CN116006201A - Tool and method for replacing hob by cutterhead of heading machine - Google Patents

Tool and method for replacing hob by cutterhead of heading machine Download PDF

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Publication number
CN116006201A
CN116006201A CN202310098640.XA CN202310098640A CN116006201A CN 116006201 A CN116006201 A CN 116006201A CN 202310098640 A CN202310098640 A CN 202310098640A CN 116006201 A CN116006201 A CN 116006201A
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China
Prior art keywords
hob
tool
tool changing
clamp
changing beam
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刘飞香
王晓峰
暨智勇
阳旭
柯威
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China Railway Construction Heavy Industry Group Co Ltd
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China Railway Construction Heavy Industry Group Co Ltd
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Priority to CN202310098640.XA priority Critical patent/CN116006201A/en
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Abstract

The invention provides a tool and a method for replacing a hob of a cutterhead of a development machine, wherein the tool comprises a base, a tool changing beam, a trolley, a hoist, a fastening bolt and a hob clamp; the base is used for being fixedly arranged on the bracket; the first end of the tool changing beam is rotatably arranged on the base through a rotating shaft, the second end of the tool changing beam can rotate from a first position to a second position around the rotating shaft, when the second end of the tool changing beam is positioned at the first position, the tool changing beam extends along the front-back direction, when the second end of the tool changing beam is positioned at the second position, the tool changing beam extends along the left-right direction, and the second position is closer to the cutter head relative to the first position; the trolley is arranged on the tool changing beam and can move along the tool changing beam; the hoisting hoist is arranged on the trolley and used for hoisting the hob clamp to move up and down; the fastening bolt is used for fixedly connecting the base and the tool changing beam when the second end of the tool changing beam is positioned at the first position or the second position; the hob clamp is used for fixing and clamping the hob. The hob replacement efficiency is improved, and the construction period is shortened.

Description

一种掘进机刀盘更换滚刀的工装及方法Tooling and method for replacing a hob with a cutterhead of a roadheader

技术领域technical field

本发明涉及掘进机技术领域,尤其涉及一种掘进机刀盘更换滚刀的工装及方法。The invention relates to the technical field of roadheaders, in particular to a tooling and a method for replacing a hob with a cutterhead of a roadheader.

背景技术Background technique

掘进机因其在经济、安全以及在岩石地层中掘进效率等方面的巨大优势,越来越受到各行各业的重视,在铁路隧道、公路隧道、引水隧洞、煤矿隧道以及城市地铁隧道等地下工程建设中得到了广泛应用。其中掘进机刀盘上刀具尤其是滚刀的更换是一个较为重要的环节,由于目前换刀工装的限制,使得每次更换滚刀时只能在一个位置进行换刀作业,需要消耗大量的时间,刀盘也必须经过多次转动才能完全进行更换,严重影响了掘进效率和施工工期。因此开发一种新的换刀工装及换刀方法以提高掘进效率并缩短施工工期成为了当前亟待解决的问题。Due to its great advantages in economy, safety and excavation efficiency in rock formations, roadheaders have been paid more and more attention to by all walks of life. widely used in construction. Among them, the replacement of tools on the cutter head of the roadheader, especially the hob is a relatively important link. Due to the limitation of the current tool change tooling, the tool change operation can only be performed at one position each time the hob is replaced, which consumes a lot of time. , The cutter head must be rotated several times before it can be completely replaced, which seriously affects the tunneling efficiency and construction period. Therefore, it has become a problem to be solved urgently to develop a new tool changing tool and a tool changing method to improve tunneling efficiency and shorten the construction period.

发明内容Contents of the invention

(一)要解决的技术问题(1) Technical problems to be solved

鉴于上述技术中存在的问题,本发明至少从一定程度上进行解决。为此,本发明的第一个目的在于提出了一种掘进机刀盘更换滚刀的工装,提高滚刀更换效率,缩短施工工期。In view of the problems existing in the above-mentioned technologies, the present invention solves them at least to a certain extent. For this reason, the first object of the present invention is to propose a hob replacement tool for the cutter head of a roadheader, which improves the hob replacement efficiency and shortens the construction period.

本发明的第二个目的在于提出了一种采用上述工装更换掘进机刀盘滚刀的方法。The second object of the present invention is to propose a method for replacing the hob of the cutter head of the roadheader by using the above tool.

(二)技术方案(2) Technical solution

为了达到上述目的,本发明采用的主要技术方案包括:In order to achieve the above object, the main technical solutions adopted in the present invention include:

第一方面,本发明提供一种掘进机刀盘更换滚刀的工装,包括基座、换刀梁、小车、起重葫芦、紧固螺栓和滚刀夹具;基座用于固定安装在土仓内的支架上;换刀梁的第一端通过转轴转动安装于基座上,换刀梁的第二端能够绕转轴从第一位置旋转至第二位置,换刀梁的第二端位于第一位置时,换刀梁沿前后方向延伸,换刀梁的第二端位于第二位置时,换刀梁沿左右方向延伸,第二位置相对第一位置更靠近刀盘;小车安装于换刀梁上并能够沿换刀梁进行移动;起重葫芦安装于小车上,起重葫芦的吊钩钩接滚刀夹具,用于起吊滚刀夹具在上下方向移动;紧固螺栓用于在换刀梁第二端位于第一位置或第二位置时,固定连接基座和换刀梁;滚刀夹具用于固定夹取滚刀。In the first aspect, the present invention provides a tooling for replacing the hob with the cutter head of the roadheader, including a base, a tool change beam, a trolley, a hoist, fastening bolts, and a hob clamp; On the inner bracket; the first end of the tool change beam is installed on the base through the rotation shaft, the second end of the tool change beam can rotate around the rotation shaft from the first position to the second position, and the second end of the tool change beam is located at the second position In the first position, the tool changer beam extends along the front and back direction, when the second end of the tool changer beam is in the second position, the tool changer beam extends in the left and right direction, and the second position is closer to the cutterhead than the first position; the trolley is installed on the tool changer The hoist is mounted on the beam and can move along the tool change beam; the hoist is installed on the trolley, and the hook of the hoist is hooked to the hob fixture for lifting the hob fixture to move up and down; the fastening bolt is used for tool change When the second end of the beam is at the first position or the second position, it is fixedly connected with the base and the tool changing beam; the hob clamp is used for fixedly clamping the hob.

