CN115986506A - A socket connector and a high-voltage connector - Google Patents
A socket connector and a high-voltage connector Download PDFInfo
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- CN115986506A CN115986506A CN202310029081.7A CN202310029081A CN115986506A CN 115986506 A CN115986506 A CN 115986506A CN 202310029081 A CN202310029081 A CN 202310029081A CN 115986506 A CN115986506 A CN 115986506A
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
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Abstract
Description
技术领域technical field
本发明属于新能源电动汽车连接器技术领域,具体涉及一种插座连接器及高压连接器。The invention belongs to the technical field of connectors for new energy electric vehicles, and in particular relates to a socket connector and a high-voltage connector.
背景技术Background technique
连接器作为一种便捷的连接元器件,已经在各行各业被广泛应用,目前常见的连接器包含插头和插座,插头和插座通常包含有外壳体,插头与插座通过外壳体的引导配合进行插合连接。As a convenient connection component, connectors have been widely used in various industries. At present, common connectors include plugs and sockets. Plugs and sockets usually include outer shells. combined connection.
随着新能源汽车行业的发展,越来越复杂、越来越多的电气功能堆积,电车整车的屏蔽性能要求也越来越高,为了保证连接器插合的密封效果,目前的连接器中通常设有两次密封,其一是插座与设备面板之间的密封,其二是由于插座通常包含有插座外壳体,插头和插座之间插合后需要密封,而为了完成插头与插座之间的密封设置,现有插座外壳体一般设有比较大的安装面,在安装面上布置界面胶圈槽和安装螺钉孔,在界面胶圈槽内设置界面胶圈,使得连接器整体体积较大,装配工序多,制备成本较高。With the development of the new energy automobile industry, more and more complex electrical functions are accumulated, and the shielding performance requirements of the whole tram are getting higher and higher. In order to ensure the sealing effect of the connector mating, the current connector There are usually two seals in the middle, one is the seal between the socket and the equipment panel, and the other is because the socket usually contains the socket shell, and the plug and the socket need to be sealed after mating, and in order to complete the connection between the plug and the socket The sealing setting between the existing socket shells generally has a relatively large installation surface, and the interface apron groove and the installation screw hole are arranged on the installation surface, and the interface apron is set in the interface apron groove, so that the overall volume of the connector is smaller Large, many assembly processes, and high preparation costs.
发明内容Contents of the invention
本发明的目的在于提供一种插座连接器及高压连接器,其将插座绝缘体直接设置于设备面板上,在与插头配合密封时,不再设置插座外壳体和插座端界面胶圈,大大减少连接器体积,降低生产成本。The purpose of the present invention is to provide a socket connector and a high-voltage connector. The socket insulator is directly arranged on the equipment panel. When it is sealed with the plug, the socket shell and the socket end interface rubber ring are no longer provided, which greatly reduces the number of connections. The size of the device reduces the production cost.
本发明为了达到上述目的所采用的技术方案是:The technical scheme that the present invention adopts in order to achieve the above object is:
一种插座连接器,包括用于直接设置在安装面板上、且与插头绝缘体插合配合的插座端绝缘体,插座端绝缘体上设有与插头端接触件配合的插座端接触件,连接插座端接触件设有插座端金属板。A socket connector, including a socket end insulator for being directly arranged on a mounting panel and fitted with a plug insulator. The piece features a socket end metal plate.
作为本发明的一种优选方案,所述插座端绝缘体开设有便于通过螺钉使插座端绝缘体固定于安装面板上的第一安装孔。As a preferred solution of the present invention, the socket-end insulator is provided with a first installation hole for fixing the socket-end insulator on the installation panel by screws.
作为本发明的一种优选方案,所述插座端金属板上开设有便于通过螺钉使导电件固定于插座端金属板上的第二安装孔。As a preferred solution of the present invention, the metal plate at the socket end is provided with a second mounting hole for fixing the conductive element on the metal plate at the socket end by screws.
