CN115985589A - Vertical processing device for cable - Google Patents
Vertical processing device for cable Download PDFInfo
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- CN115985589A CN115985589A CN202210628959.4A CN202210628959A CN115985589A CN 115985589 A CN115985589 A CN 115985589A CN 202210628959 A CN202210628959 A CN 202210628959A CN 115985589 A CN115985589 A CN 115985589A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/14—Insulating conductors or cables by extrusion
- H01B13/145—Pretreatment or after-treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0016—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/30—Drying; Impregnating
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Abstract
Description
技术领域technical field
本发明涉及一种用于电缆的立式加工装置,属于线缆加工技术领域。The invention relates to a vertical processing device for cables, belonging to the technical field of cable processing.
背景技术Background technique
电线电缆用以传输电(磁)能,信息和实现电磁能转换的线材产品。广义的电线电缆亦简称为电缆,狭义的电缆是指绝缘电缆,它可定义为:由下列部分组成的集合体;一根或多根绝缘线芯,以及它们各自可能具有的包覆层,总保护层及外护层。Wire and cable are used to transmit electric (magnetic) energy, information and wire products to realize electromagnetic energy conversion. In the broad sense, wires and cables are also referred to as cables for short. In the narrow sense, cables refer to insulated cables, which can be defined as: a collection composed of the following parts; one or more insulated cores, and their respective possible coatings. Protective layer and outer sheath.
电线电缆的外保护层也被称为外保护套,现有的硅橡胶挤出生产线,主要包括放线、前牵引、挤出机、硫化管道、后牵引、收线等设备,其通常采用悬链式硫化管硫化工艺及水平式热烘道硫化工艺,但是,由于硅橡胶硫化定型时间在2分钟作用,且在此期间,线缆不能采用过线导轮进行支撑,机头到定型端的长度在10米作用,无过线导轮支撑的情况下,过长的线缆不仅会出现自重悬垂,还会由于牵引的不稳定性引起线缆抖动,导致线缆成型质量较差。The outer protective layer of the wire and cable is also called the outer protective sleeve. The existing silicone rubber extrusion production line mainly includes equipment such as pay-off, front traction, extruder, vulcanized pipe, rear traction, and take-up. Chain vulcanization tube vulcanization process and horizontal hot drying tunnel vulcanization process. However, since the silicone rubber vulcanization setting time is 2 minutes, and during this period, the cable cannot be supported by the wire guide wheel, the length from the head to the shaping end In the case of 10 meters, without the support of the wire passing guide wheel, the cable that is too long will not only hang due to its own weight, but also cause the cable to vibrate due to the instability of the traction, resulting in poor cable forming quality.
发明内容Contents of the invention
本发明的目的是提供一种用于电缆的立式加工装置,该立式生产线既能通过控制不同硫化管的加热温度,根据不同部位处不同的硫化状态进行调整,以提高线缆整体的硫化质量和硫化效率。The purpose of the present invention is to provide a vertical processing device for cables. The vertical production line can control the heating temperature of different vulcanization tubes and adjust according to the different vulcanization states at different parts to improve the overall vulcanization of cables. quality and vulcanization efficiency.
为达到上述目的,本发明采用的技术方案是:一种用于电缆的立式加工装置,包括依次安装的放线盘、第一牵引机、烘箱、挤出机、硫化装置、第二牵引机和收线盘,所述硫化装置包括上行硫化段、下行硫化段和换向轮,所述上行硫化段和下行硫化段并列并竖直设置,所述换向轮位于上行硫化段和下行硫化段的上方,线缆经过此上行硫化段和下行硫化段的平行线段之间的最短距离为第一长度,所述换向轮的直径与第一长度相同,所述放线盘和收线盘并列安装在地面上并分别与上行硫化段和下行硫化段对应,所述上行硫化段和下行硫化段的正下方均安装有一导向轮;In order to achieve the above object, the technical solution adopted in the present invention is: a vertical processing device for cables, including a pay-off reel, a first tractor, an oven, an extruder, a vulcanizing device, and a second tractor installed in sequence and a take-up reel, the vulcanization device includes an up vulcanization section, a down vulcanization section and a reversing wheel, the up vulcanization section and the down vulcanization section are arranged side by side and vertically, and the reversing wheel is located between the up vulcanization section and the down vulcanization section Above, the shortest distance between the parallel segments of the cable passing through the upward vulcanization section and the downward vulcanization section is the first length, the diameter of the reversing wheel is the same as the first length, and the pay-off reel and the take-up reel are juxtaposed Installed on the ground and corresponding to the upward vulcanization section and the downward vulcanization section respectively, a guide wheel is installed directly below the upward vulcanization section and the downward vulcanization section;
所述上行硫化段和下行硫化段均包括至少两个硫化管,且所述下行硫化段的相邻两个硫化管之间具有一间隙,所述间隙处安装有两个从动轮,此两个从动轮夹在线缆两侧并与线缆无压力接触,所述硫化管进一步包括两个硫化管单元,此两个硫化管单元对接设置并在对接侧开有硫化腔,此两个硫化腔围成一供线缆通过的硫化通孔,一个所述硫化管的至少一个硫化管单元通过一气缸安装在架体或墙体上,且此气缸安装在硫化管单元背离硫化腔的一侧;Both the ascending vulcanization section and the descending vulcanization section include at least two vulcanization pipes, and there is a gap between two adjacent vulcanization pipes in the descending vulcanization section, and two driven wheels are installed in the gap, and the two The driven wheel is clamped on both sides of the cable and is in pressure-free contact with the cable. The vulcanization tube further includes two vulcanization tube units. Surround a vulcanization through hole for cables to pass through, and at least one vulcanization tube unit of one of the vulcanization tubes is installed on the frame or wall through a cylinder, and the cylinder is installed on the side of the vulcanization tube unit away from the vulcanization chamber;
