CN115991003A - Machine-made charcoal forming device and implementation method - Google Patents

Abstract

The invention provides a machine-made charcoal forming device and an implementation method, the machine-made charcoal forming device comprises a supporting plate, a supporting frame is arranged at the left end of the upper surface of the supporting plate, a crushing drying bin is arranged on the supporting frame, the crushing drying bin is divided into a crushing area and a drying area by a partition plate, the crushing area and the drying area are arranged up and down, a blanking opening is formed in the upper surface of the crushing drying bin, a first conveyor belt is connected to the blanking opening, a crushing part is arranged in the crushing area, a drying part is arranged in the drying area, a screw conveyor for conveying materials output from the crushing drying bin into an extruder is arranged on the supporting plate, a conveying part for conveying a binder into the extruder is arranged at the right end of the upper surface of the supporting plate, and the extruder is arranged below a discharging opening of the screw conveyor; the machine-made charcoal cutting device is simple in structure and convenient to operate, and can be used for manufacturing and forming machine-made charcoal and cutting machine-made charcoal.

Description

A machine-made carbon forming device and its realization method

technical field

The invention relates to the technical field of machine-made charcoal production, in particular to a machine-made charcoal forming device and a realization method.

Background technique

Mechanism charcoal, also known as salary rod, artificial charcoal, smokeless charcoal, clean charcoal, has been widely used for home heating and barbecue food due to its many advantages such as flammability, smokeless, odorless, non-toxic, and non-explosive. In contrast, the charcoal prepared by the general process has short burning time and low calorific value, which does not meet the requirements of energy conservation and environmental protection, while machine-made charcoal has high calorific value, long burning time, low ash content, and smokeless, which is deeply loved by people. However, as the production scale of machine-made charcoal expands year by year and the relationship between supply and demand changes, the supply of traditional raw materials such as wood chips and bamboo powder is in short supply. For raw materials, considerable forest and bamboo forest resources are needed to meet the needs of the machine-made charcoal industry, and there will inevitably be an imbalance between supply and demand. Moreover, the country continues to increase ecological and environmental protection and prohibits felling of trees, making it urgent to reform raw materials for machine-made charcoal.

my country is a large agricultural production country, with a large amount of agricultural production residues amounting to billions of tons each year, and its utilization rate is only 20% at present, and there are many problems in the whole process, such as low degree of comprehensive utilization, improper handling and environmental pollution. Nowadays, some machine-made charcoal practitioners have begun to use straw, etc., but the calorific value and burning time of the produced machine-made charcoal are often not satisfactory.

Moreover, before making machine-made charcoal, it is usually to mix a variety of standard raw materials and put them into the molding machine for processing and molding. However, most of the existing equipment is for workers to add raw materials, and then process and shape the machine-made charcoal through the equipment. The finished machine-made charcoal is relatively large, and it is necessary to cut off the machine-made charcoal during the subsequent carbonization treatment. However, the existing cutting methods tend to cause irregular cut surfaces, which will affect the subsequent carbonization treatment.

Contents of the invention

In view of this, the object of the present invention is to provide a machine-made charcoal forming device and a realization method that can realize machine-made charcoal making and cutting operation.

The present invention adopts the following method to realize: a machine-made charcoal molding device, including a support plate, a support frame is provided on the left end of the upper surface of the support plate, a crushing and drying chamber is arranged on the support frame, and the crushing and drying chamber is separated The plate is divided into a crushing area and a drying area, the crushing area and the drying area are set up and down, the upper surface of the crushing and drying bin is provided with a discharge port, the discharge port is connected to a first conveyor belt, and the crushing area Crushing parts are arranged inside, drying parts are arranged in the drying area, and a screw conveyor for conveying the output materials in the crushing and drying bin to the extruder is arranged on the support plate, and the upper surface of the support plate is The right end is provided with a conveying member for conveying the binder into the extruder, the extruder is arranged below the discharge port of the screw conveyor, and the output port of the extruder is provided with a mechanism for realizing A carbonization kiln and a cooling machine are arranged on the left side of the cutting piece, and the cooling machine and the carbonization kiln are arranged on the left and right sides.

Further, the crushing member includes a crushing roller, and the middle part of the partition plate is provided with a communication port for connecting the crushing area and the drying area, and the left and right ends of the communication port are provided with unloading rollers. The crushing roller is arranged at the bottom of the crushing area to cooperate with the feeding roller, and the crushing roller is arranged between the feeding rollers at the left and right ends.

