CN115991526A - A settling device and wastewater treatment method for continuously treating wastewater - Google Patents
A settling device and wastewater treatment method for continuously treating wastewater Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及废水处理领域,具体讲是一种连续处理废水的沉析装置。The invention relates to the field of wastewater treatment, in particular to a sedimentation device for continuously treating wastewater.
背景技术Background technique
现有的工业处理含氟化物的废水、一种是通过间歇式反应釜进行反应生成沉淀,然后再离心过滤;传统的通过间歇式反应釜操作工序为间断作业,缺点是物料不连续,物料容易堵塞,流通不畅,重结晶溶剂不能循环使用,操作工序需间断作业,耗费大量人力和时间,工作效率低下。另一种膜技术过滤,缺点是设备投入成本高,单台设备处理效率低,需要多台设备并串联一起使用,同时对废水浓度要求高,工艺操作难度大,过滤膜为消耗件,后期过滤膜维护成本高。The existing industrial treatment of fluoride-containing wastewater, one is to react through a batch reactor to form a precipitate, and then centrifugally filter; the traditional operation process through a batch reactor is an intermittent operation, and the disadvantage is that the material is not continuous, and the material is easy to Blockage, poor circulation, recrystallization solvent cannot be recycled, and the operation process needs to be intermittently operated, which consumes a lot of manpower and time, and the work efficiency is low. Another kind of membrane technology filtration has the disadvantages of high equipment investment cost, low processing efficiency of a single device, multiple devices are required to be used together in series, and at the same time, the concentration of wastewater is high, the process operation is difficult, and the filter membrane is a consumable part. Membrane maintenance costs are high.
发明内容Contents of the invention
因此,为了解决上述不足,本发明在此提供一种设计合理,结构巧妙,用于连续处理含氟化物废水的沉析装置。Therefore, in order to solve the above-mentioned shortcomings, the present invention provides a reasonable design and ingenious structure of a precipitation device for continuous treatment of fluoride-containing wastewater.
具体的,一种连续处理废水的沉析装置,包括沉析区,沉降区和上清液区;Specifically, a settling device for continuously treating waste water, including a settling area, a settling area and a supernatant liquid area;
所述沉析区与所述沉降区的下侧连通,并在沉析区的上部开设有进料口;The settling zone communicates with the lower side of the settling zone, and a feeding port is opened on the upper part of the settling zone;
所述沉降区与所述上清液区通过位于上部的上清液溢出口连通,在该沉降区中安装有缓流组件,所述沉降区的底部开设有沉降物出口;The settling area is communicated with the supernatant liquid area through the supernatant liquid overflow port on the upper part, a slow flow assembly is installed in the settling area, and a sedimentation outlet is opened at the bottom of the settling area;
所述上清液区的上部开设有上清液排出口。The upper part of the supernatant area is provided with a supernatant outlet.
可选的,在所述沉析区中安装有可升降的搅拌器。Optionally, a liftable agitator is installed in the settling area.
可选的,所述缓流组件包括支架和数个缓流板,在所述沉降区的内壁至少一个缓流板,该缓流板向下倾斜安装,所述支架固定安装于所述沉降区的中部,并且该支架至少安装有一个缓流板,位于内壁的缓流板与位于支架的缓流板错位安装。Optionally, the slow flow assembly includes a bracket and several slow flow plates, at least one slow flow plate is installed on the inner wall of the settling area, and the slow flow plate is installed obliquely downward, and the support is fixedly installed in the settling area In the middle of the bracket, at least one slow flow plate is installed on the bracket, and the slow flow plate on the inner wall is misaligned with the slow flow plate on the bracket.
可选的,位于内壁的缓流板与位于支架的缓流板相互平行。Optionally, the slow flow plate on the inner wall and the slow flow plate on the bracket are parallel to each other.
可选的,所述上清液区中部安装有上清液隔板,上清液隔板可以拆卸,可安装在上清液区的底层和顶层;上清液隔板会纵向隔断液体,液体只能从上清液隔板的上端或下端通过。Optionally, a supernatant partition is installed in the middle of the supernatant area, and the supernatant partition can be disassembled and can be installed on the bottom and top layers of the supernatant area; the supernatant partition can longitudinally cut off the liquid, and the liquid It can only pass through the upper or lower end of the supernatant separator.
