CN116000288A - A floating powder blowing device on the surface of powder metallurgy parts - Google Patents
A floating powder blowing device on the surface of powder metallurgy parts Download PDFInfo
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- 238000007667 floating Methods 0.000 title claims abstract description 76
- 238000007664 blowing Methods 0.000 title claims abstract description 63
- 238000004663 powder metallurgy Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 40
- 230000001680 brushing effect Effects 0.000 claims abstract description 13
- 238000004140 cleaning Methods 0.000 claims description 42
- 238000003825 pressing Methods 0.000 claims description 29
- 238000009434 installation Methods 0.000 claims description 20
- 239000000428 dust Substances 0.000 claims description 15
- 238000000465 moulding Methods 0.000 claims description 11
- 230000001681 protective effect Effects 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 3
- 230000007306 turnover Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 17
- 239000012141 concentrate Substances 0.000 abstract description 5
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- 238000000748 compression moulding Methods 0.000 abstract 1
- 238000005457 optimization Methods 0.000 description 10
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- 238000004519 manufacturing process Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
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Abstract
Description
技术领域technical field
本发明涉及粉末冶金设备的技术领域,具体涉及一种粉末冶金零件表面浮粉吹刷装置。The invention relates to the technical field of powder metallurgy equipment, in particular to a floating powder blowing device on the surface of powder metallurgy parts.
背景技术Background technique
粉末冶金是制取金属粉末或用金属粉末(或金属粉末与非金属粉末的混合物)作为原料,经过成形和烧结,制造金属材料、复合材料以及各种类型制品的工艺技术。粉末冶金具有独特的化学组成和机械、物理性能,而这些性能是用传统的熔铸方法无法获得的,已被广泛应用于交通、机械、电子、航空航天、兵器、生物、新能源、信息和核工业等领域,成为新材料科学中最具发展活力的分支之一。粉末冶金技术还具备显著节能、省材、性能优异、产品精度高且稳定性好等一系列优点,非常适合于大批量生产。Powder metallurgy is a process technology for producing metal powder or using metal powder (or a mixture of metal powder and non-metal powder) as raw material, forming and sintering to manufacture metal materials, composite materials and various types of products. Powder metallurgy has unique chemical composition and mechanical and physical properties, which cannot be obtained by traditional casting methods, and has been widely used in transportation, machinery, electronics, aerospace, weapons, biology, new energy, information and nuclear Industry and other fields have become one of the most dynamic branches in new material science. Powder metallurgy technology also has a series of advantages such as significant energy saving, material saving, excellent performance, high product precision and good stability, and is very suitable for mass production.
粉末冶金在压制成型之后,其整个表面总会附着一层浮粉,直接拿去烧结会严重影响产品质量,故而需要在压制成型之后将浮粉去掉,但去掉浮粉的过程不宜使用专用工序,花费太多是时间,时间越长浮粉就越不容易脱落,会形成表面质量瑕疵,通常需要在压制成型后的自动运输过程中即完成浮粉吹刷工作,但是由于工序时间紧迫,常常会导致浮粉吹刷覆盖不全的问题,会产生死角影响产品质量。After powder metallurgy is pressed and formed, there will always be a layer of floating powder attached to its entire surface. Directly taking it for sintering will seriously affect the product quality. Therefore, it is necessary to remove the floating powder after pressing and forming. However, it is not suitable to use a special process for removing the floating powder, which costs too much It is time, the longer the floating powder is, the less likely it is to fall off, and it will cause surface quality defects. Usually, the floating powder blowing work needs to be completed during the automatic transportation process after pressing, but due to the tight process time, it often leads to floating powder blowing and brushing coverage Incomplete problems will produce dead ends and affect product quality.