Further, the drying part includes a first air outlet hopper, the left and right ends of the crushing and drying chamber are provided with the first air outlet hopper, and a plurality of first air outlets are equidistantly opened on the first air outlet hopper, The left and right ends of the upper surface of the drying area are provided with a second air outlet bucket, and a plurality of second air outlets are equidistantly opened on the second air outlet bucket, and the first air outlet and the second air outlet are connected to the The drying area is connected, the air inlet of the first air outlet hopper and the second air outlet hopper are connected through a pipeline, the pipeline is connected with an air inlet pipe, and the left and right ends of the drying area are equipped with first A rotating shaft, first stirring blades are equidistantly arranged on the first rotating shaft.

Further, the lower surface of the crushing and drying bin is provided with a discharge port, the lower end of the crushing and drying bin is embedded with a first telescopic cylinder, and the end of the telescopic rod of the first telescopic cylinder is provided with a device for opening and closing the discharge port. The openable and closing plate, the upper left end of the screw conveyor is provided with a first feed hopper, and the feed inlet of the first feed hopper corresponds to the discharge outlet.

Further, the conveying member includes a fixed frame, the fixed frame is arranged on the right end of the support plate, the fixed frame is provided with a stirring chamber, the middle part of the upper surface of the stirring chamber is provided with a driving motor, and the driving motor The output end is connected with a second rotating shaft, and the second rotating shaft extends through the upper surface of the stirring chamber through a bearing and extends into the stirring chamber, and second stirring blades are equidistantly arranged on the second rotating shaft, and the stirring There is a three-way valve at the right end of the upper surface of the bin, and the inner bottom of the mixing bin is inclined downward from right to left, and a pumping pump is installed at the left end of the mixing bin, and the pumping pump is connected with a discharge pipe. The feed pipe extends through the mixing chamber to the outside of the mixing chamber, and a second feed hopper is arranged at the feed inlet of the extruder, and the feed inlet of the second feed hopper is connected to the screw conveyor. The discharge port of the machine is set corresponding to the discharge port of the discharge pipe.

Further, the cutting part includes a second conveyor belt, the feed port of the second conveyor belt is matched with the discharge port of the extruder, and the front and rear side plates of the second conveyor belt are provided with gantry frames, so The horizontal plate of the gantry is provided with a second telescopic cylinder, and the end of the telescopic rod of the second telescopic cylinder passes through the horizontal plate of the gantry and extends into the gantry, and the telescopic rod of the second telescopic cylinder The end is provided with a cutting blade.

Another object of the present invention is to provide a method for making machine-made charcoal that is convenient for workers to use a machine-made charcoal forming device.

The realization method of the machine-made charcoal forming device comprises the following steps:

Step S1. When in use, the cow dung and coal are transported to the crushing and drying bin, crushed through the crushed parts, and then transported to the drying area through the connecting port after crushing;

Step S2, drying the raw material, transporting it to the extruder through a screw conveyor after drying, and then transporting the binder to the extruder through the conveying parts, and stirring and extruding the raw material;

Step S3, extruding the material to the cutting part, cutting to form machine-made charcoal, and then transporting it to a carbonization kiln for carbonization;

Step S4, after carbonization, the formed machine-made carbon is cooled by a cooling machine, so as to realize the forming of the machine-made carbon.

The beneficial effect of the present invention is that: the present invention adds waste in agricultural production to coal in the processing of machine-made charcoal, and uses a reasonable formula to reduce the pressure of forest resource protection and utilize waste in agricultural production Turn waste into wealth, greatly reduce the cost, and greatly expand the source of machine-made carbon raw materials; through different structural characteristics, the forming of machine-made carbon is realized, through cleaning and screening, crushing, drying and dehydration, extrusion, carbonization and cooling, Through a series of production processes, the molding and production of machine-made charcoal is realized, and the produced machine-made charcoal has high hardness, reduces the carbonization time, increases the degree of carbonization, and the produced machine-made charcoal is more resistant to burning.

Description of drawings

Fig. 1 is a structural schematic diagram of the present invention.

Fig. 2 is a structural schematic diagram of the conveying member.

Detailed ways

The present invention will be further described below in conjunction with the accompanying drawings.

