CN115999432A - Production device and method for urea granule product - Google Patents

Production device and method for urea granule product Download PDF

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CN115999432A
CN115999432A CN202310115391.0A CN202310115391A CN115999432A CN 115999432 A CN115999432 A CN 115999432A CN 202310115391 A CN202310115391 A CN 202310115391A CN 115999432 A CN115999432 A CN 115999432A
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urea
receiving bucket
processing cylinder
connecting rod
shaking
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CN115999432B (en
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项佳珩
薛波
陈力
陈嘉梁
钱利军
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Ningbo Fareasttech Catalyst Engineering Co ltd
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Abstract

本发明涉及尿素生产技术领域,具体为一种尿素颗粒产品的生产装置,包括可连通的、上下设置的熔融罐和加工筒,加工筒的内部安装用于盛放中颗粒尿素的承接斗,加工筒设置输送中颗粒尿素的、出口对准承接斗的进料管,承接斗的两侧安装有抖动机构,加工筒在承接斗的下方设置带阀门的出料管。本发明通过抖动机构对承接斗进行往复的抖动,将中颗粒尿素进行抖动翻面,使得中颗粒尿素充分接触尿素液滴,制备的大颗粒规整、均匀。

Figure 202310115391

The invention relates to the technical field of urea production, in particular to a production device for urea granule products, which includes a melting tank and a processing cylinder that can be connected up and down. The cylinder is equipped with a feed pipe for conveying granular urea, and the outlet is aligned with the receiving hopper. A shaking mechanism is installed on both sides of the receiving hopper. The processing cylinder is provided with a discharge pipe with a valve under the receiving hopper. In the present invention, the receiving bucket is reciprocally shaken by a shaking mechanism, and the medium granular urea is shaken and turned over, so that the medium granular urea fully contacts the urea droplet, and the prepared large particles are regular and uniform.

Figure 202310115391

Description

一种尿素颗粒产品的生产装置及方法A kind of production device and method of urea granular product

技术领域technical field

本发明涉及尿素生产技术领域,具体为一种尿素颗粒产品的生产装置及方法。The invention relates to the technical field of urea production, in particular to a production device and method for urea granular products.

背景技术Background technique

尿素是一种在农业上广泛使用的优质氮肥,与其它氮肥相比,尿素的有效养分浓度高(含氮量≥46%),有一定的吸湿性,长期使用对土壤无不良影响。随着农业机械化程度的提高,农民对大颗粒尿素、中颗粒尿素的认知度也在逐步提高,施用比例和市场需求正逐年增加,如何高效地生产得到特定尺寸的、颗粒均匀的高品质素颗粒产品成为技术研发的重要方向。Urea is a high-quality nitrogen fertilizer widely used in agriculture. Compared with other nitrogen fertilizers, urea has a high effective nutrient concentration (nitrogen content ≥ 46%), has a certain hygroscopicity, and has no adverse effects on the soil for long-term use. With the improvement of agricultural mechanization, farmers' awareness of large granular urea and medium granular urea is gradually increasing, and the application ratio and market demand are increasing year by year. Granular products have become an important direction of technology research and development.

专利号CN109437984B公开了一种将尿素大颗粒转为中颗粒的生产装置及运行工艺,其通过组合造粒转鼓将尿素溶液在流化空气作用下生成大小不同的颗粒,筛分器通过输送管道与组合造粒转鼓相连,筛分器包括混合室、隔离通道、过滤室,混合室包括转动轴、分散杆、套管、转动杆、分散网格,过滤室从上到小分别设有第一过滤板和第二过滤板,破碎器包括破碎辊、液压杆、泄压件、固定板一、固定板二、丝杠,冷却器分别通过输送通道与混合室、过滤室和破碎器相连,尾气处理器用于对工艺产生的废气进行收集,监测器包括A/D转化器、控制单元、数据量化分析单元、电源单元,用于对工艺进行实时监测。Patent No. CN109437984B discloses a production device and operating process for converting large urea particles into medium particles. It generates particles of different sizes from the urea solution under the action of fluidizing air through a combined granulation drum, and the sieve passes through the conveying pipeline. Connected with the combined granulation drum, the sieve includes a mixing chamber, an isolation channel, and a filter chamber. The mixing chamber includes a rotating shaft, a dispersing rod, a sleeve, a rotating rod, and a dispersing grid. A filter plate and a second filter plate, the crusher includes a crushing roller, a hydraulic rod, a pressure relief member, a fixed plate 1, a fixed plate 2, and a screw, and the cooler is connected to the mixing chamber, the filter chamber, and the crusher through a conveying channel, respectively. The tail gas processor is used to collect the waste gas generated by the process, and the monitor includes an A/D converter, a control unit, a data quantification analysis unit, and a power supply unit for real-time monitoring of the process.

上述装置过组合造粒转鼓将尿素溶液在流化空气作用下生成大小不同的颗粒,但是该装置在加工过程中不能对中颗粒尿素进行抖动,导致尿素溶液雾化的细小液滴,长时间滴落在一个位置,导致中颗粒尿素长时间一面接触到细小液滴,加工效率和质量减低,同时在使用时不能对下料口的大小进行调节,导致颗粒下料的口径固定,适用性差。The above-mentioned device combines the granulation drum to generate particles of different sizes from the urea solution under the action of fluidizing air, but the device cannot shake the medium-sized urea during processing, resulting in the atomization of fine droplets of the urea solution. Dropping at one position causes medium-sized urea to contact fine droplets on one side for a long time, which reduces processing efficiency and quality. At the same time, the size of the feeding port cannot be adjusted during use, resulting in a fixed caliber for granular feeding and poor applicability.

有鉴于此,本发明公开一种尿素颗粒产品的生产装置。In view of this, the invention discloses a production device for urea granular products.