发明内容Contents of the invention
本发明为弥补现有粉末冶金设备方面的不足,提出一种结构简单,使用便捷,在压制成型后的自动运输过程中即可完成浮粉吹刷工作,浮粉吹刷覆盖全面,不会产生死角影响产品质量,浮粉吹刷效率高的粉末冶金零件表面浮粉吹刷装置。In order to make up for the deficiencies of the existing powder metallurgy equipment, the present invention proposes a device with simple structure and convenient use, which can complete the floating powder blowing work in the automatic transportation process after pressing and forming, and the floating powder blowing brush covers all aspects without the influence of dead angles. Product quality, floating powder blowing brushing device with high efficiency of powder metallurgy parts surface floating powder brushing.
具体技术方案如下:The specific technical scheme is as follows:
一种粉末冶金零件表面浮粉吹刷装置,包括有压制成型机构、输送工作台、浮粉吹刷箱体和零件集中转盘,所述压制成型机构、输送工作台和零件集中转盘依次设置,在所述压制成型机构的工作台末端活动连接有第一滑板,所述第一滑板另一端设置在输送工作台上,所述浮粉吹刷箱体设置在输送工作台上,所述零件集中转盘上设置有第二滑板,所述第二滑板两端分别与输送工作台和零件集中转盘连接,在所述输送工作台侧部还安装有零件抓取翻转机构,所述零件抓取翻转机构用于抓紧取出压制成型机构上的零件。A floating powder brushing device on the surface of powder metallurgy parts, including a pressing mechanism, a conveying table, a floating powder blowing box and a parts centralized turntable. The end of the workbench of the pressing mechanism is movably connected with a first slide plate, the other end of the first slide plate is set on the conveying workbench, the floating powder blowing box is set on the conveying workbench, and the parts concentrating turntable is provided with The second slide plate, the two ends of the second slide plate are respectively connected with the conveying workbench and the parts centralized turntable, and a parts grasping and turning mechanism is installed on the side of the conveying workbench, and the parts grasping and turning mechanism is used for grasping and taking out Parts on press molding mechanisms.
作为优化:所述压制成型机构设置有安装架,在该安装架顶部设置有成型压制机,所述安装架中部设置有压制支撑底柱,成型压制机输出端与该支撑底柱顶部相对设置,所述支撑底柱顶部设置有可升降工作台,该可升降工作台中部设置有成型模具孔,所述支撑底柱与该成型模具孔配合,在所述安装架底部设置有升降驱动液压缸组,所述升降驱动液压缸组输出端连接在可升降工作台底部。As an optimization: the pressing and forming mechanism is provided with a mounting frame, a molding press is arranged on the top of the mounting frame, a pressing supporting bottom column is arranged in the middle of the mounting frame, and the output end of the forming pressing machine is arranged opposite to the top of the supporting bottom column, The top of the support bottom column is provided with a liftable workbench, and the middle part of the liftable workbench is provided with a forming die hole, the support base column is matched with the forming die hole, and a lifting drive hydraulic cylinder group is provided at the bottom of the mounting frame , the output end of the lift drive hydraulic cylinder group is connected to the bottom of the liftable workbench.
作为优化:所述零件抓取翻转机构由滑移抬升装置、翻转装置和抓手装置组成,所述抓手装置用于抓紧压制成型机构上的零件,所述抓手装置安装在翻转装置输出端,所述翻转装置安装在滑移抬升装置输出端,所述滑移抬升装置安装在可升降工作台上;As an optimization: the parts grasping and turning mechanism is composed of a sliding lifting device, a turning device and a gripper device, and the gripper device is used to grasp the parts on the pressing and forming mechanism, and the gripping device is installed at the output end of the turning device , the overturning device is installed at the output end of the sliding lifting device, and the sliding lifting device is installed on the liftable workbench;
在所述可升降工作台上设置有安装支撑架,所述滑移抬升装置通过该安装支撑架安装在可升降工作台上。An installation support frame is arranged on the liftable workbench, and the sliding lifting device is installed on the liftable workbench through the installation support frame.
