CN116020761A - A saw cutting length automatic detection equipment - Google Patents

A saw cutting length automatic detection equipment Download PDF

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Publication number
CN116020761A
CN116020761A CN202310107237.9A CN202310107237A CN116020761A CN 116020761 A CN116020761 A CN 116020761A CN 202310107237 A CN202310107237 A CN 202310107237A CN 116020761 A CN116020761 A CN 116020761A
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product
detection
detection point
finished product
conveyor belt
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陈桂东
吴勇臻
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Suzhou Zhongjie Automobile Parts Co ltd
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Suzhou Zhongjie Automobile Parts Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

The invention discloses automatic sawing length detection equipment, which belongs to the technical field of length detection and comprises a protection rack for protection, wherein a detection structure for detecting the length of a product to be detected, adjusting the height of the product according to the specification of the product and distributing the product according to the detection result of the length is arranged in the protection rack; a product position vision camera is arranged at the inner top of the protective frame; and a manipulator is arranged at the inner top of the protective frame. Through the mode, the automatic detection of the sawing length of the product and the sorting of the product can be realized, the products which are qualified in detection are transmitted to a packaging area through a finished product conveyor belt, and the products which are unqualified in detection are removed into a defective product box for collection; the invention can realize that one device can detect products with different specifications and models, and the development and the investment of manual detection tools are saved; the invention reduces the manual detection cost, improves the detection efficiency by more than one time, and can effectively reduce the problem of misjudgment and missed judgment.

Description

一种锯切长度自动检测设备A saw cutting length automatic detection equipment

技术领域technical field

本发明涉及长度检测技术领域,具体涉及一种锯切长度自动检测设备。The invention relates to the technical field of length detection, in particular to an automatic detection device for sawing length.

背景技术Background technique

在检测锯切长度时,由于产品规格众多,一般通过配置配套检具,进行手工检测。上述方式存在很多问题:首先,由于产品规格多,产出数量大,需要大量人工进行手工测量,造成人工成本高,同时人工检测效率较低,误判、漏判问题较多,导致检测质量不可靠;其次,人工检测时需要根据产品规格额外配置较多的配套检具,增加了检测成本。When detecting the sawing length, due to the large number of product specifications, manual detection is generally performed by configuring supporting inspection tools. There are many problems in the above method: First, due to the large number of product specifications and the large output quantity, a large number of manual measurements are required, resulting in high labor costs. Reliable; Secondly, manual inspection needs to be equipped with more supporting inspection tools according to product specifications, which increases the inspection cost.

基于此,本发明设计了一种锯切长度自动检测设备以解决上述问题。Based on this, the present invention designs a sawing length automatic detection device to solve the above problems.

发明内容Contents of the invention

针对现有技术所存在的上述缺点,本发明提供了一种锯切长度自动检测设备。Aiming at the above-mentioned shortcomings in the prior art, the present invention provides an automatic detection device for sawing length.

为实现以上目的,本发明通过以下技术方案予以实现:To achieve the above object, the present invention is achieved through the following technical solutions:

一种锯切长度自动检测设备,包括用于进行防护的防护机架,所述防护机架的内部安装有用于对将待检测产品进行长度检测、根据产品规格调节检测高度、根据长度检测结果对产品进行分料的检测结构;An automatic detection device for sawing length, including a protective frame for protection, the interior of the protective frame is installed to detect the length of the product to be detected, adjust the detection height according to product specifications, and adjust the detection height according to the length detection result. The detection structure of the product for material distribution;

所述防护机架的一侧设置有用于将待检测产品传输至防护机架内的上料传送带;One side of the protective frame is provided with a feeding conveyor belt for transferring the product to be detected into the protective frame;

所述防护机架的另一侧设置有用于将检测合格的产品从防护机架内传输出去的成品传送带;The other side of the protective frame is provided with a finished product conveyor belt for transporting qualified products out of the protective frame;

所述防护机架的内顶部安装有用于对上料传送带上的待检测产品进行视觉检测以获取待检测产品位置信息的产品位置视觉相机;The inner top of the protective frame is equipped with a product position visual camera for visually detecting the product to be detected on the feeding conveyor belt to obtain position information of the product to be detected;

所述防护机架的内顶部安装有用于根据上料传送带上的待检测产品的位置信息抓取待检测产品移动至检测结构上的机械手;The inner top of the protective frame is equipped with a manipulator for grabbing the product to be detected and moving it to the detection structure according to the position information of the product to be detected on the feeding conveyor belt;

所述防护机架的下端固定安装有用于收集不合格产品的不良品盒;The lower end of the protective frame is fixedly equipped with defective product boxes for collecting unqualified products;

所述检测结构包括:The detection structure includes:

用于对将待检测产品进行长度检测的长度检测组件;A length detection component used for length detection of the product to be detected;

用于根据产品规格调节检测高度的高度调节组件;Height adjustment assembly for adjusting detection height according to product specifications;

用于根据长度检测结果对产品进行分料的产品分料组件。A product distributing component for distributing products according to length detection results.

