CN116000288A - A floating powder blowing device on the surface of powder metallurgy parts - Google Patents

A floating powder blowing device on the surface of powder metallurgy parts Download PDF

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CN116000288A
CN116000288A CN202211738136.3A CN202211738136A CN116000288A CN 116000288 A CN116000288 A CN 116000288A CN 202211738136 A CN202211738136 A CN 202211738136A CN 116000288 A CN116000288 A CN 116000288A
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parts
floating powder
sliding
box
workbench
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CN116000288B (en
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雷啸春
刘志军
骆大国
杨建�
黄忠荣
王军
胡文隽
袁伟
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Chongqing Poly Can Powder Metallurgy Co ltd
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Chongqing Poly Can Powder Metallurgy Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

The utility model provides a powder metallurgy part surface floats powder blowing brush device, is including compression forming mechanism, transport workstation, floats powder blowing brush box and part and concentrates the carousel, compression forming mechanism, transport workstation and part concentrate the carousel and set gradually the workstation end swing joint of compression forming mechanism has first slide, the first slide other end sets up on transport workstation, it sets up on transport workstation (2) to float powder blowing brush box, be provided with the second slide on the part concentrates the carousel, second slide both ends are connected with transport workstation and part concentrate the carousel respectively transport workstation lateral part still installs the part and snatchs tilting mechanism, the part snatchs tilting mechanism and is used for grasping and takes out the part on the compression forming mechanism. The invention has the advantages of convenient use, complete floating powder blowing and brushing work in the automatic transportation process after compression molding, complete floating powder blowing and brushing coverage, no dead angle, product quality influence and high floating powder blowing and brushing efficiency.

Description

一种粉末冶金零件表面浮粉吹刷装置A floating powder blowing device on the surface of powder metallurgy parts

技术领域technical field

本发明涉及粉末冶金设备的技术领域,具体涉及一种粉末冶金零件表面浮粉吹刷装置。The invention relates to the technical field of powder metallurgy equipment, in particular to a floating powder blowing device on the surface of powder metallurgy parts.

背景技术Background technique

粉末冶金是制取金属粉末或用金属粉末(或金属粉末与非金属粉末的混合物)作为原料,经过成形和烧结,制造金属材料、复合材料以及各种类型制品的工艺技术。粉末冶金具有独特的化学组成和机械、物理性能,而这些性能是用传统的熔铸方法无法获得的,已被广泛应用于交通、机械、电子、航空航天、兵器、生物、新能源、信息和核工业等领域,成为新材料科学中最具发展活力的分支之一。粉末冶金技术还具备显著节能、省材、性能优异、产品精度高且稳定性好等一系列优点,非常适合于大批量生产。Powder metallurgy is a process technology for producing metal powder or using metal powder (or a mixture of metal powder and non-metal powder) as raw material, forming and sintering to manufacture metal materials, composite materials and various types of products. Powder metallurgy has unique chemical composition and mechanical and physical properties, which cannot be obtained by traditional casting methods, and has been widely used in transportation, machinery, electronics, aerospace, weapons, biology, new energy, information and nuclear Industry and other fields have become one of the most dynamic branches in new material science. Powder metallurgy technology also has a series of advantages such as significant energy saving, material saving, excellent performance, high product precision and good stability, and is very suitable for mass production.

粉末冶金在压制成型之后,其整个表面总会附着一层浮粉,直接拿去烧结会严重影响产品质量,故而需要在压制成型之后将浮粉去掉,但去掉浮粉的过程不宜使用专用工序,花费太多是时间,时间越长浮粉就越不容易脱落,会形成表面质量瑕疵,通常需要在压制成型后的自动运输过程中即完成浮粉吹刷工作,但是由于工序时间紧迫,常常会导致浮粉吹刷覆盖不全的问题,会产生死角影响产品质量。After powder metallurgy is pressed and formed, there will always be a layer of floating powder attached to its entire surface. Directly taking it for sintering will seriously affect the product quality. Therefore, it is necessary to remove the floating powder after pressing and forming. However, it is not suitable to use a special process for removing the floating powder, which costs too much It is time, the longer the floating powder is, the less likely it is to fall off, and it will cause surface quality defects. Usually, the floating powder blowing work needs to be completed during the automatic transportation process after pressing, but due to the tight process time, it often leads to floating powder blowing and brushing coverage Incomplete problems will produce dead ends and affect product quality.

发明内容Contents of the invention

本发明为弥补现有粉末冶金设备方面的不足,提出一种结构简单,使用便捷,在压制成型后的自动运输过程中即可完成浮粉吹刷工作,浮粉吹刷覆盖全面,不会产生死角影响产品质量,浮粉吹刷效率高的粉末冶金零件表面浮粉吹刷装置。In order to make up for the deficiencies of the existing powder metallurgy equipment, the present invention proposes a device with simple structure and convenient use, which can complete the floating powder blowing work in the automatic transportation process after pressing and forming, and the floating powder blowing brush covers all aspects without the influence of dead angles. Product quality, floating powder blowing brushing device with high efficiency of powder metallurgy parts surface floating powder brushing.

具体技术方案如下:The specific technical scheme is as follows:

一种粉末冶金零件表面浮粉吹刷装置,包括有压制成型机构、输送工作台、浮粉吹刷箱体和零件集中转盘,所述压制成型机构、输送工作台和零件集中转盘依次设置,在所述压制成型机构的工作台末端活动连接有第一滑板,所述第一滑板另一端设置在输送工作台上,所述浮粉吹刷箱体设置在输送工作台上,所述零件集中转盘上设置有第二滑板,所述第二滑板两端分别与输送工作台和零件集中转盘连接,在所述输送工作台侧部还安装有零件抓取翻转机构,所述零件抓取翻转机构用于抓紧取出压制成型机构上的零件。A floating powder brushing device on the surface of powder metallurgy parts, including a pressing mechanism, a conveying table, a floating powder blowing box and a parts centralized turntable. The end of the workbench of the pressing mechanism is movably connected with a first slide plate, the other end of the first slide plate is set on the conveying workbench, the floating powder blowing box is set on the conveying workbench, and the parts concentrating turntable is provided with The second slide plate, the two ends of the second slide plate are respectively connected with the conveying workbench and the parts centralized turntable, and a parts grasping and turning mechanism is installed on the side of the conveying workbench, and the parts grasping and turning mechanism is used for grasping and taking out Parts on press molding mechanisms.