作为优化:所述滑移抬升装置包括有滑移装置和抬升装置,所述滑移装置设置有滑动导轨板,在该滑动导轨板上滑动设置有滑动座,所述抬升装置设置在该滑动座上,在所述滑动导轨板端部设置有驱动气缸,该驱动气缸固定设置在滑动导轨板端部;As an optimization: the sliding lifting device includes a sliding device and a lifting device, the sliding device is provided with a sliding guide rail plate, a sliding seat is slidably arranged on the sliding guide rail plate, and the lifting device is arranged on the sliding seat Above, a driving cylinder is arranged at the end of the sliding guide rail plate, and the driving cylinder is fixedly arranged at the end of the sliding guide rail plate;
所述抬升装置设置有抬升气缸,该抬升气缸安装在所述滑动座上,所述抬升气缸输出端连接有支撑板,所述翻转装置设置在该支撑板末端;The lifting device is provided with a lifting cylinder, the lifting cylinder is installed on the sliding seat, the output end of the lifting cylinder is connected to a support plate, and the turning device is arranged at the end of the support plate;
所述翻转装置设置有旋转气缸,该旋转气缸安装在所述支撑板末端,所述旋转气缸输出端连接有支撑杆,所述抓手装置安装在该支撑杆末端。The turning device is provided with a rotary cylinder installed at the end of the support plate, the output end of the rotary cylinder is connected with a support rod, and the gripper device is installed at the end of the support rod.
作为优化:所述抓手装置设置有安装壳体,该安装壳体设置在支撑杆端部,所述安装壳体中安装有两块夹板,两块夹板前部组成夹钳状,其中一块夹板活动设置在安装壳体中,另一块夹板后部设置有控制气缸,该控制气缸输出端与活动设置的夹板固定连接。As an optimization: the gripper device is provided with an installation housing, which is arranged at the end of the support rod, and two splints are installed in the installation housing, the front parts of the two splints form a clamp shape, and one of the splints The activity is arranged in the installation housing, and the rear part of the other splint is provided with a control cylinder, and the output end of the control cylinder is fixedly connected with the movable arrangement of the splint.
作为优化:所述输送工作台设置有安装架体,在所述安装架体顶部设置有输送皮带,在所述输送皮带两端设置有驱动滚筒,所述驱动滚筒连接有驱动电机。As an optimization: the conveying workbench is provided with a mounting frame body, a conveying belt is provided on the top of the mounting frame body, driving rollers are provided at both ends of the conveying belt, and the driving rollers are connected with a driving motor.
作为优化:在所述安装架体底部还设置有浮粉集中清理箱,该浮粉集中清理箱开口位于浮粉吹刷箱体和输送皮带输送末端处。As an optimization: there is also a concentrated floating powder cleaning box at the bottom of the installation frame, and the opening of the floating powder centralized cleaning box is located at the floating powder blowing box and the conveying end of the conveyor belt.
作为优化:所述浮粉吹刷箱体设置有箱体结构,所述箱体结构两端开设有进口和出口,在所述箱体结构两端部分别设置有前置清理毛刷组和后置清理毛刷组,所述前置清理毛刷组和后置清理毛刷组分别靠近进口和出口设置,在所述箱体结构中部还设置有气压旋转清理装置。As an optimization: the floating powder blowing box is provided with a box structure, the two ends of the box structure are provided with an inlet and an outlet, and the two ends of the box structure are respectively provided with a pre-cleaning brush group and a rear cleaning brush group. The cleaning brush group, the front cleaning brush group and the rear cleaning brush group are respectively arranged close to the inlet and the outlet, and a pneumatic rotary cleaning device is also arranged in the middle of the box structure.
