CN115973549B - A smart wearable testing pipeline - Google Patents
A smart wearable testing pipelineInfo
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- CN115973549B CN115973549B CN202310048295.9A CN202310048295A CN115973549B CN 115973549 B CN115973549 B CN 115973549B CN 202310048295 A CN202310048295 A CN 202310048295A CN 115973549 B CN115973549 B CN 115973549B
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Abstract
本发明涉及智能穿戴检测领域，具体涉及一种智能穿戴检测流水线，包括上料设备、AOI检测设备、下料设备；其中，上料设备包括上料机构、第一运输机构、扫码机构；AOI检测设备包括第二运输机构和若干沿第二运输机构运输方向线性排布的AOI检测机构；下料设备包括第三运输机构和沿第三运输机构运输方向依次设置的贴膜机构、贴标机构、下料机构；扫码机构、AOI检测机构、贴标机构和下料机构之间通讯连接；本发明的一种智能穿戴AOI检测流水线实现智能穿戴上料、扫码入库、多方位检测、合格和NG品分拣下料一体化流水线，自动化程度高，提高生产工艺稳定性和检测效率。
This invention relates to the field of smart wearable testing, specifically to a smart wearable testing production line, comprising a feeding device, an AOI (Automated Optical Inspection) device, and a discharging device. The feeding device includes a feeding mechanism, a first transport mechanism, and a barcode scanning mechanism. The AOI device includes a second transport mechanism and several AOI detection mechanisms linearly arranged along the transport direction of the second transport mechanism. The discharging device includes a third transport mechanism and a film-applying mechanism, a labeling mechanism, and a discharging mechanism sequentially arranged along the transport direction of the third transport mechanism. The barcode scanning mechanism, AOI detection mechanism, labeling mechanism, and discharging mechanism are communicatively connected. This smart wearable AOI testing production line integrates smart wearable feeding, barcode scanning for warehousing, multi-directional testing, and sorting and discharging of qualified and NG (non-qualified) products into a single production line, achieving a high degree of automation and improving production process stability and testing efficiency.
Description
Technical Field
The invention relates to the technical field of intelligent wearing detection, in particular to an intelligent wearing detection assembly line.
Background
With the development of economy and science and technology, and the demand of people for consumer electronic products, various consumer electronic products are continuously updated and replaced, and the life of people is filled, such as intelligent wearing products which are popular at present. Intelligent wearing is a general term for intelligently designing daily wearing and developing wearable equipment by using a wearable technology, such as watches, bracelets, glasses, clothes and the like. The coming of the wearable intelligent device era means the intelligent extension of people, through the devices, people can better perceive the information of the outside and the people, can process the information more efficiently under the assistance of computers, networks and even other people, and can realize more seamless communication.
The production of these smart wearable products often requires a large number of automated equipment. Meanwhile, in the manufacturing process, a large amount of visual detection equipment is also required to identify whether the product meets the quality standard.
The application of automatic equipment in industrial production electronic intelligent wearing product is more and more extensive, and current intelligent wearing automation charging equipment kind is uneven, degree of automation is not high, it is difficult to establish ties into a complete, efficient automated detection production line, there is partial process still need workman manual operation, the cost of labor is high and inefficiency, and the manual work detects intelligent wearing product, the condition such as detection inaccuracy appears easily, qualification products and NG article letter sorting mistake, make the product generate the uniformity relatively poor, consequently, 3C trade urgent need one or more can solve the scheme of above-mentioned problem.
Disclosure of Invention
In order to solve the technical problems in the background art, the intelligent wearing AOI detection assembly line is used for realizing an intelligent wearing feeding, code scanning and warehousing, multi-azimuth detection, qualification and NG (NG product) sorting and discharging integrated assembly line, has high automation degree, improves the stability and detection efficiency of a production process, and saves labor cost.
The technical scheme of the invention is as follows:
The utility model provides a detection assembly line is dressed to intelligence, includes charging equipment, AOI check out test set, unloading equipment, wherein:
The feeding device comprises a feeding mechanism, a first conveying mechanism and a code scanning mechanism, wherein the feeding mechanism comprises a first tray transferring part and a feeding part which is moved between the first tray transferring part and the feeding level of the first conveying mechanism, and the code scanning mechanism is arranged above the first conveying mechanism;
The AOI detection device comprises a second transportation mechanism and a plurality of AOI detection mechanisms which are linearly arranged along the transportation direction of the second transportation mechanism, wherein the AOI detection mechanism comprises a plurality of AOI detection parts and detection transportation parts, the detection transportation parts reciprocate between the second transportation mechanism and the AOI detection parts, the second transportation mechanism comprises a first linear module, a first transportation part and a second transportation part which are arranged on the first linear module, and the first linear module drives the first transportation part to move between the discharging position of the first transportation mechanism and the detection transportation part;
The blanking equipment comprises a third conveying mechanism, and a film pasting mechanism, a labeling mechanism and a blanking mechanism which are sequentially arranged along the conveying direction of the third conveying mechanism; the first linear module drives the second transfer part to move between the detection transport part and the feeding position of the third transport mechanism, and the blanking mechanism comprises a sorting and blanking part, a second tray transfer part for blanking qualified products and a third tray transfer part for blanking NG products, wherein the sorting and blanking part moves between the blanking position of the second linear module and the second tray transfer part and the third tray transfer part;
the code scanning mechanism, the AOI detection part, the labeling mechanism and the sorting blanking part are in communication connection.
