CN116004950A - Refining smelting process for steel - Google Patents
Refining smelting process for steel Download PDFInfo
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Abstract
本发明涉及钢铁冶炼技术领域,尤其涉及一种用于钢铁精制冶炼工艺,所述钢铁精制冶炼工艺以钢铁冶炼装置为基础,所述钢铁冶炼装置包括底座,所述底座的顶端固定安装有两组对称设置的支撑架,所述支撑架相互靠近的侧面上部均转动连接有安装架,所述安装架内设有用于冶炼处理的冶炼炉;所述冶炼炉内设有用于提升铁液的导液组件以及用于捞渣清灰处理的筛斗,所述冶炼炉侧面下部还设有用于出料的铁液溜道。本发明能够方便地保证添加剂的有效分散,还能够为实际捞灰除渣过程提供便利,并能够为添加剂的有效分散从内外两方面进行保证,提高实际冶炼效率。
The present invention relates to the technical field of iron and steel smelting, and in particular to a steel refining and smelting process. The iron and steel refining and smelting process is based on an iron and steel smelting device. The iron and steel smelting device includes a base, and two groups of Symmetrically arranged support frames, the upper sides of the support frames that are close to each other are rotatably connected with mounting frames, and a smelting furnace for smelting treatment is provided in the mounting frame; a liquid guide for lifting molten iron is provided in the smelting furnace Assemblies and sieve buckets for slag removal and ash removal, and the lower part of the side of the smelting furnace is also equipped with a molten iron chute for discharging. The invention can conveniently ensure the effective dispersion of additives, and can also provide convenience for the actual process of removing ash and slag, and can ensure the effective dispersion of additives from both internal and external aspects, thereby improving the actual smelting efficiency.
Description
技术领域technical field
本发明涉及钢铁冶炼技术领域,尤其涉及一种用于钢铁精制冶炼工艺。The invention relates to the technical field of iron and steel smelting, in particular to a process for iron and steel refining and smelting.
背景技术Background technique
钢铁冶炼,是钢、铁冶金工艺过程的总称。工业生产的铁根据含碳量分为生铁(含碳量2%以上)和钢(含碳量低于2%)。Iron and steel smelting is the general term for steel and iron metallurgical processes. Industrially produced iron is divided into pig iron (more than 2% carbon content) and steel (less than 2% carbon content) according to the carbon content.
现代炼铁绝大部分采用高炉炼铁,个别采用直接还原炼铁法和电炉炼铁法。炼钢主要是以高炉炼成的生铁和直接还原炼铁法炼成的海绵铁以及废钢为原料,用不同的方法炼成钢。其基本生产过程是在炼铁炉内把铁矿石炼成生铁,再以生铁为原料,用不同方法炼成钢,再铸成钢锭或连铸坯。Most modern ironmaking uses blast furnace ironmaking, and some use direct reduction ironmaking method and electric furnace ironmaking method. Steelmaking mainly uses pig iron smelted in blast furnaces, sponge iron smelted by direct reduction ironmaking, and scrap steel as raw materials, which are smelted into steel by different methods. The basic production process is to smelt iron ore into pig iron in an iron-smelting furnace, then use pig iron as raw material to smelt steel by different methods, and then cast it into ingots or continuous casting slabs.