作为优化:所述压制成型机构设置有安装架,在该安装架顶部设置有成型压制机,所述安装架中部设置有压制支撑底柱,成型压制机输出端与该支撑底柱顶部相对设置,所述支撑底柱顶部设置有可升降工作台,该可升降工作台中部设置有成型模具孔,所述支撑底柱与该成型模具孔配合,在所述安装架底部设置有升降驱动液压缸组,所述升降驱动液压缸组输出端连接在可升降工作台底部。As an optimization: the pressing and forming mechanism is provided with a mounting frame, a molding press is arranged on the top of the mounting frame, a pressing supporting bottom column is arranged in the middle of the mounting frame, and the output end of the forming pressing machine is arranged opposite to the top of the supporting bottom column, The top of the support bottom column is provided with a liftable workbench, and the middle part of the liftable workbench is provided with a forming die hole, the support base column is matched with the forming die hole, and a lifting drive hydraulic cylinder group is provided at the bottom of the mounting frame , the output end of the lift drive hydraulic cylinder group is connected to the bottom of the liftable workbench.

作为优化:所述零件抓取翻转机构由滑移抬升装置、翻转装置和抓手装置组成,所述抓手装置用于抓紧压制成型机构上的零件,所述抓手装置安装在翻转装置输出端,所述翻转装置安装在滑移抬升装置输出端,所述滑移抬升装置安装在可升降工作台上;As an optimization: the parts grasping and turning mechanism is composed of a sliding lifting device, a turning device and a gripper device, and the gripper device is used to grasp the parts on the pressing and forming mechanism, and the gripping device is installed at the output end of the turning device , the overturning device is installed at the output end of the sliding lifting device, and the sliding lifting device is installed on the liftable workbench;

在所述可升降工作台上设置有安装支撑架,所述滑移抬升装置通过该安装支撑架安装在可升降工作台上。An installation support frame is arranged on the liftable workbench, and the sliding lifting device is installed on the liftable workbench through the installation support frame.

作为优化:所述滑移抬升装置包括有滑移装置和抬升装置,所述滑移装置设置有滑动导轨板,在该滑动导轨板上滑动设置有滑动座,所述抬升装置设置在该滑动座上,在所述滑动导轨板端部设置有驱动气缸,该驱动气缸固定设置在滑动导轨板端部;As an optimization: the sliding lifting device includes a sliding device and a lifting device, the sliding device is provided with a sliding guide rail plate, a sliding seat is slidably arranged on the sliding guide rail plate, and the lifting device is arranged on the sliding seat Above, a driving cylinder is arranged at the end of the sliding guide rail plate, and the driving cylinder is fixedly arranged at the end of the sliding guide rail plate;

所述抬升装置设置有抬升气缸,该抬升气缸安装在所述滑动座上,所述抬升气缸输出端连接有支撑板,所述翻转装置设置在该支撑板末端;The lifting device is provided with a lifting cylinder, the lifting cylinder is installed on the sliding seat, the output end of the lifting cylinder is connected to a support plate, and the turning device is arranged at the end of the support plate;

所述翻转装置设置有旋转气缸,该旋转气缸安装在所述支撑板末端,所述旋转气缸输出端连接有支撑杆,所述抓手装置安装在该支撑杆末端。The turning device is provided with a rotary cylinder installed at the end of the support plate, the output end of the rotary cylinder is connected with a support rod, and the gripper device is installed at the end of the support rod.

作为优化:所述抓手装置设置有安装壳体,该安装壳体设置在支撑杆端部,所述安装壳体中安装有两块夹板,两块夹板前部组成夹钳状,其中一块夹板活动设置在安装壳体中,另一块夹板后部设置有控制气缸,该控制气缸输出端与活动设置的夹板固定连接。As an optimization: the gripper device is provided with an installation housing, which is arranged at the end of the support rod, and two splints are installed in the installation housing, the front parts of the two splints form a clamp shape, and one of the splints The activity is arranged in the installation housing, and the rear part of the other splint is provided with a control cylinder, and the output end of the control cylinder is fixedly connected with the movable arrangement of the splint.

作为优化:所述输送工作台设置有安装架体,在所述安装架体顶部设置有输送皮带,在所述输送皮带两端设置有驱动滚筒,所述驱动滚筒连接有驱动电机。As an optimization: the conveying workbench is provided with a mounting frame body, a conveying belt is provided on the top of the mounting frame body, driving rollers are provided at both ends of the conveying belt, and the driving rollers are connected with a driving motor.

作为优化:在所述安装架体底部还设置有浮粉集中清理箱,该浮粉集中清理箱开口位于浮粉吹刷箱体和输送皮带输送末端处。As an optimization: there is also a concentrated floating powder cleaning box at the bottom of the installation frame, and the opening of the floating powder centralized cleaning box is located at the floating powder blowing box and the conveying end of the conveyor belt.

作为优化:所述浮粉吹刷箱体设置有箱体结构,所述箱体结构两端开设有进口和出口,在所述箱体结构两端部分别设置有前置清理毛刷组和后置清理毛刷组,所述前置清理毛刷组和后置清理毛刷组分别靠近进口和出口设置,在所述箱体结构中部还设置有气压旋转清理装置。As an optimization: the floating powder blowing box is provided with a box structure, the two ends of the box structure are provided with an inlet and an outlet, and the two ends of the box structure are respectively provided with a pre-cleaning brush group and a rear cleaning brush group. The cleaning brush group, the front cleaning brush group and the rear cleaning brush group are respectively arranged close to the inlet and the outlet, and a pneumatic rotary cleaning device is also arranged in the middle of the box structure.