Further, the material loading portion includes material loading sharp module, sets up the material loading manipulator on the material loading sharp module and sets up the material loading AOI detection camera in first tray transfer portion top.
Further, first transport mechanism includes second sharp module, set up the tray rotating part on the second sharp module, set up the tray elevating system at second sharp module unloading position, with the third sharp module of second sharp module parallel arrangement, remove the third transport portion and the first material loading portion of setting on the third sharp module between the material loading position of tray elevating system and third sharp module, the second sharp module is opposite with the transport direction of third sharp module, sweep a yard mechanism and set up in second sharp module top, sweep a yard mechanism and material loading AOI and detect camera communication connection, third sharp module drive first material loading portion removes.
Further, the tray rotating part comprises a fixture fixing seat arranged on the second linear module, a second servo motor arranged on the fixture fixing seat, and a first fixture rotationally connected with the second servo motor, a rotating shaft of the second servo motor is horizontally arranged along the direction of the second screw rod module, the first fixture is provided with a first sucking disc, the tray lifting part comprises a first lifting cylinder, a first linear guide rail arranged along the vertical direction and a second fixture slidingly connected on the second linear guide rail, the second fixture is provided with a second sucking disc corresponding to the horizontal position of the first sucking disc after overturning, and the first lifting cylinder is in telescopic connection with the second fixture.
Further, the feeding equipment further comprises a film tearing mechanism arranged at the lower material level of the third linear module, the first material carrying part comprises a third jig and a third sucker arranged on the third jig, the film tearing mechanism comprises a film tearing linear module arranged above the third linear module and a film tearing clamping part arranged on the film tearing linear module, and the film tearing linear module drives the film tearing clamping part to move in parallel.
Further, detect the transport portion and include the detection portion straight line module that sets up along horizontal direction perpendicular to first straight line module and set up the UVW counterpoint platform on detection portion straight line module, detection portion straight line module drive UVW counterpoint platform comes and goes between first straight line module below and the AOI detection portion below.
Further, the AOI detection part comprises a detection rack, a first manual displacement table vertically arranged on the rack, a main AOI detection camera slidingly connected on the first manual displacement table, a left AOI detection camera, a right AOI detection camera, a front AOI detection camera and a rear AOI detection camera, wherein the left AOI detection camera, the right AOI detection camera, the front AOI detection camera and the rear AOI detection camera are arranged on the rack and are used for conducting multi-azimuth detection, and the main AOI detection camera is vertically downwards arranged.
Further, the third conveying mechanism comprises a fourth linear module, a second material carrying part, a fourth transferring part and a rotary table conveying part, wherein the second material carrying part, the fourth transferring part and the rotary table conveying part are arranged on the fourth linear module, the fourth transferring part moves between the discharging position of the fourth linear module and the rotary table conveying part, and the fourth transferring part, the film pasting mechanism, the labeling mechanism and the discharging sorting part are sequentially arranged along the rotary direction of the rotary table conveying part.
Further, the sorting and blanking part comprises two blanking brackets, a fifth linear module arranged at the top of the blanking brackets, a blanking linear module arranged on the two fifth linear modules and a blanking manipulator arranged on the blanking linear module, wherein the two fifth linear modules drive the blanking linear module to horizontally move, and the blanking linear module drives the blanking manipulator to move between the turntable conveying part, the second tray conveying part and the third tray conveying part.
Further, the second tray transferring part and the third tray transferring part comprise a tray feeding position, a second linear guide rail, a ball screw module, a second conveying belt, a second supporting plate, a sixth linear module and a second tray sucking assembly, wherein the second supporting plate is connected to the second linear guide rail in a sliding mode, the sixth linear module is arranged in the middle of the blanking support, the second tray sucking assembly is arranged on the sixth linear module, the ball screw module drives the second supporting plate to lift between the second conveying belt, and the sixth linear module drives the second tray sucking assembly to move between the tray feeding position and the second supporting plate.