作为本发明的一种优选方案,所述插座端金属板上相对设有用于卡和安装插座端接触件的台阶。As a preferred solution of the present invention, the metal plate at the socket end is oppositely provided with steps for carding and installing the socket end contacts.
作为本发明的一种优选方案,所述插座端绝缘体用于安装插座端接触件处的两侧壁均呈连续闭合的非开口状。As a preferred solution of the present invention, both side walls of the socket-end insulator where the socket-end contact is installed are continuously closed and non-open.
作为本发明的一种优选方案,所述插座端绝缘体与设备面板一体制作。As a preferred solution of the present invention, the insulator at the socket end is made integrally with the equipment panel.
作为本发明的一种优选方案,所述插座端绝缘体上设有双簧片双头插孔件。As a preferred solution of the present invention, the insulator at the socket end is provided with a double reed double-ended socket piece.
作为本发明的一种优选方案,所述插座端接触件设有接触件绝缘体,接触件绝缘体上设有温度传感器。As a preferred solution of the present invention, the socket end contact is provided with a contact insulator, and a temperature sensor is provided on the contact insulator.
一种高压连接器,包括插头连接器,还包括上述任一项方案的插座连接器,其中,插头连接器包括插头壳体,插头壳体用于与插座连接器对接的端面设有胶圈槽,胶圈槽内设有在插头连接器与插座连接器插合配合时、且插头壳体与安装面板挤压下对插头壳体与安装面板进行密封的界面胶圈。A high-voltage connector, including a plug connector, and a socket connector according to any one of the above schemes, wherein the plug connector includes a plug housing, and the end surface of the plug housing for docking with the socket connector is provided with an apron groove , the apron groove is provided with an interface apron that seals the plug housing and the installation panel when the plug connector and the receptacle connector are mated, and the plug housing and the installation panel are squeezed.
作为本发明的一种优选方案,所述插头壳体内设有插头端绝缘体,插头端绝缘体和插头壳体之间设有插头屏蔽,插头端绝缘体内设有插头端接触件,插头壳体内远离插头端绝缘体还依次设有外屏蔽环、内屏蔽环、线封体和尾盖。As a preferred solution of the present invention, the plug housing is provided with a plug end insulator, a plug shield is provided between the plug end insulator and the plug housing, a plug end contact is provided in the plug end insulator, and the inside of the plug housing is far away from the plug. The terminal insulator is further provided with an outer shielding ring, an inner shielding ring, a wire seal and a tail cover in sequence.
本发明有益效果:Beneficial effects of the present invention:
1.本发明的插座连接器中,插座绝缘体直接设置到安装面板上,相对现有插座连接器,无插座外壳器,相应地,无需设置插座端界面胶圈,减少了连接器零件种类和体积,装配工序少,大大降低了连接器生产成本。1. In the socket connector of the present invention, the socket insulator is directly arranged on the mounting panel. Compared with the existing socket connector, there is no socket shell, and accordingly, there is no need to set the socket end interface rubber ring, which reduces the types and volume of connector parts , fewer assembly processes, greatly reducing the production cost of the connector.
2.本发明连接器采用插座连接器与安装面板直接固定,相对于现有插座连接器采用壳体进行对接,在仅需要设置一道界面胶圈的同时,还能降低连接器的接触电阻,提高连接器屏蔽效果。2. The connector of the present invention is directly fixed with the socket connector and the installation panel. Compared with the existing socket connector, the housing is used for docking. While only one interface rubber ring needs to be provided, it can also reduce the contact resistance of the connector and improve Connector shielding effect.