所述上行硫化段和挤出机之间安装有一预热器,此预热器包括绝缘管、螺旋铜管线圈和冷却管,所述绝缘管的内径大于线缆的外径,所述螺旋铜管线圈缠绕在绝缘管外周并与一高频电源电连接,所述高频电源用于向螺旋铜管线圈中通入由直流电转化而来的高频电流,从而产生交变电磁场,所述冷却管缠绕在绝缘管外周并与一水冷箱连通;A preheater is installed between the upward vulcanization section and the extruder, and the preheater includes an insulating tube, a spiral copper tube coil and a cooling tube, the inner diameter of the insulating tube is larger than the outer diameter of the cable, and the spiral copper tube The tube coil is wound around the outer periphery of the insulating tube and is electrically connected with a high-frequency power supply. The high-frequency power supply is used to pass high-frequency current converted from direct current into the helical copper tube coil to generate an alternating electromagnetic field. The cooling The tube is wound around the outer periphery of the insulating tube and communicated with a water cooling box;
所述第二牵引机与收线盘之间安装有一立式储线架,此立式储线架包括立杆、第一储线轮和第二储线轮,所述第一储线轮通过一支架安装在立杆上,所述第二储线轮通过一滑动架安装在立杆上,所述立式储线架与收线盘之间依次安装有火花测试仪、印刷机和静电过粉机。A vertical wire storage rack is installed between the second tractor and the take-up reel. This vertical wire storage rack includes a vertical pole, a first wire storage wheel and a second wire storage wheel. The first wire storage wheel passes through A bracket is installed on the pole, and the second wire storage wheel is installed on the pole through a sliding frame. A spark tester, a printing machine and an electrostatic filter are installed in sequence between the vertical wire storage rack and the wire take-up reel. powder machine.
上述技术方案中进一步改进的方案如下:The scheme of further improvement in above-mentioned technical scheme is as follows:
1. 上述方案中,所述立杆设置为H型钢,其包括基板和安装在基板两侧的翼板。1. In the above scheme, the pole is set as H-shaped steel, which includes a base plate and wing plates installed on both sides of the base plate.
2. 上述方案中,所述滑动架安装在一个翼板上,此滑动架内侧具有位于翼板两侧的第一限位轮,所述滑动架外侧具有一第二限位轮。2. In the above scheme, the sliding frame is installed on a wing plate, the inside of the sliding frame has first limiting wheels located on both sides of the wing plate, and the outer side of the sliding frame has a second limiting wheel.
3. 上述方案中,所述第二限位轮的周壁与翼板外壁接触,此翼板嵌在第一限位轮和第二限位轮之间,所述滑动架上还设有与立杆挤压接触的定位螺栓。3. In the above scheme, the peripheral wall of the second limiting wheel is in contact with the outer wall of the wing plate, and the wing plate is embedded between the first limiting wheel and the second limiting wheel. Rod extrusion contacts the set bolt.
由于上述技术方案的运用,本发明与现有技术相比具有下列优点:Due to the application of the above-mentioned technical solution, the present invention has the following advantages compared with the prior art:
1、本发明用于电缆的立式加工装置,其硫化装置包括上行硫化段、下行硫化段和换向轮,通过将硫化装置拆分为竖直设置的上行硫化段和下行硫化段,使得挤出后处于热塑性状态、硬度较低的橡胶不会像传统水平生产线由于线缆的导体处于水平状态,而使得导体上的橡胶不会在重力作用下,于导体上出现偏心作用,从而影响到线缆的制备质量,降低成品不良率。同时解决了水平生产线在前两段硫化管道中没有支撑导轮而产生的抖动问题。而通过分段设置的上行硫化段和下行硫化段配合地面上并列排布的放线盘和收线盘,既能硫化装置在竖直方向上占据的空间,从而降低安装、操作难度,又能规整其余设备的排布,方便工作人员在同一位置实现放线、收线操作,减少人工投入,提高加工效率,同时,通过将换向轮的直径设置为与线缆两平行部位的最短距离相同,从而实现上行硫化段和下行硫化段顶端处线缆的换向,并通过增大换向轮的直径,降低线缆换向时承受的应力,进而减小其对初步硫化后的线缆尺寸、形状的影响,以提高线缆质量。1. The present invention is used for a vertical processing device for cables. The vulcanization device includes an upward vulcanization section, a downward vulcanization section and a reversing wheel. Rubber that is in a thermoplastic state after being released and has low hardness will not be like the traditional horizontal production line because the conductor of the cable is in a horizontal state, so that the rubber on the conductor will not appear eccentrically on the conductor under the action of gravity, thus affecting the line. Improve the quality of cable preparation and reduce the defective rate of finished products. At the same time, the vibration problem caused by the lack of supporting guide wheels in the first two vulcanization pipelines of the horizontal production line is solved. The uplink vulcanization section and the downlink vulcanization section set up in sections cooperate with the pay-off reel and take-up reel arranged side by side on the ground, which can not only reduce the space occupied by the vulcanization device in the vertical direction, thereby reducing the difficulty of installation and operation, but also Regularize the arrangement of other equipment, which is convenient for the staff to realize the operation of paying off and taking up the wire at the same position, reducing manual investment and improving processing efficiency. At the same time, by setting the diameter of the reversing wheel to be the same as the shortest distance between the two parallel parts of the cable , so as to achieve the reversing of the cables at the top of the upward vulcanization section and the downward vulcanization section, and by increasing the diameter of the reversing wheel, the stress on the cable during reversing is reduced, thereby reducing the size of the cable after the initial vulcanization , The impact of shape to improve the quality of the cable.
