栓固定安装有支撑箱柱,两个所述支撑箱柱以固定底座的轴线为中心呈对称分别;Preferably, the welding support turning mechanism includes a fixed base, the upper surface of the fixed base is fixed with support box columns by bolts, and the two support box columns are symmetrically centered on the axis of the fixed base;

所述支撑箱柱的表面通过轴承和转轴转动连接有翻转驱动轮,其中一个所述支撑箱柱的表面固定安装有翻转驱动电机,所述翻转驱动电机的输出轴通过键与键槽与其中一个所述翻转驱动轮固定连接。The surface of the supporting box column is rotatably connected with a turning drive wheel through a bearing and a rotating shaft, and a turning driving motor is fixedly installed on the surface of one of the supporting box columns. The overturning drive wheel is fixedly connected.

优选地,所述翻转驱动轮的表面设置有连接安装架,所述连接安装架的两端通过螺栓分别与两个所述翻转驱动轮的表面固定连接。Preferably, the surface of the overturning driving wheel is provided with a connection installation frame, and the two ends of the connection installation frame are respectively fixedly connected to the surfaces of the two overturning driving wheels through bolts.

优选地,所述双工位装夹机构包括夹具安装板,所述夹具安装板固定安装在连接安装架的表面,两个所述夹具安装板以连接安装架的轴线为中心呈对称分布。Preferably, the double-station clamping mechanism includes a clamp mounting plate fixedly mounted on the surface of the connecting mounting frame, and the two clamping mounting plates are symmetrically distributed around the axis of the connecting mounting frame.

优选地,所述夹具安装板的上表面通过螺栓分别固定连接有电池壳焊接垫块和电池壳焊接限位角板,多个所述电池壳焊接垫块和多个所述电池壳焊接限位角板相对应,多个所述电池壳焊接垫块和多个所述电池壳焊接限位角板以焊接电池壳体的轴线为中心呈对称分布;Preferably, the upper surface of the fixture mounting plate is respectively fixedly connected with a battery case welding spacer and a battery case welding limit angle plate through bolts, and a plurality of the battery case welding spacers and a plurality of the battery case welding limiters Corresponding to the angle plate, a plurality of the battery case welding pads and a plurality of the battery case welding limit angle plates are symmetrically distributed around the axis of the welded battery case;

所述电池壳焊接限位角板的表面呈L形状。The surface of the welding limit angle plate of the battery case is L-shaped.

优选地,所述夹具安装板的表面分别固定安装有固定夹持气缸、固定夹持限位气缸、底壳限位夹持气缸和可调气动夹持机构;Preferably, a fixed clamping cylinder, a fixed clamping limit cylinder, a bottom shell limit clamping cylinder and an adjustable pneumatic clamping mechanism are respectively fixedly installed on the surface of the clamp mounting plate;

两个所述固定夹持气缸以焊接电池壳体的轴线为中心呈对称分布,两个所述固定夹持气缸均位于焊接电池壳体的一个侧面,所述固定夹持气缸包括固定夹持气杆,所述固定夹持气杆的一端固定安装有固定夹头。The two fixed clamping cylinders are distributed symmetrically around the axis of the welded battery case, both of which are located on one side of the welded battery case, and the fixed clamping cylinders include a fixed clamping cylinder rod, and one end of the fixed clamping gas rod is fixedly installed with a fixed chuck.

优选地,多个所述固定夹持限位气缸分别位于焊接电池壳体的四个侧面,所述固定夹持限位气缸的表面通过螺栓固定安装有限位铰接座,所述固定夹持限位气缸包括固定夹持限位气杆,所述固定夹持限位气杆的一端固定安装有固定限位夹头;Preferably, a plurality of said fixed clamping limit cylinders are respectively located on the four sides of the welded battery case, the surface of said fixed clamping limit cylinders is fixed with a limit hinge seat by bolts, and said fixed clamp limit The cylinder includes a fixed clamping limit air rod, and one end of the fixed clamping limit air rod is fixedly installed with a fixed limit chuck;

所述固定限位夹头的表面与限位铰接座的表面铰接。The surface of the fixed limit chuck is hinged with the surface of the limit hinge seat.

优选地,两个所述底壳限位夹持气缸与两个所述固定夹持气缸相对应,所述底壳限位夹持气缸的表面安装有底壳夹持夹具,所述底壳夹持夹具通过支撑角板与夹具安装板的表面固定连接。Preferably, the two bottom casing limiting clamping cylinders correspond to the two fixed clamping cylinders, and bottom casing clamping fixtures are installed on the surface of the bottom casing limiting clamping cylinders, and the bottom casing clamping The holding fixture is fixedly connected with the surface of the fixture mounting plate through the supporting angle plate.