附图说明Description of drawings
图1为现有连接器的结构示意图;Fig. 1 is a structural schematic diagram of an existing connector;
图2为实施例一所提供一种插座连接器的主视剖视结构示意图;Fig. 2 is a front view sectional structural schematic diagram of a socket connector provided in
图3为实施例一所提供一种插座连接器的俯视剖视结构示意图;Fig. 3 is a top view sectional structural schematic diagram of a receptacle connector provided in
图4为实施例一所提供一种插座连接器的立体结构示意图;4 is a schematic diagram of a three-dimensional structure of a socket connector provided in
图5为实施例一所提供连接器插合状态下的结构示意图;Fig. 5 is a schematic diagram of the structure of the connector provided in
图6为实施例二所提供一种形式的插座连接器爆炸结构示意图;Fig. 6 is a schematic diagram of an exploded structure of a socket connector provided in
图7为实施例二所提供另一种形式的插座连接器爆炸结构示意图。FIG. 7 is a schematic diagram of an exploded structure of another socket connector provided in the second embodiment.
图中标记:1、插头壳体,101、插头绝缘体,102、插头端接触件,103、内屏蔽环,104、外屏蔽环,105、插头屏蔽,106、线封体,107、线封体挡片,108、尾盖,2、胶圈槽,3、界面胶圈,4、插座壳体,5、安装面板,6、插座绝缘体,601、第一安装孔,602、双簧片双头插孔件,7、插座端接触件,701、接触件绝缘体,702、螺母,703、温度传感器,8、插座端金属板,801、台阶,802、第二安装孔。Markings in the figure: 1, plug housing, 101, plug insulator, 102, plug end contact, 103, inner shielding ring, 104, outer shielding ring, 105, plug shielding, 106, wire seal, 107, wire seal Bracket, 108, tail cover, 2, apron groove, 3, interface apron, 4, socket housing, 5, mounting panel, 6, socket insulator, 601, first mounting hole, 602, double reed double-ended plug Hole piece, 7, socket end contact piece, 701, contact piece insulator, 702, nut, 703, temperature sensor, 8, socket end metal plate, 801, step, 802, second installation hole.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步说明,在本发明的描述中,需要说明的是,除非另有说明,“多个”的含义是两个或两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments. In the description of the present invention, it should be noted that, unless otherwise specified, the meaning of "multiple" is two or more; The orientation or positional relationship indicated by "bottom", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the drawings The orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as limiting the present invention .
结合图1所示,对现有连接器所存在的技术问题做进一步解释,现有插头连接器与插座连接器对接时,为了保证连接器插合的密封效果,通常在插头壳体1与插座壳体4对接之间设置一道界面胶圈进行密封,且在插座壳体4与安装面板5之间设置一道界面胶圈进行密封,插座壳体体积较大,且需要设置胶圈槽和安装螺钉孔,连接器装配工序多,制备成本较高,本发明就是为了解决现有连接器所存在的这些问题。As shown in Figure 1, the technical problems existing in the existing connector are further explained. When the existing plug connector and the socket connector are docked, in order to ensure the sealing effect of the connector mating, usually between the
本发明提供一种插座连接器的实施例一The present invention provides a first embodiment of a socket connector
结合图2至图4所示,本实施例的插座连接器包括插座端绝缘体6,插座端绝缘体6用于直接设置在安装面板5上,且插座端绝缘体6在使用时与插头连接器的插头绝缘体插合配合,插座端绝缘体6设有型腔,在型腔内设有插座端接触件7,在插头连接器与插座连接器插合后,插座端接触件7与插头连接器的插头端接触件102配合导通,连接插座端接触件7设有插座端金属板8,插座端金属板82 to 4, the socket connector of this embodiment includes a
在插座端绝缘体6开设有第一安装孔601,第一安装孔601便于通过螺钉将插座端绝缘体6固定于安装面板5上,第一安装孔601的形状、位置及数量均可以根据实际需要调整,可以理解地,插座绝缘体6还可直接与安装面板5一体制作,二者做成一体。The
在插座端金属板8上开设有第二安装孔802,第二安装孔802便于通过螺钉将导线等导电件固定于插座端金属板8上,可以理解地,第二安装孔802的形状、位置及数量也均可以根据实际需要调整。A
本实施例中,插座连接器仅需设置插座端绝缘体6,将插座端接触件7及插座端金属板8装配后即可形成完成的插座连接器,无需设置插座壳体,大大减少了插座连接器零件种类和体积,减少了装配工序,降低了插座连接器的生产成本。In this embodiment, the socket connector only needs to be equipped with the
此外,插座连接器的主体为插座绝缘体,在没有设置插座壳体的情况下,零件的减少进一步减少了零件间配合的间隙,大大增强了插座连接器的抗振动性能。In addition, the main body of the socket connector is a socket insulator. In the absence of a socket housing, the reduction of parts further reduces the gap between the parts and greatly enhances the anti-vibration performance of the socket connector.