发明内容Contents of the invention

本发明的目的在于提供一种尿素颗粒产品的生产装置,实现通过安装有熔融罐、雾化泵、抖动机构和调节机构,首先由熔融罐配合雾化泵使用,将尿素雾化为细小液滴,结晶固化在加工筒内部承接斗上方的中颗粒尿素上,同时通过抖动机构对承接斗进行往复抖动,将中颗粒尿素进行抖动翻面,使得中颗粒尿素充分地接触到尿素液滴,同时加工完成后,通过下料口排出,下料口内部的调节机构可实现对下料口的开口大小进行调节,实现满足不同颗粒大小的尿素颗粒进行排放,提高了实用性和适用性。The purpose of the present invention is to provide a production device for urea granule products, which realizes that by installing a melting tank, an atomizing pump, a shaking mechanism and an adjusting mechanism, the melting tank is used in conjunction with the atomizing pump to atomize urea into fine droplets , the crystallization is solidified on the medium granular urea above the receiving bucket inside the processing cylinder, and at the same time, the receiving bucket is reciprocally shaken by the shaking mechanism, and the medium granular urea is shaken and turned over, so that the medium granular urea can fully contact the urea droplet and process at the same time After completion, it is discharged through the discharge port, and the adjustment mechanism inside the discharge port can adjust the opening size of the discharge port to realize the discharge of urea particles with different particle sizes, which improves the practicability and applicability.

本发明技术方案的基本构思如下:The basic idea of the technical solution of the present invention is as follows:

一种尿素颗粒产品的生产装置,包括可连通的加工筒和熔融罐,所述加工筒位于所述熔融罐的下方 ;所述加工筒的内部安装用于盛放中颗粒尿素的承接斗,所述加工筒设置输送中颗粒尿素的进料管,所述进料管的出口位于所述承接斗的上方,所述承接斗的两侧安装有抖动机构,所述加工筒在所述承接斗的下方设置带阀门的出料管。A kind of production device of urea granule product, comprises the processing cylinder that can be communicated with melting tank, and described processing cylinder is positioned at the below of described melting tank; The inside of described processing cylinder is installed to be used for holding the receiving hopper of medium granule urea, so The processing cylinder is provided with a feed pipe for transporting granular urea. The outlet of the feed pipe is located above the receiving bucket. Shaking mechanisms are installed on both sides of the receiving bucket. A discharge pipe with a valve is arranged below.

作为一种示例,所述加工筒的顶部连接有筒盖,所述熔融罐的下方与所述筒盖之间设置若干支撑杆且设有连通熔融罐和加工筒的下料管;As an example, the top of the processing cylinder is connected with a cylinder cover, a number of support rods are arranged between the bottom of the melting tank and the cylinder cover, and a feeding pipe connecting the melting tank and the processing cylinder is provided;

所述筒盖的下方安装有封板,所述下料管依次贯穿筒盖和封板直至伸入加工筒的内部并在下端连接有雾化泵。A sealing plate is installed under the cylinder cover, and the feeding pipe runs through the cylinder cover and the sealing plate in turn until it extends into the processing cylinder and is connected with an atomizing pump at the lower end.

作为一种示例,所述抖动机构包括抖动槽、第一电机和传动盘,所述抖动槽开设在所述加工筒内部的两侧,所述第一电机安装在所述抖动槽内部一侧的下方,所述第一电机的动力输出轴连接传动盘,所述传动盘的盘面连接第一连杆的一端,所述第一连杆的另一端连接第二连杆的一端,所述第二连杆的另一端连接连接杆一端,且所述连接杆另一端连接在所述承接斗两侧。As an example, the shaking mechanism includes a shaking tank, a first motor and a transmission plate, the shaking tank is set on both sides inside the processing cylinder, and the first motor is installed on one side of the inside of the shaking tank. Below, the power output shaft of the first motor is connected to the transmission disc, the disc surface of the transmission disc is connected to one end of the first connecting rod, the other end of the first connecting rod is connected to one end of the second connecting rod, and the second connecting rod is connected to the other end of the second connecting rod. The other end of the connecting rod is connected to one end of the connecting rod, and the other end of the connecting rod is connected to both sides of the receiving bucket.

优选地,所述第二连接杆的外侧安装限位杆的一端,所述抖动槽内部的右侧开设有限位槽,且所述限位杆的另一端连接在所述限位槽内部。Preferably, one end of a limiting rod is installed on the outside of the second connecting rod, a limiting groove is opened on the right side inside the shaking groove, and the other end of the limiting rod is connected inside the limiting groove.

作为一种示例,所述承接斗内部安装有调节机构,所述调节机构包括下料口、第二电机和安装槽,所述下料口贯穿开设在所述承接斗的内部,所述安装槽开设在所述下料口内侧,所述第二电机安装在所述安装槽内部的右侧轴心处,所述第二电机的动力输出轴连接有螺杆,所述螺杆的外侧螺纹连接有螺套,所述螺套外侧左侧连接有调节套杆的一端,且所述调节套杆整体套接在所述螺杆的外侧,所述调节套杆的另一端连接有密封塞,所述密封塞外侧连接有调节板的一端,所述下料口内侧位于所述安装槽的镜像位置开设有封槽,且所述调节板另一端插接在所述封槽的内部。As an example, an adjustment mechanism is installed inside the receiving bucket, and the adjusting mechanism includes a discharge port, a second motor and a mounting slot, the discharge port is opened inside the receiving bucket, and the mounting slot Set on the inner side of the feeding port, the second motor is installed at the right axis inside the installation groove, the power output shaft of the second motor is connected with a screw, and the outer thread of the screw is connected with a screw. One end of the adjusting sleeve rod is connected to the outer left side of the screw sleeve, and the adjusting sleeve rod is integrally sleeved on the outside of the screw rod, and the other end of the adjusting sleeve rod is connected to a sealing plug, and the sealing plug One end of the adjusting plate is connected to the outer side, and a sealing groove is opened on the inner side of the discharge port at the mirror image position of the installation groove, and the other end of the adjusting plate is plugged into the sealing groove.

作为一种示例,所述安装槽内部两侧开设有滑槽,所述滑槽的内部滑动连接有滑块的一端,且所述滑块的另一端连接在所述螺套两侧。As an example, two sides of the inside of the installation groove are provided with sliding grooves, one end of the sliding block is slidably connected to the inside of the sliding groove, and the other end of the sliding block is connected to both sides of the screw sleeve.