在钢铁冶炼的过程中,铁矿石原料中会存在一些渣质,需要在冶炼过程中添加结核物将其析出,并进行分离,从而确保冶炼的钢材的质量。但是在钢铁冶炼过程中,添加物大多是从铁液的表面进行添加,不容易分散在密度极大的高温铁液中,从而使得实际的处理效果不能够达到预期目的,影响实际冶炼的效果。为此我们提出一种用于钢铁精制冶炼工艺。In the process of iron and steel smelting, there will be some slag in the iron ore raw materials, which need to be precipitated by adding nodules during the smelting process and separated to ensure the quality of the smelted steel. However, in the process of iron and steel smelting, most of the additives are added from the surface of molten iron, which is not easy to disperse in the high-temperature molten iron with high density, so that the actual treatment effect cannot achieve the expected purpose and affect the actual smelting effect. For this reason we propose a kind of process for iron and steel refining smelting.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种用于钢铁精制冶炼工艺。The purpose of the present invention is to solve the shortcomings in the prior art, and propose a steel refining and smelting process.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种用于钢铁精制冶炼工艺,所述钢铁精制冶炼工艺以钢铁冶炼装置为基础,所述钢铁冶炼装置包括底座,所述底座的顶端固定安装有两组对称设置的支撑架,所述支撑架相互靠近的侧面上部均转动连接有安装架,所述安装架内设有用于冶炼处理的冶炼炉;A steel refining and smelting process, the iron and steel refining and smelting process is based on an iron and steel smelting device, the iron and steel smelting device includes a base, and two sets of symmetrically arranged support frames are fixedly installed on the top of the base, and the support frame The upper parts of the sides that are close to each other are rotatably connected with mounting frames, and a smelting furnace for smelting treatment is arranged in the mounting frames;
所述冶炼炉内设有用于提升铁液的导液组件以及用于捞渣清灰处理的筛斗,所述冶炼炉侧面下部还设有用于出料的铁液溜道;The inside of the smelting furnace is equipped with a liquid guide assembly for lifting molten iron and a sieve bucket for slag removal and ash cleaning, and the lower part of the side of the smelting furnace is also equipped with a molten iron chute for discharging;
所述钢铁精制冶炼工艺包括以下步骤:The iron and steel refining and smelting process comprises the following steps:
步骤S1、将原料导送进入冶炼炉内部,进行熔化处理,使之呈现液态;Step S1, leading the raw materials into the smelting furnace, and performing melting treatment to make them appear in a liquid state;
步骤S2、通过导液组件将清渣剂送至铁液底部,并在导液组件的配合作用下,使之有效分散在铁液内;Step S2, sending the slag removal agent to the bottom of the molten iron through the liquid guiding component, and effectively dispersing it in the molten iron under the cooperation of the liquid guiding component;
步骤S3、通过反向制动导液组件,使得铁液提升,并最终导送至筛斗处进行分筛处理,有效地达到清灰除渣的效果;Step S3, by reversely braking the liquid guide assembly, the molten iron is lifted, and finally guided to the sieve bucket for sieving treatment, effectively achieving the effect of dust removal and slag removal;
步骤S4、再度通过导液组件将细化剂等其他添加剂导送入除渣后的铁液内,提升铁液的品质,并最终通过偏转整体装置使得处理后的冶炼铁液从铁液溜道处导送而出,完成冶炼过程。Step S4, guide the refining agent and other additives into the molten iron after slag removal through the liquid guide assembly again, improve the quality of the molten iron, and finally make the treated molten iron flow from the molten iron chute by deflecting the overall device It is guided out to complete the smelting process.
作为本申请的一种优选技术方案,所述冶炼炉包括炉体,所述炉体的外侧转动套设有两组与所述安装架固定连接的套设环,从而确保炉体在吊设的过程中实现润滑的自由转动,为内部的混合提供有效保证。As a preferred technical solution of the present application, the smelting furnace includes a furnace body, and the outer side of the furnace body is rotatably provided with two sets of sleeve rings fixedly connected with the installation frame, so as to ensure that the furnace body is hoisted. The free rotation of lubrication is realized during the process, which provides an effective guarantee for internal mixing.
作为本申请的一种优选技术方案,所述炉体的外侧中部设有啮合齿环,且其中一组安装架的一侧安装有电动机Ⅱ,所述电动机Ⅱ的输出轴竖直向下并同轴连接有与所述啮合齿环啮合的啮合齿轮,进而实现炉体整体的旋转,实现上述的有效混合过程。As a preferred technical solution of this application, the outer middle part of the furnace body is provided with an engaging gear ring, and one side of one set of mounting brackets is installed with a motor II, and the output shaft of the motor II is vertically downward and simultaneously The shaft is connected with a meshing gear that meshes with the meshing gear ring, so as to realize the overall rotation of the furnace body and realize the above-mentioned effective mixing process.