2、本发明用于电缆的立式加工装置,其上行硫化段和下行硫化段均包括至少两个硫化管,且所述上行硫化段或下行硫化段的相邻两个硫化管之间具有一间隙,所述硫化管进一步包括两个硫化管单元,此两个硫化管单元对接设置并在对接侧开有硫化腔,此两个硫化腔围成一供线缆通过的硫化通孔,一个所述硫化管的至少一个硫化管单元通过一气缸安装在架体或墙体上,一方面,竖直走向的线缆不会产生水平方向上的悬垂,由于无需为悬垂提供让位空间,硫化通孔的孔径能够大幅度缩小,使得硫化管所需加热的空间减小,其加热效率大幅度提高,在降低生产能耗的同时,有效提高加工效率,另一方面,通过将上行硫化段或下行硫化段拆分为多个间隔设置的硫化管,既能通过控制不同硫化管的加热温度,根据不同部位处不同的硫化状态进行调整,以提高线缆整体的硫化质量和硫化效率,还能通过间隙观察橡胶的硫化状态,方便工作人员调试和操作,且处于下方的硫化管中的热量能够随着上升的热空气进入上方的硫化管中,进一步降低能耗,提高能源利用率;另外,通过气缸驱动硫化管单元,使得硫化管具有开启状态,其不仅能够全部打开,便于穿线,还能在穿线完成后,仅留上行硫化段的最下节打开,便于开机调试、外观及结构检测,且在停机换盘接线时,全部打开的硫化管能够快速散去硫化装置处的热量,避免停留在硫化管中的橡胶过度交联、导体氧化,以提高线缆质量。2. The vertical processing device for cables of the present invention, the upward vulcanization section and the downward vulcanization section both include at least two vulcanization pipes, and there is a gap, the vulcanization tube further includes two vulcanization tube units, the two vulcanization tube units are butt-connected and have a vulcanization cavity on the butt side, the two vulcanization cavities enclose a vulcanization through hole for cables to pass through, and one At least one vulcanized tube unit of the above-mentioned vulcanized tube is installed on the frame or wall through a cylinder. On the one hand, the vertically running cables will not cause the hanging in the horizontal direction. The diameter of the hole can be greatly reduced, so that the heating space required for the vulcanization tube is reduced, and its heating efficiency is greatly improved. While reducing production energy consumption, the processing efficiency is effectively improved. The vulcanization section is divided into multiple vulcanization tubes arranged at intervals, which can be adjusted according to different vulcanization states at different parts by controlling the heating temperature of different vulcanization tubes to improve the overall vulcanization quality and vulcanization efficiency of the cable. Observing the vulcanization state of the rubber in the gap is convenient for the staff to debug and operate, and the heat in the vulcanization tube below can enter the vulcanization tube above with the rising hot air, further reducing energy consumption and improving energy utilization; in addition, through The cylinder drives the vulcanization tube unit, so that the vulcanization tube has an open state. It can not only be fully opened for threading, but also only the bottom section of the upward vulcanization section is left open after the threading is completed, which is convenient for commissioning, appearance and structure inspection, and When the machine is shut down to change the wiring, the fully opened vulcanization tube can quickly dissipate the heat at the vulcanization device, avoid excessive cross-linking of the rubber staying in the vulcanization tube and oxidation of the conductor, so as to improve the quality of the cable.