优选地,所述可调气动夹持机构包括行程气缸,四个所述行程气缸以夹具安装板的轴线为中心呈对称分布;Preferably, the adjustable pneumatic clamping mechanism includes stroke cylinders, and four stroke cylinders are symmetrically distributed around the axis of the clamp mounting plate;

所述行程气缸包括行程气杆,所述行程气杆的一端固定安装有移动气缸座,所述夹具安装板的表面固定安装有行程导轨,所述移动气缸座的表面与行程导轨的表面滑动连接;The stroke cylinder includes a stroke air rod, one end of the stroke air rod is fixedly mounted with a moving cylinder base, the surface of the fixture mounting plate is fixedly mounted with a stroke guide rail, and the surface of the movable cylinder base is slidingly connected to the surface of the stroke guide rail ;

所述移动气缸座的表面固定安装有移动夹持气缸,所述移动夹持气缸包括移动夹持气杆,所述移动夹持气缸的表面固定安装有夹头架,所述夹头架的内壁滑动连接有移动夹头,所述移动夹持气杆的一端与移动夹头的表面固定连接。The surface of the mobile cylinder seat is fixedly equipped with a mobile clamping cylinder, the mobile clamping cylinder includes a mobile clamping air rod, the surface of the mobile clamping cylinder is fixedly installed with a chuck frame, and the inner wall of the chuck frame A movable chuck is slidably connected, and one end of the movable clamping air rod is fixedly connected with the surface of the movable chuck.

优选地,一种双工位电池壳自动焊接装置的焊接方法,包括以下步骤:Preferably, a welding method of a dual-station battery case automatic welding device includes the following steps:

步骤一、将需要焊接的电池壳体放置在四个夹具安装板上,通过夹具安装板上的电池壳焊接垫块和电池壳焊接限位角板对电池壳体进行支撑和定位;Step 1. Place the battery case to be welded on the four fixture mounting plates, and support and position the battery case through the battery case welding pads and the battery case welding limit angle plate on the fixture mounting plate;

步骤二、通过固定夹持气缸、固定夹持限位气缸、底壳限位夹持气缸和可调气动夹持机构,带动固定夹头、固定限位夹头、底壳夹持夹具和移动夹头对焊接电池壳体进行焊接固定装夹;Step 2. Through the fixed clamping cylinder, the fixed clamping limit cylinder, the bottom shell limit clamping cylinder and the adjustable pneumatic clamping mechanism, the fixed chuck, the fixed limit chuck, the bottom shell clamping fixture and the movable clamp are driven The head is welded and fixed to the welded battery case;

步骤三、通过两个多轴焊接机器人带动两个激光焊接枪运动,对位于多轴焊接机器人一侧的焊接支撑翻转机构上的两个夹具安装板上装夹的电池壳体进行焊接,并通过翻转驱动电机带动翻转驱动轮转动,带动连接安装架和两个夹具安装板以及夹具安装板上装夹的两个电池壳体进行翻转运动,配合多轴焊接机器人进行焊接;Step 3. Drive two laser welding guns to move through two multi-axis welding robots, weld the battery case clamped on the two fixture mounting plates on the welding support flip mechanism on one side of the multi-axis welding robot, and turn over The drive motor drives the turning drive wheel to rotate, drives the connecting mounting frame and the two fixture mounting plates and the two battery cases clamped on the fixture mounting plates to perform a turning movement, and cooperates with the multi-axis welding robot for welding;

步骤四、在多轴焊接机器人对一侧焊接支撑翻转机构上的两个电池壳进行焊接时,另一侧的焊接支撑翻转机构上,对电池壳体进行焊接工件取件和装夹。Step 4. When the multi-axis welding robot welds the two battery cases on one side of the welding support and turning mechanism, the battery case is picked up and clamped on the welding supporting turning mechanism on the other side.

本发明中的有益效果为:Beneficial effects among the present invention are:

1、通过设置两个激光焊接设备、两个多轴焊接机器人、两个焊接支撑翻转机构和两个双工位装夹机构,在使用时,通过双工位装夹机构对两个电池壳体进行焊接装夹,并通过两个多轴焊接机器人带动两个激光焊接枪运动,对两个工位上的电池壳体进行焊接,同时,对电池壳体不同角度和不同面焊接时,通过焊接支撑翻转机构带动电池壳体进行运动焊接,实现一次对两个电池壳体进行自动装夹、自动焊接一次成型,从而解决了电池壳焊接装置,自动化程度和焊接效率较低以及焊接变形量较大的问题。1. By setting up two laser welding equipment, two multi-axis welding robots, two welding support flipping mechanisms and two double-station clamping mechanisms, when in use, the two battery cases are fixed by the double-station clamping mechanisms Carry out welding and clamping, and drive two laser welding guns to move through two multi-axis welding robots to weld the battery case on the two stations. The support and turning mechanism drives the battery case to perform motion welding, realizing automatic clamping and automatic welding of two battery cases at one time, thus solving the problem of battery case welding device, low automation degree and welding efficiency, and large welding deformation The problem.