可选的,所述进料口、沉降物出口和上清液排出口均安装有剂量计和可控制的阀门。Optionally, dose meters and controllable valves are installed at the feed inlet, sediment outlet and supernatant outlet.
优选的,所述废水为含氟化物废水,或含氟化物废水和沉淀剂混合。Preferably, the wastewater is fluoride-containing wastewater, or the fluoride-containing wastewater is mixed with a precipitant.
另一方面,本发明还提供了一种使用上述沉析装置的废水处理方法,包括如下步骤On the other hand, the present invention also provides a wastewater treatment method using the above-mentioned precipitation device, comprising the following steps
将废水和沉淀剂加入至沉淀区进行搅拌反应;Add wastewater and precipitant to the precipitation zone for stirring reaction;
上述的反应液在沉降区从下向上引流进行沉降,上清液从上排出,沉淀向下排出;The above-mentioned reaction solution is drained from bottom to top in the settling area to settle, the supernatant is discharged from the top, and the precipitate is discharged downward;
将上述上清液引流至上清液区,通过隔板环流后排出。Drain the above supernatant to the supernatant area, circulate through the separator and then discharge.
可选的,在所述沉降区中安装数个环流板进行环流沉降。Optionally, several circulation plates are installed in the settling area to carry out circulation settling.
可选的,搅拌反应后生成沉淀和清液,沉淀和清液受液位差流向沉淀区,沉淀和清液通过沉淀区底部出口进去离心机进行分离,得到固废;其中,离心清液回流入沉析区;同时,沉淀区内的清液和少量沉淀受到缓流板影响,沉淀被阻隔下沉,清液上移,通过上清液溢出口进去上清液区,在上清液区沉降后,通过上清液排出口排出上清液。Optionally, after the stirring reaction, a precipitate and a clear liquid are generated, and the precipitate and clear liquid flow to the precipitation area due to the liquid head difference, and the precipitate and the clear liquid enter the centrifuge through the outlet at the bottom of the precipitation area for separation to obtain solid waste; wherein, the centrifuged clear liquid returns to the At the same time, the supernatant and a small amount of sediment in the sedimentation area are affected by the slow flow plate, the sediment is blocked and sinks, the supernatant moves up, and enters the supernatant area through the supernatant overflow port. After settling, discharge the supernatant through the supernatant discharge port.
本发明具有如下优点:The present invention has the following advantages:
本发明设计合理,结构巧妙,用于连续处理含氟化物废水,可解决传统间歇式反应釜物料不连续,物料容易堵塞,流通不畅,重结晶溶剂不能循环使用,操作工序需间断作业,耗费大量人力和时间,工作效率低下的问题。The invention is reasonable in design and ingenious in structure. It is used for continuous treatment of fluoride-containing wastewater, and can solve the problem of discontinuous materials in traditional batch reactors, easy blockage of materials, poor circulation, recrystallization solvents that cannot be recycled, and intermittent operations required in the operation process, which consumes a lot of energy. A lot of manpower and time, the problem of low work efficiency.
同时也可克服膜技术过滤,设备投入成本高,单台设备处理效率低,需要多台设备并串联一起使用,同时对废水浓度要求高,工艺操作难度大,过滤膜为消耗件,后期过滤膜维护成本高的问题。At the same time, it can also overcome membrane technology filtration, high equipment investment cost, low processing efficiency of a single device, multiple devices are required to be used in series, and at the same time, the concentration of wastewater is high, and the process operation is difficult. The filter membrane is a consumable part, and the later filter membrane The problem of high maintenance costs.
