CN116000376A - Feeding device for automatic sawing machine for aluminum profiles - Google Patents
Feeding device for automatic sawing machine for aluminum profiles Download PDFInfo
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- CN116000376A CN116000376A CN202211614091.9A CN202211614091A CN116000376A CN 116000376 A CN116000376 A CN 116000376A CN 202211614091 A CN202211614091 A CN 202211614091A CN 116000376 A CN116000376 A CN 116000376A
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 68
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 68
- 239000000463 material Substances 0.000 claims abstract description 48
- 238000005520 cutting process Methods 0.000 claims abstract description 27
- 230000005540 biological transmission Effects 0.000 claims abstract description 16
- 238000007599 discharging Methods 0.000 claims abstract description 6
- 229910000838 Al alloy Inorganic materials 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 9
- 230000008602 contraction Effects 0.000 abstract description 4
- 238000009826 distribution Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及铝型材加工技术领域,具体涉及一种铝型材自动锯切机用上料装置。The invention relates to the technical field of aluminum profile processing, in particular to a feeding device for an aluminum profile automatic sawing machine.
背景技术Background technique
铝型材往往采用挤出的工艺制成,其长度非常的长,这样就给铝型材的转运带来了巨大的麻烦。而在使用时,往往需要进行截段,而截段后进行下工序加工时,需要对多根依次排列的铝型材同时提起,然后放置到输送带上,这就需要用到上料装置,而现有的上料装置结构复杂,不便于制造和维护,因此有必要设计一种铝型材自动锯切机用上料装置,用以解决上述问题。Aluminum profiles are often made by extrusion, and their length is very long, which brings huge troubles to the transfer of aluminum profiles. When in use, it is often necessary to cut the section, and when the next process is processed after the section is cut, it is necessary to lift multiple aluminum profiles arranged in sequence at the same time, and then place them on the conveyor belt, which requires the use of a feeding device. The existing feeding device has a complicated structure and is not convenient for manufacture and maintenance. Therefore, it is necessary to design a feeding device for an automatic sawing machine for aluminum profiles to solve the above problems.
如中国专利公开号为CN213438518U,该专利文献所公开的技术方案如下:本发明涉及一种铝型材自动锯切机用上料装置,包括底座,所述底座的顶端对称固定设有两组支架一,相邻的所述支架一之间均转动设有主动辊和从动辊,所述主动辊均位于所述支架一的上部,所述从动辊均位于所述支架一的下部,所述主动辊与所述从动辊之间均通过传动带连接,所述传动带上均阵列固定设有多个支撑板,相邻的所述支架一的上部均固定设有支架二,所述支架二之间固定设有进料斗,所述进料斗位于所述支架一之间,所述底座的顶端开设有凹槽,所述凹槽内滑动设有支座,所述支座位于所述支架一之间,所述底座的一侧固定设有气缸一,本发明结构简单,使用方便,可以实现铝型材的上料效果,同时装置方便进行制造和维护。For example, the Chinese patent publication number is CN213438518U, and the technical solution disclosed in the patent document is as follows: The present invention relates to a feeding device for an automatic sawing machine for aluminum profiles, including a base, and two groups of brackets are symmetrically fixed on the top of the base. A driving roller and a driven roller are all rotated between adjacent ones of the brackets, the driving rollers are all located on the upper part of the bracket one, and the driven rollers are all located on the lower part of the bracket one, and the Both the driving roller and the driven roller are connected by a transmission belt, and a plurality of support plates are fixed in an array on the transmission belt, and a bracket two is fixed on the upper part of the adjacent bracket one, and the bracket two is fixed on the upper part of the bracket two. A feed hopper is fixed between the two brackets, the feed hopper is located between the brackets, a groove is opened on the top of the base, and a support is slid in the groove, and the support is located on the bracket. One side of the base is fixed with a cylinder one. The invention has a simple structure and is easy to use, and can realize the effect of feeding aluminum profiles, and at the same time, the device is convenient for manufacture and maintenance.