作为优化:所述气压旋转清理装置设置有气压箱体,在所述气压箱体底部转动连接有气压转盘,在该气压转盘上均匀环绕设置有旋转吹气嘴,所有旋转吹气嘴用于对零件进行旋转吹气;As an optimization: the air pressure rotary cleaning device is provided with an air pressure box, and an air pressure turntable is rotatably connected to the bottom of the air pressure box, and a rotating air blowing nozzle is evenly arranged on the air pressure rotating disk, and all the rotating air blowing nozzles are used for The parts are rotated and blown;

作为优化:在箱体结构两侧还设置有负压除尘箱,该负压除尘箱底部呈镂空状,且与浮粉集中清理箱相对设置,在负压除尘箱内设置负压发生器,使负压除尘箱内形成负压,将浮粉吹刷箱体中的浮粉吸引到负压除尘箱中,并掉落到浮粉集中清理箱内,不会随意漂浮到浮粉吹刷箱体外。As an optimization: there are also negative pressure dust removal boxes on both sides of the box structure. The bottom of the negative pressure dust removal box is hollowed out, and it is set opposite to the floating powder centralized cleaning box. Negative pressure is formed in the pressure dust removal box, which attracts the floating powder in the powder blowing box to the negative pressure dust removal box, and falls into the concentrated floating powder cleaning box, and will not float to the outside of the powder blowing box at will.

作为优化:所述零件集中转盘包括有支撑架和转动电机,该支撑架顶部设置有一圈防护挡板,所述转动电机输出端安装有转盘,所述防护挡板围绕着转盘设置,在所述支撑架上还设置有进料口平台和出料口平台,所述进料口平台与出料口平台相对设置,在所述防护挡板上设置有弧形集中板,该弧形集中板靠近进料口平台设置,且所述转盘依次从进料口平台、出料口平台和弧形集中板转过。As an optimization: the parts concentration turntable includes a support frame and a rotating motor, a protective baffle is arranged on the top of the support frame, a turntable is installed at the output end of the rotating motor, and the protective baffle is arranged around the turntable. The support frame is also provided with a material inlet platform and a material outlet platform. The feed inlet platform is set, and the turntable turns from the feed inlet platform, the discharge outlet platform and the arc-shaped collecting plate in turn.

本发明的有益效果为:结构简单,使用便捷,在压制成型后的自动运输过程中即可完成浮粉吹刷工作,浮粉吹刷效率高;The beneficial effects of the present invention are: simple structure, convenient use, the floating powder blowing work can be completed in the automatic transportation process after pressing, and the floating powder blowing efficiency is high;

零件抓取翻转机构的设置,正对表面为齿状结构的零件,可防止传输过程跌落,表面齿状断裂,保证产品加工品质,同时通过零件抓取翻转机构对压制成型的零件进行翻转的过程中能够抖落零件平整一面的浮粉,不会产生死角影响产品质量;The setting of the parts grabbing and turning mechanism, facing the parts with a toothed structure on the surface, can prevent falling during the transmission process, and the tooth-like fracture of the surface can ensure the processing quality of the product. At the same time, the process of turning the pressed and formed parts through the parts grabbing and turning mechanism It can shake off the floating powder on the flat side of the parts, and will not produce dead angles that affect product quality;

设置镂空状的第一滑板,零件在悬空和翻转过程中能够掉落的浮粉,通过该镂空状的第一滑板防止浮粉堆积;A hollowed-out first skateboard is provided to prevent the accumulation of floating powder through the hollowed-out first skateboard that can drop floating powder during the suspension and flipping process of the parts;

采用毛刷组和气压旋转清理装置结合,浮粉吹刷覆盖较为全面,浮粉清理快速彻底,并且通过调整输送工作台的传输速度,可以调节零件吹刷的时间,适应不同零件的清理,提高了本发明的通用性;Combining the brush group and the pneumatic rotary cleaning device, the floating powder blowing brush covers more comprehensively, and the floating powder cleaning is fast and thorough, and by adjusting the transmission speed of the conveying worktable, the time of blowing and brushing of parts can be adjusted to adapt to the cleaning of different parts, which improves the cost. generality of the invention;

设置有负压除尘机构用于吸引四散的浮粉集中到浮粉集中清理箱中,避免浮粉乱窜造成安全隐患和影响产品质生产。A negative pressure dedusting mechanism is set up to attract the scattered floating powder and concentrate it in the floating powder centralized cleaning box, so as to avoid the safety hazard caused by the floating powder and the impact on product quality and production.

附图说明Description of drawings

图1为本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.

图2为本发明中零件集中转盘的结构示意图。Fig. 2 is a structural schematic diagram of the parts concentration turntable in the present invention.

图3为本发明中零件抓取翻转机构的结构示意图。Fig. 3 is a structural schematic diagram of the parts grabbing and turning mechanism in the present invention.

图4为本发明中抓手装置的结构示意图。Fig. 4 is a schematic structural view of the gripper device in the present invention.

图5为本发明中浮粉吹刷箱体的外部结构示意图。Fig. 5 is a schematic diagram of the external structure of the floating powder blowing box in the present invention.

图6为本发明中浮粉吹刷箱体的内部截面结构示意图。Fig. 6 is a schematic diagram of the internal cross-sectional structure of the floating powder blowing box in the present invention.

附图标记说明:压制成型机构1;输送工作台2;安装支撑架3;浮粉吹刷箱体4;零件集中转盘5;零件抓取翻转机构6;抓手装置7;抓手装置7;翻转装置8;滑移抬升装置9;Explanation of reference signs: pressing forming mechanism 1; conveying workbench 2; installation support frame 3; floating powder blowing box 4; parts centralized turntable 5; Device 8; Sliding lifting device 9;

第一滑板21;安装架体22;输送皮带23;驱动滚筒24;浮粉集中清理箱25;The first slide plate 21; the mounting frame body 22; the conveying belt 23; the driving drum 24; the floating powder centralized cleaning box 25;

安装架11;压制支撑底柱12;可升降工作台13;成型模具孔14;升降驱动液压缸组15;成型压制机16;Mounting frame 11; pressing supporting bottom column 12; liftable workbench 13; forming mold hole 14; lifting drive hydraulic cylinder group 15; forming pressing machine 16;

安装壳体71;夹板72;控制气缸73;Install the housing 71; splint 72; control cylinder 73;

旋转气缸81;支撑杆82;Rotary cylinder 81; Support rod 82;

滑动导轨板91;滑动座92;抬升气缸93;支撑板94;驱动气缸95;Sliding rail plate 91; sliding seat 92; lifting cylinder 93; supporting plate 94; driving cylinder 95;

箱体结构41;前置清理毛刷组42;后置清理毛刷组43;气压旋转清理装置44;气压转盘45;负压除尘箱46;负压发生器47;Box structure 41; front cleaning brush group 42; rear cleaning brush group 43; pneumatic rotary cleaning device 44; pneumatic rotary table 45; negative pressure dust removal box 46; negative pressure generator 47;

第二滑板51;支撑架52;转动电机53;防护挡板54;转盘55;进料口平台56;出料口平台57;弧形集中板58。The second slide plate 51; the support frame 52; the rotating motor 53; the protective baffle 54; the turntable 55;

具体实施方式Detailed ways

下面结合附图对本发明的较佳实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, so as to define the protection scope of the present invention more clearly.