更进一步的,所述上料传送带的下端固定安装有用于对检测结构、产品位置视觉相机、机械手、上料传送带和成品传送带进行控制的设备电气控制柜;检测结构、产品位置视觉相机、机械手、上料传送带和成品传送带均与设备电气控制柜电连接。Further, the lower end of the feeding conveyor belt is fixedly installed with an electrical control cabinet for controlling the detection structure, product position vision camera, manipulator, feeding conveyor belt and finished product conveyor belt; the detection structure, product position vision camera, manipulator, Both the feeding conveyor belt and the finished product conveyor belt are electrically connected to the electrical control cabinet of the equipment.

更进一步的,所述高度调节组件包括产品调整伺服电机、安装支撑板、支撑架、第二导轨组件和第二螺纹杆;支撑架的下端固定安装在防护机架上,支撑架的上端固定连接有产品调整伺服电机,产品调整伺服电机的输出端固定连接有第二螺纹杆,第二螺纹杆上螺纹连接有安装支撑板,安装支撑板靠近支撑架的一端通过两组第二导轨组件与支撑架活动连接;长度检测组件安装在安装支撑板上。Furthermore, the height adjustment assembly includes a product adjustment servo motor, an installation support plate, a support frame, a second guide rail assembly and a second threaded rod; the lower end of the support frame is fixedly installed on the protective frame, and the upper end of the support frame is fixedly connected There is a product adjustment servo motor, the output end of the product adjustment servo motor is fixedly connected with a second threaded rod, and the second threaded rod is threadedly connected with an installation support plate, and the end of the installation support plate close to the support frame passes through two sets of second guide rail components and supports The frame is flexibly connected; the length detection component is installed on the installation support plate.

更进一步的,所述长度检测组件包括固定检测点传感器、固定检测点上下气缸、移动检测点电机、移动检测点上下气缸、移动测点传感器、第一导轨组件、支撑座、滑动座、第一螺纹杆和横支撑板;安装支撑板上固定安装有横支撑板,横支撑板的上端固定连接有移动检测点电机,移动检测点电机的输出端固定连接有第一螺纹杆,第一螺纹杆的另一端转动安装在支撑座上,支撑座固定安装在横支撑板上,第一螺纹杆上螺纹连接有滑动座,滑动座的底部通过两组第一导轨组件与横支撑板活动连接;滑动座远离安装支撑板的一端固定连接有移动检测点上下气缸,移动检测点上下气缸下端的输出端上固定连接有移动测点传感器;横支撑板远离安装支撑板的一端固定连接有固定检测点上下气缸,固定检测点上下气缸下端的输出端上固定连接有固定检测点传感器。Further, the length detection assembly includes a fixed detection point sensor, a fixed detection point up and down cylinder, a moving detection point motor, a moving detection point up and down cylinder, a moving measuring point sensor, a first guide rail assembly, a support seat, a sliding seat, a first A threaded rod and a horizontal support plate; a horizontal support plate is fixedly installed on the installation support plate, the upper end of the horizontal support plate is fixedly connected with a moving detection point motor, and the output end of the moving detection point motor is fixedly connected with a first threaded rod, and the first threaded rod The other end of the other end is rotatably mounted on the support base, the support base is fixedly installed on the horizontal support plate, the first threaded rod is threadedly connected with a sliding seat, and the bottom of the sliding seat is movably connected with the horizontal support plate through two sets of first guide rail assemblies; The end of the seat far away from the installation support plate is fixedly connected to the upper and lower cylinders with moving detection points, and the output end of the lower end of the upper and lower cylinders is fixedly connected with a mobile measuring point sensor; the end of the horizontal support plate far away from the installation support plate is fixedly connected to the upper and lower fixed detection points Cylinder, fixed detection point The output end of the lower end of the upper and lower cylinders is fixedly connected with a fixed detection point sensor.

更进一步的,所述产品分料组件包括成品出料拨杆、检测平台、不良品出料拨杆和平移组件;平移组件固定安装在防护机架上,平移组件上固定安装有对称设置的不良品出料拨杆和成品出料拨杆,不良品出料拨杆与成品出料拨杆的底部分别与检测平台贴合滑动连接,检测平台固定安装在防护机架上;产品放置在检测平台上且位于不良品出料拨杆与成品出料拨杆之间。Furthermore, the product distributing assembly includes a finished product discharge lever, a detection platform, a defective product discharge lever and a translation assembly; Good product discharge lever and finished product discharge lever, the bottom of defective product discharge lever and finished product discharge lever are fitted and slidably connected with the detection platform respectively, and the detection platform is fixedly installed on the protective frame; the products are placed on the detection platform On and between the defective product discharge lever and the finished product discharge lever.

更进一步的,所述防护机架上开设有用于落下不合格产品的不良品卸料口和用于落下合格产品的成品卸料口;所述不良品卸料口位于成品出料拨杆的一侧,成品卸料口位于不良品出料拨杆的一侧。Furthermore, the protective frame is provided with a defective product discharge port for dropping unqualified products and a finished product discharge port for dropping qualified products; the defective product discharge port is located on one side of the finished product discharge lever. The finished product discharge port is located on the side of the defective product discharge lever.