针对现有技术存在以下问题:There are following problems at prior art:
1、现有的铝型材自动锯切机用上料装置在对管状铝型材进行输送时,铝型材容易发生偏移的,需要人工进行手动将铝型材进行调整,不便于铝型材进行后续的锯切加工,增加了使用者的劳动力消耗;1. When the existing aluminum profile automatic sawing machine uses a feeding device to transport the tubular aluminum profile, the aluminum profile is prone to offset, and manual adjustment of the aluminum profile is required, which is not convenient for the subsequent sawing of the aluminum profile Cutting and processing increases the labor consumption of the user;
2、现有的铝型材自动锯切机用上料装置需要将铝型材进行逐一上料输送,减缓了使用者的工作效率,降低了现有铝型材自动锯切机用上料装置的自动化程度。2. The existing feeding device for automatic aluminum profile sawing machine needs to feed and transport aluminum profiles one by one, which slows down the work efficiency of users and reduces the automation degree of the existing feeding device for automatic aluminum profile sawing machine .
发明内容Contents of the invention
本发明提供一种铝型材自动锯切机用上料装置,以解决上述背景技术中提出的问题。The present invention provides a feeding device for an automatic sawing machine for aluminum profiles to solve the problems raised in the above-mentioned background technology.
为解决上述技术问题,本发明所采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
一种铝型材自动锯切机用上料装置,包括下料装置、切料装置和上料装置,所述下料装置位于切料装置的左侧,所述下料装置用于对铝材的出料,所述切料装置位于上料装置的左侧,所述切料装置用于对铝材的裁切加工,所述上料装置用于将铝材传输至切料装置中;A feeding device for an automatic sawing machine for aluminum profiles, including a feeding device, a cutting device and a feeding device, the feeding device is located on the left side of the cutting device, and the feeding device is used for For discharging, the cutting device is located on the left side of the feeding device, the cutting device is used for cutting and processing the aluminum material, and the feeding device is used for transferring the aluminum material to the cutting device;
所述上料装置包括有导向装置、传动装置、输送装置和架体,所述架体水平放置,所述架体的顶部设置有输送装置,所述传动装置与架体的一侧活动连接,所述导向装置与架体的一侧活动连接;The feeding device includes a guiding device, a transmission device, a conveying device and a frame body, the frame body is placed horizontally, a conveying device is arranged on the top of the frame body, and the transmission device is movably connected to one side of the frame body, The guide device is flexibly connected to one side of the frame body;
所述导向装置包括有推动机构和分料机构,所述推动机构用于对铝材进行推动定位,所述分料机构用于控制铝料的输送。The guiding device includes a pushing mechanism and a distribution mechanism, the pushing mechanism is used for pushing and positioning the aluminum material, and the material distribution mechanism is used for controlling the delivery of the aluminum material.
本发明技术方案的进一步改进在于:所述推动机构包括有活动侧板、滚轮、定位侧板、定向液压缸、转杆、滑轨、定位卡杆和活动弹簧,所述定位侧板的一侧与架体的顶部固定连接,所述定位侧板的一侧固定连接有定向液压缸,所述定向液压缸的一端固定连接有活动侧板,所述活动侧板的一侧轴承连接有滚轮,所述定位侧板的一侧固定连接有滑轨,所述滑轨的内壁与转杆的一端活动卡接,所述滑轨的内壁活动卡接有活动弹簧。The further improvement of the technical solution of the present invention is that: the pushing mechanism includes a movable side plate, a roller, a positioning side plate, an orienting hydraulic cylinder, a rotating rod, a slide rail, a positioning lever and a movable spring, and one side of the positioning side plate It is fixedly connected with the top of the frame body, one side of the positioning side plate is fixedly connected with a directional hydraulic cylinder, one end of the directional hydraulic cylinder is fixedly connected with a movable side plate, and one side bearing of the movable side plate is connected with a roller, One side of the positioning side plate is fixedly connected with a slide rail, the inner wall of the slide rail is movably engaged with one end of the rotating rod, and the inner wall of the slide rail is movably engaged with a movable spring.
采用上述技术方案,该方案中通过定向液压缸推动活动侧板,使得活动侧板通过一侧的滚轮对铝材进行导向,便于使用者进行裁切加工,提高了该装置的工作效率。Adopting the above technical scheme, in this scheme, the movable side plate is pushed by the directional hydraulic cylinder, so that the movable side plate guides the aluminum material through the roller on one side, which is convenient for the user to cut and process, and improves the working efficiency of the device.