实施事例:Implementation examples:

如图1、图2、图3、图4、图5和图6所示:一种粉末冶金零件表面浮粉吹刷装置,设置有压制成型机构1、输送工作台2、浮粉吹刷箱体4和零件集中转盘5,压制成型机构1、输送工作台2和零件集中转盘5依次设置,在压制成型机构1的工作台末端活动连接有第一滑板21,铰接即可,第一滑板21另一端设置在输送工作台2上,搭在输送工作台2上或者动连接在输送工作台2上都可以,上述浮粉吹刷箱体4设置在输送工作台2上,零件集中转盘5上设置有第二滑板51,第二滑板51两端分别与输送工作台2和零件集中转盘5连接,在输送工作台2侧部还安装有零件抓取翻转机构6,零件抓取翻转机构6用于抓紧取出压制成型机构1上的零件。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6: a surface floating powder blowing device for powder metallurgy parts is provided with a pressing mechanism 1, a conveying workbench 2, and a floating powder blowing box 4 and the parts centralized turntable 5, the pressing forming mechanism 1, the conveying workbench 2 and the parts focusing turntable 5 are arranged in sequence, and the first slide plate 21 is movably connected to the end of the workbench of the pressing forming mechanism 1, which can be hinged, and the other end of the first slide plate 21 It can be set on the conveying workbench 2, rest on the conveying workbench 2 or be dynamically connected to the conveying workbench 2. The above-mentioned floating powder blowing box 4 is arranged on the conveying workbench 2, and the parts concentrating turntable 5 is provided with a second Two slide plates 51, the two ends of the second slide plate 51 are respectively connected with the conveying workbench 2 and the parts centralized turntable 5, and a parts grasping and turning mechanism 6 is installed on the side of the conveying workbench 2, and the parts grasping and turning mechanism 6 is used for grasping and taking out Parts on the press molding mechanism 1.

上述压制成型机构1设置有安装架11,在该安装架11顶部设置有成型压制机16,安装架11中部设置有压制支撑底柱12,成型压制机16输出端与该支撑底柱12顶部相对设置,支撑底柱12顶部设置有可升降工作台13,该可升降工作台13中部设置有成型模具孔14,支撑底柱12与该成型模具孔14配合,在安装架11底部设置有升降驱动液压缸组15,升降驱动液压缸组15输出端连接在可升降工作台13底部。The above-mentioned pressing and forming mechanism 1 is provided with a mounting frame 11, a molding press 16 is arranged on the top of the mounting frame 11, and a pressing supporting bottom column 12 is arranged in the middle of the mounting frame 11, and the output end of the forming pressing machine 16 is opposite to the top of the supporting bottom column 12 Setting, the top of the support bottom column 12 is provided with a liftable worktable 13, the middle part of the liftable workbench 13 is provided with a molding die hole 14, the support base 12 is matched with the molding die hole 14, and a lifting drive is provided at the bottom of the mounting frame 11 The hydraulic cylinder group 15, the output end of the lifting drive hydraulic cylinder group 15 is connected to the bottom of the liftable workbench 13.

上述零件抓取翻转机构6由滑移抬升装置9、翻转装置8和抓手装置7组成,抓手装置7用于抓紧压制成型机构1上的零件,抓手装置7安装在翻转装置8输出端,翻转装置8安装在滑移抬升装置9输出端,滑移抬升装置9安装在可升降工作台13上;The above parts grasping and turning mechanism 6 is composed of a sliding lifting device 9, a turning device 8 and a gripper device 7. The gripper device 7 is used to grasp the parts on the pressing and forming mechanism 1. The gripping device 7 is installed at the output end of the turning device 8 , the turning device 8 is installed on the output end of the sliding lifting device 9, and the sliding lifting device 9 is installed on the liftable workbench 13;

在可升降工作台13上设置有安装支撑架3,滑移抬升装置9通过该安装支撑架3安装在可升降工作台13上。An installation support frame 3 is arranged on the liftable workbench 13 , and the sliding lifting device 9 is installed on the liftable workbench 13 through the installation support frame 3 .

上述滑移抬升装置9由滑移装置和抬升装置组成,滑移装置设置有滑动导轨板91,在该滑动导轨板91上滑动设置有滑动座92,抬升装置设置在该滑动座92上,在滑动导轨板91端部设置有驱动气缸95,该驱动气缸95固定设置在滑动导轨板91端部;The above-mentioned sliding lifting device 9 is composed of a sliding device and a lifting device. The sliding device is provided with a sliding guide rail plate 91, and a sliding seat 92 is slidably arranged on the sliding guide rail plate 91. The lifting device is arranged on the sliding seat 92. The end of the sliding guide rail plate 91 is provided with a driving cylinder 95, and the driving cylinder 95 is fixedly arranged at the end of the sliding guide rail plate 91;

抬升装置设置有抬升气缸93,该抬升气缸93安装在滑动座92上,抬升气缸93输出端连接有支撑板94,翻转装置8设置在该支撑板94末端;The lifting device is provided with a lifting cylinder 93, the lifting cylinder 93 is installed on the sliding seat 92, the output end of the lifting cylinder 93 is connected with a support plate 94, and the turning device 8 is arranged at the end of the support plate 94;

翻转装置8设置有旋转气缸81,该旋转气缸81安装在支撑板94末端,旋转气缸81输出端连接有支撑杆82,抓手装置7安装在该支撑杆82末端。Turning device 8 is provided with rotary cylinder 81, and this rotary cylinder 81 is installed at the end of support plate 94, and the output end of rotary cylinder 81 is connected with support rod 82, and gripper device 7 is installed at the end of this support rod 82.

