CN116005381A - Short fiber ribbon plush removing method and trademark ribbon prepared by same - Google Patents
Short fiber ribbon plush removing method and trademark ribbon prepared by same Download PDFInfo
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- CN116005381A CN116005381A CN202211507875.1A CN202211507875A CN116005381A CN 116005381 A CN116005381 A CN 116005381A CN 202211507875 A CN202211507875 A CN 202211507875A CN 116005381 A CN116005381 A CN 116005381A
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- 238000001035 drying Methods 0.000 claims abstract description 31
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- 238000006297 dehydration reaction Methods 0.000 claims abstract description 14
- 238000005406 washing Methods 0.000 claims abstract description 6
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- 238000007639 printing Methods 0.000 abstract description 4
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- 229940088598 enzyme Drugs 0.000 description 12
- 208000005156 Dehydration Diseases 0.000 description 11
- 230000035617 depilation Effects 0.000 description 6
- 238000002791 soaking Methods 0.000 description 6
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Abstract
Description
技术领域technical field
本发明涉及商标织带领域,具体涉及一种短纤维织带去毛绒方法及其制备的商标织带。The invention relates to the field of trademark webbing, in particular to a short fiber webbing delinting method and a prepared trademark webbing.
背景技术Background technique
商标织带是用作商品标志的小块织物,每一小块织物上有商品牌号、制造厂、国名、规格等标志,大小依实际的需要而定,而在商标织带中,棉织物商标织带有广泛的运用,但棉织物商标织带在织造后表面及带边会产生大量绒毛,影响后续织带印刷和产品美观。Trademark webbing is a small piece of fabric used as a product mark. Each small piece of fabric is marked with the brand name, manufacturer, country name, specification, etc. The size depends on actual needs. Among the trademark webbing, the cotton fabric trademark webbing Widely used, but the cotton fabric trademark webbing will produce a lot of fluff on the surface and the belt edge after weaving, which will affect the subsequent printing of the webbing and the appearance of the product.
发明内容Contents of the invention
本发明的目的,是为了解决背景技术中的问题,提供一种短纤维织带去毛绒方法及其制备的商标织带。The object of the present invention is to provide a short fiber webbing delint method and the prepared trademark webbing in order to solve the problems in the background technology.
本发明的上述技术目的是通过以下技术方案得以实现的:Above-mentioned technical purpose of the present invention is achieved through the following technical solutions:
一种短纤维织带去毛绒方法,包括以下步骤:A method for delinting short fiber webbing, comprising the following steps:
S1,粉尘处理,将短纤维织带通过空气刷喷工序进行表面灰尘处理;S1, dust treatment, the short fiber webbing is subjected to surface dust treatment through the air brushing process;
S2,酵素洗毛,去毛绒装置内的浸渍槽内加水升温至50~60℃,调整pH值4.5-5.0,加入平整剂3~6g/L,制备出平整液,将经过步骤S2一次清洗后的短纤维织带浸渍在平整液中,浸渍时间为30~50分钟,平整液为加入特定的蚀毛酵素和助剂,蚀毛酵素为纤维纤维素酶;S2, enzyme scouring, add water to the dipping tank in the delinting device to raise the temperature to 50~60°C, adjust the pH value to 4.5-5.0, add 3~6g/L leveling agent to prepare a leveling liquid, and wash it once after step S2 The final short fiber webbing is dipped in the leveling liquid, the dipping time is 30-50 minutes, the leveling liquid is to add specific hair-removing enzyme and auxiliary agent, and the hair-removing enzyme is fiber cellulase;
S3,一次清洗,将去毛绒装置的清洗区的水升温至78~82℃,短纤维织带在pH 8-9的环境下洗3~8分钟,出缸,使酶失去活性;S3, for one cleaning, the temperature of the water in the cleaning area of the lint removal device is raised to 78-82°C, the short fiber webbing is washed in an environment of pH 8-9 for 3-8 minutes, and the cylinder is taken out to inactivate the enzyme;
S4,二次清洗,将经过步骤S3一次清洗处理后的短纤维织带通过去毛绒装置(1)的清洗机构进行冲洗,去除残留;S4, secondary cleaning, rinse the short fiber webbing after the primary cleaning treatment in step S3 through the cleaning mechanism of the delinting device (1), to remove residues;
S5,脱水烘干,将经过二次清洗后的短纤维织带通过去毛绒装置的脱水海绵辊组和烘干辊组进行脱水;S5, dehydrating and drying, dehydrating the short fiber webbing after the secondary cleaning through the dehydration sponge roller group and the drying roller group of the delint device;
S6,亲肤处理,将经过初步脱水后的短纤维织带浸渍在去毛绒装置的亲肤处理机构进行亲肤处理,浸渍时间为15~25分钟;加水调节pH值5.0-6.0,加入亲软剂2g/L,进行配置;S6, skin-friendly treatment, soak the short fiber webbing after preliminary dehydration in the skin-friendly treatment mechanism of the delint device for skin-friendly treatment, the soaking time is 15-25 minutes; add water to adjust the pH value to 5.0-6.0, add pro-soft Dosage 2g/L, configure;
S7,烘干,将经过S6亲肤处理后的短纤维织带进行烘干。S7, drying, drying the short fiber webbing after S6 skin-friendly treatment.