作为一种示例,所述下料管外侧包裹有电热丝,电热丝的外侧包裹有隔热层。As an example, the outer side of the feeding tube is wrapped with a heating wire, and the outer side of the heating wire is wrapped with a heat insulation layer.

作为一种示例,还包括设置在加工筒外部的甲醛气罐,所述甲醛气罐连接有气泵,所述气泵上方连接输送管的一端,所述输送管的另一端延伸至加工筒内部的承接斗的下方且设置布气结构。As an example, it also includes a formaldehyde gas tank arranged outside the processing cylinder, the formaldehyde gas tank is connected with an air pump, one end of the delivery pipe is connected above the air pump, and the other end of the delivery pipe extends to the receiving port inside the processing cylinder. Below the bucket, an air distribution structure is set.

本发明提供一种尿素颗粒产品的方法,其特征在于,所述生产方法在根据以上内容任一项所述的生产装置中进行。The present invention provides a method for producing urea granules, which is characterized in that the production method is carried out in the production device according to any one of the above contents.

作为一种示例,所述方法包括如下步骤:As an example, the method includes the steps of:

通过下料管投放质量浓度85~95%、温度为75~100℃的尿素溶液并由雾化泵喷洒在承接斗上的中颗粒尿素上;Put the urea solution with a mass concentration of 85-95% and a temperature of 75-100°C through the feeding pipe, and spray it on the medium granular urea on the receiving bucket by the atomizing pump;

同时启动抖动机构,对承接斗上的中颗粒尿素进行抖动翻面;At the same time, start the shaking mechanism to turn over the medium granular urea on the receiving bucket;

尿素溶液进料完成后关闭抖动机构,静置,出料。After the feeding of the urea solution is completed, close the shaking mechanism, let it stand still, and discharge the material.

作为一种示例,启动抖动机构的同时向承接斗下方设置的布气结构通入甲醛气体,对承接斗上的中颗粒尿素进行气体扰动搅拌。As an example, when the shaking mechanism is started, formaldehyde gas is introduced into the gas distribution structure arranged under the receiving bucket, and the medium-sized urea on the receiving bucket is stirred by gas disturbance.

优选地,所述的尿素溶液中添加了0.2%~0.6% 的硫脲和0.1%~0.3%的环糊精。Preferably, 0.2% to 0.6% of thiourea and 0.1% to 0.3% of cyclodextrin are added to the urea solution.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

本发明通过安装有熔融罐、雾化泵、抖动机构和调节机构,首先由熔融罐配合雾化泵使用,将尿素雾化为细小液滴,结晶固化在加工筒内部承接斗上方的中颗粒尿素上,同时通过抖动机构对承接斗进行往复抖动,将中颗粒尿素进行抖动翻面,使得中颗粒尿素充分接触到尿素液滴,同时加工完成后,通过下料口排出,下料口内部的调节机构可实现对下料口的开口大小进行调节,实现满足不同颗粒大小的尿素颗粒进行排放,实现管控,提高了实用性和适用性。The invention is equipped with a melting tank, an atomizing pump, a shaking mechanism and an adjusting mechanism. First, the melting tank is used in conjunction with the atomizing pump to atomize the urea into fine droplets, crystallize and solidify the medium-sized urea above the receiving bucket inside the processing cylinder At the same time, the receiving bucket is shaken back and forth through the shaking mechanism, and the medium granular urea is shaken and turned over, so that the medium granular urea fully contacts the urea droplets. At the same time, after the processing is completed, it is discharged through the discharge port. The adjustment inside the discharge port The mechanism can realize the adjustment of the opening size of the feeding port, realize the discharge of urea particles with different particle sizes, realize control, and improve the practicability and applicability.

本发明装置制的大颗粒尿素外观光滑、圆润,改善了大颗粒尿素外观品质,而且在用作制备缓释改性尿素颗粒时利于提高诸如包衣等后期工序的效率,增强市场竞争力。The appearance of the large-grained urea produced by the device of the present invention is smooth and round, which improves the appearance quality of the large-grained urea, and when used to prepare sustained-release modified urea particles, it is beneficial to improve the efficiency of later processes such as coating and enhance market competitiveness.

附图说明Description of drawings

图1为本发明一种尿素颗粒产品的生产装置的整体示意图;Fig. 1 is the overall schematic diagram of the production device of a kind of urea granular product of the present invention;

图2为本发明一种尿素颗粒产品的生产装置的调节机构的结构示意图;Fig. 2 is the structural representation of the adjustment mechanism of the production device of a kind of urea granule product of the present invention;

图3为本发明一种尿素颗粒产品的生产装置的抖动机构的结构示意图。Fig. 3 is a structural schematic diagram of a shaking mechanism of a production device for urea granular products according to the present invention.

图中标记:Marked in the figure:

1、加工筒;2、抖动机构;201、抖动槽;202、传动盘;203、第一电机;204、限位槽;205、连接杆;206、第二连杆;207、第一连杆;208、限位杆;3、调节机构;301、下料口;302、封槽;303、调节板;304、安装槽;305、第二电机;306、螺杆;307、滑块;308、螺套;309、滑槽;310、调节套杆;311、密封塞;4、进料管;5、筒盖;6、电热丝;7、下料管;8、支撑杆;9、雾化泵;10、封板;11、熔融罐;12、密封圈;13、罐盖;14、连接柱;15、底座;16、出料管;17、承接斗;18、隔热层;19、控制阀门;20、甲醛气罐;21、气泵;22、输送管;23、布气结构。1. Processing cylinder; 2. Shaking mechanism; 201, shaking groove; 202, transmission plate; 203, first motor; 204, limit groove; 205, connecting rod; 206, second connecting rod; 207, first connecting rod ; Screw sleeve; 309, chute; 310, adjusting sleeve rod; 311, sealing plug; 4, feeding pipe; 5, cylinder cover; 6, heating wire; 7, feeding pipe; 8, support rod; 9, atomization Pump; 10, sealing plate; 11, melting tank; 12, sealing ring; 13, tank cover; 14, connecting column; 15, base; 16, discharge pipe; 17, receiving bucket; 18, heat insulation layer; 19, Control valve; 20, formaldehyde gas tank; 21, air pump; 22, delivery pipe; 23, gas distribution structure.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

本发明所述中颗粒尿素的粒度为1.18mm~3.35mm,尿素颗粒产品为大颗粒尿素、粒度为2.00mm~4.75mm或5 mm~8mm。The particle size of the medium granular urea in the present invention is 1.18mm~3.35mm, and the urea granular product is large granular urea with a particle size of 2.00mm~4.75mm or 5 mm~8mm.