可选地,换刀梁具有由上至下依次连接的竖向板和横向板;小车包括位于换刀梁下方的支撑板,支撑板上设置有用于分布在换刀梁两侧的第一护板和第二护板,第一护板的顶端内侧转动安装有第一滚轮,第二护板的顶端内侧转动安装有第二滚轮,第一滚轮和第二滚轮卡设于横向板上并且能够沿横向板滚动。Optionally, the tool change beam has a vertical plate and a transverse plate connected sequentially from top to bottom; plate and the second guard plate, the top inner side of the first guard plate is rotatably installed with a first roller, the top inner side of the second guard plate is rotatably installed with a second roller, the first roller and the second roller are clamped on the transverse plate and can Roll along the horizontal board.

可选地,起重葫芦为手拉葫芦。Optionally, the lifting hoist is a chain hoist.

可选地,滚刀夹具包括第一卡板、第二卡板和锁紧螺栓;第一卡板和第二卡板铰接形成铰接位,第一卡板具有位于铰接位一侧的呈半圆弧形的第一卡爪部和位于铰接位另一侧的第一固定部,第二卡板具有位于铰接位一侧的呈半圆弧形的第二卡爪部和位于铰接位另一侧的第二固定部,第一卡爪部对应第二卡爪部设置,第一卡爪部和第二卡爪部之间形成第一开口,第一固定部对应第二固定部设置,第一固定部和第二固定部之间形成第二开口;第一卡板和/或第二卡板转动,使第一开口和第二开口同时变大或变小,在转动至第一固定部与第二固定部抵接时,第一卡爪部和第二卡爪部之间能够夹取滚刀;锁紧螺栓用于在第一固定部与第二固定部抵接时,固定连接第一固定部与第二固定部。Optionally, the hob clamp includes a first clamping plate, a second clamping plate and a locking bolt; the first clamping plate and the second clamping plate are hinged to form a hinge position, and the first clamping plate has a semicircular arc on one side of the hinge position Shaped first claw part and the first fixing part on the other side of the hinged position, the second clamping plate has a semicircular second claw part on one side of the hinged position and a second fixed part on the other side of the hinged position Two fixing parts, the first claw part is set corresponding to the second claw part, a first opening is formed between the first claw part and the second claw part, the first fixing part is set corresponding to the second fixing part, and the first fixing part A second opening is formed between the first fixing part and the second fixing part; the first clamping plate and/or the second clamping plate rotate, so that the first opening and the second opening become larger or smaller at the same time, and after turning to the first fixing part and the second When the fixing part abuts, the hob can be clamped between the first claw part and the second claw part; the locking bolt is used for fixedly connecting the first fixing part when the first fixing part and the second fixing part abut with the second fixed part.

可选地,第一固定部和/或第二固定部上设置有把手。Optionally, a handle is provided on the first fixing part and/or the second fixing part.

可选地,掘进机刀盘更换滚刀的工装还包括用于可拆卸地安装于刀盘上换刀位置处的滑轨,滑轨能够与滚刀夹具滑动连接。Optionally, the tooling for changing the hob for the cutter head of the roadheader further includes a slide rail for detachably installing on the cutter head at the tool changing position, and the slide rail can be slidably connected with the hob clamp.

第二方面,本发明提供一种掘进机刀盘更换滚刀的方法,基于安装在土仓内支架上的如上所述的工装实现,包括:In the second aspect, the present invention provides a method for replacing the hob with the cutter head of the roadheader, which is implemented based on the above-mentioned tooling installed on the bracket in the soil bin, including:

S1、旧刀拆除:将换刀梁第二端旋转至第二位置,采用紧固螺栓固定连接基座和换刀梁,然后通过小车滑移和起重葫芦起吊将滚刀夹具下放至待拆除旧刀位置;采用滚刀夹具固定夹取待拆除旧刀,然后通过小车滑移和起重葫芦起吊将旧刀移动至运送位置,之后拆除紧固螺栓,旋转换刀梁第二端至第一位置,将旧刀从刀盘内运送出去;S1. Removal of old knives: Rotate the second end of the tool changing beam to the second position, use fastening bolts to securely connect the base and the tool changing beam, then slide the trolley and lift the hoist to lower the hob fixture to be removed The position of the old knife: use the hob clamp to fix the old knife to be removed, and then move the old knife to the delivery position by sliding the trolley and lifting the hoist, then remove the fastening bolts, and rotate the second end of the tool change beam to the first position, to transport the old knives out of the cutter head;

S2、新刀安装:换刀梁第二端位于第一位置时,采用滚刀夹具固定夹取新刀;将换刀梁第二端由第一位置旋转至第二位置,采用紧固螺栓固定连接基座和换刀梁,然后通过小车滑移和起重葫芦起吊将夹取新刀的滚刀夹具下放至待安装新刀位置,并将新刀安装进入待安装新刀中。S2. New knife installation: When the second end of the tool change beam is at the first position, use the hob clamp to fix and clamp the new knife; rotate the second end of the tool change beam from the first position to the second position, and fix it with fastening bolts Connect the base and the tool change beam, then slide the trolley and lift the hoist to lower the hob fixture holding the new knife to the position where the new knife is to be installed, and install the new knife into the new knife to be installed.