3、本发明用于电缆的立式加工装置,其上行硫化段和挤出机之间安装有一预热器,此预热器包括水冷系统、此预热器包括绝缘管、螺旋铜管线圈和冷却管,所述绝缘管的内径大于线缆的外径,所述螺旋铜管线圈缠绕在绝缘管外周并与一高频电源电连接,通过向铜管线圈中通入由直流电转化而来的高频电流,经过铜管线圈时产生的交变电磁场,电磁场的磁力线通过金属材料的导体时产生强大涡流,使金属材料的导体自行快速发热,实现对导体的单独加热,而加热后的导体与橡胶进入上行硫化段后,硫化管从外向内对橡胶加热,高温导体从内向外对橡胶加热,从而同步橡胶内层和外层的硫化速度和交联程度,进而减小橡胶硫化交联完毕后,其内层与外层之间的应力差值,使得线缆成型使用时,绝缘层不会由于其自身存在大量的内应力而出现开裂,影响到其使用寿命,以提高线缆质量。3. The present invention is used in the vertical processing device for electric cables. A preheater is installed between the upward vulcanization section and the extruder. The preheater includes a water cooling system. The preheater includes insulating pipes, spiral copper pipe coils and Cooling pipe, the inner diameter of the insulating pipe is larger than the outer diameter of the cable, the spiral copper pipe coil is wound on the outer periphery of the insulating pipe and is electrically connected with a high-frequency power supply, and the direct current is converted into the copper pipe coil High-frequency current, the alternating electromagnetic field generated when passing through the copper tube coil, the magnetic field lines of the electromagnetic field will generate a strong eddy current when passing through the conductor of the metal material, so that the conductor of the metal material will heat up quickly by itself, and the conductor will be heated separately, and the heated conductor and After the rubber enters the upward vulcanization section, the vulcanization tube heats the rubber from the outside to the inside, and the high-temperature conductor heats the rubber from the inside to the outside, thereby synchronizing the vulcanization speed and crosslinking degree of the inner and outer rubber layers, thereby reducing the amount of time after the rubber is vulcanized and crosslinked. , the stress difference between the inner layer and the outer layer, so that when the cable is formed and used, the insulating layer will not crack due to its own large amount of internal stress, which will affect its service life, so as to improve the quality of the cable.
4、本发明用于电缆的立式加工装置,其第二牵引机与收线盘之间安装有一立式储线架,此立式储线架包括立杆、第一储线轮和第二储线轮,通过立式储线架中第一储线轮和第二储线轮的配合,使得立式储线架上的线缆在与收线盘断开后,立式储线架仍然能够继续存储第二牵引机拉出的线缆,避免由于收线盘换盘或立式储线架后方设备出现问题时,需要停机操作,而影响到线缆的加工效率;其挤出机安装在上行硫化段和与其对应的导向轮之间,通过将挤出机安装在上行硫化段和与其对应的导向轮之间,避免导向轮换向线缆时的应力影响到挤出在导体上的橡胶的尺寸和形状,而破坏线缆的成型;其烘箱安装在第一牵引机和与其对应的导向轮之间,在挤出橡胶前,通过安装在导向轮前的烘箱提前加热导体,不仅能够消除导体表面的水分、油污等杂质,降低线缆在硫化装置中出现的鼓包问题,还能避免挤出橡胶时,导体和橡胶温差过大,而影响到橡胶在导体表面的成型质量。4. The vertical processing device for cables of the present invention has a vertical wire storage rack installed between the second tractor and the take-up reel, and the vertical wire storage rack includes a vertical pole, a first wire storage wheel and a second wire storage wheel. The wire storage wheel, through the cooperation of the first wire storage wheel and the second wire storage wheel in the vertical wire storage frame, after the cable on the vertical wire storage frame is disconnected from the take-up reel, the vertical wire storage frame remains It can continue to store the cables pulled out by the second tractor, avoiding the need to shut down the operation due to the change of the take-up reel or the equipment behind the vertical wire storage rack, which will affect the processing efficiency of the cable; its extruder installation Between the upward vulcanization section and its corresponding guide wheel, by installing the extruder between the upward vulcanization section and its corresponding guide wheel, it is possible to prevent the stress of the guide wheel from affecting the rubber extruded on the conductor when it changes direction to the cable The size and shape of the cable will destroy the shape of the cable; the oven is installed between the first tractor and its corresponding guide wheel, and before extruding the rubber, the conductor is heated in advance through the oven installed in front of the guide wheel, which can not only eliminate Moisture, oil and other impurities on the surface of the conductor can reduce the bulging problem of the cable in the vulcanization device, and can also prevent the temperature difference between the conductor and the rubber from being too large when the rubber is extruded, which will affect the molding quality of the rubber on the conductor surface.
