CN116002290A - A scraper conveyor for a coal shearer limit device - Google Patents
A scraper conveyor for a coal shearer limit device Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及刮板输送机技术领域,具体为一种采煤机限位装置的刮板输送机。The invention relates to the technical field of scraper conveyors, in particular to a scraper conveyor of a shearer limit device.
背景技术Background technique
在进行长壁采煤时,会将采煤机安装在刮板输送机上,通过刮板输送机将采煤机采集下来的煤矿进行收集,但是现有的刮板输送机还存在一定程度的缺陷,比如说:During longwall coal mining, the shearer will be installed on the scraper conveyor, and the coal collected by the shearer will be collected through the scraper conveyor, but the existing scraper conveyor still has certain defects , for example:
如公开号为CN214691648U的一种刮板输送机,电机的输出轴与驱动齿轮固定连接,电机的输出轴的轴线方向和驱动齿轮的轴线方向平行,多个推板与链条的侧壁固定连接,还包括至少两个用于清理推板的清理组件,每个清理组件包括旋转轴和至少三个清理板,清理板沿旋转轴的周向均匀且间隔设置,清理板与旋转轴固定连接,旋转轴与机架转动连接,旋转轴的轴线方向与电机的输出轴的轴线方向垂。具有能够方便清理推板上粘附的粉煤灰,提高输送机稳定运行的效果;For example, in a scraper conveyor whose publication number is CN214691648U, the output shaft of the motor is fixedly connected to the drive gear, the axis direction of the output shaft of the motor is parallel to the axis direction of the drive gear, and multiple push plates are fixedly connected to the side walls of the chain. It also includes at least two cleaning assemblies for cleaning the push plate, each cleaning assembly includes a rotating shaft and at least three cleaning plates, the cleaning plates are arranged evenly and at intervals along the circumference of the rotating shaft, the cleaning plates are fixedly connected to the rotating shaft, and rotate The shaft is rotatably connected to the frame, and the axis direction of the rotating shaft is perpendicular to the axis direction of the output shaft of the motor. It can conveniently clean the fly ash stuck on the push plate and improve the stable operation of the conveyor;
上述的一种刮板输送机通过旋转轴和至少三个清理板将推板上沾附的粉煤灰进行清理,但是在进行采煤运输时,块状的煤块和粉状的煤块混合在一起,后续采煤结束后需要进行分离时,需要人工来进行分离,无法在进行采煤时就将粉状煤和块状煤进行分离,增加了使用者的劳动力,同时在采煤机进行采煤时,采煤机在刮板输送机上端进行移动时的牵引力较大,在运动到刮板输送机的两端时容易与刮板输送机产生碰撞,使用时间长后容易使得机器损坏。The above-mentioned scraper conveyor cleans the fly ash attached to the push plate through the rotating shaft and at least three cleaning plates, but during coal mining and transportation, lump coal and powder coal are mixed Together, when the subsequent coal mining needs to be separated, it needs to be separated manually, and it is impossible to separate the pulverized coal and the lump coal during coal mining, which increases the labor force of the user. When mining coal, the coal shearer has a large traction force when moving on the upper end of the scraper conveyor. When it moves to both ends of the scraper conveyor, it is easy to collide with the scraper conveyor. After a long time of use, it is easy to damage the machine.
发明内容Contents of the invention
本发明的目的在于提供一种采煤机限位装置的刮板输送机,以解决上述背景技术中提出的无法在进行采煤时就将粉状煤和块状煤继续拧分离,在运动到刮板输送机的两端时容易与刮板输送机产生碰撞问题。The purpose of the present invention is to provide a scraper conveyor of a shearer limit device, to solve the problem in the above-mentioned background technology that the pulverized coal and the block coal cannot be continuously twisted and separated when the coal is mined. When the two ends of the scraper conveyor are easy to collide with the scraper conveyor.