本发明使用时含氟化物废水和沉淀剂均通过进料口进入,进料口可分别控制含氟化物废水和沉淀剂进入流量;同时通过调节可升降的搅拌器的高度、转速和搅拌叶形状,使含氟化物废水和沉淀剂进入沉析区后在上层迅速反应,而生成的沉淀受搅拌下旋力快速下沉;而沉降物出口连接抽水泵,可控制出料速度,同时沉降物出口设计为倒三角形,方便沉淀物的堆积和集中排出。所述缓流板可有效阻隔液体中沉淀物的上移,所述上清液隔板可阻隔上清液溢出口的上清液直接流出,增加上清液的行程。所述上清液排出口连接抽水泵,可控制出料速度。When the present invention is used, both the fluoride-containing wastewater and the precipitant enter through the feed inlet, and the feed inlet can control the flow of the fluoride-containing wastewater and the precipitant respectively; at the same time, by adjusting the height, rotation speed and shape of the stirring blade of the liftable agitator , so that the fluoride-containing wastewater and the precipitant react quickly in the upper layer after entering the precipitation area, and the generated sediment sinks rapidly under the stirring force; the sediment outlet is connected to the pump, which can control the discharge speed, and at the same time the sediment outlet Designed as an inverted triangle, it is convenient for the accumulation and centralized discharge of sediment. The slow flow plate can effectively block the upward movement of sediment in the liquid, and the supernatant separator can block the supernatant from the supernatant overflow port from flowing out directly, increasing the stroke of the supernatant. The outlet of the supernatant liquid is connected with a water pump to control the discharge speed.
附图说明Description of drawings
图1是本发明所述的沉析装置结构示意图;Fig. 1 is a schematic view of the structure of the precipitation device of the present invention;
图2是本发明所述缓流板的安装结构示意图;Fig. 2 is a schematic diagram of the installation structure of the slow flow plate of the present invention;
图3是本发明所述废水处理方法的流程示意图;Fig. 3 is a schematic flow sheet of the wastewater treatment method of the present invention;
图中:1、沉析区;2、沉降区;3、上清液区;4、进料口;5、搅拌器;6、沉降物出口;71、支架;72、缓流板;8、上清液溢出口;9、上清液隔板;10、上清液排出口。In the figure: 1. Precipitation area; 2. Settling area; 3. Supernatant area; 4. Feed inlet; 5. Stirrer; 6. Sediment outlet; 71. Support; Supernatant liquid overflow port; 9. Supernatant liquid separator; 10. Supernatant liquid discharge port.
具体实施方式Detailed ways
下面将结合附图1对本发明进行详细说明,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention will be described in detail below in conjunction with accompanying
现有的工业处理含氟化物的废水、一种是通过间歇式反应釜进行反应生成沉淀,然后再离心过滤;传统的通过间歇式反应釜操作工序为间断作业,缺点是物料不连续,物料容易堵塞,流通不畅,重结晶溶剂不能循环使用,操作工序需间断作业,耗费大量人力和时间,工作效率低下。另一种膜技术过滤,缺点是设备投入成本高,单台设备处理效率低,需要多台设备并串联一起使用,同时对废水浓度要求高,工艺操作难度大,过滤膜为消耗件,后期过滤膜维护成本高。The existing industrial treatment of fluoride-containing wastewater, one is to react through a batch reactor to form a precipitate, and then centrifugally filter; the traditional operation process through a batch reactor is an intermittent operation, and the disadvantage is that the material is not continuous, and the material is easy to Blockage, poor circulation, recrystallization solvent cannot be recycled, and the operation process needs to be intermittently operated, which consumes a lot of manpower and time, and the work efficiency is low. Another kind of membrane technology filtration has the disadvantages of high equipment investment cost, low processing efficiency of a single device, multiple devices are required to be used together in series, and at the same time, the concentration of wastewater is high, the process operation is difficult, and the filter membrane is a consumable part. Membrane maintenance costs are high.
基于上述问题,提供了一种连续处理含氟化物废水的沉析装置,包括沉析区1,沉降区2和上清液区3;Based on the above problems, a settling device for continuous treatment of fluoride-containing wastewater is provided, including a
所述沉析区1与所述沉降区2的下侧连通,并在沉析区1的上部开设有进料口4;The
所述沉降区2与所述上清液区3通过位于上部的上清液溢出口8连通,在该沉降区2中安装有缓流组件,所述沉降区6的底部开设有沉降物出口6;The
所述上清液区3的上部开设有上清液排出口10。A
可选的,所述上清液溢出口的液位高度高于所述上清液排出口的液位高度,液位差便于液体向上清液排出口流出,上清液排出口的出料速度小于进料口的进料总速度;上清液排出口还可将排出液体回流至进料口。Optionally, the liquid level of the supernatant overflow port is higher than the liquid level of the supernatant discharge port, the liquid level difference facilitates the liquid to flow out of the supernatant liquid discharge port, and the discharge speed of the supernatant liquid discharge port Less than the total feed rate of the feed port; the supernatant discharge port can also return the discharged liquid to the feed port.