实施例1Example 1

如图1-图3所示,一种尿素颗粒产品的生产装置,包括加工筒1和熔融罐11,加工筒1设于熔融罐11的下方。As shown in FIGS. 1-3 , a production device for urea granular products includes a processing cylinder 1 and a melting tank 11 , and the processing cylinder 1 is arranged below the melting tank 11 .

具体地,作为一种示例,熔融罐11的顶部安装有罐盖13,罐盖13通过熔融罐11的顶部左侧安装的连接柱安装固定,罐盖13的下方安装有密封圈12。Specifically, as an example, a tank cover 13 is installed on the top of the melting tank 11 , the tank cover 13 is installed and fixed through a connecting column installed on the left side of the top of the melting tank 11 , and a sealing ring 12 is installed below the tank cover 13 .

加工筒1的下方安装有底座15,加工筒1的左侧上方连接有供应中颗粒尿素的进料管4,加工筒1的右侧下方连接有出料管16,出料管16上安装有控制阀门19。控制阀门19不仅可以控制出料,而且还确保了后续在对加工筒1内部下方注入气体时不会出现泄漏。The bottom of the processing cylinder 1 is provided with a base 15, the upper left side of the processing cylinder 1 is connected with a feed pipe 4 for supplying medium granular urea, the lower right side of the processing cylinder 1 is connected with a discharge pipe 16, and the discharge pipe 16 is equipped with Control valve 19. The control valve 19 can not only control the discharge, but also ensure that there will be no leakage when the gas is injected into the lower part of the processing cylinder 1 later.

加工筒1的内部安装有用于放置中颗粒尿素的承接斗17,进料管4的出口位于承接斗17的上方,在承接斗17的两侧安装有用于抖动承接斗17的抖动机构2。The inside of the processing cylinder 1 is equipped with a receiving bucket 17 for placing medium granular urea, the outlet of the feed pipe 4 is located above the receiving bucket 17, and a shaking mechanism 2 for shaking the receiving bucket 17 is installed on both sides of the receiving bucket 17.

进料管4上可设置手动阀门或电动阀门,可采用常规设置,本发明未提供视图。A manual valve or an electric valve can be set on the feeding pipe 4, and conventional settings can be adopted, and the present invention does not provide a view.

如图3所示,作为一种示例,抖动机构2包括抖动槽201、第一电机203和传动盘202,抖动槽201开设在加工筒1的内部两侧,第一电机203安装在抖动槽201内部一侧的下方,第一电机203的动力输出轴连接有传动盘202,传动盘202的盘面连接第一连杆207的一端,第一连杆207的另一端连接有第二连杆206的一端,第二连杆206的另一端连接有连接杆205的一端,连接杆205的另一端连接在承接斗17的两侧,第一电机203可驱动传动盘202进行转动,带动第一连杆207跟随转动,第一连杆207转动时带动第二连杆206跟随运动,同时第二连杆206外侧的限位杆208在限位槽204内部滑动,实现对第二连杆206的转动进行限制,实现第二连杆206在抖动槽201内部上下往复运动,带动连接杆205以及承接斗17进行往复的抖动,实现对中颗粒的尿素颗粒进行抖动翻面。As shown in Figure 3, as an example, the shaking mechanism 2 includes a shaking groove 201, a first motor 203 and a transmission plate 202, the shaking groove 201 is opened on both sides of the inside of the processing cylinder 1, and the first motor 203 is installed in the shaking groove 201 Below the inner side, the power output shaft of the first motor 203 is connected to the transmission disc 202, the disc surface of the transmission disc 202 is connected to one end of the first connecting rod 207, and the other end of the first connecting rod 207 is connected to the second connecting rod 206. One end, the other end of the second connecting rod 206 is connected with one end of the connecting rod 205, and the other end of the connecting rod 205 is connected to both sides of the receiving bucket 17, and the first motor 203 can drive the transmission disc 202 to rotate, driving the first connecting rod 207 follows the rotation, and the first connecting rod 207 drives the second connecting rod 206 to follow the movement when the first connecting rod 207 rotates. At the same time, the limiting rod 208 on the outside of the second connecting rod 206 slides inside the limiting groove 204 to realize the rotation of the second connecting rod 206. Restriction, the second connecting rod 206 reciprocates up and down inside the shaking tank 201, drives the connecting rod 205 and the receiving bucket 17 to reciprocate shaking, and realizes shaking and turning over the urea particles in the centered particles.

第二连接杆205的外侧连接限位杆208的一端,抖动槽201的内部右侧开设有限位槽204,限位杆208的另一端连接在限位槽204的内部,限位杆208在限位槽204内部滑动,实现对第二连杆206的转动进行限制。The outer side of the second connecting rod 205 is connected to one end of the limit rod 208, and the inner right side of the shaking groove 201 is provided with a limit groove 204, and the other end of the limit rod 208 is connected to the inside of the limit groove 204, and the limit rod 208 is in the limit position. The position groove 204 slides inside to realize the restriction of the rotation of the second connecting rod 206 .

