CN116014581A - Traction auxiliary converter cabinet and hybrid shunting locomotive - Google Patents

Traction auxiliary converter cabinet and hybrid shunting locomotive Download PDF

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Publication number
CN116014581A
CN116014581A CN202211712901.4A CN202211712901A CN116014581A CN 116014581 A CN116014581 A CN 116014581A CN 202211712901 A CN202211712901 A CN 202211712901A CN 116014581 A CN116014581 A CN 116014581A
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China
Prior art keywords
air
area
radiator
cabinet
centrifugal fan
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CN202211712901.4A
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Chinese (zh)
Inventor
柴媛
李晓莉
杨璐
解鹏
薛军
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CRRC Yongji Electric Co Ltd
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CRRC Yongji Electric Co Ltd
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Priority to CN202211712901.4A priority Critical patent/CN116014581A/en
Publication of CN116014581A publication Critical patent/CN116014581A/en
Pending legal-status Critical Current

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Abstract

The invention relates to the technical field of converter cabinets, in particular to a traction auxiliary converter cabinet and a hybrid shunting locomotive. Traction auxiliary converter cabinet includes: the cabinet body is internally divided into an air channel area, a sealing area and an opening area which are mutually independent, the air channel area is suitable for installing a transformer and a reactor, the sealing area is suitable for installing a power module, and the opening area is positioned at the bottom of the cabinet body and is suitable for being installed at the top of a vehicle body; the water cooling system is positioned in the sealing area and comprises a radiator and a cooling liquid circulation pipeline, the radiator is exposed out of the surface of the cabinet body, the radiator is connected into the cooling liquid circulation pipeline, and the cooling liquid circulation pipeline is suitable for extending to each power module; the air cooling system comprises a centrifugal fan, and the centrifugal fan is suitable for guiding external air into the air channel area. The traction auxiliary converter cabinet provided by the invention improves the space utilization rate of the converter cabinet, and simultaneously accords with the design of miniaturization and light weight of the converter.