本实施例中,在将插座端接触件7装配时,在插座端金属板8上相对设有台阶801,台阶801之间形成用于卡和安装插座端接触件7安装槽,无需额外增加新的绝缘体对插座端接触件7进行固定,装配结构简单,制备成本低。In this embodiment, when assembling the socket-
结合图4所示,插座端绝缘体6用于安装插座端接触件7处的两侧壁均呈连续闭合的非开口状,这样能够降低插座端接触件7和安装面板5内壁间的绝缘失效风险。As shown in FIG. 4 , the two side walls of the socket-
本实施例还提供一种高压连接器:This embodiment also provides a high-voltage connector:
本实施例的高压连接器包括插头连接器和插座连接器,其中,插座连接器采用本发明所提供的插座连接器,结合图5所示,插头连接器包括插头壳体1,插头壳体1用于与插座连接器对接的端面设有胶圈槽2,胶圈槽2内设有界面胶圈3,界面胶圈3在插头连接器与插座连接器插合配合时、且在插头壳体1与安装面板5挤压下能够对插头壳体1与安装面板5之间进行密封。The high-voltage connector of this embodiment includes a plug connector and a socket connector, wherein the socket connector adopts the socket connector provided by the present invention. As shown in FIG. 5 , the plug connector includes a
其中,插头连接器可以采用现有的插头连接器,依据图5所示,本实施例中,插头壳体1内设有插头端绝缘体101,插头端绝缘体101和插头壳体1之间设有插头屏蔽105,插头端绝缘体101内设有插头端接触件102,插头壳体1内远离插头端绝缘体101还依次设有外屏蔽环104、内屏蔽环103、通过线封体挡片107设置的线封体106、以及设置在插头壳体1尾部的尾盖108。Wherein, the plug connector can be an existing plug connector, as shown in FIG. The
本实施例的高压连接器,在使用时,相对于现有插座连接器采用壳体进行对接,仅需要设置插头壳体与安装面板之间的界面胶圈即可实现有效密封,装配零件少,工序少,降低了制备成本,此外,传统采用插座壳体时,连接器的接触电阻由插头屏蔽与插座屏蔽之间的电阻、线缆屏蔽与插头屏蔽之间的电阻以及插座屏蔽与主要组件之间的电阻三部分组成,采用无插座后,消除了其中的一部分电阻,起到降低连接器接触电阻的效果,从而能够提高连接器的屏蔽效果。Compared with the existing socket connector, the high-voltage connector of this embodiment adopts the housing for docking, and only needs to set the interface rubber ring between the plug housing and the installation panel to achieve effective sealing, and there are fewer assembly parts. The process is less, which reduces the preparation cost. In addition, when the socket shell is traditionally used, the contact resistance of the connector is composed of the resistance between the plug shield and the socket shield, the resistance between the cable shield and the plug shield, and the resistance between the socket shield and the main components. The resistance between the three parts is composed of three parts. After using no socket, part of the resistance is eliminated, which has the effect of reducing the contact resistance of the connector, thereby improving the shielding effect of the connector.