更进一步的,所述平移组件包括驱动电机和皮带轮组件;驱动电机固定安装在防护机架上,驱动电机的输出端安装有皮带轮组件,皮带轮组件上固定安装有移动板,移动板的两端分别固定连接有不良品出料拨杆和成品出料拨杆。Furthermore, the translation assembly includes a driving motor and a pulley assembly; the driving motor is fixedly installed on the protective frame, the output end of the driving motor is installed with a pulley assembly, and a moving plate is fixedly installed on the pulley assembly, and the two ends of the moving plate are respectively It is fixedly connected with a defective product discharge lever and a finished product discharge lever.

更进一步的,检测状态下,成品出料拨杆位于固定检测点传感器的下方。Furthermore, in the detection state, the finished product discharge lever is located below the fixed detection point sensor.

更进一步的,所述成品卸料口位于成品传送带的上方,不良品卸料口位于不良品盒的上方。Furthermore, the finished product discharge port is located above the finished product conveyor belt, and the defective product discharge port is located above the defective product box.

更进一步的,所述平移组件、固定检测点传感器、固定检测点上下气缸、移动检测点电机、产品调整伺服电机、移动检测点上下气缸、移动测点传感器、产品位置视觉相机、机械手、上料传送带和成品传送带均与设备电气控制柜电连接。Further, the translation component, fixed detection point sensor, fixed detection point up and down cylinder, moving detection point motor, product adjustment servo motor, moving detection point up and down cylinder, moving measuring point sensor, product position visual camera, manipulator, feeding Both the conveyor belt and the finished product conveyor belt are electrically connected to the electrical control cabinet of the equipment.

有益效果Beneficial effect

本发明通过人工将待检测产品平铺在上料传送带上,使得待检测面与皮带平行即可,通过上料传送带将待检测产品传输至防护机架内机械手的下方,然后启动产品位置视觉相机对上料传送带上的待检测产品进行视觉检测以获取待检测产品位置信息,之后根据上料传送带上的待检测产品的位置信息控制机械手抓取待检测产品移动至检测结构上进行检测,根据产品规格通过高度调节组件调节检测高度,通过长度检测组件对将待检测产品进行长度检测,通过产品分料组件根据长度检测结果对产品进行分料;检测合格的产品通过成品传送带传输出去,检测不合格的产品通过不良品盒进行收集;In the present invention, the product to be inspected is manually spread on the feeding conveyor belt, so that the surface to be inspected is parallel to the belt, and the product to be inspected is transferred to the bottom of the manipulator in the protective frame through the feeding conveyor belt, and then the product position vision camera is activated Perform visual inspection on the products to be inspected on the feeding conveyor belt to obtain the location information of the products to be inspected, and then control the manipulator to grab the products to be inspected and move them to the inspection structure for inspection according to the location information of the products to be inspected on the feeding conveyor belt. Specifications Adjust the detection height through the height adjustment component, measure the length of the product to be tested through the length detection component, and divide the product according to the length detection result through the product material distribution component; the products that pass the test are transmitted through the finished product conveyor belt, and the test fails of products are collected through defective product boxes;

本发明可实现产品锯切长度的自动检测以及产品的分选,检测合格的产品通过成品传送带传输至包装区域,检测不合格的产品剔除至不良品盒内进行收集;The invention can realize the automatic detection of the sawing length of the product and the sorting of the product. The qualified products are transported to the packaging area through the finished product conveyor belt, and the unqualified products are removed and collected in the defective product box;

本发明可实现一台设备检测不同规格型号的产品,根据产品规格通过高度调节组件调节检测高度,省去人工检具的开发及投入;The invention can realize the detection of products of different specifications and models by one device, adjust the detection height through the height adjustment component according to the product specifications, and save the development and investment of manual inspection tools;

本发明降低了人工检测成本,检测效率提升了一倍以上,同时可有效降低误判、漏判问题,检测过程无须专业质量人员参与即可完成检测工作,保证检测质量的可靠。The invention reduces the cost of manual detection, more than doubles the detection efficiency, and can effectively reduce the problems of misjudgment and missed judgment. The detection process can be completed without the participation of professional quality personnel, ensuring reliable detection quality.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings that are required in the description of the embodiments or the prior art. Apparently, the drawings in the following description are only some embodiments of the present invention, and those skilled in the art can obtain other drawings according to these drawings without creative efforts.

图1为本发明的一种锯切长度自动检测设备结构正视图;Fig. 1 is a front view of the structure of an automatic sawing length detection device of the present invention;

图2为本发明的一种锯切长度自动检测设备结构的立体图;Fig. 2 is a perspective view of the structure of a sawing length automatic detection device of the present invention;

图3为本发明的一种锯切长度自动检测设备中检测结构的立体图;Fig. 3 is the three-dimensional view of detection structure in a kind of sawing length automatic detection equipment of the present invention;

图4为本发明的一种锯切长度自动检测设备中检测结构的局部结构示意图一;Fig. 4 is a partial structural schematic diagram 1 of a detection structure in an automatic sawing length detection device of the present invention;

图5为本发明的一种锯切长度自动检测设备中检测结构的局部结构示意图二。Fig. 5 is a second schematic diagram of the partial structure of the detection structure in an automatic sawing length detection device of the present invention.