为实现上述目的,本发明提供如下技术方案:一种采煤机限位装置的刮板输送机,包括基体、采煤器、第一转动杆、输送带、第二转轮、缓冲弹簧和第二转动杆,所述基体的左侧内部嵌套安装有第一转动杆,且第一转动杆的外表面嵌套安装有输送带,并且输送带的右端内部嵌套安装有第二转动杆,所述第二转动杆的前后两端接触滑动槽内部,所述输送带的外表面设置有刮板块,所述基体的左右两端设置有出料口,所述第一转动杆的前端嵌套安装有嵌套杆,且嵌套杆的右端内部贯穿嵌套安装在第二转动杆的前端,所述嵌套杆的右侧下端轴承转动安装有液压杆,且液压杆的下端设置有第一转轴,并且第一转轴的下端嵌套安装在基体的底部,所述第一转动杆的前端与驱动电机的输出端固定安装,且驱动电机的下端固定安装在基体的前端凸出部分;In order to achieve the above object, the present invention provides the following technical solutions: a scraper conveyor of a shearer limit device, including a base body, a coal cutter, a first rotating rod, a conveyor belt, a second runner, a buffer spring and a second Two rotating rods, a first rotating rod is nested inside the left side of the base, and a conveyor belt is nested on the outer surface of the first rotating rod, and a second rotating rod is nested inside the right end of the conveyor belt, The front and rear ends of the second rotating rod contact the interior of the sliding groove, the outer surface of the conveyor belt is provided with a scraper plate, the left and right ends of the base are provided with discharge ports, and the front end of the first rotating rod is nested A nested rod is installed, and the inside of the right end of the nested rod is nested and installed on the front end of the second rotating rod. The bearing at the lower end of the right side of the nested rod is rotatably mounted with a hydraulic rod, and the lower end of the hydraulic rod is provided with a first A rotating shaft, and the lower end of the first rotating shaft is nested and mounted on the bottom of the base body, the front end of the first rotating rod is fixedly installed with the output end of the driving motor, and the lower end of the driving motor is fixedly installed on the front end of the base body Protruding part;
所述基体的上端开设有限位槽,且限位槽的内部接触第一转轮,并且第一转轮内部嵌套安装在采煤器的下端,所述基体的上端内侧固定安装有复位弹簧,且复位弹簧的右侧固定安装有滑动块,并且滑动块的内侧设置有第二转轴,所述第二转轴的内部嵌套安装有缓冲杆,且缓冲杆的内侧嵌套安装有第二转轮,并且上下两个第二转轮之间固定安装有缓冲弹簧。The upper end of the base body is provided with a limit groove, and the inside of the limit groove contacts the first runner, and the inside of the first runner is nested and installed at the lower end of the coal cutter, and a return spring is fixedly installed on the inner side of the upper end of the base body. And the right side of the return spring is fixedly equipped with a sliding block, and the inner side of the sliding block is provided with a second rotating shaft, the inner side of the second rotating shaft is nested with a buffer rod, and the inner side of the buffer rod is nested with a second runner , and a buffer spring is fixedly installed between the upper and lower second runners.
进一步的,所述第一转动杆通过驱动电机与基体形成转动结构,且第一转动杆通过输送带与第二转动杆形成同步转动结构,并且输送带呈网格状,此结构体现了输送带移动时具有过滤的效果。Further, the first rotating rod forms a rotating structure through the driving motor and the base body, and the first rotating rod forms a synchronous rotating structure with the second rotating rod through the conveyor belt, and the conveyor belt is in the form of a grid. This structure embodies the It has a filtering effect when moving.
进一步的,所述第二转动杆前后两端外表面与滑动槽贴合,且第二转动杆的前端贯穿安装嵌套杆,并且第二转动杆通过嵌套杆与滑动槽形成滑动结构,此结构体现了在嵌套杆的作用下第二转动杆沿着滑动槽上下滑动进行震动的效果。Further, the outer surfaces of the front and rear ends of the second rotating rod are attached to the sliding groove, and the front end of the second rotating rod is installed through the nesting rod, and the second rotating rod forms a sliding structure through the nesting rod and the sliding groove. The structure embodies the effect that the second rotating rod slides up and down along the slide groove to vibrate under the action of the nested rod.
进一步的,所述第一转轮的外表面贴合限位槽的内部,且采煤器通过第一转轮与限位槽形成滑动结构,此结构体现了采煤机被限位槽限位左右移动的效果。Further, the outer surface of the first runner fits the inside of the limit groove, and the shearer forms a sliding structure through the first runner and the limit groove. This structure reflects that the shearer is limited by the limit groove. The effect of moving left and right.
进一步的,所述基体通过复位弹簧与滑动块形成弹性结构,且滑动块的下表面贴合基体的上端表面,并且滑动块与基体形成滑动结构,此结构体现了滑动块通过复位弹簧对要碰撞的采煤机缓冲的效果。Further, the base forms an elastic structure through the return spring and the sliding block, and the lower surface of the sliding block is attached to the upper surface of the base, and the sliding block and the base form a sliding structure, which reflects that the sliding block is about to collide through the return spring. The effect of the shearer buffer.