如图2所示,承接斗17的内部安装有调节机构3,调节机构3包括下料口301、第二电机305和安装槽304,下料口301贯穿开设在承接斗17的内部,安装槽304开设在下料口301的内侧,第二电机305安装在安装槽304内部的右侧轴心处,第二电机305的动力输出轴连接有螺杆306,螺杆306的外侧螺纹连接有螺套308,螺套308的外左侧连接调节套杆310的一端,且调节套杆310整体套接在螺杆306的外侧,调节套杆310另一端连接有密封塞311,密封塞311的外侧连接调节板303一端,下料口301的内侧位于安装槽304的镜像位置开设有封槽302,且调节板303另一端插接在封槽302的内部,第二电机305可驱动螺杆306转动,实现螺杆306带动外侧的螺套308进行转动,同时螺套308两侧的滑块307在滑槽309内部滑动,对螺套308的转动进行限制,螺套308则在螺杆306外侧进行移动,带动调节套杆310跟随移动,调节套杆310移动时带动密封塞311和调节板303移动,调节板303对下料口301的大小进行调节。As shown in Figure 2, the interior of the receiving bucket 17 is equipped with an adjustment mechanism 3, the adjustment mechanism 3 includes a discharge opening 301, a second motor 305 and a mounting groove 304, the discharge opening 301 runs through the inside of the receiving bucket 17, and the installation groove 304 is set on the inner side of the feeding port 301, and the second motor 305 is installed at the right axis of the installation groove 304. The power output shaft of the second motor 305 is connected with a screw 306, and the outer thread of the screw 306 is connected with a screw sleeve 308. The outer left side of the screw sleeve 308 is connected to one end of the adjusting sleeve rod 310, and the adjusting sleeve rod 310 is integrally sleeved on the outside of the screw rod 306, and the other end of the adjusting sleeve rod 310 is connected to a sealing plug 311, and the outer side of the sealing plug 311 is connected to the adjusting plate 303 At one end, the inner side of the feeding port 301 is located at the mirror image position of the installation groove 304 and is provided with a sealing groove 302, and the other end of the adjustment plate 303 is plugged into the inside of the sealing groove 302, and the second motor 305 can drive the screw rod 306 to rotate, so that the screw rod 306 can drive The outer screw sleeve 308 rotates, while the sliders 307 on both sides of the screw sleeve 308 slide inside the chute 309 to limit the rotation of the screw sleeve 308, and the screw sleeve 308 moves outside the screw rod 306 to drive the adjustment sleeve rod 310 Following the movement, when the adjusting sleeve rod 310 moves, it drives the sealing plug 311 and the adjusting plate 303 to move, and the adjusting plate 303 adjusts the size of the feeding opening 301 .

安装槽304的内部两侧开设有滑槽309,滑槽309的内部滑动连接滑块307一端,且滑块307另一端连接在所述螺套308两侧,滑块307在滑槽309内部滑动,对螺套308的转动进行限制。The inside two sides of installation groove 304 are provided with chute 309, and the inside of chute 309 slides and connects one end of slide block 307, and the other end of slide block 307 is connected on both sides of described screw sleeve 308, and slide block 307 slides inside chute 309 , to limit the rotation of the screw sleeve 308 .

作为一种示例,加工筒1的顶部设有筒盖5,熔融罐11的下方与筒盖5之间设置两个或以上的支撑杆8且设置连通熔融罐11和加工筒1的下料管7。As an example, the top of the processing cylinder 1 is provided with a cylinder cover 5, and two or more support rods 8 are arranged between the bottom of the melting tank 11 and the cylinder cover 5, and a feeding pipe connecting the melting tank 11 and the processing cylinder 1 is provided. 7.

作为一种案例,具体地,所述筒盖5下方安装有封板10,熔融罐11的下方轴心处连接下料管7的一端,下料管7另一端延伸贯穿筒盖5和封板10直至伸入加工筒1的内部,并在下端连接有雾化泵9。As an example, specifically, a sealing plate 10 is installed under the cylinder cover 5, and one end of the feeding pipe 7 is connected to the lower axis of the melting tank 11, and the other end of the feeding pipe 7 extends through the cylinder cover 5 and the sealing plate. 10 until it stretches into the inside of the processing cylinder 1, and is connected with an atomizing pump 9 at the lower end.

熔融罐11配合雾化泵9使用,将尿素雾化为细小液滴并往下降落,然后落入承接斗17、并结晶固化在承接斗17上方放置的中颗粒尿素上,同时通过抖动机构2对承接斗17进行往复抖动,将中颗粒尿素进行抖动翻面,使得中颗粒尿素充分接触尿素液滴,以便形成均匀的大颗粒尿素。The melting tank 11 is used in conjunction with the atomizing pump 9 to atomize the urea into fine droplets and drop down, then fall into the receiving bucket 17, and crystallize and solidify on the medium-sized urea placed above the receiving bucket 17, and at the same time pass through the shaking mechanism 2 The receiving bucket 17 is reciprocally shaken, and the medium granular urea is shaken and turned over, so that the medium granular urea fully contacts the urea droplets, so as to form uniform large granular urea.

加工完成后,通过下料口301排出,下料口301内部的调节机构3可对下料口301的开口大小进行调节,满足不同颗粒大小的尿素颗粒进行排放,提高了实用性和适用性。After the processing is completed, it is discharged through the discharge port 301. The adjustment mechanism 3 inside the discharge port 301 can adjust the opening size of the discharge port 301 to meet the discharge of urea particles of different particle sizes, which improves the practicability and applicability.

作为一种优化方案,进一步设置甲醛气罐20,甲醛气罐20连接有气泵21,气泵21上方设有输送管22,输送管22的一端连接气泵21、另一端延伸至加工筒1内部的承接斗17的下方,且设置布气结构23。As an optimization scheme, a formaldehyde gas tank 20 is further provided. The formaldehyde gas tank 20 is connected to an air pump 21. A delivery pipe 22 is arranged above the air pump 21. One end of the delivery pipe 22 is connected to the air pump 21, and the other end extends to the inside of the processing cylinder 1. Below the bucket 17, an air distribution structure 23 is provided.

优选地,启动抖动机构2的同时向承接斗17下方设置的布气结构23通入甲醛气体,对承接斗17上的中颗粒尿素进行气体扰动搅拌,促进大颗粒尿素的形成并利于形成更加美观的外观,颗粒更规整、光滑,提高了加工效率和质量。Preferably, when the shaking mechanism 2 is activated, formaldehyde gas is introduced into the air distribution structure 23 provided under the receiving bucket 17 to perform gas disturbance and stirring on the medium-sized urea on the receiving bucket 17, so as to promote the formation of large-sized urea and facilitate the formation of a more beautiful The appearance is more regular and smooth, which improves the processing efficiency and quality.