Compared with the prior art, the invention has the beneficial effects that:
(1) The intelligent wearing AOI detection assembly line comprises a feeding mechanism, an AOI detection device, a labeling mechanism, a blanking sorting part and a control unit, wherein the feeding mechanism is used for feeding an intelligent wearing product to be detected, the code scanning mechanism is used for scanning codes and inputting intelligent wearing product information, the AOI detection device is used for conducting multi-azimuth visual detection on the intelligent wearing product and communicating detection results to the labeling mechanism and the blanking sorting part, the labeling mechanism is used for selectively labeling according to the detection results, the blanking sorting part is used for respectively blanking qualified products or NG products according to the detection results, and therefore an intelligent wearing feeding, code scanning and warehousing, multi-azimuth detection, qualified product sorting and NG product blanking integrated assembly line is achieved, the automation degree is high, the production process stability and the detection efficiency are improved, and the labor cost is saved.
(2) According to the intelligent wearing AOI detection assembly line, photographing detection of overlooking angles is carried out on intelligent wearing through the main AOI detection part, and the plurality of AOI detection cameras photograph detection of the intelligent wearing from a plurality of angles and directions, so that the intelligent wearing is detected in multiple directions, and the detection precision of the intelligent wearing is improved.
Drawings
For a clearer description of embodiments of the invention or of solutions in the prior art, the drawings which are used in the description of the embodiments or of the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained from them without inventive effort for a person skilled in the art.
Fig. one is a schematic diagram of the overall structure of the intelligent wearable AOI detection pipeline in an embodiment of the present invention.
FIG. two is a schematic structural diagram of a feeding device in an embodiment of the present invention;
FIG. three is a schematic structural view of a first tray transferring portion according to an embodiment of the present invention;
FIG. four is a schematic structural diagram of a feeding portion in an embodiment of the present invention;
FIG. five is a schematic structural diagram of a third transfer portion according to an embodiment of the present invention;
FIG. six is a schematic diagram of a rotating portion of a tray according to an embodiment of the present invention;
FIG. seven is a schematic diagram of a tray lifting unit according to an embodiment of the present invention;
FIG. eight is a schematic structural diagram of a code scanning mechanism in an embodiment of the present invention;
FIG. nine is a schematic structural diagram of a first loading portion according to an embodiment of the present invention;
FIG. ten is a schematic structural view of a film tearing mechanism in an embodiment of the present invention;
FIG. eleven is a schematic diagram of an AOI detection device according to an embodiment of the present invention;
fig. twelve is a schematic structural diagram of a first transfer portion and a second transfer portion in an embodiment of the present invention;
FIG. thirteen is a schematic structural diagram of an AOI detecting part according to an embodiment of the present invention;
Fourteen diagrams are schematic structural diagrams of a detection and transportation portion in an embodiment of the present invention;
fifteen is a schematic structural diagram of a blanking device in the embodiment of the present invention;
FIG. sixteen is a schematic diagram of a second loading portion according to an embodiment of the present invention;
seventeenth, a schematic structural diagram of a fourth transferring portion according to an embodiment of the present invention;
FIG. eighteen is a schematic diagram of the structure of the transfer part in the embodiment of the invention;
Nineteenth is a schematic structural diagram of a film sticking portion in an embodiment of the present invention;
FIG. twenty is a schematic structural diagram of a labeling portion in an embodiment of the present invention;
Twenty-one is a schematic structural diagram of a film taking part and a label taking part in the embodiment of the invention;
fig. twenty-two is a schematic structural diagram of a sorting and blanking portion in an embodiment of the present invention;
Twenty-third, a second tray discharging portion and a third tray transferring portion in an embodiment of the present invention;
The automatic feeding device comprises a feeding mechanism, a first tray transferring part, 111, a first conveyor belt, 112, a first stepping motor, 113, a third linear guide rail, 114, a first supporting plate, 115, a first baffle, 116, a first photoelectric sensor, 117, a first servo motor, 118, a tray conveying linear module, 119, a first tray sucking component, 12, a feeding part, 121, a feeding linear module, 1211, a first feeding linear module, 1212, a second feeding linear module, 122, a feeding manipulator, 123, a feeding AOI (automatic optical inspection) detection camera, 124, a first bracket, 125 and a sixth manual displacement table;
2. A first transport mechanism; 21, a second linear module; 22, a tray rotating part, 221, a jig fixing seat, 222, a second servo motor, 223, a first jig, 224, a first sucker, 23, a tray lifting part, 231, a first lifting cylinder, 232, a first linear guide rail, 233, a second jig, 234, a second sucker, 24, a third linear module, 25, a first loading part, 251, a third jig, 252, a third sucker, 26, a third transferring part, 261, a third transferring manipulator, 262, a third transferring linear module, 27 and a first recycling part;