Please refer to Fig. 1 and Fig. 2, the present invention provides an embodiment: a machine-made charcoal forming device, including a support plate 1, a support frame 2 is provided on the left end of the upper surface of the support plate 1, and a support frame 2 is provided on the support frame 2 A crushing and drying bin 3 is provided, and the inside of the crushing and drying bin 3 is divided into a crushing area 32 and a drying area 33 by a partition plate 31. The crushing area 32 and the drying area 33 are set up and down, and the upper surface of the crushing and drying bin 3 A feeding port (not shown) is provided, the feeding port is connected with a first conveyor belt 34, crushing parts 4 are arranged in the crushing area 32, drying parts 5 are arranged in the drying area 33, and the The support plate 1 is provided with a screw conveyor 7 for conveying the output material in the crushing and drying bin 3 to the extruder 6, and the right end of the upper surface of the support plate 1 is provided with a screw conveyor for conveying the binder to the extruder. 6, the extruder 6 is arranged below the discharge port of the screw conveyor 7, and the output port of the extruder 6 is provided with a cutting part 9 for realizing machine-made charcoal cutting, so A carbonization kiln 91 and a cooling machine 92 are arranged on the left side of the cutting part 9, and the cooling machine 92 and the carbonization kiln 91 are arranged on the left and right sides. The machine-made charcoal raw material is transported to the crushing zone 32 by the first conveyor belt 34, and then transported to the drying zone 33 after being pulverized by the crushing part 4, the drying effect of the machine-made charcoal raw material can be realized by the drying part 5, and then the machine-made charcoal raw material is passed through the extruder 6. The machine-made charcoal raw material and binder are mixed and extruded, cut by the cutting part 9, after cutting, the carbonization of the machine-made charcoal is realized by the carbonization kiln, and finally the machine-made charcoal is cooled by the cooling machine 92, thereby realizing the forming of the machine-made charcoal.

The machine-made charcoal raw materials in the present invention are cow dung and coal, which can not only increase the degree of carbonization of the machine-made charcoal, but also realize the reuse of waste materials in agriculture, and the cow peak can be easily dried, reducing the carbonization time, and the coal can increase the carbonization degree of the machine-made charcoal. hardness.

Please continue to refer to FIG. 1, in an embodiment of the present invention, the crushing member 4 includes a crushing roller 41, and the middle part of the partition plate 31 is provided with a communication port for connecting the crushing area 32 and the drying area 33 42, the left and right ends of the communication port 42 are provided with unloading rollers 43, the crushing rollers 41 are arranged at the bottom of the crushing area 32 to cooperate with the unloading rollers 43, and the crushing rollers 41 are arranged on Between the left and right ends unloading roller 43. The pulverization of the machine-made carbon raw material can be realized through the rotation of the pulverizing roller 41 and the unloading roller 43 .

Please continue to refer to FIG. 1, in an embodiment of the present invention, the drying member 5 includes a first air outlet bucket 51, and the left and right ends of the crushing and drying bin 3 are provided with the first air outlet bucket 51. A plurality of first air outlets 52 are equidistantly opened on the first air outlet bucket 51, and second air outlet buckets 53 are arranged on the left and right ends of the upper surface of the drying area 33. A second air outlet 54, the first air outlet 52 and the second air outlet 54 communicate with the drying area 33, the air inlets of the first air outlet 51 and the second air outlet 53 Connected through the pipeline 55, the pipeline 55 is connected with the air inlet pipe 56, the first rotating shaft 57 is arranged on the left and right ends of the drying area 33, and the first stirring blades 58 are equidistantly arranged on the first rotating shaft 57 . Make by conveying the hot gas to the air intake pipe 56, then transport it into the pipeline 55 by the air intake pipe 56, and blow it out into the drying area 33 through the first air outlet 52 and the second air outlet 54, so as to realize the drying effect of the machine-made charcoal raw material, and then pass The rotation of the first rotating shaft 57 and the first stirring blade 58 can realize uniform stirring of the machine-made charcoal raw material, thereby better realizing the drying effect of the machine-made charcoal raw material.

Please continue to refer to Fig. 1, in an embodiment of the present invention, the lower surface of the crushing and drying bin 3 is provided with a discharge port 34, and the lower end of the crushing and drying bin 3 is embedded with a first telescopic cylinder 35, the first The end of the telescopic rod of the telescopic cylinder 35 is provided with an openable plate 36 for opening and closing the discharge port 34, and the upper left end of the screw conveyor 7 is provided with a first feed hopper 37, the first feed hopper 37 The feed port corresponds to the discharge port 34 . The opening and closing plate 36 can be driven to move left and right by the first telescopic cylinder 35 , so as to realize the opening and closing of the discharge port 34 .