在一个实施例中,沉降物出口的出料速度小于进料口的进料总速度;沉降物出口还可将排出液体回流至进料口。In one embodiment, the discharge velocity of the sediment outlet is less than the total feed velocity of the feed inlet; the sediment outlet can also return the discharged liquid to the feed inlet.
在一个实施例中,在所述沉析区1中安装有可升降的搅拌器5。可按照不同工艺要求进行调解,使用时调节搅拌器的高度和转速,以及更换搅拌叶形状,使含氟化物废水和沉淀剂进入沉析区后在上层迅速反应,而生成的沉淀受搅拌下旋力快速下沉;同时所述搅拌器5能形成旋涡状水流,使含氟化物废水和沉淀剂进入沉析区后能迅速混合,生成的沉淀受下旋水流影响,加速下沉。搅拌器安装于沉析区的上盖上,上盖可拆卸;通过拆卸上盖,将搅拌器一并取出,然后更换搅拌叶;搅拌器的电机是在上盖上方,通过升降搅拌器电机已达到调整搅拌叶在沉析区中的高度。In one embodiment, a liftable agitator 5 is installed in the
在一个实施例中,所述缓流组件包括支架71和数个缓流板72,在所述沉降区2的内壁至少一个缓流板72,该缓流板向下倾斜安装,所述支架71固定安装于所述沉降区2的中部,并且该支架71至少安装有一个缓流板72,位于内壁的缓流板与位于支架的缓流板错位安装。可选的,位于内壁的缓流板与位于支架的缓流板相互平行;通过设置缓流板可有效阻隔液体中沉淀物的上移,该缓流板可拆卸,针对不同工艺要求,具有不同规格。如图2所示,缓流板通过打开沉淀区上盖,通过在沉淀区两侧开设V型的挂槽进行安装,缓流板一端卡入V型挂槽中;为了方便固定,可以采取螺栓紧固。In one embodiment, the slow flow assembly includes a
在一个实施例中,所述缓流板可安装于沉降区的两侧和中间支架上,高度和数量可调整。其中,缓流板主要用于较少沉淀物的上移,平缓沉降区内液体的上下波动。In one embodiment, the slow flow plates can be installed on both sides of the settling area and on the middle support, and the height and quantity can be adjusted. Among them, the slow flow plate is mainly used for the upward movement of less sediment, and the up and down fluctuation of the liquid in the gentle settlement area.
在一个实施例中,所述上清液区3中部安装有上清液隔板9,上清液隔板可以拆卸(通过打开上清液区上盖进行安装,可以通过螺栓进行安装,以便于拆卸),可安装在上清液区的底层和顶层;上清液隔板会纵向隔断液体,液体只能从上清液隔板的上端或下端通过。该上清液隔板可阻隔上清液溢出口的上清液直接流出,增加上清液的行程,针对不同工艺要求,所述上清液隔板具有不同规格。In one embodiment, a supernatant separator 9 is installed in the middle of the
在一个实施例中,所述进料口4、沉降物出口6和上清液排出口10均安装有剂量计和可控制的阀门;所述流量计和可控制的阀门,能够控制进出物料的流量。In one embodiment, the feed inlet 4, the
在一个实施例中,所述连续处理废水的沉析装置在使用时,含氟化物废水和沉淀剂通过进料口进去到沉析区内,受到可升降搅拌器的影响,含氟化物废水和沉淀剂迅速混合生成氟化物沉淀;氟化物沉淀受到可升降搅拌器搅拌形成的水流旋涡影响,旋转下沉,到达沉析区的底层;由于沉析区的液位高于沉降区,下旋沉降的氟化物沉淀和液体到达沉析区的底层后,迅速流向沉降区底部;氟化物沉淀达到沉降区底部后,受缓流板阻隔影响,减缓其向上运动的动能,最终受重力影响降落于沉降区底部,与沉降物出口和液体一起排出;由于沉降物出口的液体排出速度比进料口的进料速度慢;沉降区的液位缓慢升高,最终通过上清液溢出口来到上清液区;为进一步避免上清液区内出现氟化物沉淀,并随上清液流出;在上清液区内上下间隔设置了多个隔板,减缓液体中氟化物沉淀的动能,使其进一步得到沉淀,最终于上清液排出口形成上清液排出。In one embodiment, when the settling device for continuous wastewater treatment is in use, the fluoride-containing wastewater and the precipitant enter into the settling area through the feed inlet, and are affected by the liftable agitator, the fluoride-containing wastewater and the The precipitant mixes quickly to form fluoride precipitation; the fluoride precipitation is affected by the water flow vortex formed by the stirring of the liftable agitator, and rotates and sinks to reach the bottom of the sedimentation area; because the liquid level of the sedimentation area is higher than that of the sedimentation area, the downward spiral sedimentation After the fluoride precipitation and liquid reach the bottom of the sedimentation zone, they quickly flow to the bottom of the sedimentation zone; after the fluoride precipitation reaches the bottom of the sedimentation zone, the kinetic energy of its upward movement is slowed down by the barrier of the slow