图中的标号分别代表:The labels in the figure represent:

1.上料传送带2.检测结构21.成品出料拨杆22.检测平台23.不良品出料拨杆24.平移组件25.固定检测点传感器26.固定检测点上下气缸27.移动检测点电机28.产品调整伺服电机29.移动检测点上下气缸210.移动测点传感器211.不良品卸料口212.成品卸料口213.第一导轨组件214.支撑座215.滑动座216.第一螺纹杆217.安装支撑板218.支撑架219.第二导轨组件220.第二螺纹杆221.横支撑板3.设备电气控制柜4.防护机架5.不良品盒6.成品传送带7.产品位置视觉相机8.机械手。1. Feeding conveyor belt 2. Detection structure 21. Finished product discharge lever 22. Detection platform 23. Defective product discharge lever 24. Translation component 25. Fixed detection point sensor 26. Fixed detection point upper and lower cylinders 27. Mobile detection point Motor 28. Product adjustment servo motor 29. Moving detection point up and down cylinder 210. Moving measuring point sensor 211. Defective product discharge port 212. Finished product discharge port 213. First guide rail assembly 214. Support seat 215. Sliding seat 216. Second One threaded rod 217. Installation support plate 218. Support frame 219. Second guide rail assembly 220. Second threaded rod 221. Horizontal support plate 3. Equipment electrical control cabinet 4. Protection frame 5. Defective product box 6. Finished product conveyor belt 7 . Product position vision camera 8. Manipulator.

具体实施方式Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Apparently, the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

下面结合实施例对本发明作进一步的描述。The present invention will be further described below in conjunction with embodiment.

实施例1Example 1

请参阅说明书附图1-5,一种锯切长度自动检测设备,包括用于进行防护的防护机架4,防护机架4的上端固定安装有亚克力材质的透明防护罩;Please refer to the accompanying drawings 1-5 in the manual, an automatic detection device for sawing length, including a protective frame 4 for protection, and a transparent protective cover made of acrylic material is fixedly installed on the upper end of the protective frame 4;

防护机架4的内部安装有用于对将待检测产品进行长度检测、根据产品规格调节检测高度、根据长度检测结果对产品进行分料的检测结构2;The interior of the protective frame 4 is equipped with a detection structure 2 for length detection of the product to be detected, adjustment of the detection height according to the product specification, and material distribution of the product according to the length detection result;

防护机架4的一侧设置有用于将待检测产品传输至防护机架4内的上料传送带1;One side of the protective frame 4 is provided with a feeding conveyor belt 1 for transferring the product to be detected to the protective frame 4;

防护机架4的另一侧设置有用于将检测合格的产品从防护机架4内传输出去的成品传送带6;The other side of the protective frame 4 is provided with a finished product conveyor belt 6 for transmitting the qualified products from the protective frame 4;

防护机架4的内顶部安装有用于对上料传送带1上的待检测产品进行视觉检测以获取待检测产品位置信息的产品位置视觉相机7;The inner top of the protective frame 4 is equipped with a product position visual camera 7 for visually detecting the product to be detected on the feeding conveyor belt 1 to obtain the position information of the product to be detected;

防护机架4的内顶部安装有用于根据上料传送带1上的待检测产品的位置信息抓取待检测产品移动至检测结构2上的机械手8;The inner top of the protective frame 4 is equipped with a manipulator 8 for grabbing the product to be detected and moving it to the detection structure 2 according to the position information of the product to be detected on the feeding conveyor belt 1;

防护机架4的下端固定安装有用于收集不合格产品的不良品盒5;The lower end of the protective frame 4 is fixedly equipped with a defective product box 5 for collecting unqualified products;

上料传送带1的下端固定安装有用于对检测结构2、产品位置视觉相机7、机械手8、上料传送带1和成品传送带6进行控制的设备电气控制柜3;检测结构2、产品位置视觉相机7、机械手8、上料传送带1和成品传送带6均与设备电气控制柜3电连接;The lower end of the feeding conveyor belt 1 is fixedly installed with an electrical control cabinet 3 for controlling the detection structure 2, the product position vision camera 7, the manipulator 8, the feeding conveyor belt 1 and the finished product conveyor belt 6; the detection structure 2, the product position vision camera 7 , the manipulator 8, the feeding conveyor belt 1 and the finished product conveyor belt 6 are all electrically connected to the electrical control cabinet 3 of the equipment;

设备电气控制柜3、产品位置视觉相机7、机械手8、上料传送带1和成品传送带6的具体结构均可采用目前市面上的成熟结构,能实现上述功能的结构即可,不作为本发明的改进技术;The specific structures of the equipment electrical control cabinet 3, the product position vision camera 7, the manipulator 8, the feeding conveyor belt 1 and the finished product conveyor belt 6 can all adopt the mature structures on the market at present, and the structure that can realize the above functions is enough, and it is not regarded as the present invention. improving technology;