Description

Traction auxiliary converter cabinet and hybrid shunting locomotive
Technical Field
The invention relates to the technical field of converter cabinets, in particular to a traction auxiliary converter cabinet and a hybrid shunting locomotive.
Background
Along with the high-speed development of the rail transit technology, the current transformer is developed towards miniaturization, light weight, modularization and high reliability, and higher requirements on energy conservation, emission reduction and environmental protection are also provided. At present, the domestic hybrid shunting locomotive becomes an important development direction of a traction system of a hybrid diesel locomotive in the rail transit industry.
The traditional traction auxiliary converter cabinet mainly comprises natural cooling, forced air cooling, water circulation cooling and the like, wherein the traction auxiliary converter of the hybrid shunting locomotive adopts a full water cooling circulation mode. However, in the traction auxiliary converter cabinet of the hybrid shunting locomotive, the device which needs air cooling, such as the transformer and the reactor, and the device which needs water cooling, such as the power module, are also arranged, so that when the converter adopts a full water cooling circulation mode, the device which needs air cooling, such as the transformer and the reactor, needs to be arranged outside the converter cabinet for natural cooling, so that the space utilization rate of the converter cabinet is lower, and meanwhile, the volume and the weight of the self-cooling transformer and the reactor are relatively larger, so that the volume and the weight of the converter cabinet are larger, and the requirements of miniaturization and light weight cannot be met.
Disclosure of Invention
The invention provides a traction auxiliary converter cabinet and a hybrid shunting locomotive, which are used for overcoming the technical defects that the space utilization rate of the existing traction auxiliary converter cabinet in a full water cooling mode is low and the miniaturization and the light weight cannot be met.
The invention provides a traction auxiliary converter cabinet, which comprises:
the cabinet body is divided into an air channel area, a sealing area and an opening area which are mutually independent, the air channel area is suitable for installing a transformer and a reactor, the sealing area is suitable for installing a power module, and the opening area is positioned at the bottom of the cabinet body and is suitable for being installed at the top of a vehicle body;
the water cooling system is positioned in the sealing area and comprises a radiator and a cooling liquid circulation pipeline, the radiator is exposed out of the surface of the cabinet body, the radiator is connected into the cooling liquid circulation pipeline, and the cooling liquid circulation pipeline is suitable for extending to each power module;
the air cooling system comprises a centrifugal fan, wherein the centrifugal fan is suitable for guiding external air into the air channel area.
Optionally, the centrifugal fan is installed in the sealing area and is located at the inner side of the radiator, the centrifugal fan is suitable for introducing external wind into the radiator, and an air outlet of the centrifugal fan is introduced into the air channel area.
Optionally, the air duct area is located in a front middle area of the cabinet body, the radiator is located at the left side top or the right side top of the cabinet body, an air outlet of the centrifugal fan is led to the top of the air duct area, and an air outlet of the air duct area is located at the bottom end of the air duct area.
Optionally, the method further comprises:
the annular control device is located in the sealing area and comprises a shell, a fan and a water cooling pipeline, the fan is installed on the shell, the water cooling pipeline is located in the shell and connected into the cooling liquid circulation pipeline, and the water cooling pipeline is suitable for cooling the fan.
Optionally, a water cooling plate suitable for installing the power module is arranged on the cooling liquid circulating pipeline.
Optionally, a first partition board is arranged in the air channel area to divide the air channel area into multiple layers which are communicated with each other up and down.
Optionally, a second separator is arranged in the sealing area to separate the sealing area into multiple layers which are communicated with each other up and down.
Optionally, the water cooling system further comprises an expansion water tank and a liquid level meter, and the expansion water tank, the liquid level meter and the radiator are integrally designed.
The invention provides a hybrid shunting locomotive, comprising:
a vehicle body;
in the traction auxiliary converter cabinet, the traction auxiliary converter cabinet is positioned at the top of the vehicle body, and the open area is communicated with the vehicle body.
Compared with the prior art, the technical scheme provided by the invention has the following advantages:
the traction auxiliary converter cabinet is characterized in that the cabinet body is divided into an air duct area, a sealing area and an opening area which are independent from each other, the air duct area is provided with an air cooling system, the sealing area is provided with a water cooling system, a transformer and a reactor can be arranged in the air cooling area for air cooling, and a power module is arranged in the sealing area for water cooling, so that the traction system, an auxiliary filtering system, a power battery system, a charger system and a cooling system are integrated in the converter cabinet, the space utilization rate of the converter cabinet is improved, and the layout of the converter is more reasonable; in addition, as the transformer and the reactor are cooled by adopting a forced air cooling mode, the volume and the weight of the transformer and the reactor are correspondingly reduced, and the transformer and the reactor are more in line with the design of miniaturization and light weight of the converter. In addition, the converter cabinet is also provided with an open area, so that the product is convenient to assemble, overhaul and maintain.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description, serve to explain the principles of the invention.