2、通过设置双工位装夹机构,在使用时,通过固定夹持气缸、固定夹持限位气缸、底壳限位夹持气缸和可调气动夹持机构,带动固定夹头、固定限位夹头、底壳夹持夹具和移动夹头对焊接电池壳体进行焊接固定装夹,并通过固定夹持气缸、固定夹持限位气缸、底壳限位夹持气缸和可调气动夹持机构,使用螺栓等可拆卸可移动的安装方式,安装在夹具安装板上,便于根据不同型号的电池壳体焊接时,进行安装调节,从而具有实现对不同型号的电池壳体进行自动装夹的效果。2. By setting the double-station clamping mechanism, when in use, the fixed clamping cylinder, the fixed clamping limit cylinder, the bottom shell limit clamping cylinder and the adjustable pneumatic clamping mechanism are used to drive the fixed clamping head and the fixed limiter. Position chuck, bottom case clamping fixture and movable chuck are used to weld and fix the welded battery case, and through the fixed clamping cylinder, fixed clamping limit cylinder, bottom shell limit clamping cylinder and adjustable pneumatic clamp The holding mechanism is detachable and movable using bolts and other installation methods, and is installed on the fixture mounting plate, which is convenient for installation and adjustment according to different types of battery cases when welding, so as to realize automatic clamping of different types of battery cases Effect.

附图说明Description of drawings

图1为本发明提出的一种双工位电池壳自动焊接装置及焊接方法的示意图;Fig. 1 is a schematic diagram of a double-station battery case automatic welding device and welding method proposed by the present invention;

图2为本发明提出的一种双工位电池壳自动焊接装置及焊接方法的多轴焊接机器人结构立体图;Fig. 2 is a perspective view of the multi-axis welding robot structure of a double-station battery case automatic welding device and welding method proposed by the present invention;

图3为本发明提出的一种双工位电池壳自动焊接装置及焊接方法的固定底座结构立体图;Fig. 3 is a three-dimensional view of a fixed base structure of a dual-station battery case automatic welding device and welding method proposed by the present invention;

图4为本发明提出的一种双工位电池壳自动焊接装置及焊接方法的夹具安装板结构立体图;Fig. 4 is a three-dimensional view of the fixture mounting plate structure of a dual-station battery case automatic welding device and welding method proposed by the present invention;

图5为本发明提出的一种双工位电池壳自动焊接装置及焊接方法的底壳限位夹持气缸结构立体图;Fig. 5 is a three-dimensional view of the bottom case limit clamping cylinder structure of a double-station battery case automatic welding device and welding method proposed by the present invention;

图6为本发明提出的一种双工位电池壳自动焊接装置及焊接方法的行程气缸结构立体图。Fig. 6 is a perspective view of the stroke cylinder structure of a dual-station battery case automatic welding device and welding method proposed by the present invention.

图中:1、激光焊接设备;2、多轴焊接机器人;3、激光焊接枪;4、固定底座;401、支撑箱柱;402、翻转驱动轮;403、连接安装架;5、夹具安装板;501、电池壳焊接垫块;502、电池壳焊接限位角板;503、固定夹持气缸;504、固定夹持限位气缸;505、底壳限位夹持气缸;506、固定夹持气杆;507、固定夹头;508、限位铰接座;509、固定夹持限位气杆;510、固定限位夹头;511、底壳夹持夹具;512、行程气缸;513、行程气杆;514、移动气缸座;515、行程导轨;516、移动夹持气缸;517、移动夹持气杆;518、夹头架;519、移动夹头。In the figure: 1. Laser welding equipment; 2. Multi-axis welding robot; 3. Laser welding gun; 4. Fixed base; 401, supporting box column; ; 501, battery shell welding pad; 502, battery shell welding limit angle plate; 503, fixed clamping cylinder; 504, fixed clamping limit cylinder; 505, bottom shell limit clamping cylinder; 506, fixed clamping Air rod; 507, fixed chuck; 508, limit hinged seat; 509, fixed clamping limit air rod; 510, fixed limit chuck; 511, bottom shell clamping fixture; 512, stroke cylinder; 513, stroke Air bar; 514, mobile cylinder seat; 515, stroke guide rail; 516, mobile clamping cylinder; 517, mobile clamping air bar; 518, chuck frame; 519, mobile chuck.

实施方式Implementation

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.

实施例一Embodiment one

参照图1-6,一种双工位电池壳自动焊接装置,包括激光焊接设备1和多轴焊接机器人2,两个激光焊接设备1与两个多轴焊接机器人2相对应。Referring to FIGS. 1-6 , a dual-station battery case automatic welding device includes a laser welding device 1 and a multi-axis welding robot 2 , and the two laser welding devices 1 correspond to the two multi-axis welding robots 2 .

两个多轴焊接机器人2位于同一水平直线上,多轴焊接机器人2的一端固定安装有激光焊接枪3,激光焊接枪3与激光焊接设备1连接。Two multi-axis welding robots 2 are located on the same horizontal straight line, and one end of the multi-axis welding robots 2 is fixedly equipped with a laser welding gun 3 , and the laser welding gun 3 is connected with the laser welding equipment 1 .