3. A code scanning mechanism; 31, a second bracket, 32, a seventh linear module, 33, a code scanner;
4. the film tearing mechanism comprises a film tearing linear module 41, a film tearing clamping part 42, a film tearing clamping part 421, a eighth linear module 422, a ninth linear module 423, a film tearing manipulator 424, a second lifting cylinder 425 and a waste box;
5. AOI detection mechanism, 51, AOI detection part, 511, detection frame, 512, first manual displacement table, 513, main AOI detection camera, 514, left AOI detection camera, 515, right AOI detection camera, 516, front AOI detection camera, 517, rear AOI detection camera, 518, auxiliary AOI detection camera, 52, detection transport part, 521, detection part linear module, 522, UVW alignment platform, 53, second recovery part, 541, second manual displacement table, 542, third manual displacement table, 543, fourth manual displacement table, 544, fifth manual displacement table, 545, left camera adjusting frame, 546, right camera adjusting frame, 547, front camera adjusting frame, 548, rear camera adjusting frame, 549, screw rod, 5410, chute, 5411, locking nut;
6. A second transport mechanism; 61, a first linear module, 62, a first transfer part, 621, a first transfer manipulator, 622, a first transfer linear module, 63, a second transfer part, 631, a second transfer manipulator, 632, a third lifting cylinder, 64, a middle section AOI detection camera;
7. The device comprises a third conveying mechanism, a fourth linear module, a second loading part, a fourth transferring part, a 731, a fourth transferring linear module, a 732, a fourth transferring manipulator, a 733, a fourth lifting cylinder, a 734, a transverse cylinder, a 74, a turntable conveying part, a 741, a motor mounting seat, a 742, a DD motor, a 743, a four-station turntable, a 744, a fourth sucker, a third conveying mechanism, a fourth linear module, a third conveying mechanism, a fourth loading part, a fourth transferring part, a 731, a fourth transferring linear module, a third lifting cylinder, a 734, a transverse cylinder, a 74, a turntable conveying part, a 741, a motor mounting seat;
8. Film pasting mechanism, 81, film supplying part, 811, film supplying flying component, 812, film taking platform, 82, film pasting part, 821, first film pasting linear module, 822, second film pasting linear module, 823, film pasting mechanical arm, 824, film pasting alignment camera;
9. The labeling machine comprises a labeling mechanism, a labeling part, a 911 labeling flying component, a 912 labeling platform, a 92 labeling part, a 921 first labeling linear module, a 922 second labeling linear module, a 923 labeling manipulator, a 924 label alignment camera;
10. the feeding device comprises a feeding mechanism, 101, a sorting and discharging part, 1011, a discharging bracket, 1012, a fifth linear module, 1013, a discharging linear module, 1014, a discharging manipulator, 102, a second tray transferring part, 1021, a second linear guide rail, 1022, a ball screw module, 1023, a second conveyor belt, 1024, a supporting plate, 1025, a sixth linear module, 1026, a second tray sucking component, 1027, a second stepping motor, 1028, a second baffle, 1029, a second photoelectric sensor, 103, a third tray transferring part, 104 and a tray feeding position.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to fall within the scope of the invention.
The invention will be discussed in detail with reference to fig. 1 to 23 and the embodiments thereof.
The intelligent wearing detection assembly line as shown in the figures 1 to 23 comprises a feeding device, an AOI detection device and a discharging device, wherein the feeding device comprises a feeding mechanism 1, a first conveying mechanism 2 and a code scanning mechanism 3; the feeding mechanism 1 comprises a first tray transferring part 11 and a feeding part 12 which is moved between the first tray transferring part 11 and the feeding level of the first conveying mechanism 2, and the code scanning mechanism 3 is arranged above the first conveying mechanism 2; the feeding mechanism 1 is used for transporting the intelligent wearing products to be detected to the first transporting mechanism 2, and the code scanning mechanism 3 is used for scanning the information of the two-dimensional codes on the intelligent wearing products for inputting; the AOI detection equipment comprises a second transportation mechanism 6 and a plurality of AOI detection mechanisms 5 which are linearly arranged along the transportation direction of the second transportation mechanism 6, wherein the AOI detection mechanisms 5 comprise a plurality of AOI detection parts 51 and detection transportation parts 52, the detection transportation parts 52 are arranged between the second transportation mechanism 6 and the AOI detection parts 51 in a reciprocating manner, the second transportation mechanism 6 comprises a first linear module 61, a first transfer part 62 and a second transfer part 63 which are arranged on the first linear module 61, the first linear module 61 drives the first transfer part 62 to move between the material level and the detection transportation parts 52 below the first transportation mechanism 2, the first transfer part 62 is used for conveying intelligent wearing products to be detected from a feeding equipment to the AOI detection mechanisms 5, the second transfer part 63 is used for conveying the detected intelligent wearing products to a discharging equipment, after the AOI detection parts 51 detect the intelligent wearing products, the detection results are divided into