作为本申请的一种优选技术方案,所述导液组件包括固定安装在所述炉体内部的导液管,所述导液管的中心处设有贯穿延伸至所述炉体顶部外侧的转动轴,所述转动轴位于所述导液管内侧的部分外侧设有用于传导的输送绞龙,为除渣剂以及细化剂的添加提供便利,还能够有效实现铁液的提升。As a preferred technical solution of the present application, the liquid guiding assembly includes a liquid guiding tube fixedly installed inside the furnace body, and the center of the liquid guiding tube is provided with a rotating shaft that extends to the outside of the top of the furnace body. Shaft, the part of the rotating shaft located inside the catheter is provided with a conveying auger for conduction, which facilitates the addition of slag remover and refiner, and can also effectively realize the lifting of molten iron.
作为本申请的一种优选技术方案,所述转动轴的底端贯穿延伸至所述导液管的下部,并固定安装有若干组环形阵列分布的拨动板,所述拨动板上均匀设有若干组通孔,进而随着转动轴旋转,使得内部的铁液随之拨动,加速搅拌过程,提升冶炼效果。As a preferred technical solution of the present application, the bottom end of the rotating shaft penetrates and extends to the lower part of the catheter, and several groups of toggle plates distributed in circular arrays are fixedly installed, and the toggle plates are uniformly arranged There are several groups of through holes, and then rotate with the rotating shaft, so that the molten iron inside moves accordingly, speeding up the stirring process and improving the smelting effect.
作为本申请的一种优选技术方案,所述导液管的侧面上部连通设有提升出液管,用于对提升的铁液进行导出,且所述提升出液管正对的炉体侧面设有通孔,所述炉体在通孔处穿设有用于除渣过滤的筛斗,所述炉体的外侧在通孔处安装有用于拖移筛斗移动的电动滑台,进而提升清灰除渣效果的同时方便实现捞取的灰渣的取出。As a preferred technical solution of the present application, the upper part of the side of the catheter tube is connected with a lifting liquid pipe for leading out the lifted molten iron, and the side of the furnace body facing the lifting liquid pipe is provided with a There is a through hole, the furnace body is pierced with a sieve bucket for slag removal and filtration, and the outside of the furnace body is installed at the through hole with an electric slide table for dragging the sieve bucket to move, thereby lifting the dust removal While achieving the slag removal effect, it is convenient to realize the removal of the fished ash.
作为本申请的一种优选技术方案,所述炉体的顶部设有电动机Ⅰ,且所述电动机Ⅰ的输出轴与所述转动轴的顶端均同轴安装有皮带轮,皮带轮的外侧套设有同一组传动皮带,进而有效实现导液组件的提升铁液和添加药剂的功能。As a preferred technical solution of the present application, the top of the furnace body is provided with a motor I, and the output shaft of the motor I and the top of the rotating shaft are coaxially equipped with a pulley, and the outer sleeve of the pulley is provided with the same Set the transmission belt, and then effectively realize the function of lifting the molten iron and adding chemicals of the liquid guide component.
作为本申请的一种优选技术方案,所述炉体的顶端设有倾斜贯穿伸入所述炉体内部的进料管,所述进料管的底端指向所述导液组件的顶端,有效实现除渣剂以及细化剂的添加。As a preferred technical solution of the present application, the top of the furnace body is provided with a feeding pipe obliquely penetrating into the inside of the furnace body, and the bottom end of the feeding pipe points to the top of the liquid guiding assembly, effectively Realize the addition of slag remover and refiner.