在使用时,通过激光焊接枪3与激光焊接设备1连接,并通过多轴焊接机器人2带动激光焊接枪3运动,对电池壳进行自动化激光焊接。When in use, the laser welding gun 3 is connected to the laser welding equipment 1, and the multi-axis welding robot 2 drives the laser welding gun 3 to move, so as to perform automatic laser welding on the battery case.

多轴焊接机器人2的两侧均设置有焊接支撑翻转机构,焊接支撑翻转机构的表面设置有双工位装夹机构。Both sides of the multi-axis welding robot 2 are provided with a welding support turning mechanism, and the surface of the welding support turning mechanism is provided with a double-station clamping mechanism.

其中,焊接支撑翻转机构用于对双工位装夹机构提供支撑,并带动双工位装夹夹机构和电池壳进行翻转焊接。Among them, the welding support turning mechanism is used to provide support for the double-station clamping mechanism, and drives the double-station clamping mechanism and the battery case to perform flip welding.

焊接支撑翻转机构包括固定底座4,固定底座4的上表面通过螺栓固定安装有支撑箱柱401,两个支撑箱柱401以固定底座4的轴线为中心呈对称分别。The welding support turning mechanism includes a fixed base 4, and the upper surface of the fixed base 4 is fixed with a supporting box column 401 by bolts, and the two supporting box columns 401 are symmetrical about the axis of the fixed base 4, respectively.

支撑箱柱401的表面通过轴承和转轴转动连接有翻转驱动轮402,其中一个支撑箱柱401的表面固定安装有翻转驱动电机,翻转驱动电机的输出轴通过键与键槽与其中一个翻转驱动轮402固定连接。The surface of the supporting box column 401 is rotatably connected with a turning drive wheel 402 through a bearing and a rotating shaft, and a turning driving motor is fixedly installed on the surface of one of the supporting box columns 401, and the output shaft of the turning driving motor is connected to one of the turning driving wheels 402 through a key and a keyway. Fixed connection.

在使用时,翻转驱动电机的输出轴通过键与键槽带动其中一个翻转驱动轮402转动。When in use, the output shaft of the turning drive motor drives one of the turning driving wheels 402 to rotate through the key and the keyway.

翻转驱动轮402的表面设置有连接安装架403,连接安装架403的两端通过螺栓分别与两个翻转驱动轮402的表面固定连接。The surface of the overturning driving wheel 402 is provided with a connecting mounting frame 403, and the two ends of the connecting mounting frame 403 are respectively fixedly connected to the surfaces of the two overturning driving wheels 402 through bolts.

在使用时,通过两个翻转驱动轮402对连接安装架403进行支撑,并通过翻转驱动电机带动一个翻转驱动轮402转动,带动连接安装架403和另一个翻转驱动轮402转动。When in use, the connecting installation frame 403 is supported by two turning driving wheels 402 , and one turning driving wheel 402 is driven to rotate by the turning driving motor, and the connecting mounting frame 403 and the other turning driving wheel 402 are driven to rotate.

在使用时,连接安装架403具有将两个翻转驱动轮402进行连接,并对双工位装夹机构提供安装基础。When in use, the connection installation frame 403 has the function of connecting the two overturning driving wheels 402, and provides an installation basis for the double-station clamping mechanism.

其中,双工位装夹机构用于对电池壳装夹定位焊接。Among them, the double-station clamping mechanism is used for clamping and positioning welding of the battery case.

双工位装夹机构包括夹具安装板5,夹具安装板5固定安装在连接安装架403的表面,两个夹具安装板5以连接安装架403的轴线为中心呈对称分布。The double-station clamping mechanism includes a fixture mounting plate 5 fixedly mounted on the surface of the connection mounting frame 403 , and the two fixture mounting plates 5 are symmetrically distributed around the axis of the connection mounting frame 403 .

在使用时,夹具安装板5用于电池壳焊接时,对电池壳和夹具提供承物平台。When in use, the fixture mounting plate 5 is used for battery case welding, and provides a platform for the battery case and the fixture.

夹具安装板5的上表面通过螺栓分别固定连接有电池壳焊接垫块501和电池壳焊接限位角板502,多个电池壳焊接垫块501和多个电池壳焊接限位角板502相对应,多个电池壳焊接垫块501和多个电池壳焊接限位角板502以焊接电池壳体的轴线为中心呈对称分布。The upper surface of the fixture mounting plate 5 is respectively fixedly connected with a battery case welding spacer 501 and a battery case welding limit angle plate 502 through bolts, and a plurality of battery case welding spacers 501 correspond to a plurality of battery case welding limit angle plates 502 A plurality of battery case welding pads 501 and a plurality of battery case welding limiting angle plates 502 are symmetrically distributed around the axis of the battery case being welded.