qualified products and NG products, the main control system corresponds to the intelligent wearing information of the scanning mechanism 3, the discharging equipment comprises a third transportation mechanism 7 and a film 8 which is arranged along the direction of the third transportation mechanism 7 in sequence, and the transferring equipment comprises the third transportation mechanism 7 and the film 8 which is arranged in the direction of the first transportation mechanism 7, and the second transfer part 63, and the film 8 is arranged between the inspection parts, and the inspection parts are arranged in the order, and the transfer part is arranged in the transfer mode, and the transfer part is arranged between the transfer part and the transfer part is and the transfer equipment, and is arranged between the transfer and is and between and between and respectively and AOand and, A labeling mechanism 9 and a blanking mechanism 10; the first linear module 61 drives the second transferring part 63 to move between the detecting and transporting part 52 and the feeding level of the third transporting mechanism 7, and the discharging mechanism 10 comprises a sorting and discharging part 101, a second tray transferring part 102 for discharging qualified products and a third tray transferring part 103 for discharging NG products, wherein the sorting and discharging part 101 moves between the discharging level of the second linear module 21 and the second tray transferring part 102 and the third tray transferring part 103; the intelligent wearing product conveying and sorting device comprises a code scanning mechanism 3, an AOI detection part 51, a labeling mechanism 9 and a sorting and blanking part 101, wherein the third conveying mechanism 7 sequentially conveys intelligent wearing products to the film pasting mechanism 8, the labeling mechanism 9 and the blanking mechanism 10, the labeling mechanism 9 determines whether to start according to detection results of the AOI detection part 51, when the intelligent wearing detection is qualified, the labeling mechanism 9 does not work, when the intelligent wearing detection is NG, the labeling mechanism 9 takes labels and pastes the labels on the intelligent wearing surface, the sorting and blanking part 101 respectively blanking the qualified products and the NG products to a second tray transferring part 102 and a third tray transferring part 103 according to detection results of the AOI detection part 51, so that intelligent wearing feeding, code scanning and warehousing, multi-direction detection, qualified and NG product sorting and blanking integrated production lines are realized, the degree of automation is high, the production process stability and the detection efficiency are improved, and the labor cost is saved
Preferably, as shown in fig. 2 and 3, the first tray transferring portion 11 is divided into a tray feeding portion and a tray discharging portion, each of which includes a first conveyor belt 111, a first stepping motor 112 driving the first conveyor belt 111 to move, a third linear guide rail 113 arranged along a vertical direction, a first supporting plate 114 slidably connected to the third linear guide rail 113, a first servo motor 117 driving the first supporting plate 114 to lift, the third linear guide rail 113 is located at one end of the first conveyor belt 111 and the second conveyor belt 1023 close to the feeding mechanism 1, the first conveyor belt 111 is parallel to the second linear module 21, and the first supporting plate 114 lifts in the first conveyor belt 111; the tray feeding device comprises a first conveying belt 111 and a second conveying belt 1023, a first stepping motor 112, a first supporting plate 114, a first baffle plate 115, a first photoelectric sensor 116, a first tray sucking component 119, a first tray transferring component and a second tray sucking component, wherein the stacked trays are placed at the feeding ends of the first conveying belt 111 and the second conveying belt 1023 of the tray feeding portion through manual work or feeding mechanical equipment during tray feeding, the first stepping motor 112 drives the first conveying belt 111 to convey the trays to the first supporting plate 114, the first supporting plate 114 ascends from the first conveying belt 111 along a third linear guide rail 113, meanwhile, the tray feeding portion and the tray discharging portion are respectively provided with the first baffle plate 115 at the outer side of the first conveying belt 111, the first photoelectric sensor 116 arranged on the first baffle plate 115 detects the ascending height of the trays, the first photoelectric sensor 116 communicates with the first servo motor 117 to stop moving after the first photoelectric sensor 116 detects that the trays ascend to a set height, and the first tray sucking component 119 moves the trays to the tray discharging portion after the first tray transferring portion 11 carries intelligent wearing products. The tray conveying straight line module 118 and the first tray sucking component 119 arranged on the tray conveying straight line module 118. The first tray transferring part 11 further comprises a tray carrying linear module 118 arranged on one side of the tray feeding part and one side of the tray discharging part and a first tray sucking component 119 arranged on the tray carrying linear module 118, wherein the first tray sucking component 119 is used for sucking/releasing a tray, and the tray carrying linear module 118 is used for driving the first tray sucking component 119 to horizontally move so that the first tray sucking component 119 reciprocates between the tray feeding part and the tray discharging part, thereby realizing the transfer of an empty tray.