检测结构2包括:Detection structure 2 includes:

用于对将待检测产品进行长度检测的长度检测组件;A length detection component used for length detection of the product to be detected;

用于根据产品规格调节检测高度的高度调节组件;Height adjustment assembly for adjusting detection height according to product specifications;

用于根据长度检测结果对产品进行分料的产品分料组件;A product distributing component for distributing products according to the length detection result;

本发明通过人工将待检测产品平铺在上料传送带1上,使得待检测面与皮带平行即可,通过上料传送带1将待检测产品传输至防护机架4内机械手8的下方,然后启动产品位置视觉相机7对上料传送带1上的待检测产品进行视觉检测以获取待检测产品位置信息,之后根据上料传送带1上的待检测产品的位置信息控制机械手8抓取待检测产品移动至检测结构2上进行检测,根据产品规格通过高度调节组件调节检测高度,通过长度检测组件对将待检测产品进行长度检测,通过产品分料组件根据长度检测结果对产品进行分料;检测合格的产品通过成品传送带6传输出去,检测不合格的产品通过不良品盒5进行收集;In the present invention, the product to be inspected is laid on the feeding conveyor belt 1 manually, so that the surface to be inspected is parallel to the belt, and the product to be inspected is transferred to the bottom of the manipulator 8 in the protective frame 4 through the feeding conveyor belt 1, and then started The product position visual camera 7 visually detects the product to be detected on the feeding conveyor belt 1 to obtain the position information of the product to be detected, and then controls the manipulator 8 to grab the product to be detected and move to the The detection is carried out on the detection structure 2, the detection height is adjusted through the height adjustment component according to the product specification, the length detection of the product to be detected is carried out through the length detection component, and the product is divided according to the length detection result through the product distribution component; the qualified product is detected The finished products are transported out through the conveyor belt 6, and the unqualified products are collected through the defective product box 5;

本发明可实现产品锯切长度的自动检测以及产品的分选,检测合格的产品通过成品传送带6传输至包装区域,检测不合格的产品剔除至不良品盒5内进行收集;The present invention can realize the automatic detection of the sawing length of the product and the sorting of the product, and the qualified product is transported to the packaging area through the finished product conveyor belt 6, and the unqualified product is removed and collected in the defective product box 5;

本发明可实现一台设备检测不同规格型号的产品,根据产品规格通过高度调节组件调节检测高度,省去人工检具的开发及投入;The invention can realize the detection of products of different specifications and models by one device, adjust the detection height through the height adjustment component according to the product specifications, and save the development and investment of manual inspection tools;

本发明降低了人工检测成本,检测效率提升了一倍以上,同时可有效降低误判、漏判问题,检测过程无须专业质量人员参与即可完成检测工作,保证检测质量的可靠。The invention reduces the cost of manual detection, more than doubles the detection efficiency, and can effectively reduce the problems of misjudgment and missed judgment. The detection process can be completed without the participation of professional quality personnel, ensuring reliable detection quality.

实施例2Example 2

在实施例1的基础上,请参阅说明书附图1-5,高度调节组件包括产品调整伺服电机28、安装支撑板217、支撑架218、第二导轨组件219和第二螺纹杆220;支撑架218的下端固定安装在防护机架4上,支撑架218的上端固定连接有产品调整伺服电机28,产品调整伺服电机28的输出端固定连接有第二螺纹杆220,第二螺纹杆220上螺纹连接有安装支撑板217,安装支撑板217靠近支撑架218的一端通过两组第二导轨组件219与支撑架218活动连接;长度检测组件安装在安装支撑板217上;On the basis of Embodiment 1, please refer to the accompanying drawings 1-5 of the description, the height adjustment assembly includes a product adjustment servo motor 28, an installation support plate 217, a support frame 218, a second guide rail assembly 219 and a second threaded rod 220; the support frame The lower end of 218 is fixedly installed on the protective frame 4, and the upper end of support frame 218 is fixedly connected with product adjustment servo motor 28, and the output end of product adjustment servo motor 28 is fixedly connected with second threaded rod 220, and the second threaded rod 220 is threaded. An installation support plate 217 is connected, and one end of the installation support plate 217 close to the support frame 218 is flexibly connected with the support frame 218 through two sets of second guide rail assemblies 219; the length detection component is installed on the installation support plate 217;

需要调节高度时,启动产品调整伺服电机28带动第二螺纹杆220转动,第二螺纹杆220带动安装支撑板217在第二导轨组件219的限位作用下相对于支撑架218竖直上下移动,安装支撑板217带动长度检测组件竖直上下移动,已适配不同尺寸的产品检测高度。When the height needs to be adjusted, start the product adjustment servo motor 28 to drive the second threaded rod 220 to rotate, and the second threaded rod 220 drives the installation support plate 217 to move vertically up and down relative to the support frame 218 under the limit action of the second guide rail assembly 219, The installation support plate 217 drives the length detection component to move vertically up and down, which has been adapted to the detection height of products of different sizes.