Please continue to refer to Fig. 1 and Fig. 2, in an embodiment of the present invention, the conveying member 8 includes a fixed frame 81, the fixed frame 81 is arranged on the right end of the support plate 1, and the fixed frame 81 is provided with Stirring bin 82, the middle part of the upper surface of the stirring bin 82 is provided with a driving motor 83, the output end of the driving motor 83 is connected with a second rotating shaft 84, and the second rotating shaft 84 passes through the upper part of the stirring bin 82 via a bearing The surface extends into the stirring chamber 82, the second rotating shaft 84 is equidistantly provided with a second stirring blade 85, the right end of the upper surface of the stirring chamber 82 is provided with a three-way valve 86, and the inner bottom surface of the stirring chamber 82 is from the right To the left and downward, the left end of the mixing chamber 82 is provided with a pump 87, and the pump 87 is connected to a discharge pipe 88, and the discharge pipe 88 extends through the stirring chamber 82 to the Outside the mixing chamber 82, a second feed hopper 89 is provided at the feed inlet of the extruder 6, and the feed inlet of the second feed hopper 89 is connected to the discharge outlet of the screw conveyor 7 and The discharge ports of the discharge pipe 88 are arranged correspondingly. The driving motor 83 can drive the second shaft 84 to rotate, the rotation of the second shaft 84 can drive the second stirring blade 85 to rotate, the rotation of the second stirring blade 85 can realize the stirring effect of the stirring chamber 82, and the viscous can be transferred through the three-way valve 86 The raw materials of the binder are transported to the mixing chamber 82 for stirring, and then pumped by the pump 87 to the extruder 6 for mixing with the raw materials of the machine-made charcoal.

The raw material of described binding agent is made up of 9-17 parts of cornstarch, 15-30 parts of wormwood, 8-13 parts of vitamin sodium, 25-35 parts of calcium carbonate and 5-23 parts of guar gum solution, thereby can more It is better to realize the bonding of machine-made charcoal raw materials and increase the density of machine-made charcoal.

Please continue to refer to FIG. 1, in an embodiment of the present invention, the cutting member 9 includes a second conveyor belt 91, and the feed port of the second conveyor belt 91 is matched with the discharge port of the extruder 6, The front and rear side plates of the second conveyor belt 91 are provided with a gantry 92, and the horizontal plate of the gantry 92 is provided with a second telescopic cylinder 93, and the end of the telescopic rod of the second telescopic cylinder 93 passes through the gantry. The horizontal plate of the frame 92 extends into the gantry frame 92 , and the end of the telescopic rod of the second telescopic cylinder 93 is provided with a cutting blade 94 . The extruder 6 extrudes the material onto the second conveyor belt 91, and then the second telescopic cylinder 93 drives the cutting blade 94 up and down to realize the cutting effect of the machine-made charcoal.

The realization method of the machine-made charcoal forming device comprises the following steps:

Step S1. When in use, the cow dung and coal are transported to the crushing and drying bin, crushed through the crushed parts, and then transported to the drying area through the connecting port after crushing;

Step S2, drying the raw material, transporting it to the extruder through a screw conveyor after drying, and then transporting the binder to the extruder through the conveying parts, and stirring and extruding the raw material;

Step S3, extruding the material to the cutting part, cutting to form machine-made charcoal, and then transporting it to a carbonization kiln for carbonization;

Step S4, after carbonization, the formed machine-made carbon is cooled by a cooling machine, so as to realize the forming of the machine-made carbon.

In the present invention, the extruder, cooling machine, screw conveyor, carbonization kiln, telescopic cylinder, drive motor and conveyor belt are all prior art, and those skilled in the art can clearly understand, so no detailed description will be given here.

The above descriptions are only preferred embodiments of the present invention, and all equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope of the present invention.