电池壳焊接限位角板502的表面呈L形状。The surface of the battery case welding limit angle plate 502 is L-shaped.

在使用时,通过多个电池壳焊接垫块501对电池壳焊接时,进行支撑。During use, a plurality of battery case welding pads 501 are used to support the battery case during welding.

在使用时,通过多个电池壳焊接限位角板502与多个电池壳焊接垫块501配合,对电池壳焊接时的壳体部件进行限位。When in use, a plurality of battery case welding limiting angle plates 502 cooperate with a plurality of battery case welding pads 501 to limit the housing components during battery case welding.

夹具安装板5的表面分别固定安装有固定夹持气缸503、固定夹持限位气缸504、底壳限位夹持气缸505和可调气动夹持机构。A fixed clamping cylinder 503, a fixed clamping limit cylinder 504, a bottom shell limit clamping cylinder 505 and an adjustable pneumatic clamping mechanism are respectively fixedly installed on the surface of the clamp mounting plate 5.

两个固定夹持气缸503以焊接电池壳体的轴线为中心呈对称分布,两个固定夹持气缸503均位于焊接电池壳体的一个侧面,固定夹持气缸503包括固定夹持气杆506,固定夹持气杆506的一端固定安装有固定夹头507。The two fixed clamping cylinders 503 are distributed symmetrically around the axis of the welded battery case. The two fixed clamping cylinders 503 are located on one side of the welded battery case. The fixed clamping cylinders 503 include a fixed clamping air rod 506. One end of the fixed clamping gas rod 506 is fixedly installed with a fixed chuck 507 .

在使用时,通过固定夹持气杆506从固定夹持气缸503内伸出,带动固定夹头507运动与焊接电池壳体的表面接触,对焊接电池壳体进行夹持。When in use, the fixed clamping air rod 506 protrudes from the fixed clamping cylinder 503 to drive the fixed chuck 507 to move and contact the surface of the welded battery case to clamp the welded battery case.

多个固定夹持限位气缸504分别位于焊接电池壳体的四个侧面,固定夹持限位气缸504的表面通过螺栓固定安装有限位铰接座508,固定夹持限位气缸504包括固定夹持限位气杆509,固定夹持限位气杆509的一端固定安装有固定限位夹头510。A plurality of fixed clamping limit cylinders 504 are respectively located on the four sides of the welded battery case, and the surface of the fixed clamping limit cylinders 504 is fixed with a limit hinge seat 508 by bolts, and the fixed clamping limit cylinders 504 include fixed clamping The limit gas rod 509 is fixedly clamped with a fixed limit chuck 510 at one end of the limit gas rod 509 .

固定限位夹头510的表面与限位铰接座508的表面铰接。The surface of the fixed limit clamp 510 is hinged to the surface of the limit hinge seat 508 .

在使用时,通过固定夹持限位气杆509从固定夹持限位气缸504内伸出,带动固定限位夹头510以限位铰接座508的连接处为中心运动,带动固定限位夹头510运动与焊接电池壳体接触,对焊接电池壳体进行限位,并通过与电池壳焊接垫块501和电池壳焊接限位角板502配合,对焊接电池壳体进行限位夹持。When in use, the fixed clamping limit air rod 509 is stretched out from the fixed clamping limit cylinder 504, and the fixed clamping clamp 510 is driven to move around the joint of the limit hinged seat 508, driving the fixed limit clamp The head 510 moves in contact with the welded battery case to limit the welded battery case, and cooperates with the battery case welding pad 501 and the battery case welding limit angle plate 502 to limit and clamp the welded battery case.

两个底壳限位夹持气缸505与两个固定夹持气缸503相对应,底壳限位夹持气缸505的表面安装有底壳夹持夹具511,底壳夹持夹具511通过支撑角板与夹具安装板5的表面固定连接。The two bottom shell limit clamping cylinders 505 correspond to the two fixed clamping cylinders 503. The bottom shell limit clamping cylinders 505 are equipped with a bottom shell clamping fixture 511 on the surface, and the bottom shell clamping fixture 511 passes through the support angle plate It is fixedly connected with the surface of the fixture mounting plate 5 .

在使用时,通过两个底壳限位夹持气缸505带动两个底壳夹持夹具511运动,对焊接电池壳体底板进行夹持限位焊接。When in use, the two bottom case clamping fixtures 511 are driven by the two bottom case clamping cylinders 505 to move, and clamp and limit welding is performed on the bottom plate of the welded battery case.

可调气动夹持机构包括行程气缸512,四个行程气缸512以夹具安装板5的轴线为中心呈对称分布。The adjustable pneumatic clamping mechanism includes stroke cylinders 512 , and four stroke cylinders 512 are symmetrically distributed around the axis of the clamp mounting plate 5 .