作为优化:所述气压旋转清理装置设置有气压箱体,在所述气压箱体底部转动连接有气压转盘,在该气压转盘上均匀环绕设置有旋转吹气嘴,所有旋转吹气嘴用于对零件进行旋转吹气;As an optimization: the air pressure rotary cleaning device is provided with an air pressure box, and an air pressure turntable is rotatably connected to the bottom of the air pressure box, and a rotating air blowing nozzle is evenly arranged on the air pressure rotating disk, and all the rotating air blowing nozzles are used for The parts are rotated and blown;
作为优化:在箱体结构两侧还设置有负压除尘箱,该负压除尘箱底部呈镂空状,且与浮粉集中清理箱相对设置,在负压除尘箱内设置负压发生器,使负压除尘箱内形成负压,将浮粉吹刷箱体中的浮粉吸引到负压除尘箱中,并掉落到浮粉集中清理箱内,不会随意漂浮到浮粉吹刷箱体外。As an optimization: there are also negative pressure dust removal boxes on both sides of the box structure. The bottom of the negative pressure dust removal box is hollowed out, and it is set opposite to the floating powder centralized cleaning box. Negative pressure is formed in the pressure dust removal box, which attracts the floating powder in the powder blowing box to the negative pressure dust removal box, and falls into the concentrated floating powder cleaning box, and will not float to the outside of the powder blowing box at will.
作为优化:所述零件集中转盘包括有支撑架和转动电机,该支撑架顶部设置有一圈防护挡板,所述转动电机输出端安装有转盘,所述防护挡板围绕着转盘设置,在所述支撑架上还设置有进料口平台和出料口平台,所述进料口平台与出料口平台相对设置,在所述防护挡板上设置有弧形集中板,该弧形集中板靠近进料口平台设置,且所述转盘依次从进料口平台、出料口平台和弧形集中板转过。As an optimization: the parts concentration turntable includes a support frame and a rotating motor, a protective baffle is arranged on the top of the support frame, a turntable is installed at the output end of the rotating motor, and the protective baffle is arranged around the turntable. The support frame is also provided with a material inlet platform and a material outlet platform. The feed inlet platform is set, and the turntable turns from the feed inlet platform, the discharge outlet platform and the arc-shaped collecting plate in turn.
本发明的有益效果为:结构简单,使用便捷,在压制成型后的自动运输过程中即可完成浮粉吹刷工作,浮粉吹刷效率高;The beneficial effects of the present invention are: simple structure, convenient use, the floating powder blowing work can be completed in the automatic transportation process after pressing, and the floating powder blowing efficiency is high;
零件抓取翻转机构的设置,正对表面为齿状结构的零件,可防止传输过程跌落,表面齿状断裂,保证产品加工品质,同时通过零件抓取翻转机构对压制成型的零件进行翻转的过程中能够抖落零件平整一面的浮粉,不会产生死角影响产品质量;The setting of the parts grabbing and turning mechanism, facing the parts with a toothed structure on the surface, can prevent falling during the transmission process, and the tooth-like fracture of the surface can ensure the processing quality of the product. At the same time, the process of turning the pressed and formed parts through the parts grabbing and turning mechanism It can shake off the floating powder on the flat side of the parts, and will not produce dead angles that affect product quality;
设置镂空状的第一滑板,零件在悬空和翻转过程中能够掉落的浮粉,通过该镂空状的第一滑板防止浮粉堆积;A hollowed-out first skateboard is provided to prevent the accumulation of floating powder through the hollowed-out first skateboard that can drop floating powder during the suspension and flipping process of the parts;
采用毛刷组和气压旋转清理装置结合,浮粉吹刷覆盖较为全面,浮粉清理快速彻底,并且通过调整输送工作台的传输速度,可以调节零件吹刷的时间,适应不同零件的清理,提高了本发明的通用性;Combining the brush group and the pneumatic rotary cleaning device, the floating powder blowing brush covers more comprehensively, and the floating powder cleaning is fast and thorough, and by adjusting the transmission speed of the conveying worktable, the time of blowing and brushing of parts can be adjusted to adapt to the cleaning of different parts, which improves the cost. generality of the invention;
设置有负压除尘机构用于吸引四散的浮粉集中到浮粉集中清理箱中,避免浮粉乱窜造成安全隐患和影响产品质生产。A negative pressure dedusting mechanism is set up to attract the scattered floating powder and concentrate it in the floating powder centralized cleaning box, so as to avoid the safety hazard caused by the floating powder and the impact on product quality and production.