本发明通过短纤维织带浸渍在平整液中,纤维素酶分子比水分子要大1千倍以上,不能进入纤维的内部,所以只有接近纤维素纤维表面的β-1,4-葡萄糖苷键受到影响,织物表面的纤细纤维在生物降解和机械力作用的影响下脱落,得到了平滑的纤维表面,有效去除棉织物或天然织物表面之细毛,之后将除毛后的短纤维织带进行亲肤处理,使织物表面手感柔软和表面清爽干净,符合环保要求,同时去毛后,能够便于后续的织带印刷和保持产品的美观性。In the present invention, the short fiber webbing is immersed in the leveling liquid, the cellulase molecule is more than 1,000 times larger than the water molecule, and cannot enter the interior of the fiber, so only the β-1,4-glucosidic bond close to the surface of the cellulose fiber is protected The fine fibers on the surface of the fabric fall off under the influence of biodegradation and mechanical force, and a smooth fiber surface is obtained, which effectively removes the fine hairs on the surface of cotton fabrics or natural fabrics, and then performs skin-friendly treatment on the short fiber webbing after depilation , so that the surface of the fabric feels soft and clean, which meets the requirements of environmental protection. At the same time, after depilation, it can facilitate the subsequent ribbon printing and maintain the aesthetics of the product.
本发明通过二次清洗,将经过步骤一次清洗后的的短纤维织带进行冲洗,彻底去除残留,便于后期的亲肤处理。The present invention rinses the short fiber webbing after the first cleaning through the secondary cleaning, completely removes the residue, and facilitates the skin-friendly treatment in the later stage.
所述去毛绒装置包括有机架,所述机架自进料口向出料口的方向上依次设有去毛绒机构、清洗机构、脱水海绵辊组、烘干辊组、亲肤处理机构。The delint device includes a frame, and the frame is sequentially provided with a delint mechanism, a cleaning mechanism, a dehydration sponge roller group, a drying roller group, and a skin-friendly treatment from the feed port to the discharge port. mechanism.
亲肤处理机构内辊的排布与去毛绒机构相同。The arrangement of rollers in the skin-friendly treatment mechanism is the same as that of the delint mechanism.
本发明通过去毛绒机构将织带表面的绒毛去除,之后通过清洗机构的冲洗将平整液彻底去除,之后通过次脱水海绵辊组、烘干辊组烘干,便于后期的亲肤处理,之后通过亲肤处理机构进行亲肤处理,使织物表面手感柔软和表面清爽干净,整个过程中,无需人工,工作连续,提高了生产效率。The present invention removes the fluff on the surface of the webbing through the lint removal mechanism, and then completely removes the leveling liquid through the flushing of the cleaning mechanism, and then dries it through the secondary dehydration sponge roller group and the drying roller group, which is convenient for skin-friendly treatment in the later stage, and then through The skin-friendly treatment mechanism performs skin-friendly treatment to make the surface of the fabric feel soft and clean. During the whole process, no manual work is required, and the work is continuous, which improves the production efficiency.
优选地,所述去毛绒机构包括有浸渍槽,所述浸渍槽内设有第三隔板,所述第三隔板将浸渍槽分为浸渍区和清洗区,所述浸渍区和清洗区内均设有若干个呈S型排布的导向辊。Preferably, the delint mechanism includes a dipping tank, and a third partition is arranged in the dipping tank, and the third partition divides the dipping tank into a dipping area and a cleaning area, and the dipping area and the cleaning area There are several guide rollers arranged in S shape inside.
将织带通过成S型的导向辊进行多次的浸渍,能够彻底去除织带表面的绒毛,同时保证织带工作的连续性。The webbing is impregnated multiple times through the S-shaped guide roller, which can completely remove the fluff on the surface of the webbing, and at the same time ensure the continuity of the webbing.
优选地,所述导向辊包括有内部中空且两端封闭的筒体,所述筒体内设有旋转轴,所述旋转轴贯穿所述筒体的两端且与筒体固定连接,所述旋转轴的一端固定连接有旋转电机,所述旋转轴位于所述筒体内的部分沿着所述筒体的圆周方向固定连接有若干个第一电动推杆,所述第一电动推杆的推杆端固定连接有连接板,所述连接板远离所述第一电动推杆的一端阵列排列有若干个连接杆,所述连接杆贯穿所述筒体的外壁,所述连接杆位于所述筒体外壁的一端固定连接有密封盖,所述筒体设有便于所述密封盖伸缩的通槽。Preferably, the guide roller includes a cylinder with a hollow interior and closed ends, a rotating shaft is arranged in the cylinder, the rotating shaft passes through both ends of the cylinder and is fixedly connected with the cylinder, the rotating One end of the shaft is fixedly connected with a rotating motor, and the part of the rotating shaft located in the cylinder is fixedly connected with several first electric push rods along the circumferential direction of the cylinder, and the push rods of the first electric push rods The end is fixedly connected with a connecting plate, and the end of the connecting plate far away from the first electric push rod is arranged in an array with several connecting rods, the connecting rods run through the outer wall of the cylinder, and the connecting rods are located on the One end of the outer wall is fixedly connected with a sealing cover, and the cylindrical body is provided with a through groove for facilitating the expansion and contraction of the sealing cover.