行程气缸512包括行程气杆513,行程气杆513的一端固定安装有移动气缸座514,夹具安装板5的表面固定安装有行程导轨515,移动气缸座514的表面与行程导轨515的表面滑动连接。The stroke cylinder 512 includes a stroke air rod 513, one end of the stroke air rod 513 is fixedly mounted with a moving cylinder seat 514, the surface of the fixture mounting plate 5 is fixedly mounted with a stroke guide rail 515, and the surface of the mobile cylinder seat 514 is slidingly connected with the surface of the stroke guide rail 515 .

移动气缸座514的表面固定安装有移动夹持气缸516,移动夹持气缸516包括移动夹持气杆517,移动夹持气缸516的表面固定安装有夹头架518,夹头架518的内壁滑动连接有移动夹头519,移动夹持气杆517的一端与移动夹头519的表面固定连接。The surface of the mobile cylinder base 514 is fixedly equipped with a mobile clamping cylinder 516, the mobile clamping cylinder 516 includes a mobile clamping air rod 517, and the surface of the mobile clamping cylinder 516 is fixedly equipped with a chuck frame 518, and the inner wall of the chuck frame 518 slides A movable chuck 519 is connected, and one end of the movable clamping air rod 517 is fixedly connected with the surface of the movable chuck 519 .

通过设置双工位装夹机构,在使用时,通过固定夹持气缸503、固定夹持限位气缸504、底壳限位夹持气缸505和可调气动夹持机构,带动固定夹头507、固定限位夹头510、底壳夹持夹具511和移动夹头519对焊接电池壳体进行焊接固定装夹,并通过固定夹持气缸503、固定夹持限位气缸504、底壳限位夹持气缸505和可调气动夹持机构,使用螺栓等可拆卸可移动的安装方式,安装在夹具安装板5上,便于根据不同型号的电池壳体焊接时,进行安装调节,从而具有实现对不同型号的电池壳体进行自动装夹的效果。By setting up a double-station clamping mechanism, when in use, the fixed clamping head 507, The fixed limit chuck 510, the bottom shell clamping fixture 511 and the movable clamp 519 perform welding and fixed clamping on the welded battery case, and through the fixed clamping cylinder 503, the fixed clamping limit cylinder 504, and the bottom shell limit clamp The holding cylinder 505 and the adjustable pneumatic clamping mechanism are mounted on the fixture mounting plate 5 by using detachable and movable installation methods such as bolts, which is convenient for installation and adjustment according to different types of battery shells when welding, so as to realize different The effect of automatic clamping of the battery case of the model.

通过设置两个激光焊接设备1、两个多轴焊接机器人2、两个焊接支撑翻转机构和两个双工位装夹机构,在使用时,通过双工位装夹机构对两个电池壳体进行焊接装夹,并通过两个多轴焊接机器人2带动两个激光焊接枪3运动,对两个工位上的电池壳体进行焊接,同时,对电池壳体不同角度和不同面焊接时,通过焊接支撑翻转机构带动电池壳体进行运动焊接,实现一次对两个电池壳体进行自动装夹、自动焊接一次成型,从而解决了电池壳焊接装置,自动化程度和焊接效率较低以及焊接变形量较大的问题。By setting up two laser welding equipment 1, two multi-axis welding robots 2, two welding support flipping mechanisms and two double-station clamping mechanisms, when in use, the two battery cases are fixed by the double-station clamping mechanism Carry out welding and clamping, and drive two laser welding guns 3 to move through two multi-axis welding robots 2, and weld the battery case on the two stations. At the same time, when welding the battery case at different angles and on different surfaces, The battery case is driven by the welding support turning mechanism to carry out motion welding, realizing automatic clamping and automatic welding of two battery cases at one time, thus solving the problem of battery case welding device, low automation and welding efficiency, and welding deformation Bigger problem.

实施例二Embodiment two

参照图1-6,一种双工位电池壳自动焊接装置的焊接方法,包括以下步骤:Referring to Figures 1-6, a welding method for a dual-station battery case automatic welding device includes the following steps:

步骤一、将需要焊接的电池壳体放置在四个夹具安装板5上,通过夹具安装板5上的电池壳焊接垫块501和电池壳焊接限位角板502对电池壳体进行支撑和定位。Step 1. Place the battery case to be welded on the four fixture mounting plates 5, and support and position the battery case through the battery case welding pad 501 and the battery case welding limit angle plate 502 on the fixture mounting plate 5 .

步骤二、通过固定夹持气缸503、固定夹持限位气缸504、底壳限位夹持气缸505和可调气动夹持机构,带动固定夹头507、固定限位夹头510、底壳夹持夹具511和移动夹头519对焊接电池壳体进行焊接固定装夹。Step 2. Through the fixed clamping cylinder 503, the fixed clamping limit cylinder 504, the bottom shell limit clamping cylinder 505 and the adjustable pneumatic clamping mechanism, the fixed clamp 507, the fixed limit clamp 510, and the bottom shell clamp are driven The holding fixture 511 and the movable chuck 519 are used to weld and fix the battery case.