本发明技术方案的进一步改进在于:所述传动机构包括有齿轮、滚筒和电机,所述电机与架体的一侧固定连接,所述电机的输出轴通过皮带与滚筒的一端活动卡接,所述滚筒的一端与齿轮固定连接,所述滚筒之间通过齿轮进行啮合传动。The further improvement of the technical solution of the present invention is that: the transmission mechanism includes a gear, a roller and a motor, the motor is fixedly connected to one side of the frame body, and the output shaft of the motor is movably clamped with one end of the roller through a belt, so One end of the roller is fixedly connected with the gear, and the gears are meshed and driven between the rollers.
采用上述技术方案,该方案中通过电机和齿轮带动滚筒同步转动,保证了铝材的快速输送,提高了该装置的自动化程度。Adopting the above-mentioned technical scheme, in this scheme, the motor and the gear drive the drum to rotate synchronously, which ensures the rapid conveyance of the aluminum material and improves the degree of automation of the device.
本发明技术方案的进一步改进在于:所述分料装置包括有调节液压缸和活动挡板,所述调节液压缸的一端与定位侧板的一侧固定连接,所述调节液压缸的一端与活动挡板的一侧固定连接,所述活动挡板的一侧开设有滑槽,所述活动挡板的一侧通过滑槽与定位侧板的一侧活动卡接,所述活动挡板的一侧与滚筒的一侧活动连接。The further improvement of the technical solution of the present invention is that: the material distribution device includes an adjusting hydraulic cylinder and a movable baffle, one end of the adjusting hydraulic cylinder is fixedly connected to one side of the positioning side plate, and one end of the adjusting hydraulic cylinder is connected to the movable baffle. One side of the baffle is fixedly connected, one side of the movable baffle is provided with a chute, one side of the movable baffle is movably engaged with one side of the positioning side plate through the chute, one side of the movable baffle The side is movably connected with one side of the drum.
采用上述技术方案,该方案中通过调节液压缸的伸缩带动活动挡板的移动,将管状铝材水平摆放在滚筒上,通过控制活动挡板的位置,使得管状铝材通过滚筒的传输进入切料装置进行加工,节约了劳动力的消耗,进一步提高了该装置的自动化程度。Adopting the above technical scheme, in this scheme, the movement of the movable baffle is driven by the expansion and contraction of the hydraulic cylinder, and the tubular aluminum material is placed horizontally on the drum. By controlling the position of the movable baffle, the tubular aluminum material is transported by the roller into the cutting The material device is used for processing, which saves labor consumption and further improves the degree of automation of the device.
本发明技术方案的进一步改进在于:所述架体的底部固定连接有支撑脚,所述支撑脚的数量为四个,所述支撑架的底部固定连接有防滑橡胶垫板。The further improvement of the technical solution of the present invention lies in that: the bottom of the frame body is fixedly connected with support legs, the number of the support legs is four, and the bottom of the support frame is fixedly connected with non-slip rubber pads.
采用上述技术方案,该方案中提高了架体与支撑面的防滑能力,提高了该装置的稳定性,避免了该装置发生晃动的问题。By adopting the above technical solution, the anti-skid ability of the frame body and the support surface is improved in this solution, the stability of the device is improved, and the problem of shaking of the device is avoided.
由于采用了上述技术方案,本发明相对现有技术来说,取得的技术进步是:Owing to adopting above-mentioned technical scheme, relative to the prior art, the technical progress of the present invention is:
1、本发明提供一种铝型材自动锯切机用上料装置,采用上料装置和导向装置配合,通过定向液压缸的伸缩推动活动侧板移动,使得活动侧板通过一侧的滚轮对铝材进行导向,使得铝材能够平整的进入切料装置中,便于使用者进行裁切加工,提高了该装置的工作效率,减少了该装置的劳动力消耗。1. The present invention provides a feeding device for an automatic sawing machine for aluminum profiles. The feeding device and the guide device are used to cooperate, and the movable side plate is pushed to move through the expansion and contraction of the directional hydraulic cylinder, so that the movable side plate passes the roller on one side to the aluminum The material is guided, so that the aluminum material can enter the material cutting device smoothly, which is convenient for the user to perform cutting processing, improves the working efficiency of the device, and reduces the labor consumption of the device.