本发明需要制作平整液时,只需要推动第一电动推杆将连接杆推出筒体,启动电机,带动导向辊旋转便可充当搅拌机使用,能够快速制作出平整液,当作为对织带的导向时,只需要将连接杆收至筒体的内部,同时将密封盖盖住筒体的外表面,使得该导向辊不仅可以作为导布辊,还可以作为搅拌杆使用,一物多用,节省了空间。When the present invention needs to make leveling liquid, it only needs to push the first electric push rod to push the connecting rod out of the cylinder, start the motor, and drive the guide roller to rotate, then it can be used as a mixer, which can quickly produce leveling liquid, and when used as a guide for the webbing , only need to close the connecting rod to the inside of the cylinder, and at the same time cover the outer surface of the cylinder with the sealing cover, so that the guide roller can not only be used as a fabric guide roller, but also as a stirring rod, one thing with multiple functions, saving space .
优选地,所述连接杆的侧壁上套设固定有阶梯式密封圈,所述阶梯式密封圈包括有第一阶梯与第二阶梯,所述第一阶梯靠近所述通槽且所述第一阶梯的直径与通槽的直径相同,所述第二阶梯的直径大于通槽的直径。Preferably, a stepped sealing ring is sleeved and fixed on the side wall of the connecting rod, and the stepped sealing ring includes a first step and a second step, the first step is close to the through groove and the second step is close to the through groove. The diameter of the first step is the same as the diameter of the through groove, and the diameter of the second step is larger than the diameter of the through groove.
本发明通过阶梯式密封圈使得连接杆推出筒体过,能够将通槽进行密封,防止水流的进入。In the present invention, the connecting rod is pushed out of the cylindrical body through the stepped sealing ring, and the through groove can be sealed to prevent the entry of water flow.
优选地,所述清洗机构包括有倾斜清洗管道、清洗管道、顶部开口的集水槽、抽水泵,所述倾斜清洗管道的进料口低于所述倾斜清洗管道的出料口,所述倾斜清洗管道的横截面呈开口向上的C型,所述集水槽设在所述倾斜清洗管道的进料口底部,所述抽水泵设在所述集水槽内,所述清洗管道的出水口位于所述倾斜清洗管道的出料口,所述清洗管道的进水口位于所述集水槽内且与所述抽水泵连接。Preferably, the cleaning mechanism includes an inclined cleaning pipeline, a cleaning pipeline, a sump with an open top, and a water pump. The inlet of the inclined cleaning pipeline is lower than the outlet of the inclined cleaning pipeline, and the inclined cleaning The cross-section of the pipeline is C-shaped with the opening upward, the sump is set at the bottom of the feeding port of the inclined cleaning pipeline, the water pump is set in the sump, and the water outlet of the cleaning pipeline is located at the The outlet of the cleaning pipeline is inclined, and the water inlet of the cleaning pipeline is located in the sump and connected with the water pump.
本发明通过倾斜清洗管道使得织带经过时,清洗管道向倾斜清洗管道内灌水,灌水的走向与织带的走向相反,从而将织带进行彻底冲洗,去残留,也能将织带表面在经过去毛之后一些残留在表面的绒毛进行冲洗,之后通过倾斜清洗管道的倾斜作用,流入到集水槽内,之后在通过抽水泵抽到进水管道内,实现了水的循环使用,节约环保。In the present invention, when the ribbon passes through the inclined cleaning pipeline, the cleaning pipeline pours water into the inclined cleaning pipeline, and the direction of irrigation is opposite to that of the ribbon, so that the ribbon is thoroughly rinsed to remove residues, and the surface of the ribbon can also be cleaned after depilation. The fluff remaining on the surface is washed, and then flows into the sump through the tilting action of the inclined cleaning pipe, and then pumped into the water inlet pipe through the pump, realizing the recycling of water and saving the environment.
通过倾斜清洗管道的横截面呈开口向上的C型,能够便于后期对管道的清理。The cross-section of the inclined cleaning pipeline is C-shaped with an upward opening, which can facilitate the cleaning of the pipeline in the later stage.