进一步的,所述缓冲杆通过第二转轴与滑动块形成转动结构,且上下两个缓冲杆通过缓冲弹簧形成弹性结构,此结构体现了缓冲杆对采煤机接触滑动块时进行缓冲的效果。Further, the buffer rod forms a rotating structure with the sliding block through the second rotating shaft, and the upper and lower buffer rods form an elastic structure through the buffer spring. This structure reflects the buffering effect of the buffer rod when the shearer contacts the sliding block.
与现有技术相比,本发明的有益效果是:该采煤机限位装置的刮板输送机;Compared with the prior art, the beneficial effects of the present invention are: the scraper conveyor of the shearer limit device;
1.该采煤机限位装置的刮板输送机,设置有对采集下来的煤矿进行筛分的输送带,当采煤器进行采煤时,煤渣落入到输送带上,输送带上的刮板块带动煤渣运动,由于输送带呈网格状,对进入到输送带的煤渣进行过滤,细小的煤渣通过输送带进入到基体的底部,被刮板块推动从左侧的出料口送出,较大的被刮板移动至右侧的出料口送出,同时嵌套杆下方的液压杆使得输送带右侧的第二转动杆上下抖动,使得煤渣可充分的过滤,避免堵塞,实现了对煤渣进行过滤的效果,避免了采集完煤渣后需要人工进行分离的步骤,提高了装置的实用性;1. The scraper conveyor of the shearer limit device is equipped with a conveyor belt for screening the collected coal mine. When the coal shearer is mining coal, the coal slag falls on the conveyor belt, and the coal on the conveyor belt The scraper drives the cinder to move, and because the conveyor belt is grid-shaped, the cinder that enters the conveyor belt is filtered, and the fine cinder enters the bottom of the substrate through the conveyor belt, and is pushed by the scraper to be sent out from the outlet on the left side, which is relatively small. The large ones are moved to the discharge port on the right by the scraper, and at the same time, the hydraulic rod under the nesting rod makes the second rotating rod on the right side of the conveyor belt vibrate up and down, so that the cinder can be fully filtered to avoid clogging, and realize the cleaning of cinder The effect of filtering avoids the need for manual separation after collecting coal cinders, which improves the practicability of the device;
2.该采煤机限位装置的刮板输送机,设置有防止采煤器进行移动时到达极限位置对基体造成碰撞的滑动块,当采煤器进行左右移动时接触到第二转轮,第二转轮沿着接触的采煤器上下转动滑动,缓冲杆打开,同时缓冲弹簧拉伸,此时滑动块向外侧移动挤压复位弹簧对采煤器进行缓冲,防止因为采煤器的牵引力过大对机器造成的碰撞损坏,避免了采煤器对装置的较大冲击力,增加了装置的使用寿命。2. The scraper conveyor of the shearer limit device is equipped with a sliding block that prevents the shearer from reaching the limit position and causing collision with the substrate when the shearer moves left and right. When the shearer moves left and right, it touches the second runner. The second runner rotates and slides up and down along the contacted shearer, the buffer rod opens, and the buffer spring stretches at the same time, at this time, the sliding block moves to the outside and squeezes the return spring to buffer the shearer to prevent the shearer from being damaged due to the traction force of the shearer. Excessive collision damage to the machine can avoid the large impact force of the shearer on the device and increase the service life of the device.
附图说明Description of drawings
图1为本发明正剖视结构示意图;Fig. 1 is the front cross-sectional structure schematic diagram of the present invention;
图2为本发明俯剖视结构示意图;Fig. 2 is the top cross-sectional structure schematic diagram of the present invention;
图3为本发明嵌套杆正剖视结构示意图;Fig. 3 is a schematic diagram of a front sectional structure of a nested rod of the present invention;
图4为本发明图1中A处放大结构示意图;Fig. 4 is a schematic diagram of enlarged structure at A place in Fig. 1 of the present invention;
图5为本发明俯视结构示意图。Fig. 5 is a schematic top view of the structure of the present invention.