可选地,通过小车滑移和起重葫芦起吊将滚刀夹具下放至待拆除旧刀位置,包括:在待拆除旧刀位置处架设滑轨,通过小车滑移和起重葫芦起吊将滚刀夹具下放至滑轨处,连接滚刀夹具和滑轨,然后沿滑轨滑动滚刀夹具至待拆除旧刀位置;和/或,Optionally, lower the hob clamp to the position of the old knife to be removed by sliding the trolley and lifting the hoist, including: erecting a slide rail at the position of the old knife to be removed, and lifting the hob by sliding the trolley and lifting the hoist The clamp is lowered to the slide rail, the hob clamp is connected to the slide rail, and then the hob clamp is slid along the slide rail to the position where the old knife is to be removed; and/or,

通过小车滑移和起重葫芦起吊将夹取新刀的滚刀夹具下放至待安装新刀位置,包括:在待安装新刀位置处架设滑轨,通过小车滑移和起重葫芦起吊将夹取新刀的滚刀夹具下放至滑轨处,连接滚刀夹具和滑轨,然后沿滑轨滑动滚刀夹具至待安装新刀位置。Lower the hob clamp holding the new knife to the position where the new knife is to be installed by sliding the trolley and lifting the hoist, including: erecting a slide rail at the position where the new knife is to be installed, and lifting the clamp by sliding the trolley and lifting the hoist Take the hob fixture of the new knife and lower it to the slide rail, connect the hob fixture and the slide rail, and then slide the hob fixture along the slide rail to the position where the new knife is to be installed.

可选地,本发明提供的掘进机刀盘更换滚刀的方法基于安装在土仓内支架上的两个在左右方向上依次排列的工装实现,这两个工装位于土仓的中心位置。Optionally, the method for replacing the hob for the cutter head of the roadheader provided by the present invention is implemented based on two toolings arranged in sequence in the left and right directions installed on the inner support of the soil bin, and the two toolings are located at the center of the soil bin.

可选地,掘进机刀盘更换滚刀的方法,还包括:S3、在刀盘滚刀的更换工作完成后,通过起重葫芦起吊、小车滑移和换刀梁旋转,使工装处于收纳状态,并采用紧固螺栓固定连接基座和换刀梁。Optionally, the method for replacing the hob with the cutter head of the roadheader also includes: S3. After the replacement of the cutter head and the hob is completed, the tooling is placed in a storage state by lifting the hoist, sliding the trolley, and rotating the tool changer beam , and use fastening bolts to securely connect the base and the tool changer beam.

(三)有益效果(3) Beneficial effects

本发明的有益效果是:The beneficial effects of the present invention are:

本发明提供的掘进机刀盘更换滚刀的工装,通过将换刀梁转动安装在基座上,并在第一位置和第二位置之间进行转动来进行换刀工作,当换刀梁第二端转动至第一位置时,换刀梁第二端远离刀盘,方便小车将旧刀从刀盘内运送出去,也方便小车将新刀从刀盘外运送至刀盘内,当换刀梁第二端转动至第二位置时,换刀梁沿左右方向延伸并且换刀梁靠近刀盘,小车沿换刀梁移动,能够对刀盘上对应于换刀梁的多个位置的滚刀进行更换,减少换刀过程中刀盘转动的次数,提高滚刀更换效率,缩短施工工期。通过紧固螺栓在换刀梁第二端位于第二位置时固定连接基座和换刀梁,使换刀位置定位稳定,避免换刀梁发生不期望的转动。The hob replacement tooling for the cutter head of the roadheader provided by the present invention is installed on the base by rotating the tool change beam and rotating between the first position and the second position to perform tool change work. When the tool change beam is the first When the two ends are rotated to the first position, the second end of the tool change beam is far away from the cutter head, which is convenient for the trolley to transport the old knife out of the cutter head, and it is also convenient for the trolley to transport the new knife from the outside of the cutter head to the inside of the cutter head. When the second end of the beam is rotated to the second position, the tool changing beam extends in the left and right directions and the tool changing beam is close to the cutter head, and the trolley moves along the tool changing beam to adjust the hobs at multiple positions on the cutter head corresponding to the tool changing beam. Replacement can reduce the number of rotations of the cutter head during the tool change process, improve the efficiency of hob replacement, and shorten the construction period. When the second end of the tool change beam is at the second position, the fastening bolts are fixedly connected to the base and the tool change beam, so that the positioning of the tool change position is stable and the unexpected rotation of the tool change beam is avoided.

附图说明Description of drawings

本发明借助于以下附图进行描述:The invention is described with the aid of the following figures:

图1是根据本发明实施例1的安装在土仓内支架上的工装的第一结构示意图,其中示出了在土仓内支架上安装有两个工装,这两个工装的换刀梁第二端均处于第二位置,并且示出了一个工装中滚刀夹具处于待拆除旧刀位置和运送位置的状态;Fig. 1 is a schematic diagram of the first structure of the tooling installed on the inner bracket of the soil bin according to Embodiment 1 of the present invention, wherein two toolings are installed on the inner bracket of the soil bin, and the tool change beam of the two toolings is the first Both ends are in the second position, and the hob clamp in a tooling is shown in the position of the old knife to be removed and the transport position;

图2是根据本发明实施例1的安装在土仓内支架上的工装的第二结构示意图,其中示出了工装的换刀梁第二端处于第一位置;Fig. 2 is a second structural schematic diagram of the tooling installed on the bracket in the soil bin according to Embodiment 1 of the present invention, wherein the second end of the tool changing beam of the tooling is in the first position;

图3是图2中A视角下的工装换刀梁的第一旋转工作示意图,其中换刀梁第二端处于第一位置;Fig. 3 is a schematic diagram of the first rotating work of the tool changing beam of the tooling under the angle of view A in Fig. 2, wherein the second end of the tool changing beam is in the first position;

图4是图2中A视角下的工装换刀梁的第二旋转工作示意图,其中换刀梁第二端处于第二位置;Fig. 4 is a schematic diagram of the second rotation of the tool changing beam of the tooling under the angle of view A in Fig. 2, wherein the second end of the tool changing beam is in the second position;

图5是根据本发明实施例1的安装于刀盘上的滑轨与滚刀夹具的配合示意图;Fig. 5 is a schematic diagram of the cooperation between the slide rail installed on the cutter head and the hob clamp according to Embodiment 1 of the present invention;

图6是根据本发明实施例1的滚刀夹具的结构示意图。Fig. 6 is a schematic structural view of the hob clamp according to Embodiment 1 of the present invention.