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, and it will be obvious to a person skilled in the art that other drawings can be obtained from these drawings without inventive effort.
FIG. 1 is a right side view of a cabinet according to an embodiment of the invention;
FIG. 2 is a front view of a cabinet according to an embodiment of the invention;
FIG. 3 is a left side view of the cabinet according to the embodiment of the invention;
FIG. 4 is a schematic top view of an air cooling system according to an embodiment of the present invention;
fig. 5 is a schematic view of a main view angle of an air cooling system according to an embodiment of the present invention;
FIG. 6 is a schematic diagram of a water cooling system according to an embodiment of the present invention;
FIG. 7 is a schematic diagram of a water cooling system according to an embodiment of the present invention;
FIG. 8 is a schematic view of a control device according to an embodiment of the present invention;
FIG. 9 is a schematic diagram of a cooling system according to the present invention;
fig. 10 is a system topology of the present invention.
Wherein:
1. a cabinet body; 2. an air duct area; 21. a first separator; 3. a sealing region; 31. a second separator; 4. an open area; 5. a water cooling system; 6. an air cooling system; 7. a ring control device; 71. a housing; 72. a fan; 73. and (5) water cooling the pipeline.
Detailed Description
In order that the above objects, features and advantages of the invention will be more clearly understood, a further description of the invention will be made. It should be noted that, without conflict, the embodiments of the present invention and features in the embodiments may be combined with each other.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced otherwise than as described herein; it will be apparent that the embodiments in the specification are only some, but not all, embodiments of the invention.
In one embodiment, referring to fig. 1-10, a traction auxiliary converter cabinet is provided, comprising a cabinet body 1, a water cooling system 5, and an air cooling system 6.
Wherein: the cabinet body 1 is divided into an air channel area 2, a sealing area 3 and an opening area 4 which are mutually independent, the air channel area 2 is suitable for installing a transformer and a reactor, the sealing area 3 is suitable for installing a power module, and the opening area 4 is positioned at the bottom of the cabinet body 1 and is suitable for being installed at the top of a vehicle body.
It should be noted that, the IP protection levels of the air duct area 2 and the sealing area 3 are different, the air duct area 2 requires IP21, and mainly includes auxiliary and charger transformer and reactor components; the sealing area 3 is required to be IP55 and mainly comprises components such as traction, auxiliary and charger power modules, capacitors, contactors and the like.
Specifically, the transformer and the reactor include, but are not limited to, an auxiliary isolation transformer, a charger filter reactor, and an auxiliary output filter reactor.
Specifically, the power module includes, but is not limited to, a rectifying module, a traction inversion module, a power battery charger module, an auxiliary inversion module, an auxiliary rectifying module, an auxiliary power supply inversion module, and a 110V auxiliary charger module.
Further, a filter screen can be arranged at the air outlet of the air duct area 2, so that external impurities are prevented from entering the air duct.
Specifically, the open area 4 may occupy the entire bottom of the cabinet 1, or may occupy a portion of the bottom of the cabinet 1.
Wherein: the water cooling system 5 is located in the sealing area 3, the water cooling system 5 comprises a radiator and a cooling liquid circulation pipeline, the radiator is exposed out of the surface of the cabinet body 1, the radiator is connected in the cooling liquid circulation pipeline, and the cooling liquid circulation pipeline is suitable for extending to each power module.
Specifically, the cooling liquid circulation pipeline comprises a water inlet main pipeline, a water outlet main pipeline and a branch pipeline. Preferably, the main pipeline is made of stainless steel pipes, the branch pipelines are made of stainless steel corrugated pipes and rubber pipes, and the diameters of the branch pipelines are smaller than that of the main pipeline. Further, a temperature sensor and a pressure sensor may be provided at the main inlet pipe of the power module to detect the pressure and temperature of the pipe.
Specifically, the cooling liquid circulation pipeline is provided with an expansion tank, the expansion tank is connected with a water accumulation box, and the expansion tank is used for accommodating the expansion amount of system water and simultaneously has the functions of constant pressure and water replenishing for the system. It should be noted that, in this embodiment, the entire water cooling system 5 is disposed in the sealing area 3, i.e. the expansion tank is also disposed in the sealing area 3. Further, the expansion water tank is provided with a liquid level meter, and the expansion water tank, the liquid level meter and the radiator are integrally designed, so that a radiator filter screen can be cleaned without opening an AC cabinet door.
It is easy to understand that the radiator is exposed to the surface of the cabinet 1, i.e., the fins of the radiator are exposed to the outside, and can directly exchange heat with the outside air. Furthermore, in order to prevent external impurities from entering the radiator, the radiator is provided with a metal filter screen.
It will be readily appreciated that the radiator is connected to the coolant circulation line, i.e. the radiator is part of the coolant circulation line, with both the inlet and the outlet of the radiator being in communication with the coolant circulation line.
It is easy to understand that the cooling liquid circulation pipeline is suitable for extending to each power module, namely, according to the position of each power module, a plurality of branch pipelines are arranged on the cooling liquid circulation pipeline, and the plurality of branch pipelines extend to the power modules respectively so as to cool the power modules. Further, in order to improve the heat dissipation efficiency of the power module, a water cooling plate may be disposed on the branch pipe, and then the power module may be mounted on the water cooling plate.