步骤三、通过两个多轴焊接机器人2带动两个激光焊接枪3运动,对位于多轴焊接机器人2一侧的焊接支撑翻转机构上的两个夹具安装板5上装夹的电池壳体进行焊接,并通过翻转驱动电机带动翻转驱动轮402转动,带动连接安装架403和两个夹具安装板5以及夹具安装板5上装夹的两个电池壳体进行翻转运动,配合多轴焊接机器人2进行焊接。Step 3. Two multi-axis welding robots 2 drive two laser welding guns 3 to move, and weld the battery case clamped on the two fixture mounting plates 5 on the welding support turning mechanism on one side of the multi-axis welding robot 2 , and drive the turning drive wheel 402 to rotate through the turning drive motor, drive the connecting mounting frame 403 and the two fixture mounting plates 5 and the two battery cases clamped on the fixture mounting plate 5 to perform turning movements, and cooperate with the multi-axis welding robot 2 for welding .

步骤四、在多轴焊接机器人2对一侧焊接支撑翻转机构上的两个电池壳进行焊接时,另一侧的焊接支撑翻转机构上,对电池壳体进行焊接工件取件和装夹。Step 4: When the multi-axis welding robot 2 welds the two battery cases on one side of the welding support turning mechanism, the welding workpiece on the other side is picked up and clamped on the welding support turning mechanism.

通过设置两个激光焊接设备1、两个多轴焊接机器人2、两个焊接支撑翻转机构和两个双工位装夹机构,在使用时,通过双工位装夹机构对两个电池壳体进行焊接装夹,并通过两个多轴焊接机器人2带动两个激光焊接枪3运动,对两个工位上的电池壳体进行焊接,同时,对电池壳体不同角度和不同面焊接时,通过焊接支撑翻转机构带动电池壳体进行运动焊接,实现一次对两个电池壳体进行自动装夹、自动焊接一次成型,从而解决了电池壳焊接装置,自动化程度和焊接效率较低以及焊接变形量较大的问题。By setting up two laser welding equipment 1, two multi-axis welding robots 2, two welding support flipping mechanisms and two double-station clamping mechanisms, when in use, the two battery cases are fixed by the double-station clamping mechanism Carry out welding and clamping, and drive two laser welding guns 3 to move through two multi-axis welding robots 2, and weld the battery case on the two stations. At the same time, when welding the battery case at different angles and on different surfaces, The battery case is driven by the welding support turning mechanism to carry out motion welding, realizing automatic clamping and automatic welding of two battery cases at one time, thus solving the problem of battery case welding device, low automation and welding efficiency, and welding deformation Bigger problem.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.

Claims (10)