【附图标记说明】[Description of Reference Signs]

1:刀盘;1: cutter head;

21:基座;22:换刀梁;23:小车;24:起重葫芦;25:紧固螺栓;26:转轴;21: base; 22: tool change beam; 23: trolley; 24: lifting hoist; 25: fastening bolt; 26: rotating shaft;

221:横向板;221: horizontal plate;

231:第一护板;232:第一滚轮;231: the first guard plate; 232: the first roller;

31:铰接位;32:第一卡爪部;33:第一固定部;34:第二卡爪部;35:第二固定部;36:锁紧螺栓;37:把手;31: hinge position; 32: first claw part; 33: first fixed part; 34: second claw part; 35: second fixed part; 36: locking bolt; 37: handle;

4:滑轨。4: slide rail.

具体实施方式Detailed ways

为了更好的解释本发明,以便于理解,下面结合附图,通过具体实施方式,对本发明作详细描述。其中,本文所提及的“上”、“下”、“前”、“后”、“左”、“右”等方位名词以图1和图2的定向为参照。In order to better explain the present invention and facilitate understanding, the present invention will be described in detail below through specific embodiments in conjunction with the accompanying drawings. Wherein, the directional nouns such as "up", "down", "front", "rear", "left", and "right" mentioned herein refer to the orientations of Fig. 1 and Fig. 2 .

实施例1Example 1

需要说明的是,掘进机包括依次排列的刀盘1和土仓,刀盘1对掌子面的地层进行开挖,并将开挖后的渣土输送进入土仓,土仓内具有不随刀盘1运动的支架。It should be noted that the roadheader includes a cutter head 1 and an earth bin arranged in sequence. The cutter head 1 excavates the stratum of the tunnel face and transports the excavated muck into the earth bin. Bracket for disc 1 movement.

如图1至图6所示,本实施例提供一种掘进机刀盘更换滚刀的工装,该工装包括滚刀吊运机构和滚刀夹具。As shown in FIGS. 1 to 6 , this embodiment provides a tooling for replacing a hob with a cutting head of a roadheader, and the tooling includes a hob hoisting mechanism and a hob clamp.

如图1至图4所示,滚刀吊运机构包括基座21、换刀梁22、小车23、起重葫芦24和紧固螺栓25;基座21用于固定安装在支架上;换刀梁22的第一端通过转轴26转动安装于基座21上,换刀梁22的第二端能够绕转轴26从第一位置旋转至第二位置,换刀梁22的第二端位于第一位置时(如图2和图3所示),换刀梁22沿前后方向延伸,换刀梁22的第二端位于第二位置时(如图1和图4所示),换刀梁22沿左右方向延伸,第二位置相对第一位置更靠近刀盘1;小车23安装于换刀梁22上并能够沿换刀梁22进行移动;起重葫芦24安装于小车23上,起重葫芦24的吊钩钩接滚刀夹具,用于起吊滚刀夹具在上下方向移动;紧固螺栓25用于在换刀梁22第二端位于第一位置或第二位置时,固定连接基座21和换刀梁22。As shown in Figures 1 to 4, the hob hoisting mechanism includes a base 21, a tool changing beam 22, a trolley 23, a hoist 24 and fastening bolts 25; the base 21 is used to be fixedly installed on the bracket; The first end of the beam 22 is rotatably mounted on the base 21 through the rotating shaft 26, the second end of the tool changing beam 22 can rotate around the rotating shaft 26 from the first position to the second position, and the second end of the tool changing beam 22 is located at the first position. position (as shown in Figure 2 and Figure 3), the tool change beam 22 extends along the front and rear direction, and when the second end of the tool change beam 22 is in the second position (as shown in Figure 1 and Figure 4), the tool change beam 22 Extending along the left and right direction, the second position is closer to the cutter head 1 than the first position; the trolley 23 is installed on the tool change beam 22 and can move along the tool change beam 22; the lifting hoist 24 is installed on the trolley 23, and the hoist The hook 24 is hooked to the hob fixture, and is used to lift the hob fixture to move up and down; the fastening bolt 25 is used to fix the connection base 21 when the second end of the tool change beam 22 is at the first position or the second position And tool change beam 22.

如图1和图6所示,滚刀夹具用于固定夹取滚刀。As shown in Figure 1 and Figure 6, the hob clamp is used to fix and clamp the hob.

如上设置的工装,通过将换刀梁22转动安装在基座21上,并在第一位置和第二位置之间进行转动来进行换刀工作,当换刀梁22第二端转动至第一位置时,换刀梁22第二端远离刀盘1,方便小车23将旧刀从刀盘1内运送出去,也方便小车23将新刀从刀盘1外运送至刀盘1内,当换刀梁22第二端转动至第二位置时,换刀梁22沿左右方向延伸并且换刀梁22靠近刀盘1,小车23沿换刀梁22移动,能够对刀盘1上对应于换刀梁22的多个位置的滚刀进行更换,减少换刀过程中刀盘1转动的次数,提高滚刀更换效率,缩短施工工期。通过紧固螺栓25在换刀梁22第二端位于第二位置时固定连接基座21和换刀梁22,使换刀位置定位稳定,避免换刀梁22发生不期望的转动。In the above-mentioned tooling, the tool changing work is carried out by rotating the tool changing beam 22 on the base 21 and rotating between the first position and the second position. When the second end of the tool changing beam 22 rotates to the first position, the second end of the tool changing beam 22 is far away from the cutter head 1, which is convenient for the trolley 23 to transport the old knife from the cutter head 1, and also facilitates the trolley 23 to transport the new knife from the outside of the cutter head 1 to the inside of the cutter head 1. When the second end of the tool beam 22 is rotated to the second position, the tool changing beam 22 extends in the left and right direction and the tool changing beam 22 is close to the cutter head 1, and the trolley 23 moves along the tool changing beam 22, so that the corresponding tool change on the cutter head 1 can be performed. The hobs at multiple positions of the beam 22 are replaced, which reduces the number of rotations of the cutterhead 1 during the tool change process, improves the hob replacement efficiency, and shortens the construction period. By fastening the bolt 25 when the second end of the tool changing beam 22 is in the second position, the base 21 and the tool changing beam 22 are fixedly connected, so that the positioning of the tool changing position is stable and the unexpected rotation of the tool changing beam 22 is avoided.