Wherein: the air cooling system 6 comprises a centrifugal fan adapted to direct external air into the air duct section 2.
Specifically, the position of the centrifugal fan in the air duct area 2 is not limited, and may be top, middle or even bottom.
In the traction auxiliary converter cabinet of the embodiment, the interior of the cabinet body 1 is divided into an air duct area 2, a sealing area 3 and an opening area 4 which are mutually independent, the air duct area 2 is provided with an air cooling system 6, the sealing area 3 is provided with a water cooling system 5, a transformer and a reactor can be installed in the air cooling area for air cooling, and a power module is installed in the sealing area 3 for water cooling, so that a traction system, an auxiliary filtering system, a power battery system, a charger system and a cooling system are integrated in the converter cabinet, the space utilization rate of the converter cabinet is improved, and the layout of the converter is more reasonable; in addition, as the transformer and the reactor are cooled by adopting a forced air cooling mode, the volume and the weight of the transformer and the reactor are correspondingly reduced, and the transformer and the reactor are more in line with the design of miniaturization and light weight of the converter. In addition, the converter cabinet is also provided with an open area 4, so that the product assembly, overhaul and maintenance are convenient.
In some embodiments, a centrifugal fan is mounted in the sealing area 3 and located inside the radiator, the centrifugal fan being adapted to introduce external wind into the radiator, and an air outlet of the centrifugal fan being introduced into the air duct area 2.
It will be readily appreciated that the centrifugal fan is located inside the radiator, i.e. the centrifugal fan is closer to the interior of the cabinet 1 than the radiator.
In the embodiments, the centrifugal fan is arranged on the inner side of the radiator, and the centrifugal fan sucks air, so that external air enters the radiator to radiate the cooling liquid of the water cooling system 5, and the cooling air enters the air channel region 2 after passing through the radiator to radiate the subsequent transformer and reactor. Therefore, on the basis of meeting the wind formation of the air duct area 2, the heat dissipation of the cooling liquid of the water cooling system 5 can be quickened, and the water cooling efficiency is improved. Although the radiator increases the temperature of the cooling air slightly, the effect of the radiator on the device in the duct area 2 is small and negligible.
On the basis, in some embodiments, the air duct area 2 is located in the front middle area of the cabinet body 1, the radiator is located at the left side top or the right side top of the cabinet body 1, the air outlet of the centrifugal fan is led to the top of the air duct area 2, and the air outlet of the air duct area 2 is located at the bottom end of the air duct area. These embodiments make full use of the space within the cabinet 1, and the spatial arrangement is more reasonable.
In some embodiments, the traction auxiliary converter cabinet further comprises a ring control device 7, the ring control device 7 is located in the sealing area 3, the ring control device 7 comprises a shell 71, a fan 72 and a water cooling pipeline 73, the fan 72 is installed on the shell 71, the water cooling pipeline 73 is located in the shell 71 and connected into the cooling liquid circulation pipeline, and the water cooling pipeline 73 is suitable for cooling the fan 72.
These embodiments are capable of agitating the air flow within the seal zone 3 by the fan 72, cooling the hot air by the water cooling line 73, facilitating heat exchange within the seal zone 3, and reducing the ambient operating temperature of the power modules and other components within the seal zone 3.
In some embodiments, a first partition 21 is disposed in the air channel region 2 to divide the air channel region 2 into multiple layers that are interconnected up and down.
It is easy to understand that the "intercommunication" is that the upper and lower layers are communicated, so that the air in the whole air channel region 2 can be blown to form cooling air under the action of the centrifugal fan.
Further, the first partition plate 21 can be set to be of a detachable structure, and a process port is reserved on the side face of the cabinet body 1, so that the assembly, the overhaul and the maintenance of devices in the air duct area 2 are facilitated.
These embodiments are more reasonable in spatial arrangement by layering the air duct section 2, and the transformers and reactors can be placed side by side and in layers in the air duct section 2.
In some embodiments, a second separator 31 is provided in the sealing region 3 to separate the sealing region 3 into multiple layers that are in up-down communication.
It is easy to understand that the "intercommunication" is that the upper and lower layers are communicated, so that the air in the whole sealing area 3 is communicated, and the phenomenon of uneven air temperature between different layers caused by non-circulation of the air is avoided.
By layering the sealing area 3, the power modules can be placed in the air duct area 2 side by side and in layers, and the space arrangement is more reasonable.
In another embodiment, a hybrid shunting locomotive is provided, which comprises a locomotive body and the traction auxiliary converter cabinet in the previous embodiment, wherein the traction auxiliary converter cabinet is positioned at the top of the locomotive body, and the open area 4 is communicated with the interior of the locomotive body.
Specifically, the hybrid shunting locomotive adopts an outer corridor form, the converter cabinet is arranged on the upper portion of the locomotive body and is positioned between a low-voltage room and a power battery, the corridor is positioned on two sides of the converter cabinet, the exterior of the converter cabinet is not covered by the locomotive body, and the exterior of the converter cabinet is a part of the appearance of the locomotive body.
The foregoing is only a specific embodiment of the invention to enable those skilled in the art to understand or practice the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (9)