图中:1、基体;2、采煤器;3、第一转动杆;4、输送带;5、刮板块;6、滑动槽;7、出料口;8、嵌套杆;9、驱动电机;10、液压杆;11、第一转轴;12、第一转轮;13、限位槽;14、复位弹簧;15、滑动块;16、第二转轴;17、缓冲杆;18、第二转轮;19、缓冲弹簧;20、第二转动杆。In the figure: 1. Base body; 2. Shearer; 3. First rotating rod; 4. Conveyor belt; 5. Scraper plate; 6. Sliding groove; Motor; 10, hydraulic rod; 11, first rotating shaft; 12, first runner; 13, limit slot; 14, return spring; 15, sliding block; 16, second rotating shaft; 17, buffer rod; Two runners; 19, buffer spring; 20, the second rotating rod.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-5,本发明提供一种技术方案:一种采煤机限位装置的刮板输送机,包括基体1、采煤器2、第一转动杆3、输送带4、刮板块5、滑动槽6、出料口7、嵌套杆8、驱动电机9、液压杆10、第一转轴11、第一转轮12、限位槽13、复位弹簧14、滑动块15、第二转轴16、缓冲杆17、第二转轮18、缓冲弹簧19和第二转动杆20。Please refer to Figures 1-5, the present invention provides a technical solution: a scraper conveyor for a shearer limit device, including a
本实施例中:基体1的左侧内部嵌套安装有第一转动杆3,且第一转动杆3的外表面嵌套安装有输送带4,并且输送带4的右端内部嵌套安装有第二转动杆20,所述第二转动杆20的前后两端接触滑动槽6内部,所述输送带4的外表面设置有刮板块5,所述基体1的左右两端设置有出料口7,所述第一转动杆3的前端嵌套安装有嵌套杆8,且嵌套杆8的右端内部贯穿嵌套安装在第二转动杆20的前端,所述嵌套杆8的右侧下端轴承转动安装有液压杆10,且液压杆10的下端设置有第一转轴11,并且第一转轴11的下端嵌套安装在基体1的底部,所述第一转动杆3的前端与驱动电机9的输出端固定安装,且驱动电机9的下端固定安装在基体1的前端凸出部分;In this embodiment: the first rotating
所述基体1的上端开设有限位槽13,且限位槽13的内部接触第一转轮12,并且第一转轮12内部嵌套安装在采煤器2的下端,所述基体1的上端内侧固定安装有复位弹簧14,且复位弹簧14的右侧固定安装有滑动块15,并且滑动块15的内侧设置有第二转轴16,所述第二转轴16的内部嵌套安装有缓冲杆17,且缓冲杆17的内侧嵌套安装有第二转轮18,并且上下两个第二转轮18之间固定安装有缓冲弹簧19。The upper end of the
第一转动杆3通过驱动电机9与基体1形成转动结构,且第一转动杆3通过输送带4与第二转动杆20形成同步转动结构,并且输送带4呈网格状,第二转动杆20前后两端外表面与滑动槽6贴合,且第二转动杆20的前端贯穿安装嵌套杆8,并且第二转动杆20通过嵌套杆8与滑动槽6形成滑动结构;The first rotating
根据图1、图2、图3和图5,将该采煤机限位装置的刮板输送机设置在工作位置,启动驱动电机9,此时第一转动杆3转动通过输送带4带动第二转动杆20转动,输送带4内部呈网格状,且输送带4的表面设置有刮板块5,嵌套杆8的右侧底部设置有液压杆10,液压杆10使得第二转动杆20沿着滑动槽6上下滑动形成抖动,当有被采集下来的煤块落入输送带4的表面时,通过输送带4表面的网状结构和右侧的抖动使得粉状煤进入基体1的底部,此时在输送带4上方的大块煤通过刮板块5的移动使得其从右侧的出料口7送出,粉状和较小的煤落入基体1的底部被刮板块5带动从左侧的出料口7送出,实现了对采集下来的煤进行筛分的效果;According to Fig. 1, Fig. 2, Fig. 3 and Fig. 5, the scraper conveyor of the shearer limit device is set at the working position, and the
第一转轮12的外表面贴合限位槽13的内部,且采煤器2通过第一转轮12与限位槽13形成滑动结构,基体1通过复位弹簧14与滑动块15形成弹性结构,且滑动块15的下表面贴合基体1的上端表面,并且滑动块15与基体1形成滑动结构。缓冲杆17通过第二转轴16与滑动块15形成转动结构,且上下两个缓冲杆17通过缓冲弹簧19形成弹性结构;The outer surface of the
根据图1、图4和图5,该采煤机限位装置的刮板输送机通过限位槽13对采煤器2进行限位,采煤器2通过第一转轮12在限位槽13内部左右移动,当采煤器2快运动到极限位置时,采煤器2下端接触第二转轮18,第二转轮18受力向上下两侧转动且拉伸缓冲弹簧19,此时滑动块15被向外侧推动挤压复位弹簧14,复位弹簧14被挤压向内侧施加弹力,实现了对采煤器2运动时的力进行缓冲的效果。According to Fig. 1, Fig. 4 and Fig. 5, the scraper conveyor of the shearer limiting device limits the position of the
本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。The content not described in detail in this specification belongs to the prior art known to those skilled in the art.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (6)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN120057525A (en) * | 2025-04-28 | 2025-05-30 | 大同市同华矿机制造有限责任公司 | Colliery conveyor |
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