优选地,所述集水槽的内壁上固定连接有第一分隔板,所述第一分隔板将集水槽分为集水区和过滤区,所述抽水泵设在所述集水区内,所述过滤区设在所述倾斜清洗管道的进料口下方,所述过滤区包括有固定在所述集水槽内壁上的第二分隔板,所述第二分隔板,所述第二分隔板将过滤区分为集水腔和过滤腔,所述集水腔的顶部设有进水管,所述进水管的顶部设有漏斗,所述漏斗设在所述倾斜清洗管道的进料口下方,所述第二分隔板的上部开设有溢水口,所述过滤腔的内侧壁上固定连接有支撑条,所述支撑条上放置有过滤板,所述过滤板的位置低于所述溢水口的位置,所述第一分隔板的底部设有与所述集水区相互导通的通水口。Preferably, a first dividing plate is fixedly connected to the inner wall of the sump, and the first dividing plate divides the sump into a water collection area and a filtering area, and the water pump is arranged in the water collection area , the filter area is located below the feed inlet of the inclined cleaning pipeline, the filter area includes a second partition plate fixed on the inner wall of the sump, the second partition plate, the first The two partition plates divide the filter area into a water collection chamber and a filter chamber, the top of the water collection chamber is provided with a water inlet pipe, and the top of the water inlet pipe is provided with a funnel, and the funnel is arranged at the feed of the inclined cleaning pipeline. Below the opening, an overflow port is provided on the upper part of the second partition plate, and a support bar is fixedly connected to the inner wall of the filter cavity, and a filter plate is placed on the support bar, and the position of the filter plate is lower than that of the filter chamber. The position of the overflow port is mentioned, and the bottom of the first partition plate is provided with a water port communicating with the water collection area.
本发明通过进水管将冲洗后的水,进入到集水腔后,通过溢水口溢出到过滤腔的过滤板上,将水中的杂质留在过滤板上,过滤后的水通过过滤板的通孔流出到位于过滤板下方的过滤腔内,通过通水口进入到集水区,实现了进水管的出水口始终低于集水腔内水的表面,减少水流冲击造成的声音,达到静音的效果,同时有利于大颗粒杂质沉淀与集水腔的底部,延长了过滤板的使用寿命。In the invention, the washed water enters the water collection chamber through the water inlet pipe, and overflows onto the filter plate of the filter chamber through the overflow port, leaving impurities in the water on the filter plate, and the filtered water passes through the through holes of the filter plate It flows out into the filter chamber located under the filter plate, and enters the water collection area through the water outlet, so that the water outlet of the water inlet pipe is always lower than the water surface in the water collection chamber, reducing the sound caused by the impact of the water flow, and achieving a quiet effect. At the same time, it is conducive to the precipitation of large particles of impurities and the bottom of the water collection chamber, prolonging the service life of the filter plate.
优选地,所述过滤区的顶部开口处密封固定连接有盖板,所述进水管贯穿所述盖板并延伸至集水腔内,对进水管进行固定。Preferably, a cover plate is sealed and fixedly connected to the opening at the top of the filter area, and the water inlet pipe passes through the cover plate and extends into the water collection chamber to fix the water inlet pipe.
一种根据短纤维织带去毛绒方法制得的商标织带,表面手感柔软和表面清爽干净。The utility model relates to a trademark webbing made by the short-fiber webbing delint method, which has a soft surface and a refreshing and clean surface.
综上所述,本发明的有益效果:In summary, the beneficial effects of the present invention:
本发明通过短纤维织带浸渍在平整液中,纤维素酶分子比水分子要大1千倍以上,不能进入纤维的内部,所以只有接近纤维素纤维表面的β-1,4-葡萄糖苷键受到影响,织物表面的纤细纤维在生物降解和机械力作用的影响下脱落,得到了平滑的纤维表面,有效去除棉织物或天然织物表面之细毛,之后将除毛后的短纤维织带进行亲肤处理,使织物表面手感柔软和表面清爽干净,符合环保要求,同时去毛后,能够便于后续的织带印刷和保持产品的美观性。In the present invention, the short fiber webbing is immersed in the leveling liquid, the cellulase molecule is more than 1,000 times larger than the water molecule, and cannot enter the interior of the fiber, so only the β-1,4-glucosidic bond close to the surface of the cellulose fiber is protected The fine fibers on the surface of the fabric fall off under the influence of biodegradation and mechanical force, and a smooth fiber surface is obtained, which effectively removes the fine hairs on the surface of cotton fabrics or natural fabrics, and then performs skin-friendly treatment on the short fiber webbing after depilation , so that the surface of the fabric feels soft and clean, which meets the requirements of environmental protection. At the same time, after depilation, it can facilitate the subsequent ribbon printing and maintain the aesthetics of the product.