优选地,换刀梁22具有由上至下依次连接的竖向板和横向板221;小车23包括位于换刀梁22下方的支撑板,支撑板上设置有用于分布在换刀梁22两侧的第一护板231和第二护板,第一护板231的顶端内侧转动安装有第一滚轮232,第二护板的顶端内侧转动安装有第二滚轮,第一滚轮232和第二滚轮卡设于横向板221上并且能够沿横向板221滚动。如此,既保证小车23在换刀梁22上的安装稳定性,又保证小车23在换刀梁22上的移动稳定性。Preferably, the tool change beam 22 has a vertical plate and a transverse plate 221 sequentially connected from top to bottom; The first guard plate 231 and the second guard plate, the top inner side of the first guard plate 231 is rotatably equipped with the first roller 232, the top inner side of the second guard plate is rotatably equipped with the second roller, the first roller 232 and the second roller It is clamped on the transverse plate 221 and can roll along the transverse plate 221 . In this way, not only the installation stability of the trolley 23 on the tool changing beam 22 is ensured, but also the movement stability of the trolley 23 on the tool changing beam 22 is ensured.

进一步优选地,换刀梁22第二端具有限位块,小车23移动至与限位块抵接时,限位块阻止小车23继续向远离换刀梁22第一端的方向移动。如此,确保小车23的移动安全性,避免小车23移动中脱离换刀梁22。Further preferably, the second end of the tool change beam 22 has a limit block, and when the trolley 23 moves to abut against the limit block, the limit block prevents the trolley 23 from continuing to move away from the first end of the tool change beam 22 . In this way, the moving safety of the trolley 23 is ensured, and the trolley 23 is prevented from detaching from the tool change beam 22 during movement.

优选地,在本实施例中,起重葫芦24为手拉葫芦。结构简单,成本低。可选地,起重葫芦24为气动葫芦。Preferably, in this embodiment, the lifting hoist 24 is a chain hoist. The structure is simple and the cost is low. Optionally, the lifting hoist 24 is a pneumatic hoist.

如图1、图5和图6所示,滚刀夹具包括第一卡板、第二卡板和锁紧螺栓36;第一卡板和第二卡板铰接形成铰接位31,第一卡板具有位于铰接位31一侧的呈半圆弧形的第一卡爪部32和位于铰接位31另一侧的第一固定部33,第二卡板具有位于铰接位31一侧的呈半圆弧形的第二卡爪部34和位于铰接位31另一侧的第二固定部35,第一卡爪部32对应第二卡爪部34设置,第一卡爪部32和第二卡爪部34之间形成第一开口,第一固定部33对应第二固定部35设置,第一固定部33和第二固定部35之间形成第二开口;第一卡板和/或第二卡板转动,使第一开口和第二开口同时变大或变小,在转动至第一固定部33与第二固定部35抵接时(即第二开口张开最小时,此时第一开口也张开最小),第一卡爪部32和第二卡爪部34之间能够夹取滚刀;锁紧螺栓36用于在第一固定部33与第二固定部35抵接时,固定连接第一固定部33与第二固定部35。如此设置的滚刀夹具能够实现对滚刀的固定夹取,操作简便。As shown in Fig. 1, Fig. 5 and Fig. 6, the hob clamp includes a first clamping plate, a second clamping plate and a locking bolt 36; the first clamping plate and the second clamping plate are hinged to form a hinge position 31, and the first clamping plate It has a semicircular arc-shaped first claw part 32 on one side of the hinge position 31 and a first fixing part 33 on the other side of the hinge position 31. The second clamping plate has a semicircular arc shape on one side of the hinge position 31 The second claw part 34 and the second fixed part 35 located on the other side of the hinge position 31, the first claw part 32 is set corresponding to the second claw part 34, the first claw part 32 and the second claw part 34 A first opening is formed between them, the first fixing part 33 is set corresponding to the second fixing part 35, and a second opening is formed between the first fixing part 33 and the second fixing part 35; the first clamping plate and/or the second clamping plate rotate , so that the first opening and the second opening become larger or smaller at the same time, when the first fixing part 33 and the second fixing part 35 are turned to abut against each other (that is, when the second opening is opened to the minimum, the first opening is also opened at this moment. open minimum), the hob can be clamped between the first claw part 32 and the second claw part 34; the locking bolt 36 is used for fixedly connecting the first fixing part 33 and the second fixing part 35 when the first fixing part 33 abuts against the second fixing part A fixing portion 33 and a second fixing portion 35 . The hob clamp set in this way can realize the fixed clamping of the hob and is easy to operate.

优选地,第一固定部33和/或第二固定部35上设置有把手37。由于滚刀夹具的重量较大,设置把手37,方便操作人员微调滚刀夹具的位置,以对准刀座。Preferably, a handle 37 is provided on the first fixing part 33 and/or the second fixing part 35 . Due to the heavy weight of the hob clamp, a handle 37 is provided to facilitate the operator to fine-tune the position of the hob clamp to align with the knife seat.

优选地,本实施例提供的掘进机刀盘更换滚刀的工装还包括滑轨4,滑轨4用于可拆卸地安装于刀盘1上换刀位置处,滑轨4能够与滚刀夹具滑动连接。由于滚刀夹具的重量较大,通过设置滑轨4与滚刀夹具滑动连接,促使滚刀夹具沿滑轨4滑动即可调整滚刀夹具的位置以对准待更换滚刀的刀座,易于对对应于换刀梁22的多个位置的滚刀进行更换,更省力。Preferably, the tooling for changing the hob for the cutter head of the roadheader provided in this embodiment also includes a slide rail 4, which is used to be detachably mounted on the cutter head 1 at the tool changing position, and the slide rail 4 can be connected with the hob clamp Swipe to connect. Due to the heavy weight of the hob clamp, by setting the slide rail 4 to be slidably connected with the hob clamp, the hob clamp can be slid along the slide rail 4 to adjust the position of the hob clamp to align with the tool seat of the hob to be replaced, which is easy It is more labor-saving to replace the hobs corresponding to multiple positions of the tool change beam 22 .