附图说明Description of drawings
图1为本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明中零件集中转盘的结构示意图。Fig. 2 is a structural schematic diagram of the parts concentration turntable in the present invention.
图3为本发明中零件抓取翻转机构的结构示意图。Fig. 3 is a structural schematic diagram of the parts grabbing and turning mechanism in the present invention.
图4为本发明中抓手装置的结构示意图。Fig. 4 is a schematic structural view of the gripper device in the present invention.
图5为本发明中浮粉吹刷箱体的外部结构示意图。Fig. 5 is a schematic diagram of the external structure of the floating powder blowing box in the present invention.
图6为本发明中浮粉吹刷箱体的内部截面结构示意图。Fig. 6 is a schematic diagram of the internal cross-sectional structure of the floating powder blowing box in the present invention.
附图标记说明:压制成型机构1;输送工作台2;安装支撑架3;浮粉吹刷箱体4;零件集中转盘5;零件抓取翻转机构6;抓手装置7;抓手装置7;翻转装置8;滑移抬升装置9;Explanation of reference signs: pressing forming
第一滑板21;安装架体22;输送皮带23;驱动滚筒24;浮粉集中清理箱25;The
安装架11;压制支撑底柱12;可升降工作台13;成型模具孔14;升降驱动液压缸组15;成型压制机16;Mounting
安装壳体71;夹板72;控制气缸73;Install the
旋转气缸81;支撑杆82;
滑动导轨板91;滑动座92;抬升气缸93;支撑板94;驱动气缸95;Sliding
箱体结构41;前置清理毛刷组42;后置清理毛刷组43;气压旋转清理装置44;气压转盘45;负压除尘箱46;负压发生器47;
第二滑板51;支撑架52;转动电机53;防护挡板54;转盘55;进料口平台56;出料口平台57;弧形集中板58。The
具体实施方式Detailed ways
下面结合附图对本发明的较佳实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, so as to define the protection scope of the present invention more clearly.
实施事例:Implementation examples:
如图1、图2、图3、图4、图5和图6所示:一种粉末冶金零件表面浮粉吹刷装置,设置有压制成型机构1、输送工作台2、浮粉吹刷箱体4和零件集中转盘5,压制成型机构1、输送工作台2和零件集中转盘5依次设置,在压制成型机构1的工作台末端活动连接有第一滑板21,铰接即可,第一滑板21另一端设置在输送工作台2上,搭在输送工作台2上或者动连接在输送工作台2上都可以,上述浮粉吹刷箱体4设置在输送工作台2上,零件集中转盘5上设置有第二滑板51,第二滑板51两端分别与输送工作台2和零件集中转盘5连接,在输送工作台2侧部还安装有零件抓取翻转机构6,零件抓取翻转机构6用于抓紧取出压制成型机构1上的零件。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6: a surface floating powder blowing device for powder metallurgy parts is provided with a
上述压制成型机构1设置有安装架11,在该安装架11顶部设置有成型压制机16,安装架11中部设置有压制支撑底柱12,成型压制机16输出端与该支撑底柱12顶部相对设置,支撑底柱12顶部设置有可升降工作台13,该可升降工作台13中部设置有成型模具孔14,支撑底柱12与该成型模具孔14配合,在安装架11底部设置有升降驱动液压缸组15,升降驱动液压缸组15输出端连接在可升降工作台13底部。The above-mentioned pressing and forming