在零件压制成型的过程中,一些不规则的齿面一般下端或者侧面,即朝向成型脱模平台的平面,不宜直接推拉移动,零件抓取翻转机构6在抓手装置7抓紧可升降工作台13上的零件之后,通过滑移抬升装置9微微向上抬升零件后,才可水平移动零件,这样移动过程悬空避免碰触到平台上意外出现的凸起,也避免了齿面与平台摩擦,出现摩擦损伤,影响产品质量;在滑移抬升装置9水平移动零件同时,设置有翻转装置8将零件进行翻转,避免零件齿面落在第一滑板21上时出现损伤;将第一滑板21设计成镂空状,在零件在悬空和翻转过程中能够掉落部分易于掉落的浮粉,通过该镂空防止浮粉堆积;在抓手装置抓取零件离开可升降工作台13之后,可升降工作台13即可进行下一次成型脱模工作了,在这个过程中可升降工作台13再次升高,第一滑板21的坡度也就更陡,抓手装置抓取的零件放置在此时的第一滑板21上之后,更容易滑向输送工作台2,整个过程形成有益联动,生产效率更高。In the process of pressing and forming parts, some irregular tooth surfaces are generally lower or sideways, that is, the plane facing the forming and demoulding platform, so it is not suitable to push and pull directly. After the parts are placed on the platform, the parts can be moved horizontally only after the parts are slightly lifted upward by the sliding lifting device 9, so that the parts are suspended in the air during the movement to avoid touching the unexpected protrusions on the platform, and also avoid the friction between the tooth surface and the platform, which may cause friction damage, which affects product quality; while the sliding lifting device 9 is moving the parts horizontally, a turning device 8 is provided to turn the parts over to avoid damage when the tooth surface of the parts falls on the first slide plate 21; the first slide plate 21 is designed to be hollowed out In the process of suspension and overturning of parts, some floating powders that are easy to fall can be dropped, and the accumulation of floating powders can be prevented through this hollowing; The next molding demoulding work, in this process, the liftable workbench 13 rises again, and the slope of the first slide plate 21 is just steeper, after the parts grabbed by the gripper device are placed on the first slide plate 21 at this time , it is easier to slide to the conveying table 2, the whole process forms a beneficial linkage, and the production efficiency is higher.

上述抓手装置7设置有安装壳体71,该安装壳体71设置在支撑杆65端部,安装壳体71中安装有两块夹板72,两块夹板72前部组成夹钳状,其中一块夹板72活动设置在安装壳体71中,另一块夹板72后部设置有控制气缸73,该控制气缸73输出端与活动设置的夹板72固定连接。Above-mentioned gripper device 7 is provided with installation housing 71, and this installation housing 71 is arranged on the end of support bar 65, and two splints 72 are installed in the installation housing 71, and the front portion of two splints 72 forms clamp shape, and one of them The splint 72 is movably arranged in the installation housing 71 , and the rear portion of the other splint 72 is provided with a control cylinder 73 , and the output end of the control cylinder 73 is fixedly connected with the movable splint 72 .

在零件压制成型的过程中,成型压制机16所对的压制面一般为平整的一面,一些不规则的齿面一般位于下端或者侧面,通过零件抓取翻转机构6可以将下端面为齿状结构的零件翻转,避免在输送过程中,表面齿状断裂或者碰撞成畸形,保证产品加工品质,同时通过零件抓取翻转机构对压制成型的零件进行翻转的过程中能够抖落零件平整一面的浮粉,不会产生死角影响产品质量。In the process of pressing and forming parts, the pressing surface facing the forming press 16 is generally a flat side, and some irregular tooth surfaces are generally located at the lower end or side, and the lower end surface can be formed into a tooth-like structure by the parts grabbing and turning mechanism 6 The parts are turned over to avoid tooth-like fracture or collision deformity on the surface during the conveying process to ensure the processing quality of the products. No dead angle will affect product quality.

上述输送工作台2设置有安装架体22,在安装架体22顶部设置有输送皮带23,在输送皮带23两端设置有驱动滚筒24,驱动滚筒24连接有驱动电机,该驱动电机可以调节转动速度,或者在驱动滚筒24于驱动电机之间另设速度和扭矩调节机构。The above-mentioned conveying workbench 2 is provided with a mounting frame body 22, a conveying belt 23 is arranged on the top of the mounting frame body 22, and a driving roller 24 is arranged at both ends of the conveying belt 23, and the driving roller 24 is connected with a driving motor, which can adjust the rotation speed, or another speed and torque adjustment mechanism is set up between the driving drum 24 and the driving motor.

在安装架体22底部还设置有浮粉集中清理箱25,该浮粉集中清理箱25开口位于浮粉吹刷箱体4和输送皮带23输送末端处。The bottom of the mounting frame body 22 is also provided with a centralized cleaning box 25 for floating powder, and the opening of the centralized cleaning box 25 for floating powder is located at the delivery end of the floating powder blowing box 4 and the conveying belt 23 .

上述浮粉吹刷箱体4设置有箱体结构41,箱体结构41两端开设有进口和出口,在箱体结构41两端部分别设置有前置清理毛刷组42和后置清理毛刷组43,前置清理毛刷组42和后置清理毛刷组43分别靠近进口和出口设置,前置清理毛刷组42和后置清理毛刷组43,能够尽可能清理齿面上的各种死角和附着力较强的浮粉,在箱体结构41中部还设置有气压旋转清理装置44。The above-mentioned floating powder blowing box 4 is provided with a box structure 41, the two ends of the box structure 41 are provided with an inlet and an outlet, and the two ends of the box structure 41 are respectively provided with a pre-cleaning brush group 42 and a rear cleaning brush Group 43, front cleaning hair brush group 42 and rear cleaning hair brush group 43 are arranged near entrance and exit respectively, and front cleaning hair brush group 42 and rear cleaning hair brush group 43 can clean up each tooth surface as much as possible. A kind of floating powder with dead angle and strong adhesion is also provided with an air pressure rotary cleaning device 44 in the middle of the box structure 41 .