进一步地,作为一种优化示例,所述下料管7的外侧包裹有电热丝6,电热丝6的外侧包裹有隔热层18,确保了熔融罐11融化液体下流时不会凝固,提高了加工质量。在电热丝6的外部设置隔热层18,以减少热量流失。Further, as an optimized example, the outer side of the feeding pipe 7 is wrapped with a heating wire 6, and the outer side of the heating wire 6 is wrapped with a heat insulating layer 18, which ensures that the melted liquid in the melting tank 11 will not solidify when it flows down, and improves the Processing quality. A thermal insulation layer 18 is provided outside the heating wire 6 to reduce heat loss.

实施例2Example 2

基于实施例1所述的装置进行。Based on the device described in Example 1.

本发明的一种尿素颗粒产品的方法:A kind of method of urea granular product of the present invention:

使用时,首先将质量浓度为85~95%、温度为75~100℃的尿素溶液通过下料管7投放,然后由雾化泵9将该尿素溶液喷洒在加工筒1内部的上方,降落在中颗粒尿素的外侧结晶固化,同时通过外部电源为第一电机203通电,第一电机203可驱动传动盘202进行转动,带动第一连杆207跟随转动,第一连杆207转动时带动第二连杆206跟随运动,同时第二连杆206外侧的限位杆208在限位槽204内部滑动,实现对第二连杆206的转动进行限制,实现第二连杆206在抖动槽201内部进行上下往复运动,带动连接杆205以及承接斗17进行往复的抖动,对中颗粒的尿素颗粒进行抖动翻面。When in use, first put the urea solution with a mass concentration of 85-95% and a temperature of 75-100°C through the feeding pipe 7, and then spray the urea solution above the inside of the processing cylinder 1 by the atomizing pump 9 and land on the The outer side of the medium granular urea is crystallized and solidified. At the same time, the first motor 203 is energized by an external power supply. The first motor 203 can drive the transmission plate 202 to rotate, and drive the first connecting rod 207 to follow the rotation. When the first connecting rod 207 rotates, it drives the second The connecting rod 206 follows the movement, while the limit rod 208 on the outside of the second connecting rod 206 slides inside the limit groove 204, so that the rotation of the second connecting rod 206 is limited, and the second connecting rod 206 moves inside the shaking groove 201. The up and down reciprocating movement drives the connecting rod 205 and the receiving bucket 17 to vibrate back and forth, and vibrates and turns the urea granules in the middle.

作为优选的,启动抖动机构2的同时向承接斗17下方设置的布气结构23通入甲醛气体,对承接斗17上的中颗粒尿素进行气体扰动。如此借助甲醛气对颗粒的表面进行微整、重塑,颗粒的外观更光滑、均匀。当用作缓释改性尿素的制备原料时,可例如包衣等工序的时间,进而缩短整体工艺的时间,提高效率。Preferably, formaldehyde gas is introduced into the air distribution structure 23 provided below the receiving bucket 17 while the shaking mechanism 2 is started, so as to disturb the medium granular urea on the receiving bucket 17 . In this way, the surface of the particles is fine-tuned and reshaped with the help of formaldehyde gas, and the appearance of the particles is smoother and more uniform. When used as a raw material for the preparation of sustained-release modified urea, it can shorten the time of the overall process and improve the efficiency, such as the time of coating and other processes.

下料时,通过外部电源为第二电机305通电,第二电机305驱动螺杆306转动,实现螺杆306带动外侧的螺套308进行转动,同时螺套308两侧的滑块307在滑槽309内部滑动,对螺套308的转动进行限制,螺套308则在螺杆306外侧进行移动,带动调节套杆310跟随移动,调节套杆310移动时带动密封塞311和调节板303移动,调节板303对下料口301的大小进行调节,对颗粒大小进行限制,最后由出料管16排出。When blanking, the second motor 305 is energized by an external power supply, and the second motor 305 drives the screw 306 to rotate, so that the screw 306 drives the outer screw sleeve 308 to rotate, while the slide blocks 307 on both sides of the screw sleeve 308 are inside the chute 309 Sliding, the rotation of the screw sleeve 308 is restricted, and the screw sleeve 308 moves outside the screw rod 306, driving the adjustment sleeve rod 310 to follow the movement, and when the adjustment sleeve rod 310 moves, it drives the sealing plug 311 and the adjustment plate 303 to move, and the adjustment plate 303 The size of the feeding port 301 is adjusted to limit the size of the particles, which are finally discharged through the discharge pipe 16 .

得到的大颗粒尿素的表面光滑规整、均匀度好,其中大颗粒尿素的粒度为2.00mm~4.75mm≥92%或5 mm~8mm≥92%。The surface of the obtained large granular urea is smooth and regular, and the uniformity is good, and the particle size of the large granular urea is 2.00mm~4.75mm≥92% or 5 mm~8mm≥92%.

实施例3Example 3

与实施例2的区别仅在于采用质量浓度为80%、温度为110℃的尿素溶液,其他保持不变。The difference from Example 2 is only that the urea solution with a mass concentration of 80% and a temperature of 110° C. is used, and the others remain unchanged.

得到的大颗粒尿素的表面光滑规整度和均匀度稍逊于实施例2,其中大颗粒尿素的粒度为2.00mm~4.75mm≥90%或5 mm~8mm≥90%。The surface smoothness, regularity and uniformity of the large granular urea obtained are slightly inferior to those of Example 2, wherein the particle size of the large granular urea is 2.00 mm ~ 4.75 mm > 90% or 5 mm ~ 8 mm > 90%.

实施例4Example 4

与实施例2的区别仅在于采用质量浓度为97%、温度为70℃的尿素溶液,其他保持不变。The difference from Example 2 is only that the urea solution with a mass concentration of 97% and a temperature of 70° C. is used, and the others remain unchanged.

得到的大颗粒尿素的表面光滑规整度和均匀度稍逊于实施例2,其中大颗粒尿素的粒度为2.00mm~4.75mm≥85%或5 mm~8mm≥85%。The surface smoothness, regularity and uniformity of the large granular urea obtained are slightly inferior to that of Example 2, wherein the particle size of the large granular urea is 2.00mm ~ 4.75mm > 85% or 5 mm ~ 8mm > 85%.