作为本申请的一种优选技术方案,所述铁液溜道的一侧设有控制阀门,且所述铁液溜道的端口处安装有筛板,进一步提升了导出的铁液的质量,确保冶炼的钢铁的品质。As a preferred technical solution of the present application, a control valve is provided on one side of the molten iron chute, and a sieve plate is installed at the port of the molten iron chute, which further improves the quality of the exported molten iron and ensures The quality of the smelted steel.
本发明的有益效果为:The beneficial effects of the present invention are:
1、本发明通过导液组件的设置,能够有效地方便钢铁冶炼时除渣剂以及细化剂等添加剂有效导送进入铁液内部,并得到有效分散,更好地提高冶炼的铁液的品质,还能够对添加除渣剂后的铁液进行提升,并最终提升至上方进行过滤捞灰处理,降低捞灰的工作强度,为实际工作提供便利;1. Through the setting of the liquid guide component, the present invention can effectively guide additives such as slag remover and refiner into the molten iron during iron and steel smelting, and effectively disperse them, so as to better improve the quality of molten iron for smelting , it can also lift the molten iron after adding the slag remover, and finally lift it to the top for filtering and ash removal, reduce the work intensity of ash removal, and provide convenience for actual work;
2、通过电动机Ⅱ、啮合齿轮和啮合齿环的设置,使得冶炼炉整体能够进行有效旋转,方便添加剂加入内部后配合内部的导液组件进一步提高混合的效果,为实际冶炼的过程进行加速,提高冶炼效率,保证该工艺具备省时省力的效果。2. Through the setting of the motor II, the meshing gear and the meshing gear ring, the smelting furnace can be effectively rotated as a whole, and it is convenient for additives to be added to the interior to cooperate with the internal liquid guide assembly to further improve the mixing effect, accelerate the actual smelting process, and improve Smelting efficiency ensures that the process has the effect of saving time and labor.
附图说明Description of drawings
图1为本发明提出的钢铁精制冶炼装置的结构示意图;Fig. 1 is the structural representation of the iron and steel refining and smelting device that the present invention proposes;
图2为本发明提出的冶炼炉的结构示意图;Fig. 2 is the structural representation of the smelting furnace that the present invention proposes;
图3为本发明提出的冶炼炉的剖视结构示意图;Fig. 3 is the sectional structure schematic diagram of the smelting furnace that the present invention proposes;
图4为本发明提出的导液组件的剖视结构示意图;Fig. 4 is a schematic cross-sectional structure diagram of the liquid guide assembly proposed by the present invention;
图5为本发明提出的筛斗的结构示意图。Fig. 5 is a structural schematic diagram of the screen bucket proposed by the present invention.
图中:1、底座;2、支撑架;3、安装架;4、电动机Ⅱ;5、啮合齿轮;6、冶炼炉;61、炉体;62、铁液溜道;63、套设环;64、啮合齿环;65、筛斗;66、电动滑台;67、电动机Ⅰ;68、转动轴;69、进料管;610、导液组件;6101、导液管;6102、提升出液管;6103、输送绞龙;6104、拨动板。In the figure: 1. base; 2. support frame; 3. installation frame; 4. motor II; 5. meshing gear; 6. smelting furnace; 61. furnace body; 62. molten iron chute; 64. Engaging gear ring; 65. Sieve bucket; 66. Electric sliding table; 67. Motor I; 68. Rotation shaft; 69. Feeding tube; 610. Liquid guiding component; 6101. Liquid guiding tube; Tube; 6103, conveying auger; 6104, toggle plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