实施例3Example 3

在实施例2的基础上,请参阅说明书附图1-5,长度检测组件包括固定检测点传感器25、固定检测点上下气缸26、移动检测点电机27、移动检测点上下气缸29、移动测点传感器210、第一导轨组件213、支撑座214、滑动座215、第一螺纹杆216和横支撑板221;安装支撑板217上固定安装有横支撑板221,横支撑板221的上端固定连接有移动检测点电机27,移动检测点电机27的输出端固定连接有第一螺纹杆216,第一螺纹杆216的另一端转动安装在支撑座214上,支撑座214固定安装在横支撑板221上,第一螺纹杆216上螺纹连接有滑动座215,滑动座215的底部通过两组第一导轨组件213与横支撑板221活动连接;滑动座215远离安装支撑板217的一端固定连接有移动检测点上下气缸29,移动检测点上下气缸29下端的输出端上固定连接有移动测点传感器210;横支撑板221远离安装支撑板217的一端固定连接有固定检测点上下气缸26,固定检测点上下气缸26下端的输出端上固定连接有固定检测点传感器25;On the basis of Embodiment 2, please refer to the accompanying drawings 1-5 of the specification. The length detection assembly includes a fixed detection point sensor 25, a fixed detection point upper and lower cylinder 26, a moving detection point motor 27, a moving detection point upper and lower cylinder 29, and a moving detection point. Sensor 210, the first guide rail assembly 213, support base 214, sliding base 215, first threaded rod 216 and cross support plate 221; Installation support plate 217 is fixedly installed with cross support plate 221, and the upper end of cross support plate 221 is fixedly connected with Move the detection point motor 27, the output end of the mobile detection point motor 27 is fixedly connected with the first threaded rod 216, the other end of the first threaded rod 216 is rotatably installed on the support base 214, and the support base 214 is fixedly installed on the horizontal support plate 221 , the first threaded rod 216 is screwed with a sliding seat 215, and the bottom of the sliding seat 215 is flexibly connected with the horizontal support plate 221 through two sets of first guide rail assemblies 213; Point the upper and lower cylinders 29, the output end of the upper and lower cylinders 29 of the moving detection points is fixedly connected with a mobile measuring point sensor 210; A fixed detection point sensor 25 is fixedly connected to the output end of the lower end of the cylinder 26;

进行长度检测时,通过固定检测点传感器25与移动测点传感器210检测产品位置,采用两点测量,固定检测点上下气缸26和固定检测点上下气缸26的水平位置不变,其位置为产品标准参考点,通过启动移动检测点电机27带动第一螺纹杆216转动,第一螺纹杆216带动滑动座215在第一导轨组件213的限位作用下水平移动,滑动座215带动移动检测点上下气缸29和移动测点传感器210水平移动,移动检测点上下气缸29和移动测点传感器210的水平位置为动点,通过改变标准参考点与动点间的距离,从而实现产品的长度测量;长度测量结果传输至设备电气控制柜3;When performing length detection, the position of the product is detected by the fixed detection point sensor 25 and the mobile measurement point sensor 210. Two-point measurement is adopted. The horizontal positions of the fixed detection point upper and lower cylinders 26 and the fixed detection point upper and lower cylinders 26 remain unchanged, and their positions are the product standard. Reference point, by starting the motor 27 of the mobile detection point to drive the first threaded rod 216 to rotate, the first threaded rod 216 drives the sliding seat 215 to move horizontally under the limit action of the first guide rail assembly 213, and the sliding seat 215 drives the upper and lower cylinders of the mobile detection point 29 and the moving measuring point sensor 210 move horizontally, the horizontal position of the upper and lower cylinders 29 and the moving measuring point sensor 210 of the moving detection point is the moving point, and the length measurement of the product is realized by changing the distance between the standard reference point and the moving point; length measurement The result is transmitted to the equipment electrical control cabinet 3;

产品分料组件包括成品出料拨杆21、检测平台22、不良品出料拨杆23和平移组件24;平移组件24固定安装在防护机架4上,平移组件24上固定安装有对称设置的不良品出料拨杆23和成品出料拨杆21,不良品出料拨杆23与成品出料拨杆21的底部分别与检测平台22贴合滑动连接,检测平台22固定安装在防护机架4上;产品放置在检测平台22上且位于不良品出料拨杆23与成品出料拨杆21之间;The product distributing assembly includes a finished product discharge lever 21, a detection platform 22, a defective product discharge lever 23 and a translation assembly 24; the translation assembly 24 is fixedly installed on the protective frame 4, and the translation assembly 24 is fixedly installed with symmetrically arranged The defective product discharge lever 23 and the finished product discharge lever 21, the bottoms of the defective product discharge lever 23 and the finished product discharge lever 21 are respectively attached and slidably connected to the detection platform 22, and the detection platform 22 is fixedly installed on the protective frame 4; the product is placed on the detection platform 22 and is located between the defective product discharge lever 23 and the finished product discharge lever 21;