5、本发明用于电缆的立式加工装置,其间隙处安装有一透明管,此透明管与间隙两侧的两个硫化通孔连通,通过透明管的加设,既不会阻碍工作人员透过间隙观察线缆硫化情况,又能导向下放硫化管中产生的热量上升,提高其利用率;其下行硫化段的间隙处安装有两个从动轮,此两个从动轮夹在线缆两侧并与线缆无压力接触,通过设置在下行硫化段处的从动轮稳定线缆的走线,提高线缆的整体加工质量,且此时线缆上的橡胶已近乎完成硫化交联,从动轮的无压力接触不会影响到其尺寸和形状;其上行硫化段底端安装有一挡料盘,通过安装在硫化通孔下方的挡料盘,盛接上行硫化段处线缆硫化时析出至硫化管内壁上的杂质,避免杂质落在上行硫化段下方的设备上,而影响到这些设备的正常使用。5. The vertical processing device for cables of the present invention has a transparent tube installed in the gap, and the transparent tube communicates with the two vulcanized through holes on both sides of the gap. Observing the vulcanization condition of the cable through the gap can guide the heat generated in the lower vulcanization tube to rise and improve its utilization rate; two driven wheels are installed in the gap of the downward vulcanization section, and the two driven wheels are clamped on both sides of the cable And there is no pressure contact with the cable. The driven wheel set at the downward vulcanization section stabilizes the routing of the cable and improves the overall processing quality of the cable. At this time, the rubber on the cable has almost completed vulcanization and cross-linking, and the driven wheel The pressure-free contact will not affect its size and shape; a stop plate is installed at the bottom of the upward vulcanization section, and through the stop plate installed under the vulcanization through hole, the cable at the upward vulcanization section is precipitated to vulcanization during vulcanization. Impurities on the inner wall of the pipe are prevented from falling on the equipment below the upward vulcanization section, which will affect the normal use of these equipment.
附图说明Description of drawings
附图1为本发明用于电缆的立式加工装置的整体结构示意图;Accompanying drawing 1 is the overall structure schematic diagram that the present invention is used for the vertical processing device of electric cable;
附图2为硫化管端部的结构示意图;Accompanying drawing 2 is the structural representation of vulcanization tube end;
附图3为间隙部分的局部结构示意图;Accompanying drawing 3 is the partial structure schematic diagram of gap part;
附图4为预热器的结构示意图;Accompanying drawing 4 is the structural representation of preheater;
附图5为立式储线架的结构示意图;Accompanying drawing 5 is the structural representation of vertical wire storage frame;
附图6为滑动架部分的结构示意图。Accompanying drawing 6 is the structural diagram of sliding frame part.
以上附图中:1、放线盘;11、第一牵引机;12、烘箱;2、挤出机;21、测径仪;3、硫化装置;31、上行硫化段;32、下行硫化段;33、换向轮;301、导向轮;4、收线盘;41、第二牵引机;42、火花测试仪;43、印刷机;44、静电过粉机;5、硫化管;51、间隙;52、硫化管单元;53、硫化腔;54、硫化通孔;55、气缸;501、透明管;502、挡料盘;504从动轮;6、预热器;61、绝缘管;62、螺旋铜管线圈;63、冷却管;64、高频电源;65、水冷箱;7、立式储线架;71、立杆;711、基板;712、翼板;72、第一储线轮;73、第二储线轮;74、滑动架;741、第一限位轮;742、第二限位轮;701、支架。In the above drawings: 1. Pay-off reel; 11. First tractor; 12. Oven; 2. Extruder; 21. Caliper; 3. Vulcanization device; 31. Upward vulcanization section; ; 33, reversing wheel; 301, guide wheel; 4, take-up reel; 41, second tractor; 42, spark tester; 43, printing machine; 44, electrostatic powder machine; 5, vulcanized tube; 51, Gap; 52, vulcanization tube unit; 53, vulcanization cavity; 54, vulcanization through hole; 55, cylinder; 501, transparent tube; 502, retaining plate; 504 driven wheel; 6, preheater; 61, insulating tube; 62 , spiral copper tube coil; 63, cooling pipe; 64, high-frequency power supply; 65, water cooling box; 7, vertical wire storage rack; 71, vertical pole; 711, base plate; 712, wing plate; 73, the second wire storage wheel; 74, the sliding frame; 741, the first spacer wheel; 742, the second spacer wheel; 701, the support.