Specifically, as shown in fig. 2 and 4, the feeding portion 12 includes a first bracket 124, a feeding AOI detection camera 123, a sixth manual displacement platform 125 disposed on a beam of the first bracket 124, the feeding AOI detection camera 123 is mounted on the sixth manual displacement platform 125, the sixth manual displacement platform 125 is used for adjusting a horizontal position and a height of the feeding AOI detection camera 123, the feeding linear module 121 includes a first feeding linear module 1211 disposed horizontally perpendicular to the third linear module 24, a second feeding linear module 1212 disposed on the first feeding linear module 1211, a feeding manipulator 122 is disposed on the second feeding linear module 1212, the feeding AOI detection camera 123 is a panoramic camera for detecting an appearance of an intelligent wearing product on a tray, identifying a position of the intelligent wearing product and a placement angle of a protective film opening, identifying whether the intelligent wearing product protective film and a two-dimensional code are on the same plane, communicating angle information of the intelligent wearing product to the first feeding linear module 1212, a second linear module 122 disposed on the first linear module 1211, and a second linear module 122, and a rotary manipulator 122 disposed on the second linear module 122 are disposed on the second linear module 1212, and a rotary manipulator 122 is adapted to accurately adjust the angle of the first linear module 122.
Specifically, as shown in fig. 2 and 8, the code scanning mechanism 3 includes a second bracket 31 erected above the middle section of the third linear module 24, a seventh linear module 32 arranged on the second bracket 31, and a code scanner 33 slidably connected to the seventh linear module 32, the code scanner 33 faces the first linear module 61, the third transferring portion 26 includes a third transferring linear module 262 and a third transferring manipulator 261 arranged on the third transferring linear module 262, the third transferring linear module 262 drives the third transferring manipulator 261 to horizontally move, when the intelligent wearing product moves below the code scanner 33, the third linear module 24 pauses conveying, the code scanner 33 scans two-dimensional codes on the intelligent wearing product, when the code scanning is successful and the intelligent wearing product information is transmitted to the system for entry, when the code scanning fails, the code scanner 33 communicates the information of the code scanning failure to the third transferring portion 26, the third transferring manipulator 261 places the intelligent wearing product which fails to the code scanning into the first scanning portion 27 on the path of the third transferring manipulator 261 to perform the recovery process, thereby preventing the intelligent wearing product which fails to enter the recovery process.
Specifically, as shown in fig. 2 and fig. 5 to fig. 9, the tray rotating portion 22 includes a fixture fixing seat 221 disposed on the second linear module 21, a second servo motor 222 mounted on the fixture fixing seat 221, and a first fixture 223 rotationally connected to the second servo motor 222, where a rotation axis of the second servo motor 222 is horizontally disposed along a direction of the second screw module, and the first fixture 223 is provided with a first suction cup 224; the tray lifting part 23 comprises a first lifting cylinder 231, a first linear guide rail 232 arranged along the vertical direction, and a second jig 233 which is connected to the second linear guide rail 1021 in a sliding manner, wherein the second jig 233 is provided with a second suction cup 234 corresponding to the horizontal position of the first suction cup 224 after overturning, the first lifting cylinder 231 is in telescopic connection with the second jig 233, when an intelligent wearing product is placed on the first suction cup 224 of the first jig 223 from the feeding mechanism 1, the first suction cup 224 is started to adsorb and fix the intelligent wearing product, when the intelligent wearing product is scanned by the code scanning mechanism 3, the first servo motor 117 carries out the next process according to whether the two-dimensional code and the protective film on the intelligent wearing product detected by the feeding AOI detection camera 123 are positioned on the same surface, if the two-dimensional code and the protective film are not positioned on the same surface, the first servo motor 117 drives the first jig 223 to rotate 180 degrees, the two-dimensional code surface and the protective film surface are rotated, when the tray rotating part 22 moves to the right above the lifting carrier part, the first lifting cylinder 233 is started to adsorb and fix the intelligent wearing product, the intelligent wearing product is simultaneously prevented from falling by the second suction cup 233, the intelligent wearing product is driven by the first servo motor 117, the intelligent wearing product is prevented from falling down by the first lifting cylinder 224, and if the specification of the intelligent wearing product is that the protection film and the two-dimensional code are on the same plane, the first jig 223 does not rotate after the intelligent wearing product is scanned, the tray lifting part 23 does not operate, the second jig 233 is positioned at the lowest point, and after the tray rotating part 22 operates to the position of the tray lifting part 23, the third transferring part 26 directly carries the intelligent wearing product on the first jig 223, thereby improving the universality of the equipment.