防护机架4上开设有用于落下不合格产品的不良品卸料口211和用于落下合格产品的成品卸料口212;不良品卸料口211位于成品出料拨杆21的一侧,成品卸料口212位于不良品出料拨杆23的一侧;The protective frame 4 is provided with a defective product discharge port 211 for dropping unqualified products and a finished product discharge port 212 for dropping qualified products; the defective product discharge port 211 is located on one side of the finished product discharge lever 21, and The discharge port 212 is located on one side of the defective product discharge lever 23;

平移组件24包括驱动电机和皮带轮组件;驱动电机固定安装在防护机架4上,驱动电机的输出端安装有皮带轮组件,皮带轮组件上固定安装有移动板,移动板的两端分别固定连接有不良品出料拨杆23和成品出料拨杆21;皮带轮组件可采用皮带轮和皮带的现有成熟连接结构;Translation assembly 24 comprises driving motor and belt pulley assembly; Driving motor is fixedly installed on the protective frame 4, and the output end of driving motor is equipped with belt pulley assembly, and belt pulley assembly is fixedly installed with moving plate, and the two ends of moving plate are respectively fixedly connected with different The good product discharge lever 23 and the finished product discharge lever 21; the pulley assembly can adopt the existing mature connection structure of the pulley and the belt;

检测状态下,成品出料拨杆21位于固定检测点传感器25的下方位置;通过固定检测点传感器25检测到产品的一侧边沿;In the detection state, the finished product discharge lever 21 is located below the fixed detection point sensor 25; the side edge of the product is detected by the fixed detection point sensor 25;

成品卸料口212位于成品传送带6的上方,不良品卸料口211位于不良品盒5的上方;The finished product discharge port 212 is located above the finished product conveyor belt 6, and the defective product discharge port 211 is located above the defective product box 5;

平移组件24、固定检测点传感器25、固定检测点上下气缸26、移动检测点电机27、产品调整伺服电机28、移动检测点上下气缸29、移动测点传感器210、产品位置视觉相机7、机械手8、上料传送带1和成品传送带6均与设备电气控制柜3电连接;Translation component 24, fixed detection point sensor 25, fixed detection point up and down cylinder 26, moving detection point motor 27, product adjustment servo motor 28, moving detection point up and down cylinder 29, moving measuring point sensor 210, product position visual camera 7, manipulator 8 1. Both the feeding conveyor belt 1 and the finished product conveyor belt 6 are electrically connected to the equipment electrical control cabinet 3;

通过设备电气控制柜3判断产品是否合格,若产品合格,则控制平移组件24带动不良品出料拨杆23和成品出料拨杆21带动产品朝向成品卸料口212移动,当产品移动至成品卸料口212的上方时,产品通过成品卸料口212落至成品传送带6上;若产品部合格,则控制平移组件24带动不良品出料拨杆23和成品出料拨杆21带动产品朝向不良品卸料口211移动,当产品移动至不良品卸料口211的上方时,产品通过不良品卸料口211落至不良品盒5内。Whether the product is qualified is judged by the equipment electrical control cabinet 3. If the product is qualified, the control translation assembly 24 drives the defective product discharge lever 23 and the finished product discharge lever 21 to drive the product to move toward the finished product discharge port 212. When the product moves to the finished product When above the discharge port 212, the product falls onto the finished product conveyor belt 6 through the finished product discharge port 212; The defective product discharge port 211 moves, and when the product moves to the top of the defective product discharge port 211, the product falls into the defective product box 5 through the defective product discharge port 211.

以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不会使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be described in the foregoing embodiments The recorded technical solutions are modified, or some of the technical features are replaced equivalently; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (10)