具体实施方式Detailed ways
实施例1:一种用于电缆的立式加工装置,参照附图1-6,包括依次安装的放线盘1、第一牵引机11、烘箱12、挤出机2、硫化装置3、第二牵引机41和收线盘4,所述硫化装置3包括上行硫化段31、下行硫化段32和换向轮33,所述上行硫化段31和下行硫化段32并列并竖直设置,所述换向轮33位于上行硫化段31和下行硫化段32的上方,线缆经过此上行硫化段31和下行硫化段32的平行线段之间的最短距离为第一长度,所述换向轮33的直径与第一长度相同,所述放线盘1和收线盘4并列安装在地面上并分别与上行硫化段31和下行硫化段32对应,所述上行硫化段31和下行硫化段32的正下方均安装有一导向轮301;Embodiment 1: A vertical processing device for cables, referring to accompanying drawings 1-6, comprising a pay-
所述上行硫化段31和下行硫化段32均包括至少两个硫化管5,且所述上行硫化段31或下行硫化段32的相邻两个硫化管5之间具有一间隙51,所述硫化管5进一步包括两个硫化管单元52,此两个硫化管单元52对接设置并在对接侧开有硫化腔53,此两个硫化腔53围成一供线缆通过的硫化通孔54,一个所述硫化管5的至少一个硫化管单元52通过一气缸55安装在架体或墙体上,且此气缸55安装在硫化管单元52背离硫化腔53的一侧;Both the ascending
所述上行硫化段31和挤出机2之间安装有一预热器6,此预热器6包括绝缘管61、螺旋铜管线圈62和冷却管63,所述绝缘管61的内径大于线缆的外径,所述螺旋铜管线圈62缠绕在绝缘管61外周并与一高频电源64电连接,所述冷却管63缠绕在绝缘管61外周并与一水冷箱65连通;A
所述第二牵引机41与收线盘4之间安装有一立式储线架7,此立式储线架7包括立杆71、第一储线轮72和第二储线轮73,所述第一储线轮72通过一支架701安装在立杆71上,所述第二储线轮73通过一滑动架74安装在立杆71上,所述第二储线轮73通过一滑动架74安装在立杆71上,所述立式储线架7与收线盘4之间依次安装有火花测试仪42、印刷机43和静电过粉机44。A vertical
上述挤出机2安装在上行硫化段31和与其对应的导向轮301之间;The
所述烘箱12安装在第一牵引机11和与其对应的导向轮301之间;The
所述间隙51处安装有一透明管501,此透明管501与间隙51两侧的两个硫化通孔54连通;A
所述下行硫化段32的间隙51处安装有两个从动轮504,此两个从动轮504夹在线缆两侧并与线缆无压力接触;Two driven
所述上行硫化段31底端安装有一挡料盘502,此挡料盘502中心开有供线缆通过的通孔;The bottom end of the
所述挤出机2和上行硫化段31之间安装有一测径仪21;A
所述测径仪21安装在挤出机2和预热器6之间。The
上述立杆71设置为H型钢,其包括基板711和安装在基板711两侧的翼板712,所述滑动架74安装在一个翼板712上,此滑动架74内侧具有位于翼板712两侧的第一限位轮741,所述滑动架74外侧具有一第二限位轮742,此第二限位轮742的周壁与翼板712外壁接触,此翼板712嵌在第一限位轮741和第二限位轮742之间,所述滑动架74上还设有与立杆71挤压接触的定位螺栓。Above-mentioned
实施例2:一种用于电缆的立式加工装置,参照附图1-6,包括依次安装的放线盘1、第一牵引机11、烘箱12、挤出机2、硫化装置3、第二牵引机41和收线盘4,所述硫化装置3包括上行硫化段31、下行硫化段32和换向轮33,所述上行硫化段31和下行硫化段32并列并竖直设置,所述换向轮33位于上行硫化段31和下行硫化段32的上方,线缆经过此上行硫化段31和下行硫化段32的平行线段之间的最短距离为第一长度,所述换向轮33的直径与第一长度相同,所述放线盘1和收线盘4并列安装在地面上并分别与上行硫化段31和下行硫化段32对应,所述上行硫化段31和下行硫化段32的正下方均安装有一导向轮301;Embodiment 2: A vertical processing device for cables, referring to accompanying drawings 1-6, comprising a pay-
所述上行硫化段31和下行硫化段32均包括至少两个硫化管5,且所述上行硫化段31或下行硫化段32的相邻两个硫化管5之间具有一间隙51,所述硫化管5进一步包括两个硫化管单元52,此两个硫化管单元52对接设置并在对接侧开有硫化腔53,此两个硫化腔53围成一供线缆通过的硫化通孔54,一个所述硫化管5的至少一个硫化管单元52通过一气缸55安装在架体或墙体上,且此气缸55安装在硫化管单元52背离硫化腔53的一侧;Both the ascending
所述上行硫化段31和挤出机2之间安装有一预热器6,此预热器6包括绝缘管61、螺旋铜管线圈62和冷却管63,所述绝缘管61的内径大于线缆的外径,所述螺旋铜管线圈62缠绕在绝缘管61外周并与一高频电源64电连接,所述冷却管63缠绕在绝缘管61外周并与一水冷箱65连通;A
所述第二牵引机41与收线盘4之间安装有一立式储线架7,此立式储线架7包括立杆71、第一储线轮72和第二储线轮73,所述第一储线轮72通过一支架701安装在立杆71上,所述第二储线轮73通过一滑动架74安装在立杆71上,所述第二储线轮73通过一滑动架74安装在立杆71上,所述第二储线轮73通过一滑动架74安装在立杆71上,所述立式储线架7与收线盘4之间依次安装有火花测试仪42、印刷机43和静电过粉机44。A vertical
上述挤出机2安装在上行硫化段31和与其对应的导向轮301之间;所述烘箱12安装在第一牵引机11和与其对应的导向轮301之间;所述间隙51处安装有一透明管501,此透明管501与间隙51两侧的两个硫化通孔54连通;所述下行硫化段32的间隙51处安装有两个从动轮504,此两个从动轮504夹在线缆两侧并与线缆无压力接触;所述上行硫化段31底端安装有一挡料盘502,此挡料盘502中心开有供线缆通过的通孔;所述挤出机2和上行硫化段31之间安装有一测径仪21;所述测径仪21安装在挤出机2和预热器6之间。The above-mentioned
采用上述用于电缆的立式加工装置时,通过将硫化装置拆分为竖直设置的上行硫化段和下行硫化段,使得挤出后处于热塑性状态、硬度较低的橡胶不会像传统水平生产线由于线缆的导体处于水平状态,而使得导体上的橡胶不会在重力作用下,于导体上出现偏心作用,从而影响到线缆的制备质量,降低成品不良率;同时解决了水平生产线在前两段硫化管道中没有支撑导轮而产生的抖动问题;When using the above-mentioned vertical processing device for cables, by splitting the vulcanization device into an upward vulcanization section and a downward vulcanization section arranged vertically, the extruded rubber in a thermoplastic state and with low hardness will not be like the traditional horizontal production line. Because the conductor of the cable is in a horizontal state, the rubber on the conductor will not appear eccentrically on the conductor under the action of gravity, which will affect the preparation quality of the cable and reduce the defective rate of finished products; at the same time, it solves the problem that the horizontal production line is in front The vibration problem caused by the absence of supporting guide wheels in the two-section vulcanization pipeline;