Specifically, as shown in fig. 2 and 10, the feeding device further comprises a film tearing mechanism 4 arranged at the lower material level of the third linear module 24, the first material carrying part 25 comprises a third jig 251, a third sucker 252 arranged on the third jig 251, the film tearing mechanism 4 comprises a film tearing linear module 41 arranged above the third linear module 24, a film tearing clamping part 42 arranged on the film tearing linear module 41, the film tearing linear module 41 drives the film tearing clamping part 42 to move in parallel, the film tearing clamping part 42 comprises an eighth linear module 421 arranged in the vertical direction, a ninth linear module 422 arranged on the eighth linear module 421 in the horizontal direction, a second lifting cylinder 424 and a film tearing manipulator 423 in telescopic connection with the second lifting cylinder 424 are arranged on the eighth linear module 422, when the third transfer part 26 places intelligent wearing products on the third jig 251, the third sucker 252 drives the film carrying part to the film tearing mechanism 4 to convey the intelligent wearing products, after the intelligent wearing products are conveyed to the film tearing mechanism 4, the film tearing module 423 drives the film tearing mechanism to move to the film tearing mechanical part 423 in a proper direction, and then the film tearing mechanical part 423 is conveyed to the film tearing mechanical part, and the film tearing mechanical part is conveyed to the intelligent wearing products are conveyed to the film tearing mechanical part, and the waste materials are gradually conveyed to the film tearing mechanical part is conveyed to the visual inspection device, and the waste materials are conveyed to the waste materials.
As shown in fig. 11 and 12, the first transfer part 62 includes a first transfer linear module 622 disposed on the first linear module 61 and a first transfer manipulator 621 disposed on the first transfer linear module 622, for driving the first transfer manipulator 621 to lift, the second transfer part 63 includes a third lifting cylinder 632 disposed on the first linear module 61 and a second transfer manipulator 631 disposed on the third lifting cylinder 632, the first transfer linear module 622 is disposed along a vertical direction, the first transfer manipulator 621 includes a suction rod assembly and a rotating motor for driving the suction rod assembly to rotate, the second transfer manipulator 631 includes a suction rod assembly in telescopic connection with the third lifting cylinder 632, the first transfer part 62 is used for feeding the AOI detection part 51, the first transfer manipulator sucks the intelligent wearing product from the third jig 251 to the detection transport part 52, the second transfer part 63 is used for feeding the detected intelligent wearing product to the third transport mechanism 7, preferably, a middle section detection device for detecting an intelligent wearing angle is further disposed under the second transport mechanism 6, the first transfer manipulator 631 includes a suction rod assembly and an AOI detection device for detecting an AOI angle, and when the first transfer manipulator passes through the first transfer device and carries out an AOI adjustment to the intelligent wearing angle adjustment device.
Specifically, as shown in fig. 11 and 14, the detecting and transporting part 52 includes a detecting part linear module 521 disposed perpendicular to the first linear module 61 along the horizontal direction and a UVW alignment platform 522 disposed on the detecting part linear module 521, the detecting part linear module 521 drives the UVW alignment platform 522 to reciprocate between the lower side of the first linear module 61 and the lower side of the AOI detecting part 51, during the feeding process, the UVW alignment platform 522 is located at one end of the detecting part linear module 521 near the first linear module 61, after the first transfer releases the intelligent wearing to the UVW alignment platform 522, the suction cup on the UVW alignment platform 522 adsorbs the intelligent wearing, and simultaneously energizes the intelligent wearing product, and then the detecting part linear module 521 drives the UVW alignment platform 522 to move to the lower side of the AOI detecting part 51 for AOI detection, during the discharging process, the detecting part linear module 521 drives the UVW alignment platform 522 to move toward the direction of the first linear module 61, the suction cup releases the intelligent wearing, and the second transfer part 63 takes out the article.