本发明通过去毛绒机构将织带表面的绒毛去除,之后通过清洗机构的冲洗将平整液彻底去除,之后通过次脱水海绵辊组、烘干辊组烘干,便于后期的亲肤处理,之后通过亲肤处理机构进行亲肤处理,使织物表面手感柔软和表面清爽干净,整个过程中,无需人工,工作连续,提高了生产效率。The present invention removes the fluff on the surface of the webbing through the lint removal mechanism, and then completely removes the leveling liquid through the flushing of the cleaning mechanism, and then dries it through the secondary dehydration sponge roller group and the drying roller group, which is convenient for skin-friendly treatment in the later stage, and then through The skin-friendly treatment mechanism performs skin-friendly treatment to make the surface of the fabric feel soft and clean. During the whole process, no manual work is required, and the work is continuous, which improves the production efficiency.
3.本发明需要制作平整液时,只需要推动第一电动推杆将连接杆推出筒体,启动电机,带动导向辊旋转便可充当搅拌机使用,能够快速制作出平整液,当作为对织带的导向时,只需要将连接杆收至筒体的内部,同时将密封盖盖住筒体的外表面,使得该导向辊不仅可以作为导布辊,还可以作为搅拌杆使用,一物多用,节省了空间。3. When the present invention needs to make leveling liquid, it is only necessary to push the first electric push rod to push the connecting rod out of the cylinder, start the motor, and drive the guide roller to rotate, then it can be used as a mixer. When guiding, you only need to put the connecting rod into the inside of the cylinder, and at the same time cover the outer surface of the cylinder with the sealing cover, so that the guide roller can not only be used as a fabric guide roller, but also as a stirring rod, one thing with multiple functions, saving space.
4.本发明通过倾斜清洗管道使得织带经过时,清洗管道向倾斜清洗管道内灌水,灌水的走向与织带的走向相反,从而将织带进行彻底冲洗,去残留,也能将织带表面在经过去毛之后一些残留在表面的绒毛进行冲洗,之后通过倾斜清洗管道的倾斜作用,流入到集水槽内,之后在通过抽水泵抽到进水管道内,实现了水的循环使用,节约环保。4. In the present invention, when the ribbon passes through the inclined cleaning pipeline, the cleaning pipeline pours water into the inclined cleaning pipeline, and the direction of water irrigation is opposite to that of the ribbon, so that the ribbon is thoroughly rinsed to remove residues, and the surface of the ribbon can also be depilated after passing through. After that, some fluff remaining on the surface is washed, and then flows into the sump through the tilting action of the inclined cleaning pipe, and then is pumped into the water inlet pipe through the pump, realizing the recycling of water and saving the environment.
5.本发明通过进水管将冲洗后的水,进入到集水腔后,通过溢水口溢出到过滤腔的过滤板上,将水中的杂质留在过滤板上,过滤后的水通过过滤板的通孔流出到位于过滤板下方的过滤腔内,通过通水口进入到集水区,实现了进水管的出水口始终低于集水腔内水的表面,减少水流冲击造成的声音,达到静音的效果,同时有利于大颗粒杂质沉淀在集水腔的底部,延长了过滤板的使用寿命。5. In the present invention, the flushed water enters the water collection cavity through the water inlet pipe, and then overflows to the filter plate of the filter cavity through the overflow port, and the impurities in the water are left on the filter plate, and the filtered water passes through the filter plate. The through hole flows out into the filter chamber located under the filter plate, and enters the water collection area through the water outlet, so that the water outlet of the water inlet pipe is always lower than the water surface in the water collection chamber, reducing the sound caused by the impact of the water flow and achieving a quiet environment. At the same time, it is conducive to the precipitation of large particles of impurities at the bottom of the water collection chamber, prolonging the service life of the filter plate.
附图说明Description of drawings
图1是本发明工艺流程示意图;Fig. 1 is a schematic diagram of a process flow of the present invention;
图2是本发明去毛绒装置的整体示意图;Fig. 2 is the overall schematic diagram of the hair removal device of the present invention;
图3是本发明去毛绒装置的剖视示意图;Fig. 3 is a schematic cross-sectional view of the delint device of the present invention;
图4是本发明集水箱的剖视示意图;Fig. 4 is a schematic cross-sectional view of a water collection tank of the present invention;
图5是本发明导向辊的立体示意图;Fig. 5 is the three-dimensional schematic diagram of guide roller of the present invention;
图6是本发明导向辊作为导向辊使用的剖视示意图;Fig. 6 is the sectional schematic diagram that guide roller of the present invention is used as guide roller;
图7是本发明导向辊作为搅拌辊使用的剖视示意图。Fig. 7 is a schematic cross-sectional view of the use of the guide roller of the present invention as a stirring roller.
具体实施方式Detailed ways
以下具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。The following specific examples are only explanations of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications without creative contribution to the present embodiment as required after reading this specification, but as long as they are within the rights of the present invention All claims are protected by patent law.
下面结合附图以实施例对本发明进行详细说明。The present invention will be described in detail below with reference to the accompanying drawings.