而通过分段设置的上行硫化段和下行硫化段配合地面上并列排布的放线盘和收线盘,既能硫化装置在竖直方向上占据的空间,从而降低安装、操作难度,又能规整其余设备的排布,方便工作人员在同一位置实现放线、收线操作,减少人工投入,提高加工效率,同时,通过将换向轮的直径设置为与线缆两平行部位的最短距离相同,从而实现上行硫化段和下行硫化段顶端处线缆的换向,并通过增大换向轮的直径,降低线缆换向时承受的应力,进而减小其对初步硫化后的线缆尺寸、形状的影响,以提高线缆质量;The uplink vulcanization section and the downlink vulcanization section set up in sections cooperate with the pay-off reel and take-up reel arranged side by side on the ground, which can not only reduce the space occupied by the vulcanization device in the vertical direction, thereby reducing the difficulty of installation and operation, but also Regularize the arrangement of the rest of the equipment, which is convenient for the staff to realize the operation of paying off and taking up the wire at the same position, reducing labor input and improving the processing efficiency. At the same time, by setting the diameter of the reversing wheel to be the same as the shortest distance between the two parallel parts of the cable , so as to achieve the reversing of the cables at the top of the upward vulcanization section and the downward vulcanization section, and by increasing the diameter of the reversing wheel, the stress on the cable during reversing is reduced, thereby reducing the size of the cable after the initial vulcanization , the impact of shape to improve the quality of the cable;
另外,一方面,竖直走向的线缆不会产生水平方向上的悬垂,由于无需为悬垂提供让位空间,硫化通孔的孔径能够大幅度缩小,使得硫化管所需加热的空间减小,其加热效率大幅度提高,在降低生产能耗的同时,有效提高加工效率,另一方面,通过将上行硫化段或下行硫化段拆分为多个间隔设置的硫化管,既能通过控制不同硫化管的加热温度,根据不同部位处不同的硫化状态进行调整,以提高线缆整体的硫化质量和硫化效率,还能通过间隙观察橡胶的硫化状态,方便工作人员调试和操作,且处于下方的硫化管中的热量能够随着上升的热空气进入上方的硫化管中,进一步降低能耗,提高能源利用率;另外,通过气缸驱动硫化管单元,使得硫化管具有开启状态,其不仅能够全部打开,便于穿线,还能在穿线完成后,仅留上行硫化段的最下节打开,便于开机调试、外观及结构检测,且在停机换盘接线时,全部打开的硫化管能够快速散去硫化装置处的热量,避免停留在硫化管中的橡胶过度交联、导体氧化,以提高线缆质量;In addition, on the one hand, the vertically running cables will not produce horizontal overhangs. Since there is no need to provide space for the overhangs, the aperture of the vulcanized through hole can be greatly reduced, which reduces the space required for the vulcanized tube to be heated. Its heating efficiency is greatly improved, while reducing production energy consumption, it can effectively improve processing efficiency. On the other hand, by splitting the upward vulcanization section or the downward vulcanization section into multiple vulcanization tubes arranged at intervals, it can control different vulcanization The heating temperature of the tube is adjusted according to the vulcanization state at different parts to improve the overall vulcanization quality and vulcanization efficiency of the cable. The vulcanization state of the rubber can also be observed through the gap, which is convenient for the staff to debug and operate, and the vulcanization at the bottom The heat in the tube can enter the vulcanization tube above with the rising hot air, further reducing energy consumption and improving energy utilization; in addition, the vulcanization tube unit is driven by the cylinder to make the vulcanization tube open, which can not only be fully opened, It is convenient for threading, and after the threading is completed, only the bottom section of the upward vulcanization section is left open, which is convenient for commissioning, appearance and structure inspection, and when the machine is shut down and the wiring is changed, all the opened vulcanization tubes can quickly dissipate from the vulcanization device. heat to avoid excessive cross-linking of the rubber in the vulcanized tube and oxidation of the conductor to improve the quality of the cable;
另外,通过向螺旋铜管线圈中通入由直流电转化而来的高频电流,经过螺旋铜管线圈时产生的交变电磁场,电磁场的磁力线通过金属材料的导体时产生强大涡流,使金属材料的导体自行快速发热,实现对导体的单独加热,而加热后的导体与橡胶进入上行硫化段后,硫化管从外向内对橡胶加热,高温导体从内向外对橡胶加热,从而同步橡胶内层和外层的硫化速度和交联程度,进而减小橡胶硫化交联完毕后,其内层与外层之间的应力差值,使得线缆成型使用时,绝缘层不会由于其自身存在大量的内应力而出现开裂,影响到其使用寿命,以提高线缆质量。In addition, by passing high-frequency current converted from direct current into the helical copper coil, the alternating electromagnetic field generated when passing through the helical copper coil, the magnetic field lines of the electromagnetic field will generate a strong eddy current when passing through the conductor of the metal material, making the metal material The conductor heats up quickly by itself, realizing separate heating of the conductor, and after the heated conductor and rubber enter the upward vulcanization section, the vulcanization tube heats the rubber from the outside to the inside, and the high-temperature conductor heats the rubber from the inside to the outside, thereby synchronizing the inner layer and the outer layer of the rubber. The vulcanization speed and cross-linking degree of the rubber layer, and then reduce the stress difference between the inner layer and the outer layer after the rubber vulcanization and cross-linking, so that when the cable is formed and used, the insulating layer will not have a large amount of inner layers. Cracking occurs due to stress, which affects its service life, so as to improve the quality of the cable.