本发明提供一种插座连接器的实施例二The present invention provides a second embodiment of a socket connector
如前所述,本发明的插座连接器主要取消了插座外壳体和插座端界面胶圈,将插座绝缘体直接固定到安装面板上,在具体实现形式上,可不限定于实施例一所提供的插座连接器。As mentioned above, the socket connector of the present invention mainly cancels the socket outer shell and the socket end interface rubber ring, and directly fixes the socket insulator to the mounting panel. In terms of specific implementation form, it may not be limited to the socket provided in
本实施例中,结合图6和图7所示,插座端绝缘体6上可设有双簧片双头插孔件602,双簧片双头插孔件602在插座绝缘体6上的位置可以依据需要设定,插座端接触件7的形状也可以根据需要设定呈直式或弯式,与插座端接触件7配合可设置螺母702,以便对导线进行连接,在插座端接触件7上还可设置接触件绝缘体701,接触件绝缘体701上设有温度传感器703,温度传感器703可通过螺钉安装在接触件绝缘体701上,通过温度传感器703对实现对插座连接器的温度管控。In this embodiment, as shown in FIG. 6 and FIG. 7 , a double-reed double-ended
需要说明的是,本文未详述部分为现有技术,上述实施例仅用来说明本发明,但本发明并不局限于上述实施例,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均落入本发明的保护范围内。It should be noted that the parts not described in detail herein are prior art, and the above-mentioned embodiments are only used to illustrate the present invention, but the present invention is not limited to the above-mentioned embodiments. Simple modifications, equivalent changes and modifications all fall within the protection scope of the present invention.
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| CN119742622A (en) * | 2024-11-20 | 2025-04-01 | 中航光电科技股份有限公司 | Connector busbar connection structure |
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| US5037327A (en) * | 1989-01-13 | 1991-08-06 | E. I. Du Pont De Nemours And Company | Connector with means for securing to a substrate |
| KR20130088563A (en) * | 2012-01-31 | 2013-08-08 | 엘에스엠트론 주식회사 | Improved connector device for shell structure |
| CN109950725A (en) * | 2017-12-21 | 2019-06-28 | 中航光电科技股份有限公司 | Electrical connector and electrical connector assembly using the same |
| CN214849265U (en) * | 2021-03-25 | 2021-11-23 | 中航光电科技股份有限公司 | A single seat sealed high pressure interlock connector |
| CN114267991A (en) * | 2021-11-29 | 2022-04-01 | 中航光电科技股份有限公司 | A magnetic suction elastic hybrid connector assembly and its plug and socket |
| CN115101982A (en) * | 2022-06-20 | 2022-09-23 | 中航光电科技股份有限公司 | Small-size nut is from anti loosening structure |
| CN115149300A (en) * | 2022-06-30 | 2022-10-04 | 中航光电科技股份有限公司 | A kind of interface unit |
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| US5037327A (en) * | 1989-01-13 | 1991-08-06 | E. I. Du Pont De Nemours And Company | Connector with means for securing to a substrate |
| KR20130088563A (en) * | 2012-01-31 | 2013-08-08 | 엘에스엠트론 주식회사 | Improved connector device for shell structure |
| CN109950725A (en) * | 2017-12-21 | 2019-06-28 | 中航光电科技股份有限公司 | Electrical connector and electrical connector assembly using the same |
| CN214849265U (en) * | 2021-03-25 | 2021-11-23 | 中航光电科技股份有限公司 | A single seat sealed high pressure interlock connector |
| CN114267991A (en) * | 2021-11-29 | 2022-04-01 | 中航光电科技股份有限公司 | A magnetic suction elastic hybrid connector assembly and its plug and socket |
| CN115101982A (en) * | 2022-06-20 | 2022-09-23 | 中航光电科技股份有限公司 | Small-size nut is from anti loosening structure |
| CN115149300A (en) * | 2022-06-30 | 2022-10-04 | 中航光电科技股份有限公司 | A kind of interface unit |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119742622A (en) * | 2024-11-20 | 2025-04-01 | 中航光电科技股份有限公司 | Connector busbar connection structure |
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