2、本发明提供一种铝型材自动锯切机用上料装置,采用上料装置、切料装置、调节液压缸和活动挡板配合,将管状铝材水平排放在滚筒上,通过定向液压缸调节铝材在滚筒上的位置,通过调节液压缸调节活动挡板的位置,通过活动挡板对铝材的输送进行阻挡,通过滚筒转动将滚筒上的铝材进行上料,提高了该装置的自动化程度,进一步提高了该装置的工作效率。2. The present invention provides a feeding device for an automatic sawing machine for aluminum profiles. The feeding device, the cutting device, the adjusting hydraulic cylinder and the movable baffle are used to cooperate to discharge the tubular aluminum material horizontally on the drum, and through the directional hydraulic cylinder Adjust the position of the aluminum material on the drum, adjust the position of the movable baffle by adjusting the hydraulic cylinder, block the conveyance of the aluminum material through the movable baffle, and load the aluminum material on the drum through the rotation of the drum, which improves the efficiency of the device. The degree of automation further improves the working efficiency of the device.
附图说明Description of drawings
图1为本发明俯视图;Fig. 1 is the top view of the present invention;
图2为本发明架体和传动装置连接结构示意图;Fig. 2 is a schematic diagram of the connection structure between the frame body and the transmission device of the present invention;
图3为本发明活动侧板和滑轨连接结构示意图;Fig. 3 is a schematic diagram of the connection structure between the movable side plate and the slide rail of the present invention;
图4为本发明定向卡杆和定位侧板连接结构示意图;Fig. 4 is a schematic diagram of the connection structure between the directional clamping rod and the positioning side plate of the present invention;
图5为本发明滑轨和转杆连接结构示意图;Fig. 5 is a schematic diagram of the connecting structure of the slide rail and the rotating rod of the present invention;
图6为本发明定位侧板和调节液压缸连接结构示意图。Fig. 6 is a schematic diagram of the connection structure between the positioning side plate and the adjusting hydraulic cylinder of the present invention.
图中:1、下料装置;2、切料装置;3、上料装置;4、导向装置;5、传动装置;6、架体;7、支撑脚;8、活动侧板;9、滚轮;10定位侧板;11、定向液压缸;12、转杆;13、滑轨;14、定向卡杆;15、调节液压缸;16、活动挡板;17、活动弹簧。In the figure: 1. Unloading device; 2. Cutting device; 3. Feeding device; 4. Guide device; 5. Transmission device; 6. Frame body; 7. Supporting feet; ; 10 positioning side plate; 11, directional hydraulic cylinder; 12, rotating rod; 13, slide rail; 14, directional clamping rod;
具体实施方式Detailed ways
下面结合实施例对本发明做进一步详细说明:Below in conjunction with embodiment the present invention is described in further detail:
实施例1Example 1
如图1-4所示,本发明提供了一种铝型材自动锯切机用上料装置,包括下料装置1、切料装置2和上料装置3,下料装置1位于切料装置2的左侧,下料装置1用于对铝材的出料,切料装置2位于上料装置3的左侧,切料装置2用于对铝材的裁切加工,上料装置3用于将铝材传输至切料装置2中;As shown in Figures 1-4, the present invention provides a feeding device for an automatic sawing machine for aluminum profiles, including a feeding device 1, a cutting device 2 and a feeding device 3, and the feeding device 1 is located at the cutting device 2 On the left side, the unloading device 1 is used for discharging aluminum materials, the cutting device 2 is located on the left side of the feeding device 3, the cutting device 2 is used for cutting and processing aluminum materials, and the feeding device 3 is used for The aluminum material is transferred to the material cutting device 2;
上料装置包括有导向装置4、传动装置5、输送装置和架体6,架体6水平放置,架体6的顶部设置有输送装置,传动装置5与架体6的一侧活动连接,导向装置4与架体6的一侧活动连接;The feeding device includes a guiding device 4, a
导向装置4包括有推动机构和分料机构,推动机构用于对铝材进行推动定位,分料机构用于控制铝料的输送。The guiding device 4 includes a pushing mechanism and a material distribution mechanism, the pushing mechanism is used for pushing and positioning the aluminum material, and the material distribution mechanism is used for controlling the delivery of the aluminum material.