另外,通过立式储线架中第一储线轮和第二储线轮的配合,使得立式储线架上的线缆在与收线盘断开后,立式储线架仍然能够继续存储第二牵引机拉出的线缆,避免由于收线盘换盘或立式储线架后方设备出现问题时,需要停机操作,而影响到线缆的加工效率;通过将挤出机安装在上行硫化段和与其对应的导向轮之间,避免导向轮换向线缆时的应力影响到挤出在导体上的橡胶的尺寸和形状,而破坏线缆的成型;在挤出橡胶前,通过安装在导向轮前的烘箱提前加热导体,不仅能够消除导体表面的水分、油污等杂质,降低线缆在硫化装置中出现的鼓包问题,还能避免挤出橡胶时,导体和橡胶温差过大,而影响到橡胶在导体表面的成型质量;In addition, through the cooperation of the first wire storage wheel and the second wire storage wheel in the vertical wire storage frame, after the cables on the vertical wire storage frame are disconnected from the take-up reel, the vertical wire storage frame can still continue to work. Store the cables pulled out by the second tractor to avoid the need to shut down the operation due to problems with the reel changeover or the equipment behind the vertical storage rack, which will affect the processing efficiency of the cables; by installing the extruder on Between the upward vulcanization section and its corresponding guide wheel, it is avoided that the stress of the guide wheel when it changes direction to the cable affects the size and shape of the rubber extruded on the conductor, thereby destroying the shape of the cable; before extruding the rubber, install The oven in front of the guide wheel heats the conductor in advance, which can not only eliminate impurities such as moisture and oil on the surface of the conductor, reduce the problem of bulging of the cable in the vulcanization device, but also prevent the temperature difference between the conductor and the rubber from being too large when extruding the rubber. Affect the molding quality of rubber on the conductor surface;
另外,通过透明管的加设,既不会阻碍工作人员透过间隙观察线缆硫化情况,又能导向下放硫化管中产生的热量上升,提高其利用率;通过设置在下行硫化段处的从动轮稳定线缆的走线,提高线缆的整体加工质量,且此时线缆上的橡胶已近乎完成硫化交联,从动轮的无压力接触不会影响到其尺寸和形状;通过安装在硫化通孔下方的挡料盘,盛接上行硫化段处线缆硫化时析出至硫化管内壁上的杂质,避免杂质落在上行硫化段下方的设备上,而影响到这些设备的正常使用。In addition, through the addition of transparent tubes, it will not hinder the staff from observing the vulcanization of the cables through the gap, and can also guide the heat generated in the lower vulcanization tubes to rise, improving its utilization rate; The driving wheel stabilizes the routing of the cable and improves the overall processing quality of the cable. At this time, the rubber on the cable is almost vulcanized and cross-linked, and the pressure-free contact of the driven wheel will not affect its size and shape; The retaining plate below the through hole is used to hold the impurities precipitated on the inner wall of the vulcanization tube during the vulcanization of the cable at the upward vulcanization section, so as to prevent the impurities from falling on the equipment below the upward vulcanization section and affect the normal use of these equipment.
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and the purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly, and not to limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention shall fall within the protection scope of the present invention.
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| JP2006086040A (en) * | 2004-09-16 | 2006-03-30 | Hitachi Cable Ltd | Alarm line, manufacturing method thereof, manufacturing apparatus, cable with alarm line |
| CN101853718A (en) * | 2010-05-06 | 2010-10-06 | 杭州奥达线缆科技有限公司 | Manufacturing method of semi-flexible coaxial cable shielding layer |
| CN112309647A (en) * | 2019-07-26 | 2021-02-02 | 无锡鑫宏业特塑线缆有限公司 | Vertical production line of new forms of energy electric motor car cable conductor |
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