Claims (7)

1. A machine-made charcoal forming device, characterized in that: it includes a support plate, a support frame is provided on the left end of the upper surface of the support plate, and a crushing and drying bin is arranged on the support frame, and the crushing and drying bin is separated by a partition plate It is divided into a crushing area and a drying area, the crushing area and the drying area are set up and down, the upper surface of the crushing and drying bin is provided with a feeding port, the feeding port is connected to a first conveyor belt, and the crushing area is set There are crushed parts, drying parts are arranged in the drying area, and a screw conveyor for conveying the output materials in the crushing and drying bin to the extruder is arranged on the support plate, and the right end of the upper surface of the support plate is set There is a conveying member for conveying the binder into the extruder, the extruder is arranged below the outlet of the screw conveyor, and the outlet of the extruder is provided with a The cutting part is provided with a carbonization kiln and a cooling machine on the left side of the cutting part, and the cooling machine and the carbonization kiln are arranged on the left and right sides. 2. A machine-made charcoal forming device according to claim 1, characterized in that: the crushing member includes a crushing roller, and the middle part of the partition plate is provided with a communication port for connecting the crushing area and the drying area , the left and right ends of the communication port are provided with unloading rollers, the crushing rollers are arranged at the bottom of the crushing area to cooperate with the unloading rollers, and the pulverizing rollers are arranged between the unloading rollers at the left and right ends . 3. A machine-made charcoal forming device according to claim 1, characterized in that: said drying member comprises a first air outlet hopper, said first air outlet hopper is provided at both left and right ends of said pulverizing and drying chamber, so A plurality of first air outlets are equidistantly opened on the first air outlet hopper, and second air outlet hoppers are arranged on the left and right ends of the upper surface of the drying area, and a plurality of second air outlets are equidistantly opened on the second air outlet hopper. Air outlet, the first air outlet and the second air outlet are connected with the drying area, the air inlets of the first air outlet hopper and the second air outlet hopper are connected through pipelines, and the pipelines are connected There is an air inlet pipe, first rotating shafts are arranged at the left and right ends of the drying area, and first stirring blades are arranged equidistantly on the first rotating shafts. 4. A machine-made charcoal molding device according to claim 1, characterized in that: the lower surface of the crushing and drying chamber is provided with a discharge port, the lower end of the crushing and drying chamber is embedded with a first telescopic cylinder, and the first The end of the telescopic rod of a telescopic cylinder is provided with an openable plate for opening and closing the discharge port, and the upper left end of the screw conveyor is provided with a first feeding hopper, and the feeding port of the first feeding hopper is connected to the Corresponding to the outlet. 5. A machine-made charcoal molding device according to claim 1, characterized in that: the conveying member includes a fixed frame, the fixed frame is arranged at the right end of the support plate, and the fixed frame is provided with a stirring chamber, The middle part of the upper surface of the mixing chamber is provided with a driving motor, and the output end of the driving motor is connected to a second rotating shaft, and the second rotating shaft passes through the upper surface of the stirring chamber through a bearing and extends into the stirring chamber. The second stirring blade is equidistantly arranged on the second rotating shaft, the right end of the upper surface of the stirring chamber is provided with a three-way valve, the inner bottom surface of the stirring chamber is inclined downward from right to left, and the left end of the stirring chamber is provided with a pumping valve. A feed pump, the feed pump is connected with a discharge pipe, the discharge pipe passes through the mixing chamber and extends to the outside of the mixing chamber, and a second feed hopper is arranged at the feed port of the extruder , the feed port of the second feed hopper is set corresponding to the discharge port of the screw conveyor and the discharge port of the discharge pipe. 6. A machine-made charcoal molding device according to claim 1, characterized in that: the cutting member includes a second conveyor belt, and the feed port of the second conveyor belt matches the discharge port of the extruder , the front and rear side plates of the second conveyor belt are provided with a gantry frame, the horizontal plate of the gantry frame is provided with a second telescopic cylinder, and the end of the telescopic rod of the second telescopic cylinder passes through the horizontal plate of the gantry frame Extending into the gantry frame, the end of the telescopic rod of the second telescopic cylinder is provided with a cutting blade. 7. A method for realizing the machine-made charcoal forming device as claimed in claim 1, characterized in that, comprising the following steps: Step S1. When in use, the cow dung and coal are transported to the crushing and drying bin, crushed through the crushed parts, and then transported to the drying area through the connecting port after crushing; Step S2, drying the raw material, transporting it to the extruder through a screw conveyor after drying, and then transporting the binder to the extruder through the conveying parts, and stirring and extruding the raw material; Step S3, extruding the material to the cutting part, cutting to form machine-made charcoal, and then transporting it to a carbonization kiln for carbonization; Step S4, after carbonization, the formed machine-made carbon is cooled by a cooling machine, so as to realize the forming of the machine-made carbon.

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