采用毛刷组和气压旋转清理装44置结合,浮粉吹刷覆盖较为全面,浮粉清理快速彻底,并且通过调整输送工作台的传输速度,可以调节零件吹刷的时间,适应不同零件的清理,提高了本发明的通用性。Combination of brush group and air pressure rotary cleaning device 44, floating powder blowing and brushing coverage is relatively comprehensive, floating powder cleaning is fast and thorough, and by adjusting the transmission speed of the conveying table, the time of parts blowing and brushing can be adjusted to adapt to the cleaning of different parts and improve generality of the present invention.

上述气压旋转清理装置44设置有气压箱体,在气压箱体底部转动连接有气压转盘45,在该气压转盘45上均匀环绕设置有旋转吹气嘴,所有旋转吹气嘴用于对零件进行旋转吹气,进入到浮粉吹刷箱体4的某个位置时,吹气嘴开始旋转吹气,旋转吹气的好处是气流可以比较小,既可以将零件表面浮粉吹掉,又不至于将浮粉吹得太远形成污染,当零件进入到浮粉吹刷箱体4的中部位置时,即旋转吹气嘴正对位置时,旋转吹嘴才接通气源,开始吹拂清理,当零件远离该位置时关闭气源,通气时间根据效果情况可调。这样能够更有效地使用压缩空气,减少了不必要的压缩空气浪费,以达到节约能源的目的,还提高了旋转吹气嘴的使用寿命。以上可以通过电气控制系统控制实现,还可以在连接气压转盘45的气路中设置有弹性气囊与自动泄压阀配合使用以实现,通过调整控制自动泄压阀的阈值来实现控制通气时间。The air pressure rotary cleaning device 44 is provided with an air pressure box, and an air pressure turntable 45 is rotatably connected to the bottom of the air pressure box. On the air pressure turntable 45, there are evenly arranged rotating air blowing nozzles, and all the rotating air blowing nozzles are used to rotate parts. Blowing air, when entering a certain position of the floating powder blowing box 4, the blowing nozzle starts to rotate and blow air. The advantage of rotating air blowing is that the air flow can be relatively small, which can blow off the floating powder on the surface of the parts without blowing the floating powder Blow too far to cause pollution. When the part enters the middle position of the floating powder blowing box 4, that is, when the rotating blowing nozzle is facing the position, the rotating blowing nozzle is connected to the air source and starts blowing and cleaning. When the part is far away from this position Turn off the air source at the same time, and the ventilation time can be adjusted according to the effect. In this way, compressed air can be used more effectively, unnecessary waste of compressed air can be reduced, so as to achieve the purpose of saving energy, and the service life of the rotary blowing nozzle can also be improved. The above can be realized through the control of the electrical control system, and an elastic air bag can also be provided in the air circuit connected to the air pressure turntable 45 to cooperate with the automatic pressure relief valve, and the ventilation time can be controlled by adjusting the threshold value of the automatic pressure relief valve.

在箱体结构41两侧还设置有负压除尘箱46,该负压除尘箱46底部呈镂空状,即负压除尘箱46侧部开设吸尘进口,并在底部开设除尘出口,且与浮粉集中清理箱25相对设置,在负压除尘箱46内设置负压发生器47,使负压除尘箱46内形成负压,将浮粉吹刷箱体4中的浮粉吸引到负压除尘箱46中,并掉落到浮粉集中清理箱25内,不会随意漂浮到浮粉吹刷箱体4外。On both sides of the box structure 41, a negative pressure dust removal box 46 is also arranged. The bottom of the negative pressure dust removal box 46 is hollowed out. The centralized cleaning box 25 is relatively arranged, and a negative pressure generator 47 is arranged in the negative pressure dust removal box 46 to form a negative pressure in the negative pressure dust removal box 46, and attract the floating powder in the floating powder blowing box 4 to the negative pressure dust removal box 46 , and drop into the floating powder centralized cleaning box 25, and will not float to the outside of the floating powder blowing and brushing casing 4 at will.

上述负压发生器47安装在负压除尘箱46顶部,也可安装在其他地方,安装在顶部是为了避免浮粉被大量吸附在负压发生器47上,造成负压失效,负压发生器47具体结构由负压电机组和转动扇叶组组成,转动扇叶组安装在负压电机组输出端,在负压除尘箱顶部还设置有可拆卸滤尘网。The above-mentioned negative pressure generator 47 is installed on the top of the negative pressure dust removal box 46, and can also be installed in other places. It is installed on the top to prevent the floating powder from being adsorbed on the negative pressure generator 47 in large quantities, causing the negative pressure to fail, and the negative pressure generator 47 The specific structure is composed of a negative pressure motor unit and a rotating fan blade group. The rotating fan blade group is installed at the output end of the negative pressure motor unit, and a detachable dust filter is also arranged on the top of the negative pressure dust removal box.

上述零件集中转盘5设置有支撑架52和转动电机53,该支撑架52顶部设置有一圈防护挡板54,转动电机53输出端安装有转盘55,防护挡板54围绕着转盘55设置,在支撑架52上还设置有进料口平台56和出料口平台57,进料口平台56与出料口平台57相对设置,在防护挡板54上设置有弧形集中板58,该弧形集中板58靠近进料口平台56设置,且转盘55依次从进料口平台56、出料口平台57和弧形集中板58转过。The above-mentioned parts concentration turntable 5 is provided with a support frame 52 and a rotating motor 53. A circle of protective baffle 54 is arranged on the top of the support frame 52. A rotating disk 55 is installed at the output end of the rotating motor 53. The protective baffle 54 is arranged around the rotating disk 55. The frame 52 is also provided with a material inlet platform 56 and a material outlet platform 57, the material inlet platform 56 is set opposite to the material outlet platform 57, and an arc-shaped concentrating plate 58 is arranged on the protective baffle plate 54, and the arc-shaped centralized The plate 58 is arranged close to the feed inlet platform 56 , and the turntable 55 turns around from the feed inlet platform 56 , the discharge outlet platform 57 and the arc-shaped concentrating plate 58 in sequence.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求限定为准。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. modifications and variations, the scope of the invention is defined by the appended claims.