实施例5Example 5

与实施例2的区别仅在于进一步添加了占尿素溶液质量0.3%硫脲、0.2%的环糊精,其他保持不变。The difference from Example 2 is only that 0.3% thiourea and 0.2% cyclodextrin are further added to the mass of the urea solution, and the others remain unchanged.

得到的大颗粒尿素的表面光滑规整度和均匀度稍优于于实施例2,其中大颗粒尿素的粒度为2.00mm~4.75mm≥95%或5 mm~8mm≥95%。而且还比实施例2的大颗粒尿素的肥效提高了20%。The surface smoothness, regularity and uniformity of the large granular urea obtained are slightly better than that of Example 2, wherein the particle size of the large granular urea is 2.00mm ~ 4.75mm > 95% or 5 mm ~ 8mm > 95%. And also improve 20% than the fertilizer efficiency of the large granular urea of embodiment 2.

实施例6Example 6

与实施例2的区别仅在于进一步添加了占尿素溶液质量0.6%硫脲、0.1%的环糊精,其他保持不变。The difference from Example 2 is only that 0.6% thiourea and 0.1% cyclodextrin are further added to the mass of the urea solution, and the others remain unchanged.

得到的大颗粒尿素的表面光滑规整度和均匀度稍优于于实施例2,其中大颗粒尿素的粒度为2.00mm~4.75mm≥93%或5 mm~8mm≥93%。而且还比实施例2的大颗粒尿素的肥效提高了35%。The surface smoothness, regularity and uniformity of the large granular urea obtained are slightly better than that of Example 2, wherein the particle size of the large granular urea is 2.00 mm ~ 4.75 mm > 93% or 5 mm ~ 8 mm > 93%. And also improve 35% than the fertilizer efficiency of the large granular urea of embodiment 2.

以上内容是结合具体实施方式对本发明作进一步详细说明,不能认定本发明具体实施只局限于这些说明,对于本发明所属技术领域的普通技术人员来说,在不脱离本发明的构思的前提下,还可以作出若干简单的推演或替换,都应当视为属于本发明所提交的权利要求书确定的保护范围。The above content is a further detailed description of the present invention in conjunction with specific embodiments. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For those of ordinary skill in the technical field of the present invention, without departing from the concept of the present invention. Several simple inferences or substitutions can also be made, all of which should be deemed to belong to the protection scope determined by the submitted claims of the present invention.

Claims (10)