实施例Example
如图1所示,一种短纤维织带去毛绒方法,包括以下步骤:As shown in Figure 1, a kind of staple fiber webbing delint method comprises the following steps:
S1,粉尘处理,将短纤维织带通过空气刷喷工序进行表面灰尘处理;S1, dust treatment, the short fiber webbing is subjected to surface dust treatment through the air brushing process;
S2,酵素洗毛,去毛绒装置1内的浸渍槽13内加水升温至55℃,调整pH值4.7,加入平整剂5g/L,制备出平整液,将经过步骤S2粉尘处理后的短纤维织带浸渍在平整液中,浸渍时间为40分钟;S2, enzyme scouring, adding water to the dipping tank 13 in the delint device 1 and raising the temperature to 55°C, adjusting the pH value to 4.7, adding 5g/L of a leveling agent to prepare a leveling liquid, and the short fibers after the dust treatment in step S2 The webbing is dipped in the leveling liquid, and the dipping time is 40 minutes;
S3,一次清洗,将去毛绒装置1的清洗区的水升温至80℃,短纤维织带在pH 8.5的环境下洗5分钟,出缸;S3, for one cleaning, the temperature of the water in the cleaning area of the delint device 1 is raised to 80°C, and the short fiber webbing is washed for 5 minutes in an environment of pH 8.5, and then taken out of the cylinder;
S4,二次清洗,将经过步骤S3一次清洗处理后的短纤维织带通过去毛绒装置1的清洗机构进行冲洗,去除残留;S4, secondary cleaning, rinse the short fiber webbing after the primary cleaning treatment in step S3 through the cleaning mechanism of the delinting device 1, and remove the residue;
S5,脱水烘干,将经过二次清洗后的短纤维织带通过去毛绒装置1的脱水海绵辊组和烘干辊组进行脱水;S5, dehydrating and drying, dehydrating the short fiber webbing after the secondary cleaning through the dehydration sponge roller group and the drying roller group of the delint device 1;
S6,亲肤处理,将经过初步脱水后的短纤维织带浸渍在去毛绒装置1的亲肤处理机构进行亲肤处理,浸渍时间为20分钟;S6, skin-friendly treatment, immersing the short fiber webbing after preliminary dehydration in the skin-friendly treatment mechanism of the lint removal device 1 for skin-friendly treatment, and the soaking time is 20 minutes;
S7,烘干,将经过S6亲肤处理后的短纤维织带进行烘干。S7, drying, drying the short fiber webbing after S6 skin-friendly treatment.
如图2-7所示,所述去毛绒装置1包括有机架11,所述机架自进料口向出料口的方向上依次设有去毛绒机构12、清洗机构14、脱水海绵辊组15、烘干辊组16、亲肤处理机构17,所述去毛绒机构12包括有浸渍槽13,所述浸渍槽13内设有第三隔板196,所述第三隔板196将浸渍槽13分为浸渍区197和清洗区198,所述浸渍区197和清洗区198内均设有若干个呈S型排布的导向辊130,所述清洗机构14包括有倾斜清洗管道141、清洗管道142、顶部开口的集水槽143、抽水泵144,所述倾斜清洗管道141的进料口低于所述倾斜清洗管道141的出料口,所述倾斜清洗管道141的横截面呈开口向上的C型,所述集水槽143设在所述倾斜清洗管道141的进料口底部,所述抽水泵144设在所述集水槽143内,所述清洗管道142的出水口位于所述倾斜清洗管道141的出料口,所述清洗管道142的进水口位于所述集水槽143内且与所述抽水泵144连接。As shown in Figures 2-7, the described de-linting device 1 includes a
如图5-7所示,所述导向辊130包括有内部中空且两端封闭的筒体121,所述筒体121内设有旋转轴122,所述旋转轴122贯穿所述筒体121的两端且与筒体121固定连接,所述旋转轴122的一端固定连接有旋转电机123,所述旋转轴122位于所述筒体121内的部分沿着所述筒体121的圆周方向固定连接有若干个第一电动推杆124,所述第一电动推杆124的推杆端固定连接有连接板125,所述连接板125远离所述第一电动推杆124的一端阵列排列有若干个连接杆126,所述连接杆126贯穿所述筒体121的外壁,所述连接杆126位于所述筒体121外壁的一端固定连接有密封盖127,所述筒体121设有便于所述密封盖127伸缩的通槽120,所述连接杆126的侧壁上套设固定有阶梯式密封圈18,所述阶梯式密封圈18包括有第一阶梯181与第二阶梯182,所述第一阶梯18靠近所述通槽120且所述第一阶梯181的直径与通槽120的直径相同,所述第二阶梯182的直径大于通槽120的直径。As shown in Figures 5-7, the guide roller 130 includes a
如图4所示,所述集水槽143的内壁上固定连接有第一分隔板145,所述第一分隔板145将集水槽143分为集水区146和过滤区147,所述抽水泵144设在所述集水区146内,所述过滤区147设在所述倾斜清洗管道141的进料口下方,所述过滤区147包括有固定在所述集水槽143内壁上的第二分隔板148,所述第二分隔板148,所述第二分隔板148将过滤区147分为集水腔183和过滤腔184,所述集水腔183的顶部设有进水管190,所述进水管190的顶部设有漏斗191,所述漏斗191设在所述倾斜清洗管道141的进料口下方,所述第二分隔板148的上部开设有溢水口185,所述过滤腔4的内侧壁上固定连接有支撑条186,所述支撑条186上放置有过滤板187,所述过滤板187的位置低于所述溢水口185的位置,所述第一分隔板145的底部设有与所述集水区146相互导通的通水口188,所述过滤区147的顶部开口处密封固定连接有盖板189,所述进水管190贯穿所述盖板189并延伸至集水腔183内。As shown in Figure 4, the inner wall of the
所述短纤维织带去毛绒方法制得的商标织带,表面手感柔软和表面清爽干净。The trademark webbing prepared by the short fiber webbing delint method has a soft surface feel and a refreshing and clean surface.