实施例2Example 2

本实施例提供一种更换掘进机刀盘1滚刀的方法,基于安装在支架上的如实施例1所述的工装实现,包括以下步骤:This embodiment provides a method for replacing the hob 1 of the roadheader cutter head, which is implemented based on the tooling as described in Embodiment 1 installed on the bracket, including the following steps:

S1、旧刀拆除:将换刀梁22第二端旋转至第二位置,采用紧固螺栓25固定连接基座21和换刀梁22,然后通过小车23滑移和起重葫芦24起吊将滚刀夹具下放至待拆除旧刀位置;采用滚刀夹具固定夹取待拆除旧刀,然后通过小车23滑移和起重葫芦24起吊将旧刀移动至运送位置,之后拆除紧固螺栓25,旋转换刀梁22第二端至第一位置,将旧刀从刀盘1内运送出去。S1. Remove the old knife: Rotate the second end of the tool changing beam 22 to the second position, use fastening bolts 25 to fix and connect the base 21 and the tool changing beam 22, and then slide the trolley 23 and lift the hoist 24 Lower the knife clamp to the position of the old knife to be removed; use the hob clamp to fix and clamp the old knife to be removed, then slide the trolley 23 and lift the hoist 24 to move the old knife to the delivery position, then remove the fastening bolt 25 and rotate The second end of the tool changing beam 22 moves to the first position, and the old knife is transported out from the cutter head 1 .

S2、新刀安装:换刀梁22第二端位于第一位置时,采用滚刀夹具固定夹取新刀;将换刀梁22第二端由第一位置旋转至第二位置,采用紧固螺栓25固定连接基座21和换刀梁22,然后通过小车23滑移和起重葫芦24起吊将夹取新刀的滚刀夹具下放至待安装新刀位置,并将新刀安装进入待安装新刀中。S2. New knife installation: when the second end of the tool changing beam 22 is at the first position, use the hob clamp to fix and clamp the new knife; rotate the second end of the tool changing beam 22 from the first position to the second position, and fasten The bolt 25 is fixedly connected to the base 21 and the tool changing beam 22, and then the trolley 23 slides and the hoist 24 lifts to lower the hob clamp holding the new knife to the position where the new knife is to be installed, and install the new knife into the position to be installed. In the new knife.

如此,操作简便,在换刀梁22第二端转动至第二位置时,通过小车23滑移和起重葫芦24起吊,能够对刀盘1上对应于换刀梁22的多个位置的滚刀进行更换,减少换刀过程中刀盘1转动的次数,提高滚刀更换效率,缩短施工工期。In this way, the operation is simple and convenient. When the second end of the tool change beam 22 is rotated to the second position, the rollers corresponding to multiple positions of the tool change beam 22 on the cutter head 1 can be adjusted by sliding the trolley 23 and lifting the hoist 24 . The hob is replaced, which reduces the number of rotations of the cutter head 1 during the tool change process, improves the hob replacement efficiency, and shortens the construction period.

优选地,本实施例提供的更换掘进机刀盘1滚刀的方法中,通过小车23滑移和起重葫芦24起吊将滚刀夹具下放至待拆除旧刀位置,包括:在待拆除旧刀位置处架设滑轨4,通过小车23滑移和起重葫芦24起吊将滚刀夹具下放至滑轨4处,连接滚刀夹具和滑轨4,然后沿滑轨4滑动滚刀夹具至待拆除旧刀位置,如图5所示。和/或,通过小车23滑移和起重葫芦24起吊将夹取新刀的滚刀夹具下放至待安装新刀位置,包括:在待安装新刀位置处架设滑轨4,通过小车23滑移和起重葫芦24起吊将夹取新刀的滚刀夹具下放至滑轨4处,连接滚刀夹具和滑轨4,然后沿滑轨4滑动滚刀夹具至待安装新刀位置。Preferably, in the method for replacing the hob of the roadheader cutter head 1 provided in this embodiment, the hob clamp is lowered to the position of the old knife to be removed by sliding the trolley 23 and lifting the hoist 24, including: Set up the slide rail 4 at the position, and lower the hob clamp to the slide rail 4 by sliding the trolley 23 and hoisting the hoist 24, connect the hob clamp and the slide rail 4, and then slide the hob clamp along the slide rail 4 until it is to be removed The position of the old knife is shown in Figure 5. And/or, by trolley 23 sliding and lifting hoist 24 hoisting, the hob clamp clamping the new knife is lowered to the position of the new knife to be installed, including: setting up the slide rail 4 at the position of the new knife to be installed, and sliding by the trolley 23 Move and lift hoist 24 to lift the hob clamp that clamps new knife and put it down to slide rail 4, connect hob clamp and slide rail 4, then slide hob clamp along slide rail 4 to the position of the new knife to be installed.

进一步优选地,在待拆除旧刀位置处架设滑轨4,滑轨4第一端位于滑轨4第二端的上方,滑轨4第二端对应待拆除旧刀位置设置,通过小车23滑移和起重葫芦24起吊将滚刀夹具下放至滑轨4第一端;在待安装新刀位置处架设滑轨4,滑轨4第一端位于滑轨4第二端的上方,滑轨4第二端对应待安装新刀位置设置,通过小车23滑移和起重葫芦24起吊将滚刀夹具下放至滑轨4第一端。如此,利用重力,方便滚刀夹具沿滑轨4滑动。Further preferably, a slide rail 4 is erected at the position of the old knife to be removed, the first end of the slide rail 4 is located above the second end of the slide rail 4, and the second end of the slide rail 4 is set corresponding to the position of the old knife to be removed, and slides through the dolly 23 Hoist with lifting hoist 24 and lower the hob fixture to the first end of slide rail 4; set up slide rail 4 at the position where a new knife is to be installed, the first end of slide rail 4 is located above the second end of slide rail 4, and the second end of slide rail 4 The two ends correspond to the setting of the new knife position to be installed, and the hob clamp is lowered to the first end of the slide rail 4 through the sliding of the trolley 23 and the lifting of the hoist 24. In this way, gravity is used to facilitate the sliding of the hob clamp along the slide rail 4 .