1. Sawing length automated inspection equipment, including being used for protecting protection frame (4), its characterized in that:
the inside of the protection rack (4) is provided with a detection structure (2) for detecting the length of a product to be detected, adjusting the height of the product according to the specification of the product and distributing the product according to the detection result of the length;
one side of the protective frame (4) is provided with a feeding conveyor belt (1) for conveying products to be detected into the protective frame (4);
a finished product conveyor belt (6) for conveying qualified products out of the protective frame (4) is arranged on the other side of the protective frame (4);
a product position visual camera (7) for visually detecting the product to be detected on the feeding conveyor belt (1) to obtain the position information of the product to be detected is arranged at the inner top of the protective frame (4);
the inner top of the protective frame (4) is provided with a manipulator (8) for grabbing a product to be detected according to the position information of the product to be detected on the feeding conveyor belt (1) and moving the product to be detected to the detection structure (2);
a defective product box (5) for collecting defective products is fixedly arranged at the lower end of the protection frame (4);
the detection structure (2) comprises:
the length detection assembly is used for detecting the length of the product to be detected;
a height adjusting assembly for adjusting the height of the test object according to the product specification;
and the product distributing assembly is used for distributing the products according to the length detection result.
2. The saw cut length automatic detection apparatus according to claim 1, wherein: the lower end of the feeding conveyor belt (1) is fixedly provided with an equipment electrical control cabinet (3) for controlling the detection structure (2), the product position visual camera (7), the manipulator (8), the feeding conveyor belt (1) and the finished product conveyor belt (6); detection structure (2), product position vision camera (7), manipulator (8), material loading conveyer belt (1) and finished product conveyer belt (6) all are connected with equipment electrical control cabinet (3) electricity.
3. The saw cut length automatic detection apparatus according to claim 1, wherein: the height adjusting assembly comprises a product adjusting servo motor (28), a mounting support plate (217), a support frame (218), a second guide rail assembly (219) and a second threaded rod (220); the lower end of the supporting frame (218) is fixedly arranged on the protection frame (4), the upper end of the supporting frame (218) is fixedly connected with a product adjusting servo motor (28), the output end of the product adjusting servo motor (28) is fixedly connected with a second threaded rod (220), the second threaded rod (220) is connected with an installation supporting plate (217) in a threaded manner, and one end, close to the supporting frame (218), of the installation supporting plate (217) is movably connected with the supporting frame (218) through two groups of second guide rail assemblies (219); the length detection assembly is mounted on a mounting support plate (217).
4. A sawing length automatic checking apparatus according to claim 3, wherein: the length detection assembly comprises a fixed detection point sensor (25), a fixed detection point up-and-down cylinder (26), a movement detection point motor (27), a movement detection point up-and-down cylinder (29), a movement detection point sensor (210), a first guide rail assembly (213), a support seat (214), a sliding seat (215), a first threaded rod (216) and a transverse support plate (221); a transverse supporting plate (221) is fixedly arranged on the mounting supporting plate (217), the upper end of the transverse supporting plate (221) is fixedly connected with a moving detection point motor (27), the output end of the moving detection point motor (27) is fixedly connected with a first threaded rod (216), the other end of the first threaded rod (216) is rotatably arranged on a supporting seat (214), the supporting seat (214) is fixedly arranged on the transverse supporting plate (221), a sliding seat (215) is connected on the first threaded rod (216) in a threaded manner, and the bottom of the sliding seat (215) is movably connected with the transverse supporting plate (221) through two groups of first guide rail assemblies (213); one end of the sliding seat (215) far away from the mounting support plate (217) is fixedly connected with a movable detection point up-down cylinder (29), and the output end of the lower end of the movable detection point up-down cylinder (29) is fixedly connected with a movable detection point sensor (210); one end of the transverse supporting plate (221) far away from the installation supporting plate (217) is fixedly connected with a fixed detection point up-down cylinder (26), and an output end of the lower end of the fixed detection point up-down cylinder (26) is fixedly connected with a fixed detection point sensor (25).
5. The saw cut length automatic detection apparatus according to claim 4, wherein: the product distributing assembly comprises a finished product discharging deflector rod (21), a detection platform (22), a defective product discharging deflector rod (23) and a translation assembly (24); the translation assembly (24) is fixedly arranged on the protection frame (4), the translation assembly (24) is fixedly provided with a defective product discharge deflector rod (23) and a finished product discharge deflector rod (21) which are symmetrically arranged, the bottoms of the defective product discharge deflector rod (23) and the finished product discharge deflector rod (21) are respectively in fit sliding connection with the detection platform (22), and the detection platform (22) is fixedly arranged on the protection frame (4); the product is placed on the detection platform (22) and is positioned between the defective product discharging deflector rod (23) and the finished product discharging deflector rod (21).
6. The saw cut length automatic detection apparatus according to claim 5, wherein: the protection frame (4) is provided with a defective product discharge opening (211) for falling off defective products and a finished product discharge opening (212) for falling off defective products; the defective product discharge opening (211) is positioned on one side of the finished product discharge deflector rod (21), and the finished product discharge opening (212) is positioned on one side of the defective product discharge deflector rod (23).
7. The saw cut length automatic detection apparatus according to claim 5 or 6, wherein: the translation assembly (24) includes a drive motor and pulley assembly; the driving motor is fixedly arranged on the protection frame (4), the output end of the driving motor is provided with a belt pulley assembly, the belt pulley assembly is fixedly provided with a moving plate, and the two ends of the moving plate are respectively fixedly connected with a defective product discharging deflector rod (23) and a finished product discharging deflector rod (21).
8. The saw cut length automatic detection apparatus according to claim 5, wherein: in the detection state, the finished product discharging deflector rod (21) is positioned below the fixed detection point sensor (25).
9. The saw cut length automatic detection apparatus according to claim 6, wherein: the finished product discharge opening (212) is positioned above the finished product conveyor belt (6), and the defective product discharge opening (211) is positioned above the defective product box (5).
10. The saw cut length automatic detection apparatus according to claim 5, wherein: the automatic feeding and discharging device is characterized in that the translation assembly (24), the fixed detection point sensor (25), the fixed detection point up-down cylinder (26), the movable detection point motor (27), the product adjustment servo motor (28), the movable detection point up-down cylinder (29), the movable detection point sensor (210), the product position vision camera (7), the manipulator (8), the feeding conveyor belt (1) and the finished product conveyor belt (6) are electrically connected with the equipment electrical control cabinet (3).
CN202310107237.9A 2023-02-14 2023-02-14 A saw cutting length automatic detection equipment Pending CN116020761A (en)

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CN108278974A (en) * 2018-02-06 2018-07-13 合肥国轩高科动力能源有限公司 A cover plate and shell incoming material size detection equipment
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