1.一种尿素颗粒产品的生产装置,其特征在于:包括可连通的加工筒(1)和熔融罐(11),所述加工筒(1)位于所述熔融罐(11)的下方 ;所述加工筒(1)的内部安装用于盛放中颗粒尿素的承接斗(17),所述加工筒(1)设置输送中颗粒尿素的进料管(4),所述进料管(4)的出口位于所述承接斗(17)的上方,所述承接斗(17)的两侧安装有抖动机构(2),所述加工筒(1)在所述承接斗(17)的下方设置带阀门的出料管(16)。1. A production device for urea granule products, characterized in that: it comprises a communicateable processing cylinder (1) and a melting tank (11), and the processing cylinder (1) is located below the melting tank (11); The inside of the processing cylinder (1) is equipped with a receiving bucket (17) for holding medium granular urea, and the processing cylinder (1) is provided with a feeding pipe (4) for conveying medium granular urea, and the feeding pipe (4 ) outlet is located above the receiving bucket (17), shaking mechanisms (2) are installed on both sides of the receiving bucket (17), and the processing cylinder (1) is set below the receiving bucket (17) Outlet tube with valve (16). 2.根据权利要求1所述的一种尿素颗粒产品的生产装置,其特征在于:所述加工筒(1)的顶部连接有筒盖(5),所述熔融罐(11)的下方与所述筒盖(5)之间设置若干支撑杆(8)且设有连通熔融罐(11)和加工筒(1)的下料管(7);2. The production device of urea granules according to claim 1, characterized in that: the top of the processing cylinder (1) is connected with a cylinder cover (5), and the bottom of the melting tank (11) is connected to the A number of support rods (8) are arranged between the cylinder covers (5) and a feeding pipe (7) connecting the melting tank (11) and the processing cylinder (1) is provided; 所述筒盖(5)的下方安装有封板(10),所述下料管(7)依次贯穿筒盖(5)和封板(10)直至伸入加工筒(1)的内部并在下端连接有雾化泵(9)。A sealing plate (10) is installed under the cylinder cover (5), and the feeding tube (7) runs through the cylinder cover (5) and the sealing plate (10) in turn until it extends into the processing cylinder (1) and The lower end is connected with an atomizing pump (9). 3.根据权利要求1所述的一种尿素颗粒产品的生产装置,其特征在于:所述抖动机构(2)包括抖动槽(201)、第一电机(203)和传动盘(202),所述抖动槽(201)开设在所述加工筒(1)内部的两侧,所述第一电机(203)安装在所述抖动槽(201)内部一侧的下方,所述第一电机(203)的动力输出轴连接传动盘(202),所述传动盘(202)的盘面连接第一连杆(207)的一端,所述第一连杆(207)的另一端连接第二连杆(206)的一端,所述第二连杆(206)的另一端连接连接杆(205)一端,且所述连接杆(205)另一端连接在所述承接斗(17)两侧;3. A production device for urea granular products according to claim 1, characterized in that: the shaking mechanism (2) includes a shaking tank (201), a first motor (203) and a transmission disc (202), the The shaking tank (201) is provided on both sides of the inside of the processing cylinder (1), the first motor (203) is installed below one side of the inside of the shaking tank (201), and the first motor (203 ) is connected to the transmission disc (202), the disc surface of the transmission disc (202) is connected to one end of the first connecting rod (207), and the other end of the first connecting rod (207) is connected to the second connecting rod ( 206), the other end of the second connecting rod (206) is connected to one end of the connecting rod (205), and the other end of the connecting rod (205) is connected to both sides of the receiving bucket (17); 优选地,所述第二连接杆(205)的外侧安装限位杆(208)的一端,所述抖动槽(201)内部的右侧开设有限位槽(204),且所述限位杆(208)的另一端连接在所述限位槽(204)内部。Preferably, one end of the limiting rod (208) is installed on the outer side of the second connecting rod (205), a limiting groove (204) is opened on the right side inside the shaking groove (201), and the limiting rod ( The other end of 208) is connected inside the limiting groove (204). 4.根据权利要求1所述的一种尿素颗粒产品的生产装置,其特征在于:所述承接斗(17)内部安装有调节机构(3),所述调节机构(3)包括下料口(301)、第二电机(305)和安装槽(304),所述下料口(301)贯穿开设在所述承接斗(17)的内部,所述安装槽(304)开设在所述下料口(301)内侧,所述第二电机(305)安装在所述安装槽(304)内部的右侧轴心处,所述第二电机(305)的动力输出轴连接有螺杆(306),所述螺杆(306)的外侧螺纹连接有螺套(308),所述螺套(308)外侧左侧连接有调节套杆(310)的一端,且所述调节套杆(310)整体套接在所述螺杆(306)的外侧,所述调节套杆(310)的另一端连接有密封塞(311),所述密封塞(311)外侧连接有调节板(303)的一端,所述下料口(301)内侧位于所述安装槽(304)的镜像位置开设有封槽(302),且所述调节板(303)另一端插接在所述封槽(302)的内部。4. A production device for urea granule products according to claim 1, characterized in that: an adjustment mechanism (3) is installed inside the receiving bucket (17), and the adjustment mechanism (3) includes a discharge port ( 301), the second motor (305) and the installation slot (304), the discharge port (301) is opened inside the receiving bucket (17), the installation slot (304) is provided in the discharge inside the mouth (301), the second motor (305) is installed at the right axis inside the installation groove (304), and the power output shaft of the second motor (305) is connected with a screw (306), The outer thread of the screw (306) is connected with a screw sleeve (308), the outer left side of the screw sleeve (308) is connected with one end of the adjusting sleeve rod (310), and the adjustment sleeve rod (310) is integrally sleeved On the outer side of the screw (306), the other end of the adjusting sleeve rod (310) is connected with a sealing plug (311), and the outer side of the sealing plug (311) is connected with one end of the adjusting plate (303), and the lower A sealing groove (302) is opened inside the material opening (301) at the mirror image position of the installation groove (304), and the other end of the adjusting plate (303) is plugged into the sealing groove (302). 5.根据权利要求4所述的一种尿素颗粒产品的生产装置,其特征在于:所述安装槽(304)内部两侧开设有滑槽(309),所述滑槽(309)的内部滑动连接有滑块(307)的一端,且所述滑块(307)的另一端连接在所述螺套(308)两侧。5. The production device of urea granules according to claim 4, characterized in that: there are chutes (309) on both sides inside the installation groove (304), and the inside of the chute (309) slides One end of the slider (307) is connected, and the other end of the slider (307) is connected to both sides of the screw sleeve (308). 6.根据权利要求1所述的一种尿素颗粒产品的生产装置,其特征在于:所述下料管(7)外侧包裹有电热丝(6),电热丝(6)的外侧包裹有隔热层(18)。6. A production device for urea granules according to claim 1, characterized in that: the outer side of the feeding pipe (7) is wrapped with a heating wire (6), and the outer side of the heating wire (6) is wrapped with heat insulation layer (18). 7.根据权利要求1-6任一项所述的一种尿素颗粒产品的生产装置,其特征在于:还包括设置在加工筒(1)外部的甲醛气罐(20),所述甲醛气罐(20)连接有气泵(21),所述气泵(21)上方连接输送管(22)的一端,所述输送管(22)的另一端延伸至加工筒(1)内部的承接斗(17)的下方且设置布气结构(23)。7. A production device for urea granules according to any one of claims 1-6, characterized in that it further comprises a formaldehyde gas tank (20) arranged outside the processing cylinder (1), the formaldehyde gas tank (20) An air pump (21) is connected, one end of the delivery pipe (22) is connected above the air pump (21), and the other end of the delivery pipe (22) extends to the receiving bucket (17) inside the processing cylinder (1) and set the air distribution structure (23). 8.一种尿素颗粒产品的方法,其特征在于,所述生产方法在根据权利要求1-7任一项所述的生产装置中进行。8. A method for urea granule product, characterized in that, the production method is carried out in the production device according to any one of claims 1-7. 9.根据权利要求8所述的方法,其特征在于,所述方法包括如下步骤:9. The method according to claim 8, characterized in that the method comprises the steps of: 通过下料管(7)投放质量浓度85~95%、温度为75~100℃的尿素溶液并由雾化泵(9)喷洒在承接斗(17)上的中颗粒尿素上;Put in the urea solution with a mass concentration of 85-95% and a temperature of 75-100°C through the feeding pipe (7) and spray it on the medium granular urea on the receiving bucket (17) by the atomizing pump (9); 同时启动抖动机构(2),对承接斗(17)上的中颗粒尿素进行抖动翻面;Simultaneously start the shaking mechanism (2) to turn over the medium granular urea on the receiving bucket (17); 尿素溶液进料完成后关闭抖动机构(2),静置,出料。After the feeding of the urea solution is completed, close the shaking mechanism (2), let it stand still, and discharge the material. 10.根据权利要求9所述的方法,其特征在于,启动抖动机构(2)的同时向承接斗(17)下方设置的布气结构(23)通入甲醛气体,对承接斗(17)上的中颗粒尿素进行气体扰动搅拌;10. The method according to claim 9, characterized in that, while the shaking mechanism (2) is started, formaldehyde gas is introduced into the air distribution structure (23) arranged under the receiving bucket (17), and the upper part of the receiving bucket (17) The medium granular urea is stirred by gas disturbance; 优选地,所述的尿素溶液中添加了0.2%~0.6% 的硫脲和0.1%~0.3%的环糊精。Preferably, 0.2% to 0.6% of thiourea and 0.1% to 0.3% of cyclodextrin are added to the urea solution.
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