Claims (10)

1.一种粉末冶金零件表面浮粉吹刷装置,其特征在于:包括有压制成型机构(1)、输送工作台(2)、浮粉吹刷箱体(4)和零件集中转盘(5),所述压制成型机构(1)、输送工作台(2)和零件集中转盘(5)依次设置,在所述压制成型机构(1)的工作台末端活动连接有第一滑板(21),所述第一滑板(21)另一端设置在输送工作台(2)上,所述浮粉吹刷箱体(4)设置在输送工作台(2)上,所述零件集中转盘(5)上设置有第二滑板(51),所述第二滑板(51)两端分别与输送工作台(2)和零件集中转盘(5)连接,在所述压制成型机构(1)的工作台上还安装有零件抓取翻转机构(6),所述零件抓取翻转机构(6)用于抓紧取出压制成型机构(1)上的零件。1. A floating powder blowing device on the surface of powder metallurgy parts, characterized in that: it includes a pressing mechanism (1), a conveying workbench (2), a floating powder blowing box (4) and a parts centralized turntable (5). The press-forming mechanism (1), conveying workbench (2) and parts concentrating turntable (5) are arranged in sequence, and a first slide plate (21) is movably connected to the end of the workbench of the press-form mechanism (1). The other end of a slide plate (21) is arranged on the conveying workbench (2), the floating powder blowing box (4) is arranged on the conveying workbench (2), and the part concentrating turntable (5) is provided with a second Sliding plate (51), the two ends of the second sliding plate (51) are respectively connected with the conveying workbench (2) and the parts concentrating turntable (5), and the workbench of the pressing and forming mechanism (1) is also equipped with a part gripper Take the overturning mechanism (6), and the parts grabbing overturning mechanism (6) is used to grab and take out the parts on the pressing and forming mechanism (1). 2.根据权利要求1所述的粉末冶金零件表面浮粉吹刷装置,其特征在于:所述压制成型机构(1)设置有安装架(11),在该安装架(11)顶部设置有成型压制机(16),所述安装架(11)中部设置有压制支撑底柱(12),成型压制机(16)输出端与该支撑底柱(12)顶部相对设置,所述支撑底柱(12)顶部设置有可升降工作台(13),该可升降工作台(13)中部设置有成型模具孔(14),所述支撑底柱(12)与该成型模具孔(14)配合,在所述安装架(11)底部设置有升降驱动液压缸组(15),所述升降驱动液压缸组(15)输出端连接在可升降工作台(13)底部。2. The surface floating powder blowing device of powder metallurgy parts according to claim 1, characterized in that: the pressing and forming mechanism (1) is provided with a mounting frame (11), and a molding pressing device is provided on the top of the mounting frame (11). machine (16), the middle part of the mounting frame (11) is provided with a pressing support bottom column (12), the output end of the molding press (16) is set opposite to the top of the support bottom column (12), and the support bottom column (12) ) top is provided with a liftable workbench (13), and the middle part of the liftable workbench (13) is provided with a molding die hole (14), and the supporting bottom column (12) cooperates with the molding die hole (14). The bottom of the installation frame (11) is provided with a lifting drive hydraulic cylinder group (15), and the output end of the lifting driving hydraulic cylinder group (15) is connected to the bottom of the liftable workbench (13). 3.根据权利要求2所述的粉末冶金零件表面浮粉吹刷装置,其特征在于:所述零件抓取翻转机构(6)由滑移抬升装置(9)、翻转装置(8)和抓手装置(7)组成,所述抓手装置(7)用于抓紧压制成型机构(1)上的零件,所述抓手装置(7)安装在翻转装置(8)输出端,所述翻转装置(8)安装在滑移抬升装置(9)输出端,所述滑移抬升装置(9)安装在可升降工作台(13)上;3. The floating powder brushing device on the surface of powder metallurgy parts according to claim 2, characterized in that: the parts grasping and turning mechanism (6) is composed of a sliding lifting device (9), a turning device (8) and a gripping device (7) composition, described gripper device (7) is used for grasping the parts on the press-forming mechanism (1), and described gripper device (7) is installed on the output end of turning device (8), and described turning device (8) ) is installed at the output end of the sliding lifting device (9), and the sliding lifting device (9) is installed on the liftable workbench (13); 在所述可升降工作台(13)上设置有安装支撑架(3),所述滑移抬升装置(9)通过该安装支撑架(3)安装在可升降工作台(13)上。An installation support frame (3) is arranged on the liftable worktable (13), and the sliding lifting device (9) is installed on the liftable workbench (13) through the installation support frame (3). 4.根据权利要求3所述的粉末冶金零件表面浮粉吹刷装置,其特征在于:所述滑移抬升装置(9)包括有滑移装置和抬升装置,所述滑移装置设置有滑动导轨板(91),在该滑动导轨板(91)上滑动设置有滑动座(92),所述抬升装置设置在该滑动座(92)上,在所述滑动导轨板(91)端部设置有驱动气缸(95),该驱动气缸(95)固定设置在滑动导轨板(91)端部;4. The floating powder blowing device on the surface of powder metallurgy parts according to claim 3, characterized in that: the sliding lifting device (9) includes a sliding device and a lifting device, and the sliding device is provided with a sliding guide rail plate (91), a sliding seat (92) is slidably arranged on the sliding guide rail plate (91), the lifting device is arranged on the sliding seat (92), and a driving device is provided at the end of the sliding guide rail plate (91). Cylinder (95), the driving cylinder (95) is fixedly arranged on the end of the sliding guide rail plate (91); 所述抬升装置设置有抬升气缸(93),该抬升气缸(93)安装在所述滑动座(92)上,所述抬升气缸(93)输出端连接有支撑板(94),所述翻转装置(8)设置在该支撑板(94)末端;The lifting device is provided with a lifting cylinder (93), the lifting cylinder (93) is installed on the sliding seat (92), the output end of the lifting cylinder (93) is connected with a support plate (94), and the turning device (8) be arranged at the end of the support plate (94); 所述翻转装置(8)设置有旋转气缸(81),该旋转气缸(81)安装在所述支撑板(94)末端,所述旋转气缸(81)输出端连接有支撑杆(82),所述抓手装置(7)安装在该支撑杆(82)末端。