由于土仓内的复杂结构会阻碍滚刀夹具的起吊过程,存在滚刀夹具无法顺利下放至待拆除旧刀位置和待安装新刀位置的情形,因此通过架设滑轨4,改变滚刀夹具的下放路径,避开土仓内对滚刀夹具的起吊造成阻碍的复杂结构,保证滚刀夹具顺利下放至待拆除旧刀位置和待安装新刀位置。Since the complex structure in the soil bin will hinder the hoisting process of the hob clamp, there is a situation that the hob clamp cannot be smoothly lowered to the position where the old knife is to be removed and the position where the new knife is to be installed. The lowering path avoids the complex structure in the soil bin that hinders the lifting of the hob clamp, and ensures that the hob clamp is smoothly lowered to the position where the old knife is to be removed and the position where the new knife is to be installed.

优选地,本实施例提供的更换掘进机刀盘1滚刀的方法,基于安装在支架上的两个在左右方向上依次排列的工装实现,这两个工装位于土仓的中心位置,如图1所示。如此,通过两个工装对刀盘1滚刀进行更换,进一步提高滚刀更换效率,缩短施工工期。Preferably, the method for replacing the hob 1 of the roadheader cutterhead 1 provided in this embodiment is realized based on two toolings arranged in sequence in the left and right directions installed on the bracket, and these two toolings are located at the center of the soil bin, as shown in the figure 1. In this way, the hob of the cutterhead 1 is replaced by two tooling devices, which further improves the hob replacement efficiency and shortens the construction period.

进一步优选地,本实施例提供的更换掘进机刀盘1滚刀的方法,还包括:S0、将刀盘1分别旋转0°、90°、180°和270°,在刀盘1每一次旋转后通过依次进行的S1和S2对刀盘1滚刀进行更换。如此,只需旋转刀盘14次便能实现刀盘1上全部滚刀的更换,大大提高滚刀更换效率。Further preferably, the method for replacing the hob 1 of the cutterhead 1 provided in this embodiment further includes: S0, rotating the cutterhead 1 by 0°, 90°, 180° and 270° respectively, and rotating the cutterhead 1 each time Finally, the hob of cutter head 1 is replaced through S1 and S2 carried out in sequence. In this way, all the hobs on the cutter head 1 can be replaced by only rotating the cutter head 14 times, which greatly improves the efficiency of hob replacement.

优选地,本实施例提供的更换掘进机刀盘1滚刀的方法,还包括:S3、在刀盘1滚刀的更换工作完成后,通过起重葫芦24起吊、小车23滑移和换刀梁22旋转,使工装处于收纳状态,并采用紧固螺栓25固定连接基座21和换刀梁22。处于收纳状态的工装,不影响后续掘进机的掘进工作。如此,在刀盘1滚刀更换完成后,无需拆除工装,只需使工装处于稳定的收纳状态便不影响掘进机的掘进工作,而且方便后续工装的再使用。Preferably, the method for replacing the hob 1 of the roadheader cutter provided by this embodiment further includes: S3, after the replacement of the hob 1 of the cutter head is completed, lifting by the hoist 24, sliding the trolley 23 and changing the cutter The beam 22 rotates so that the tooling is in a storage state, and fastening bolts 25 are used to securely connect the base 21 and the tool changing beam 22 . The tooling in the storage state does not affect the subsequent excavation work of the roadheader. In this way, after the hob of the cutter head 1 is replaced, there is no need to dismantle the tooling, and only the tooling needs to be kept in a stable storage state without affecting the excavation work of the roadheader, and it is convenient for the subsequent tooling to be reused.

进一步地,在本实施例中,工装处于收纳状态,换刀梁22第二端位于第一位置。Further, in this embodiment, the tooling is in the storage state, and the second end of the tool changing beam 22 is at the first position.

需要理解的是,以上对本发明的具体实施例进行的描述只是为了说明本发明的技术路线和特点,其目的在于让本领域内的技术人员能够了解本发明的内容并据以实施,但本发明并不限于上述特定实施方式。凡是在本发明权利要求的范围内做出的各种变化或修饰,都应涵盖在本发明的保护范围内。It should be understood that the above description of the specific embodiments of the present invention is only to illustrate the technical route and characteristics of the present invention, and its purpose is to allow those skilled in the art to understand the content of the present invention and implement it accordingly, but the present invention It is not limited to the specific embodiments described above. All changes or modifications made within the scope of the claims of the present invention shall fall within the protection scope of the present invention.

Claims (10)