在本实施例中,架体6的底部固定连接有支撑脚7,支撑脚7的数量为四个,支撑架4的底部固定连接有防滑橡胶垫板,提高了架体6与支撑面的防滑能力,提高了该装置的稳定性,避免了该装置发生晃动的问题。In this embodiment, the bottom of the
实施例2Example 2
如图1-4所示,在实施例1的基础上,本发明提供一种技术方案:优选的,推动机构包括有活动侧板8、滚轮9、定位侧板10、定向液压缸11、转杆12、滑轨13、定位卡杆14和活动弹簧17,定位侧板10的一侧与架体6的顶部固定连接,定位侧板10的一侧固定连接有定向液压缸11,定向液压缸11的一端固定连接有活动侧板8,活动侧板8的一侧轴承连接有滚轮9,定位侧板10的一侧固定连接有滑轨13,滑轨13的内壁与转杆12的一端活动卡接,滑轨13的内壁活动卡接有活动弹簧17。As shown in Figures 1-4, on the basis of Embodiment 1, the present invention provides a technical solution: preferably, the pushing mechanism includes a
在本实施例中,通过定向液压缸11推动活动侧板8,使得活动侧板8通过一侧的滚轮9对铝材进行导向,便于使用者进行裁切加工,提高了该装置的工作效率。In this embodiment, the
实施例3Example 3
如图1-4所示,在实施例1的基础上,本发明提供一种技术方案:优选的,传动机构5包括有齿轮、滚筒和电机,电机与架体6的一侧固定连接,电机的输出轴通过皮带与滚筒的一端活动卡接,滚筒的一端与齿轮固定连接,滚筒之间通过齿轮进行啮合传动,分料装置包括有调节液压缸15和活动挡板16,调节液压缸15的一端与定位侧板10的一侧固定连接,调节液压缸15的一端与活动挡板16的一侧固定连接,活动挡板16的一侧开设有滑槽,活动挡板16的一侧通过滑槽与定位侧板10的一侧活动卡接,活动挡板10的一侧与滚筒的一侧活动连接。As shown in Figures 1-4, on the basis of Embodiment 1, the present invention provides a technical solution: preferably, the
在本实施例中,通过电机和齿轮带动滚筒同步转动,保证了铝材的快速输送,提高了该装置的自动化程度,通过调节液压缸15的伸缩带动活动挡板16的移动,将管状铝材水平摆放在滚筒上,通过控制活动挡板16的位置,使得管状铝材通过滚筒的传输进入切料装置2进行加工,节约了劳动力的消耗,进一步提高了该装置的自动化程度。In this embodiment, the synchronous rotation of the drum is driven by the motor and the gear, which ensures the rapid delivery of the aluminum material and improves the automation of the device. Placed horizontally on the drum, by controlling the position of the
下面具体说一下该铝型材自动锯切机用上料装置的工作原理。Let's talk about the working principle of the feeding device for the automatic sawing machine for aluminum profiles.
如图1-4所示,将管状铝材水平排放在滚筒上,通过定向液压缸11的伸缩推动活动侧板8移动,使得活动侧板8通过一侧的滚轮9对铝材进行导向,使得铝材能够平整的进入切料装置2中,同时调节铝材的位置,通过调节液压缸15调节活动挡板16的位置,通过活动挡板16对铝材的输送进行阻挡,传动装置5中启动电机,使得电机和齿轮带动滚筒同步转动,通过滚筒转动将滚筒上的铝材进行上料,活动挡板16对铝材进行分料。As shown in Figure 1-4, the tubular aluminum material is discharged horizontally on the drum, and the
上文一般性的对本发明做了详尽的描述,但在本发明基础上,可以对之做一些修改或改进,这对于技术领域的一般技术人员是显而易见的。因此,在不脱离本发明思想精神的修改或改进,均在本发明的保护范围之内。The above has generally described the present invention in detail, but some modifications or improvements can be made on the basis of the present invention, which are obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
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