工作原理:如图1-7所示,制作平整液,在浸渍槽13内的加水升温至55℃,调整pH值4.5-5.0,加入平整剂5g/L,第一电动推杆124将连接杆123推出筒体121,启动电机,带动导向辊旋转便可充当搅拌机使用,制作出平整液,之后将连接杆123收至筒体的内部,同时将密封盖127盖住筒体的外表面,之后将短纤维织带通过空气刷喷工序进行表面灰尘处理,之后进入至去毛绒机构12的浸渍区197,通过成S型的导向辊进行多次的浸渍,浸渍时间为30~50分钟,之后通过清洗区198,清洗区的的水升温至78~82℃,短纤维织带在pH 8-9的环境下洗5分钟,降低酶的活性,之后通过倾斜清洗管道141,清洗管道142向倾斜清洗管道141内灌水,灌水的走向与织带的走向相反,从而将织带进行彻底冲洗,去残留,也能将织带表面在经过去毛之后一些残留在表面的绒毛进行冲洗,冲洗后的水通过倾斜清洗管道的倾斜作用,进入到集水腔183后,通过溢水口溢185出到过滤腔184的过滤板187上,将水中的杂质留在过滤板187上,过滤后的水通过过滤板187的通孔流出到位于过滤板187下方的过滤腔内,通过通水口188进入到集水区,进行循环使用,之后织带通过脱水海绵辊组15和烘干辊组16进行脱水,便于后期的亲肤处理,之后通过亲肤处理机构17的S型的导向辊进行亲肤处理,使织物表面手感柔软和表面清爽干净,符合环保要求,同时去毛后,能够便于后续的织带印刷和保持产品的美观性,整个过程中,无需人工,工作连续,提高了生产效率。Working principle: As shown in Figure 1-7, make a leveling solution, add water in the dipping tank 13 to raise the temperature to 55°C, adjust the pH value to 4.5-5.0, add leveling agent 5g/L, the first
实施例Example
S1,粉尘处理,将短纤维织带通过空气刷喷工序进行表面灰尘处理;S1, dust treatment, the short fiber webbing is subjected to surface dust treatment through the air brushing process;
S2,酵素洗毛,加水升温至50℃,调整pH值4.5,加入平整剂3g/L,制备出平整液,将经过步骤S2一次清洗后的短纤维织带浸渍在平整液中,浸渍时间为30分钟;S2, enzyme scouring, add water to raise the temperature to 50°C, adjust the pH value to 4.5, add a leveling agent of 3g/L to prepare a leveling liquid, and soak the short fiber webbing after one wash in step S2 in the leveling liquid for 30 minute;
S3,一次清洗,将水升温至78℃,短纤维织带在pH 8的环境下洗3分钟,出缸,使酶失去活性;S3, for one wash, the temperature of the water is raised to 78°C, and the short fiber webbing is washed for 3 minutes in an environment of pH 8, and then taken out of the tank to inactivate the enzyme;
S4,二次清洗,将经过步骤S3一次清洗处理后的短纤维织带进行冲洗,去除残留;S4, secondary cleaning, washing the short fiber webbing after the primary cleaning treatment in step S3, to remove residues;
S5,脱水烘干,将经过二次清洗后的短纤维织带进行脱水;S5, dehydrating and drying, dehydrating the short fiber webbing after secondary cleaning;
S6,亲肤处理,将经过初步脱水后的短纤维织带进行亲肤处理,浸渍时间为15分钟;S6, skin-friendly treatment, skin-friendly treatment is performed on the short fiber webbing after preliminary dehydration, and the soaking time is 15 minutes;
S7,烘干,将经过S6亲肤处理后的短纤维织带进行烘干。S7, drying, drying the short fiber webbing after S6 skin-friendly treatment.