参照图1-图3,一种用于钢铁精制冶炼工艺,钢铁精制冶炼工艺以钢铁冶炼装置为基础,钢铁冶炼装置包括底座1,底座1的顶端固定安装有两组对称设置的支撑架2,支撑架2相互靠近的侧面上部均转动连接有安装架3,安装架3内设有用于冶炼处理的冶炼炉6;Referring to Fig. 1-Fig. 3, a steel refining and smelting process is based on an iron and steel smelting device. The iron and steel smelting device includes a base 1, and two sets of symmetrically arranged support frames 2 are fixedly installed on the top of the base 1. The upper parts of the sides of the support frames 2 that are close to each other are rotatably connected to the mounting frame 3, and the mounting frame 3 is provided with a
冶炼炉6内设有用于提升铁液的导液组件610以及用于捞渣清灰处理的筛斗65,冶炼炉6侧面下部还设有用于出料的铁液溜道62,铁液溜道62的一侧设有控制阀门,且铁液溜道62的端口处安装有筛板,进一步提升了导出的铁液的质量,确保冶炼的钢铁的品质。The
炉体61的顶端设有倾斜贯穿伸入炉体61内部的进料管69,进料管69的底端指向导液组件610的顶端,有效实现除渣剂以及细化剂的添加,;The top of the
冶炼炉6包括炉体61,炉体61的外侧转动套设有两组与安装架3固定连接的套设环63,从而确保炉体61在吊设的过程中实现润滑的自由转动,为内部的混合提供有效保证。The
炉体61的外侧中部设有啮合齿环64,且其中一组安装架3的一侧安装有电动机Ⅱ4,电动机Ⅱ4的输出轴竖直向下并同轴连接有与啮合齿环64啮合的啮合齿轮5,进而实现炉体61整体的旋转,实现上述的有效混合过程。The outer middle part of the
参照图4,导液组件610包括固定安装在炉体61内部的导液管6101,导液管6101的中心处设有贯穿延伸至炉体61顶部外侧的转动轴68,转动轴68位于导液管6101内侧的部分外侧设有用于传导的输送绞龙6103,为除渣剂以及细化剂的添加提供便利,还能够有效实现铁液的提升。Referring to Fig. 4, the
转动轴68的底端贯穿延伸至导液管6101的下部,并固定安装有若干组环形阵列分布的拨动板6104,拨动板6104上均匀设有若干组通孔,进而随着转动轴68旋转,使得内部的铁液随之拨动,加速搅拌过程,提升冶炼效果。The bottom end of the
参照图3-图5,导液管6101的侧面上部连通设有提升出液管6102,用于对提升的铁液进行导出,且提升出液管6102正对的炉体61侧面设有通孔,炉体61在通孔处穿设有用于除渣过滤的筛斗65,炉体61的外侧在通孔处安装有用于拖移筛斗65移动的电动滑台66,进而提升清灰除渣效果的同时方便实现捞取的灰渣的取出。Referring to Fig. 3-Fig. 5, the upper part of the side of the
炉体61的顶部设有电动机Ⅰ67,且电动机Ⅰ67的输出轴与转动轴68的顶端均同轴安装有皮带轮,皮带轮的外侧套设有同一组传动皮带,进而有效实现导液组件610的提升铁液和添加药剂的功能。The top of the
钢铁精制冶炼工艺包括以下步骤:The iron and steel refining and smelting process includes the following steps:
步骤S1、将原料导送进入冶炼炉6内部,进行熔化处理,使之呈现液态;Step S1, leading the raw material into the interior of the
步骤S2、通过导液组件610将清渣剂送至铁液底部,并在导液组件610的配合作用下,使之有效分散在铁液内;Step S2, send the slag removal agent to the bottom of the molten iron through the
步骤S3、通过反向制动导液组件610,使得铁液提升,并最终导送至筛斗65处进行分筛处理,有效地达到清灰除渣的效果;Step S3, by reversely braking the
步骤S4、再度通过导液组件610将细化剂等其他添加剂导送入除渣后的铁液内,提升铁液的品质,并最终通过偏转整体装置使得处理后的冶炼铁液从铁液溜道62处导送而出,完成冶炼过程。Step S4, guide the refining agent and other additives into the molten iron after deslagging through the
最后应说明的是:在本发明的描述中,需要说明的是,术语“竖直”、“上”、“下”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。Finally, it should be noted that in the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal" etc. is based on the orientation shown in the drawings Or positional relationship is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "installation", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand the foregoing embodiments The recorded technical solutions are modified, or some of the technical features are equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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