1. A tool for replacing a hob of a cutterhead of a heading machine is characterized in that,
the device comprises a base (21), a tool changing beam (22), a trolley (23), a hoist (24), a fastening bolt (25) and a hob clamp;
the base (21) is used for being fixedly arranged on a bracket in the soil bin;
the first end of the tool changing beam (22) is rotatably arranged on the base (21) through a rotating shaft (26), the second end of the tool changing beam (22) can rotate from a first position to a second position around the rotating shaft (26), when the second end of the tool changing beam (22) is positioned at the first position, the tool changing beam (22) extends along the front-back direction, when the second end of the tool changing beam (22) is positioned at the second position, the tool changing beam (22) extends along the left-right direction, and the second position is closer to the cutterhead than the first position;
the trolley (23) is arranged on the tool changing beam (22) and can move along the tool changing beam (22);
the hoisting block (24) is arranged on the trolley (23), and a lifting hook of the hoisting block (24) is hooked with the hob clamp and used for lifting the hob clamp to move up and down;
the fastening bolt (25) is used for fixedly connecting the base (21) and the tool changing beam (22) when the second end of the tool changing beam (22) is positioned at the first position or the second position;
the hob clamp is used for fixing and clamping the hob.
2. A tool for replacing a hob with a cutterhead of a heading machine as defined in claim 1, wherein,
the tool changing beam (22) is provided with a vertical plate and a transverse plate (221) which are sequentially connected from top to bottom;
the trolley (23) comprises a supporting plate located below the tool changing beam (22), a first guard plate (231) and a second guard plate are arranged on the supporting plate and used for being distributed on two sides of the tool changing beam (22), a first roller (232) is rotatably installed on the inner side of the top end of the first guard plate (231), a second roller is rotatably installed on the inner side of the top end of the second guard plate, and the first roller (232) and the second roller are clamped on the transverse plate (221) and can roll along the transverse plate (221).
3. A tool for replacing a hob with a cutterhead of a heading machine as defined in claim 1, wherein,
the hoisting hoist (24) is a chain hoist.
4. A tool for replacing a hob with a cutterhead of a heading machine as defined in claim 1, wherein,
the hob clamp comprises a first clamping plate, a second clamping plate and a locking bolt (36);
the first clamping plate and the second clamping plate are hinged to form a hinge position (31), the first clamping plate is provided with a first clamping claw part (32) which is positioned on one side of the hinge position (31) and is in a semicircular arc shape, and a first fixing part (33) which is positioned on the other side of the hinge position (31), the second clamping plate is provided with a second clamping claw part (34) which is positioned on one side of the hinge position (31) and is in a semicircular arc shape, and a second fixing part (35) which is positioned on the other side of the hinge position (31), the first clamping claw part (32) is arranged corresponding to the second clamping claw part (34), a first opening is formed between the first clamping claw part (32) and the second clamping claw part (34), the first fixing part (33) is arranged corresponding to the second fixing part (35), and a second opening is formed between the first fixing part (33) and the second fixing part (35);
the first clamping plate and/or the second clamping plate rotate to enable the first opening and the second opening to be enlarged or reduced simultaneously, and when the first clamping plate and/or the second clamping plate rotate to the state that the first fixing part (33) is in contact with the second fixing part (35), the hob can be clamped between the first clamping claw part (32) and the second clamping claw part (34); the locking bolt (36) is used for fixedly connecting the first fixing part (33) and the second fixing part (35) when the first fixing part (33) is abutted with the second fixing part (35).
5. A tooling for replacing a hob with a cutterhead of a heading machine as defined in claim 4, wherein,
a handle (37) is provided on the first fixing portion (33) and/or the second fixing portion (35).
6. A tool for replacing a hob with a cutterhead of a heading machine as defined in claim 1, wherein,
the hob cutter is characterized by further comprising a sliding rail (4) which is detachably arranged at a tool changing position on the hob cutter, and the sliding rail (4) can be in sliding connection with the hob cutter clamp.
7. A method of changing a hob of a cutterhead of a heading machine, characterized in that it is realized based on a tool as defined in any one of claims 1 to 6 mounted on a support in a soil bin, comprising:
s1, removing an old knife: rotating the second end of the tool changing beam (22) to a second position, fixedly connecting the base (21) and the tool changing beam (22) by adopting a fastening bolt (25), and then lowering the hob clamp to the position of the old tool to be removed by sliding of a trolley (23) and lifting of a hoist (24); the old knife to be removed is fixedly clamped by a hob clamp, then the old knife is moved to a conveying position by sliding of a trolley (23) and lifting of a hoist (24), then a fastening bolt (25) is removed, the second end of a knife changing beam (22) is rotated to a first position, and the old knife is conveyed out of a cutterhead;
s2, installing a new cutter: when the second end of the tool changing beam (22) is positioned at the first position, a hob clamp is adopted to fixedly clamp a new tool; the second end of the tool changing beam (22) is rotated from a first position to a second position, the base (21) and the tool changing beam (22) are fixedly connected by adopting the fastening bolts (25), then the hob clamp for clamping the new tool is lowered to a new tool position to be installed by sliding of the trolley (23) and lifting of the lifting hoist (24), and the new tool is installed into the new tool to be installed.
8. A method for replacing a hob in a cutterhead of a heading machine as claimed in claim 7, characterized in,
the hob clamp is lowered to the position of the old hob to be dismantled by sliding of a trolley (23) and lifting of a hoist (24), and the hob clamp comprises: erecting a sliding rail (4) at the position of the old knife to be dismantled, lowering the hob clamp to the position of the sliding rail (4) through sliding of a trolley (23) and lifting of a hoist (24), connecting the hob clamp with the sliding rail (4), and then sliding the hob clamp along the sliding rail (4) to the position of the old knife to be dismantled; and/or the number of the groups of groups,
the hob clamp for clamping the new knife is placed to a position of the new knife to be installed by sliding the trolley (23) and lifting the lifting hoist (24), and the hob clamp comprises: and a slide rail (4) is erected at the position of the new knife to be installed, a hob clamp for clamping the new knife is placed at the position of the slide rail (4) by sliding of a trolley (23) and lifting of a hoist (24), the hob clamp and the slide rail (4) are connected, and then the hob clamp is slid along the slide rail (4) to the position of the new knife to be installed.
9. The method of changing cutter heads for a heading machine as claimed in claim 7 wherein the method is based on two tools mounted on a support in the earth bin arranged in sequence in the left-right direction, the two tools being located at the centre of the earth bin.
10. The method of replacing a hob with a cutterhead of a heading machine as defined in claim 7, further comprising:
s3, after the replacement work of the cutterhead hob is completed, the tool is in a storage state through hoisting of a hoisting hoist (24), sliding of a trolley (23) and rotation of a tool changing beam (22), and the base (21) and the tool changing beam (22) are fixedly connected through fastening bolts (25).
CN202310098640.XA 2023-02-10 2023-02-10 Tool and method for replacing hob by cutterhead of heading machine Pending CN116006201A (en)

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JP2001140587A (en) * 1999-11-17 2001-05-22 Yoshiji Matsumoto Cutter bit changing device in shield machine
CN204312082U (en) * 2014-11-05 2015-05-06 北方重工集团有限公司 A kind of hard rock TBM back loading type hobboing cutter tool changing instrument
CN206437805U (en) * 2016-12-28 2017-08-25 青岛海西重工有限责任公司 Bent axle special purpose lathe cutter cantilever crane
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Publication number Priority date Publication date Assignee Title
CN118637489A (en) * 2024-08-13 2024-09-13 中铁科工集团轨道交通装备有限公司 A method for replacing the central cutter head of an excavation and explosion testing machine in a confined space
CN118637489B (en) * 2024-08-13 2024-10-29 中铁科工集团轨道交通装备有限公司 A method for replacing the central cutter head of an excavation and explosion testing machine in a confined space

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