上述零件抓取翻转机构6由滑移抬升装置9、翻转装置8和抓手装置7组成,抓手装置7用于抓紧压制成型机构1上的零件,抓手装置7安装在翻转装置8输出端,翻转装置8安装在滑移抬升装置9输出端,滑移抬升装置9安装在可升降工作台13上;The above parts grasping and turning mechanism 6 is composed of a sliding lifting device 9, a turning device 8 and a
在可升降工作台13上设置有安装支撑架3,滑移抬升装置9通过该安装支撑架3安装在可升降工作台13上。An
上述滑移抬升装置9由滑移装置和抬升装置组成,滑移装置设置有滑动导轨板91,在该滑动导轨板91上滑动设置有滑动座92,抬升装置设置在该滑动座92上,在滑动导轨板91端部设置有驱动气缸95,该驱动气缸95固定设置在滑动导轨板91端部;The above-mentioned sliding lifting device 9 is composed of a sliding device and a lifting device. The sliding device is provided with a sliding
抬升装置设置有抬升气缸93,该抬升气缸93安装在滑动座92上,抬升气缸93输出端连接有支撑板94,翻转装置8设置在该支撑板94末端;The lifting device is provided with a lifting
翻转装置8设置有旋转气缸81,该旋转气缸81安装在支撑板94末端,旋转气缸81输出端连接有支撑杆82,抓手装置7安装在该支撑杆82末端。Turning device 8 is provided with
在零件压制成型的过程中,一些不规则的齿面一般下端或者侧面,即朝向成型脱模平台的平面,不宜直接推拉移动,零件抓取翻转机构6在抓手装置7抓紧可升降工作台13上的零件之后,通过滑移抬升装置9微微向上抬升零件后,才可水平移动零件,这样移动过程悬空避免碰触到平台上意外出现的凸起,也避免了齿面与平台摩擦,出现摩擦损伤,影响产品质量;在滑移抬升装置9水平移动零件同时,设置有翻转装置8将零件进行翻转,避免零件齿面落在第一滑板21上时出现损伤;将第一滑板21设计成镂空状,在零件在悬空和翻转过程中能够掉落部分易于掉落的浮粉,通过该镂空防止浮粉堆积;在抓手装置抓取零件离开可升降工作台13之后,可升降工作台13即可进行下一次成型脱模工作了,在这个过程中可升降工作台13再次升高,第一滑板21的坡度也就更陡,抓手装置抓取的零件放置在此时的第一滑板21上之后,更容易滑向输送工作台2,整个过程形成有益联动,生产效率更高。In the process of pressing and forming parts, some irregular tooth surfaces are generally lower or sideways, that is, the plane facing the forming and demoulding platform, so it is not suitable to push and pull directly. After the parts are placed on the platform, the parts can be moved horizontally only after the parts are slightly lifted upward by the sliding lifting device 9, so that the parts are suspended in the air during the movement to avoid touching the unexpected protrusions on the platform, and also avoid the friction between the tooth surface and the platform, which may cause friction damage, which affects product quality; while the sliding lifting device 9 is moving the parts horizontally, a turning device 8 is provided to turn the parts over to avoid damage when the tooth surface of the parts falls on the
上述抓手装置7设置有安装壳体71,该安装壳体71设置在支撑杆65端部,安装壳体71中安装有两块夹板72,两块夹板72前部组成夹钳状,其中一块夹板72活动设置在安装壳体71中,另一块夹板72后部设置有控制气缸73,该控制气缸73输出端与活动设置的夹板72固定连接。Above-mentioned