The overturning device (8) is provided with a rotary cylinder (81), the rotary cylinder (81) is installed at the end of the support plate (94), and the output end of the rotary cylinder (81) is connected with a support rod (82), so The gripping device (7) is installed at the end of the support rod (82). 5.根据权利要求4所述的粉末冶金零件表面浮粉吹刷装置,其特征在于:所述抓手装置(7)设置有安装壳体(71),该安装壳体(71)设置在支撑杆(82)端部,所述安装壳体(71)中安装有两块夹板(72),两块夹板(72)前部组成夹钳状,其中一块夹板(72)活动设置在安装壳体(71)中,另一块夹板(72)后部设置有控制气缸(73),该控制气缸(73)输出端与活动设置的夹板(72)固定连接。5. The powder metallurgy part surface floating powder blowing device according to claim 4, characterized in that: the gripper device (7) is provided with an installation shell (71), and the installation shell (71) is arranged on the support rod (82) end, two splints (72) are installed in the described installation shell (71), the front portion of two splints (72) forms clamp shape, wherein a splint (72) is movably arranged on the installation shell ( In 71), another splint (72) rear portion is provided with a control cylinder (73), and the output end of the control cylinder (73) is fixedly connected with the movable splint (72). 6.根据权利要求1所述的粉末冶金零件表面浮粉吹刷装置,其特征在于:所述输送工作台(2)设置有安装架体(22),在所述安装架体(22)顶部设置有输送皮带(23),在所述输送皮带(23)两端设置有驱动滚筒(24),所述驱动滚筒(24)连接有驱动电机。6. The surface floating powder blowing device for powder metallurgy parts according to claim 1, characterized in that: the conveying workbench (2) is provided with a mounting frame (22), and the top of the mounting frame (22) is set There is a conveying belt (23), and a driving roller (24) is arranged at both ends of the conveying belt (23), and a driving motor is connected to the driving roller (24). 7.根据权利要求5所述的粉末冶金零件表面浮粉吹刷装置,其特征在于:在所述安装架体(22)底部还设置有浮粉集中清理箱(25),该浮粉集中清理箱(25)开口位于浮粉吹刷箱体(4)和输送皮带(23)输送末端处。7. The surface floating powder blowing device of powder metallurgy parts according to claim 5, characterized in that: a floating powder centralized cleaning box (25) is also arranged at the bottom of the mounting frame body (22), and the floating powder centralized cleaning box (25) ) opening is located at the end of the floating powder blowing box (4) and the conveying belt (23). 8.根据权利要求1所述的粉末冶金零件表面浮粉吹刷装置,其特征在于:所述浮粉吹刷箱体(4)设置有箱体结构(41),所述箱体结构(41)两端开设有进口和出口,在所述箱体结构(41)两端部分别设置有前置清理毛刷组(42)和后置清理毛刷组(43),所述前置清理毛刷组(42)和后置清理毛刷组(43)分别靠近进口和出口设置,在所述箱体结构(41)中部还设置有气压旋转清理装置(44)。8. The surface floating powder blowing device of powder metallurgy parts according to claim 1, characterized in that: the floating powder blowing box (4) is provided with a box structure (41), and the box structure (41) has two The end is provided with an inlet and an outlet, and the two ends of the box structure (41) are respectively provided with a pre-cleaning brush group (42) and a rear cleaning brush group (43). (42) and the rear cleaning brush group (43) are arranged near the inlet and the outlet respectively, and an air pressure rotary cleaning device (44) is also arranged in the middle part of the box structure (41). 9.根据权利要求8所述的粉末冶金零件表面浮粉吹刷装置,其特征在于:所述气压旋转清理装置(44)设置有气压箱体,在所述气压箱体底部转动连接有气压转盘(45),在该气压转盘(45)上均匀环绕设置有旋转吹气嘴,所有旋转吹气嘴用于对零件进行旋转吹气;9. The floating powder brushing device on the surface of powder metallurgy parts according to claim 8, characterized in that: the air pressure rotary cleaning device (44) is provided with an air pressure box, and an air pressure turntable ( 45), the air pressure turntable (45) is uniformly provided with rotating air blowing nozzles, and all the rotating air blowing nozzles are used to rotate and blow air to the parts; 在所述箱体结构(41)两侧还设置有负压除尘箱(46),该负压除尘箱(46)底部呈镂空状,且与浮粉集中清理箱(25)相对设置,在负压除尘箱(46)内设置负压发生器。Negative pressure dust removal boxes (46) are also arranged on both sides of the box structure (41). A negative pressure generator is arranged in the dust removal box (46). 10.根据权利要求1所述的粉末冶金零件表面浮粉吹刷装置,其特征在于:所述零件集中转盘(5)包括有支撑架(52)和转动电机(53),该支撑架(52)顶部设置有一圈防护挡板(54),所述转动电机(53)输出端安装有转盘(55),所述防护挡板(54)围绕着转盘(55)设置,在所述支撑架(52)上还设置有进料口平台(56)和出料口平台(57),所述进料口平台(56)与出料口平台(57)相对设置,在所述防护挡板(54)上设置有弧形集中板(58),该弧形集中板(58)靠近进料口平台(56)设置,且所述转盘(55)依次从进料口平台(56)、出料口平台(57)和弧形集中板(58)转过。10. The floating powder blowing device on the surface of powder metallurgy parts according to claim 1, characterized in that: the parts concentrating turntable (5) includes a support frame (52) and a rotating motor (53), and the support frame (52) The top is provided with a circle of protective baffles (54), the output end of the rotating motor (53) is equipped with a turntable (55), and the protective baffles (54) are arranged around the turntable (55). ) is also provided with a feed port platform (56) and a discharge port platform (57), the feed port platform (56) is set opposite to the discharge port platform (57), and the protective baffle (54) An arc-shaped concentrating plate (58) is arranged on the top, and the arc-shaped concentrating plate (58) is arranged close to the feed port platform (56), and the turntable (55) sequentially passes from the feed port platform (56) to the discharge port platform. (57) and arc concentrating plate (58) turn over.
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