flow plate, and finally it falls to the sedimentation zone under the influence of gravity. At the bottom of the sedimentation zone, it is discharged together with the sediment outlet and the liquid; because the liquid discharge speed of the sediment outlet is slower than the feeding speed of the feed inlet; the liquid level in the sedimentation zone rises slowly, and finally comes to the supernatant through the supernatant overflow outlet liquid area; in order to further avoid fluoride precipitation in the supernatant liquid area and flow out with the supernatant liquid; multiple partitions are set up and down in the supernatant liquid area to slow down the kinetic energy of fluoride precipitation in the liquid and make it further A precipitate is obtained, and finally the supernatant is discharged from the supernatant outlet.
在另一实施例中,如图3所示,一种使用上述沉析装置的废水处理方法,包括如下步骤In another embodiment, as shown in Figure 3, a wastewater treatment method using the above-mentioned sedimentation device includes the following steps
将废水和沉淀剂加入至沉淀区进行搅拌反应;Add wastewater and precipitant to the precipitation zone for stirring reaction;
上述的反应液在沉降区从下向上引流进行沉降,上清液从上排出,沉淀向下排出;The above-mentioned reaction solution is drained from bottom to top in the settling area to settle, the supernatant is discharged from the top, and the precipitate is discharged downward;
将上述上清液引流至上清液区,通过隔板环流后排出。Drain the above supernatant to the supernatant area, circulate through the separator and then discharge.
可选的,在所述沉降区中安装数个环流板进行环流沉降。Optionally, several circulation plates are installed in the settling area to carry out circulation settling.
可选的,搅拌反应后生成沉淀和清液,沉淀和清液受液位差流向沉淀区,沉淀和清液通过沉淀区底部出口进去离心机进行分离,得到固废;其中,离心清液回流入沉析区;同时,沉淀区内的清液和少量沉淀受到缓流板影响,沉淀被阻隔下沉,清液上移,通过上清液溢出口进去上清液区,在上清液区沉降后,通过上清液排出口排出上清液。Optionally, after the stirring reaction, a precipitate and a clear liquid are generated, and the precipitate and clear liquid flow to the precipitation area due to the liquid head difference, and the precipitate and the clear liquid enter the centrifuge through the outlet at the bottom of the precipitation area for separation to obtain solid waste; wherein, the centrifuged clear liquid returns to the At the same time, the supernatant and a small amount of sediment in the sedimentation area are affected by the slow flow plate, the sediment is blocked and sinks, the supernatant moves up, and enters the supernatant area through the supernatant overflow port. After settling, discharge the supernatant through the supernatant discharge port.
该方法可解决传统间歇式反应釜物料不连续,物料容易堵塞,流通不畅,重结晶溶剂不能循环使用,操作工序需间断作业,耗费大量人力和时间,工作效率低下的问题。This method can solve the problems of discontinuous materials in traditional batch reactors, easy blockage of materials, poor circulation, non-recyclable recrystallization solvents, intermittent operations in the operation process, large manpower and time consumption, and low work efficiency.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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