1. A traction auxiliary converter cabinet, comprising:
the power module comprises a cabinet body (1), wherein an air channel region (2), a sealing region (3) and an opening region (4) which are mutually independent are formed in the cabinet body (1), the air channel region (2) is suitable for installing a transformer and a reactor, the sealing region (3) is suitable for installing a power module, and the opening region (4) is positioned at the bottom of the cabinet body (1) and is suitable for being installed at the top of a vehicle body;
the water cooling system (5) is positioned in the sealing area (3), the water cooling system (5) comprises a radiator and a cooling liquid circulation pipeline, the radiator is exposed out of the surface of the cabinet body (1), the radiator is connected into the cooling liquid circulation pipeline, and the cooling liquid circulation pipeline is suitable for extending to each power module;
the air cooling system (6) comprises a centrifugal fan, and the centrifugal fan is suitable for guiding external air into the air channel region (2).
2. Traction auxiliary converter cabinet according to claim 1, characterized in that the centrifugal fan is mounted in the sealing zone (3) inside the radiator, the centrifugal fan being adapted to introduce external wind into the radiator, the air outlet of the centrifugal fan being led into the air duct zone (2).
3. Traction aid deflector cabinet according to claim 2, characterized in that the air duct zone (2) is located in the front middle area of the cabinet body (1), the radiator is located at the left or right top of the cabinet body (1), the air outlet of the centrifugal fan is led to the top of the air duct zone (2), and the air outlet of the air duct zone (2) is located at the bottom end thereof.
4. A traction aid converter according to any of claims 1 to 3, further comprising:
the environmental control device (7) is located in the sealing area (3), the environmental control device (7) comprises a shell (71), a fan (72) and a water cooling pipeline (73), the fan (72) is installed on the shell (71), the water cooling pipeline (73) is located in the shell (71) and connected into the cooling liquid circulation pipeline, and the water cooling pipeline (73) is suitable for cooling the fan (72).
5. The traction aid converter cabinet of claim 4, wherein the coolant circulation line is provided with a water cooled plate adapted to mount a power module.
6. Traction aid converter cabinet according to claim 4, characterized in that a first partition (21) is arranged in the air duct area (2) to divide the air duct area (2) into several layers communicating up and down.
7. Traction aid converter cabinet according to claim 4, characterized in that a second partition (31) is provided in the sealing zone (3) to divide the sealing zone (3) into several layers communicating up and down.
8. Traction aid converter cabinet according to claim 4, characterized in that the water cooling system (5) further comprises an expansion tank and a level gauge, which are of integrated design.
9. A hybrid shunting locomotive, comprising:
a vehicle body;
traction aid deflector according to any one of claims 1 to 8, said traction aid deflector being located on top of said vehicle body and said open area (4) being internal to said vehicle body.
CN202211712901.4A 2022-12-30 2022-12-30 Traction auxiliary converter cabinet and hybrid shunting locomotive Pending CN116014581A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211712901.4A CN116014581A (en) 2022-12-30 2022-12-30 Traction auxiliary converter cabinet and hybrid shunting locomotive

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211712901.4A CN116014581A (en) 2022-12-30 2022-12-30 Traction auxiliary converter cabinet and hybrid shunting locomotive

Publications (1)

Publication Number Publication Date
CN116014581A true CN116014581A (en) 2023-04-25

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211712901.4A Pending CN116014581A (en) 2022-12-30 2022-12-30 Traction auxiliary converter cabinet and hybrid shunting locomotive

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2025140267A1 (en) * 2023-12-25 2025-07-03 中车永济电机有限公司 Traction and auxiliary converter structure for 400 km/h electric multiple unit

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2025140267A1 (en) * 2023-12-25 2025-07-03 中车永济电机有限公司 Traction and auxiliary converter structure for 400 km/h electric multiple unit

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