在零件压制成型的过程中,成型压制机16所对的压制面一般为平整的一面,一些不规则的齿面一般位于下端或者侧面,通过零件抓取翻转机构6可以将下端面为齿状结构的零件翻转,避免在输送过程中,表面齿状断裂或者碰撞成畸形,保证产品加工品质,同时通过零件抓取翻转机构对压制成型的零件进行翻转的过程中能够抖落零件平整一面的浮粉,不会产生死角影响产品质量。In the process of pressing and forming parts, the pressing surface facing the forming
上述输送工作台2设置有安装架体22,在安装架体22顶部设置有输送皮带23,在输送皮带23两端设置有驱动滚筒24,驱动滚筒24连接有驱动电机,该驱动电机可以调节转动速度,或者在驱动滚筒24于驱动电机之间另设速度和扭矩调节机构。The above-mentioned conveying
在安装架体22底部还设置有浮粉集中清理箱25,该浮粉集中清理箱25开口位于浮粉吹刷箱体4和输送皮带23输送末端处。The bottom of the mounting
上述浮粉吹刷箱体4设置有箱体结构41,箱体结构41两端开设有进口和出口,在箱体结构41两端部分别设置有前置清理毛刷组42和后置清理毛刷组43,前置清理毛刷组42和后置清理毛刷组43分别靠近进口和出口设置,前置清理毛刷组42和后置清理毛刷组43,能够尽可能清理齿面上的各种死角和附着力较强的浮粉,在箱体结构41中部还设置有气压旋转清理装置44。The above-mentioned floating
采用毛刷组和气压旋转清理装44置结合,浮粉吹刷覆盖较为全面,浮粉清理快速彻底,并且通过调整输送工作台的传输速度,可以调节零件吹刷的时间,适应不同零件的清理,提高了本发明的通用性。Combination of brush group and air pressure
上述气压旋转清理装置44设置有气压箱体,在气压箱体底部转动连接有气压转盘45,在该气压转盘45上均匀环绕设置有旋转吹气嘴,所有旋转吹气嘴用于对零件进行旋转吹气,进入到浮粉吹刷箱体4的某个位置时,吹气嘴开始旋转吹气,旋转吹气的好处是气流可以比较小,既可以将零件表面浮粉吹掉,又不至于将浮粉吹得太远形成污染,当零件进入到浮粉吹刷箱体4的中部位置时,即旋转吹气嘴正对位置时,旋转吹嘴才接通气源,开始吹拂清理,当零件远离该位置时关闭气源,通气时间根据效果情况可调。这样能够更有效地使用压缩空气,减少了不必要的压缩空气浪费,以达到节约能源的目的,还提高了旋转吹气嘴的使用寿命。以上可以通过电气控制系统控制实现,还可以在连接气压转盘45的气路中设置有弹性气囊与自动泄压阀配合使用以实现,通过调整控制自动泄压阀的阈值来实现控制通气时间。The air pressure
在箱体结构41两侧还设置有负压除尘箱46,该负压除尘箱46底部呈镂空状,即负压除尘箱46侧部开设吸尘进口,并在底部开设除尘出口,且与浮粉集中清理箱25相对设置,在负压除尘箱46内设置负压发生器47,使负压除尘箱46内形成负压,将浮粉吹刷箱体4中的浮粉吸引到负压除尘箱46中,并掉落到浮粉集中清理箱25内,不会随意漂浮到浮粉吹刷箱体4外。On both sides of the
上述负压发生器47安装在负压除尘箱46顶部,也可安装在其他地方,安装在顶部是为了避免浮粉被大量吸附在负压发生器47上,造成负压失效,负压发生器47具体结构由负压电机组和转动扇叶组组成,转动扇叶组安装在负压电机组输出端,在负压除尘箱顶部还设置有可拆卸滤尘网。The above-mentioned
上述零件集中转盘5设置有支撑架52和转动电机53,该支撑架52顶部设置有一圈防护挡板54,转动电机53输出端安装有转盘55,防护挡板54围绕着转盘55设置,在支撑架52上还设置有进料口平台56和出料口平台57,进料口平台56与出料口平台57相对设置,在防护挡板54上设置有弧形集中板58,该弧形集中板58靠近进料口平台56设置,且转盘55依次从进料口平台56、出料口平台57和弧形集中板58转过。The above-mentioned
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求限定为准。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. modifications and variations, the scope of the invention is defined by the appended claims.
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