1. The utility model provides a duplex position battery case automatic welder, includes laser welding equipment (1) and multiaxis welding robot (2), its characterized in that: the two laser welding devices (1) correspond to the two multi-axis welding robots (2);
the two multi-axis welding robots (2) are positioned on the same horizontal line, one end of each multi-axis welding robot (2) is fixedly provided with a laser welding gun (3), and the laser welding gun (3) is connected with laser welding equipment (1);
welding support turnover mechanisms are arranged on two sides of the multi-axis welding robot (2), and double-station clamping mechanisms are arranged on the surfaces of the welding support turnover mechanisms;
the welding support turnover mechanism is used for supporting the double-station clamping mechanism and driving the double-station clamping mechanism and the battery shell to perform turnover welding;
the double-station clamping mechanism is used for clamping and positioning the battery shell.
2. The automatic welding device for double-station battery cases according to claim 1, wherein: the welding support turnover mechanism comprises a fixed base (4), wherein a support box column (401) is fixedly arranged on the upper surface of the fixed base (4) through bolts, and the two support box columns (401) are symmetrical and respectively with the axis of the fixed base (4) as the center;
the surface of the supporting box column (401) is rotationally connected with turnover driving wheels (402) through bearings and a rotating shaft, one of the surfaces of the supporting box column (401) is fixedly provided with a turnover driving motor, and an output shaft of the turnover driving motor is fixedly connected with one of the turnover driving wheels (402) through a key and a key slot.
3. The automatic welding device for double-station battery cases according to claim 2, wherein: the surface of upset drive wheel (402) is provided with connection mounting bracket (403), the both ends of connection mounting bracket (403) pass through the bolt respectively with two the fixed connection of surface of upset drive wheel (402).
4. A duplex battery case automatic welding apparatus according to claim 3, wherein: the double-station clamping mechanism comprises clamp mounting plates (5), wherein the clamp mounting plates (5) are fixedly mounted on the surfaces of connecting mounting frames (403), and the two clamp mounting plates (5) are symmetrically distributed with the axis of the connecting mounting frames (403) as the center.
5. The automatic welding device for double-station battery cases according to claim 4, wherein: the upper surface of the fixture mounting plate (5) is fixedly connected with a battery shell welding cushion block (501) and a battery shell welding limit angle plate (502) respectively through bolts, a plurality of battery shell welding cushion blocks (501) correspond to the battery shell welding limit angle plates (502), and the battery shell welding cushion blocks (501) and the battery shell welding limit angle plates (502) are symmetrically distributed by taking the axis of a welded battery shell as the center;
the surface of the battery shell welding limit angle plate (502) is L-shaped.
6. The automatic welding device for double-station battery cases according to claim 5, wherein: the surface of the fixture mounting plate (5) is fixedly provided with a fixed clamping cylinder (503), a fixed clamping limiting cylinder (504), a bottom shell limiting clamping cylinder (505) and an adjustable pneumatic clamping mechanism respectively;
the two fixed clamping cylinders (503) are symmetrically distributed by taking the axis of the welded battery shell as the center, the two fixed clamping cylinders (503) are both positioned on one side face of the welded battery shell, each fixed clamping cylinder (503) comprises a fixed clamping air rod (506), and a fixed clamping head (507) is fixedly arranged at one end of each fixed clamping air rod (506).
7. The automatic welding device for double-station battery cases according to claim 6, wherein: the fixed clamping limiting cylinders (504) are respectively positioned on four side surfaces of the welded battery shell, limiting hinging seats (508) are fixedly arranged on the surfaces of the fixed clamping limiting cylinders (504) through bolts, the fixed clamping limiting cylinders (504) comprise fixed clamping limiting gas rods (509), and fixed limiting chucks (510) are fixedly arranged at one ends of the fixed clamping limiting gas rods (509);
the surface of the fixed limit chuck (510) is hinged with the surface of the limit hinging seat (508).
8. The automatic welding device for double-station battery cases according to claim 7, wherein: two spacing centre gripping cylinder of drain pan (505) with two fixed centre gripping cylinder (503) are corresponding, the surface mounting of spacing centre gripping cylinder of drain pan (505) has drain pan centre gripping anchor clamps (511), the fixed connection of surface of drain pan centre gripping anchor clamps (511) through supporting the scute and anchor clamps mounting panel (5).
9. The automatic welding device for double-station battery cases according to claim 8, wherein: the adjustable pneumatic clamping mechanism comprises stroke cylinders (512), and the four stroke cylinders (512) are symmetrically distributed by taking the axis of the clamp mounting plate (5) as the center;
the stroke cylinder (512) comprises a stroke air rod (513), a movable cylinder seat (514) is fixedly arranged at one end of the stroke air rod (513), a stroke guide rail (515) is fixedly arranged on the surface of the clamp mounting plate (5), and the surface of the movable cylinder seat (514) is in sliding connection with the surface of the stroke guide rail (515);
the surface fixed mounting of removal cylinder block (514) has removal centre gripping cylinder (516), remove centre gripping cylinder (516) including removing centre gripping gas pole (517), the surface fixed mounting of removal centre gripping cylinder (516) has chuck frame (518), the inner wall sliding connection of chuck frame (518) has removal chuck (519), the one end of removing centre gripping gas pole (517) is connected with the surface fixed of removal chuck (519).
10. The welding method of a double-station battery case automatic welding device according to any one of claims 1 to 9, comprising the steps of:
firstly, placing a battery shell to be welded on four fixture mounting plates (5), and supporting and positioning the battery shell through a battery shell welding cushion block (501) and a battery shell welding limit angle plate (502) on the fixture mounting plates (5);
step two, driving a fixed chuck (507), a fixed limit chuck (510), a bottom shell clamping fixture (511) and a movable chuck (519) to weld and fix and clamp a welding battery shell through a fixed clamping cylinder (503), a fixed clamping limit cylinder (504), a bottom shell limiting clamping cylinder (505) and an adjustable pneumatic clamping mechanism;
step three, driving two laser welding guns (3) to move through two multi-axis welding robots (2), welding battery shells clamped on two clamp mounting plates (5) on a welding support turnover mechanism positioned on one side of the multi-axis welding robots (2), driving turnover driving wheels (402) to rotate through turnover driving motors, driving a connecting mounting frame (403) and the two clamp mounting plates (5) and the two battery shells clamped on the clamp mounting plates (5) to perform turnover movement, and welding by matching with the multi-axis welding robots (2);
and fourthly, when the multi-axis welding robot (2) welds two battery shells on the welding support turnover mechanism on one side, the welding support turnover mechanism on the other side performs workpiece fetching and clamping on the battery shells.
CN202310069101.3A 2023-02-06 2023-02-06 Automatic welding device and welding method for double-station battery cases Active CN116021153B (en)

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CN107127510A (en) * 2017-06-30 2017-09-05 苏州凯富精密模具有限公司 A kind of battery for electric automobile box framework CMT weld jigs
CN109556800A (en) * 2018-12-26 2019-04-02 芜湖普威技研有限公司 New energy car battery wraps lower case air-tightness detection tool
CN209698340U (en) * 2019-03-29 2019-11-29 南京林业大学 A kind of welding fixture for new energy battery case outside plate
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