实施例Example
S1,粉尘处理,将短纤维织带通过空气刷喷工序进行表面灰尘处理;S1, dust treatment, the short fiber webbing is subjected to surface dust treatment through the air brushing process;
S2,酵素洗毛,加水升温至60℃,调整pH值5.0,加入平整剂6g/L,制备出平整液,将经过步骤S2一次清洗后的短纤维织带浸渍在平整液中,浸渍时间为50分钟,平整液为加入特定的蚀毛酵素和助剂,蚀毛酵素为纤维纤维素酶;S2, enzyme scouring, adding water to raise the temperature to 60°C, adjusting the pH value to 5.0, adding a leveling agent of 6g/L to prepare a leveling liquid, and dipping the short fiber webbing after the first cleaning in step S2 in the leveling liquid for 50 Minutes, the leveling solution is to add specific hair-removing enzymes and additives, and the hair-removing enzymes are fiber cellulase;
S3,一次清洗,升温至82℃,短纤维织带在pH 9的环境下洗8分钟,出缸;S3, wash once, heat up to 82°C, wash the short fiber webbing for 8 minutes under the environment of pH 9, and take it out of the tank;
S4,二次清洗,将经过步骤S3一次清洗处理后的短纤维织带通过冲洗,去除残留;S4, secondary cleaning, the short fiber ribbon after the primary cleaning treatment in step S3 is rinsed to remove residues;
S5,脱水烘干,将经过二次清洗后的短纤维织带进行脱水;S5, dehydrating and drying, dehydrating the short fiber webbing after secondary cleaning;
S6,亲肤处理,将经过初步脱水后的短纤维织带浸渍,进行亲肤处理,浸渍时间为25分钟;S6, skin-friendly treatment, dipping the short fiber webbing after preliminary dehydration, and performing skin-friendly treatment, the soaking time is 25 minutes;
S7,烘干,将经过S6亲肤处理后的短纤维织带进行烘干。S7, drying, drying the short fiber webbing after S6 skin-friendly treatment.
对比例1Comparative example 1
一种短纤维织带去毛绒方法,包括以下步骤:A method for delinting short fiber webbing, comprising the following steps:
S1,粉尘处理,将短纤维织带通过空气刷喷工序进行表面灰尘处理;S1, dust treatment, the short fiber webbing is subjected to surface dust treatment through the air brushing process;
S2,酵素洗毛,去升温至55℃,调整pH值7,加入平整剂5g/L,制备出平整液,将经过步骤S2粉尘处理后的短纤维织带浸渍在平整液中,浸渍时间为40分钟;S2, wash wool with enzyme, raise the temperature to 55°C, adjust the pH value to 7, add leveling agent 5g/L, prepare a leveling liquid, dip the short fiber webbing after the dust treatment in step S2 in the leveling liquid, and the soaking time is 40 minute;
S3,一次清洗,将水升温至80℃,短纤维织带在pH 8.5的环境下洗5分钟,出缸;S3, for one cleaning, the temperature of the water is raised to 80°C, the short fiber webbing is washed for 5 minutes in an environment of pH 8.5, and the tank is taken out;
S4,二次清洗,将经过步骤S3一次清洗处理后的短纤维织带进行冲洗,去除残留;S4, secondary cleaning, washing the short fiber webbing after the primary cleaning treatment in step S3, to remove residues;
S5,脱水烘干,将经过二次清洗后的短纤维织带进行脱水。S5, dehydrating and drying, dehydrating the short fiber webbing after secondary cleaning.
对比例2Comparative example 2
一种短纤维织带去毛绒方法,包括以下步骤:A method for delinting short fiber webbing, comprising the following steps:
S1,粉尘处理,将短纤维织带通过空气刷喷工序进行表面灰尘处理;S1, dust treatment, the short fiber webbing is subjected to surface dust treatment through the air brushing process;
S2,烧毛,将短纤维织带进行烧毛处理,从而去除表面的绒毛;S2, singeing, singeing the short fiber webbing to remove the fluff on the surface;
S3,一次清洗,将清洗区的水升温至80℃,短纤维织带在pH 8.5的环境下洗5分钟,出缸;S3, for one cleaning, the temperature of the water in the cleaning area is raised to 80°C, the short fiber webbing is washed for 5 minutes in an environment of pH 8.5, and the tank is taken out;
S5,脱水烘干,将经过清洗后的短纤维织带进行脱水;S5, dehydrating and drying, dehydrating the cleaned short fiber webbing;
S6,亲肤处理,将经过初步脱水后的短纤维织带进行亲肤处理,浸渍时间为25分钟;S6, skin-friendly treatment, skin-friendly treatment is performed on the short fiber webbing after preliminary dehydration, and the soaking time is 25 minutes;
S7,烘干,将经过S6亲肤处理后的短纤维织带进行烘干。S7, drying, drying the short fiber webbing after S6 skin-friendly treatment.
检测数据如下:The detection data is as follows:
由上结果可知,采用本发明实施例1的去毛绒方法,织物表面手感最为柔软和光滑。From the above results, it can be seen that the surface of the fabric feels the softest and smoothest by adopting the delint method of Example 1 of the present invention.
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| CN119931315A (en) * | 2025-04-07 | 2025-05-06 | 爱康企业集团(浙江)有限公司 | A method for preparing a high barrier material by blending and modifying POK and EVOH |
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