Specifically, as shown in fig. 13, the AOI inspection part 51 includes an inspection frame 511, a manual displacement stage vertically provided on the frame, a main AOI inspection camera 513 slidably connected to the manual displacement stage, a left AOI inspection camera 514, a right AOI inspection camera 515, a front AOI inspection camera 516, and a rear AOI inspection camera 517 provided on the frame for performing multi-directional inspection, the main AOI inspection camera 513 being provided vertically downward, and the AOI inspection part 51 further includes a second manual displacement stage 541, a third manual displacement stage 542, a fourth manual displacement stage 543, a third manual displacement stage 543, a fourth manual displacement stage 541, a fourth manual displacement stage 517 provided on the inspection frame 511, The fifth manual displacement table 544, the left camera, the right camera, the front camera, the rear camera, a left camera adjusting frame 545, a right camera adjusting frame 546, a front camera adjusting frame 547 and a rear camera adjusting frame 548 which are arranged on the frame, wherein arc-shaped sliding grooves 5410 are respectively formed on the left camera adjusting frame 545, the right camera adjusting frame 546, the front camera adjusting frame 547 and the rear camera adjusting frame 548, the bottom of the second manual displacement table 541, the bottom of the third manual displacement table 542, the bottom of the fourth manual displacement table 543 and the bottom of the fifth manual displacement table 544 are respectively provided with a screw 549 which is arranged through the sliding grooves 5410 and a locking nut 5411 which is in threaded connection with the screw 549, the screw 549 is in sliding connection with the sliding grooves 5410, the left AOI detection camera 514, The right AOI detection camera 515, the front AOI detection camera 516 and the rear AOI detection camera 517 are respectively and slidably connected with the second manual displacement table 541, the third manual displacement table 542, the fourth manual displacement table 543 and the fifth manual displacement table 544, the left camera adjusting frame 545 and the right camera adjusting frame 546 are positioned in the same plane, the left camera adjusting frame 545 and the right camera adjusting frame 546 are symmetrically arranged on the left and right sides by taking the main AOI detection camera 513 as a midpoint, the front camera adjusting frame 547 and the rear camera adjusting frame 548 are positioned in the same plane, the front camera adjusting frame 547 and the rear camera adjusting frame 548 are symmetrically arranged on the front and rear sides by taking the main AOI detection camera 513 as a midpoint, the left AOI detection camera 514, Wherein the second manual displacement stage 541, the third manual displacement stage 542, the fourth manual displacement stage 543, and the fifth manual displacement stage 544 are respectively used for adjusting the distances between the lenses and products of the left AOI detection camera 514, the right AOI detection camera 515, the front AOI detection camera 516, and the rear AOI detection camera 517, thereby adjusting the focal lengths of the above cameras to a proper angle, adjusting the cameras to a proper angle by adjusting the screw 549 and the chute 5410, locking the lock lever by the lock nut 5411, and adjusting the second manual displacement stage 541, Third manual displacement stage 542, fourth manual displacement stage 543, The fifth manual displacement table 544 is fixed, preferably, one side of the main AOI detection camera 513 is further provided with an auxiliary AOI detection camera 518, a plurality of cameras are combined with the main AOI detection camera 513 to realize the omnibearing detection of intelligent wearing, the detection precision is improved, after the intelligent wearing detection is finished, the detection result is uploaded to a main control system, the main control system communicates the detection result to a subsequent processing assembly line, the subsequent processing assembly line carries out a further film pasting and labeling blanking process according to the detection result, the AOI detection part 51 uploads the detected result to the main control system for identification by the labeling mechanism 9 and the sorting blanking part 101, preferably, the AOI detection part 51 further comprises a plurality of second recovery parts 53 arranged on one side of the visual detection mechanism, and after the intelligent wearing is detected by the AOI detection, the second transfer part 63 carries the severely unqualified products to the second recovery parts 53, so that the severely unqualified products are prevented from entering the next processing process.
Specifically, as shown in fig. 15 to 21, the third transporting mechanism 7 includes a fourth linear module 71, a second loading portion 72 disposed on the fourth linear module 71, a fourth transferring portion 73, and a turntable transporting portion 74, and the fourth transferring portion 73 moves between the discharging position of the fourth linear module 71 and the turntable transporting portion 74; the fourth transfer part 73, the film pasting mechanism 8, the labeling mechanism 9 and the blanking sorting part are sequentially arranged along the rotating direction of the turntable conveying part 74, the second transfer part 63 places the detected intelligent wearing product on the second carrying part 72, then the fourth linear module 71 drives the second carrying part 72 to convey the intelligent wearing product to the fourth transfer part 73, the fourth transfer part 73 comprises a transfer linear module, a fourth lifting cylinder 733 arranged on the fourth transfer linear module 731, a fourth transfer manipulator 732 which is in telescopic connection with the fourth lifting cylinder 733 and is in telescopic connection with the transverse cylinder 734, the fourth transfer linear module 731 drives the fourth transfer manipulator 732 to move along the horizontal direction, the fourth transfer manipulator 732 comprises a rotating motor which is in telescopic connection with the transverse cylinder 734 and a suction rod component which is in rotary connection with the rotating motor, the fourth transfer manipulator 732 carries the intelligent wearing product to the turntable conveying part 74, the turntable conveying part 74 comprises a motor mounting seat, a DD motor 742 arranged on the motor mounting seat 741, a fourth work position turntable 743 which is in rotary connection with the DD 3, and a fourth work position turntable 743 which is arranged on the DD motor mounting seat 741, and a plurality of work position rotating tables 743 which are arranged on the DD 3 and are in telescopic connection with the transverse cylinder 734, the fourth transfer manipulator is in the corresponding to the rotating direction of the turntable conveying part 743, the fourth transfer manipulator is used for realizing the rotary sorting mechanism 743, and the rotary sorting mechanism is sequentially arranged along the rotating direction of the fourth work table 743, meanwhile, compared with a linear assembly line, the equipment floor space is reduced, and the plurality of fourth suckers 744 on the processing station of the four-station turntable 743 are started after feeding in the feeding suction part to adsorb and fix the intelligent wearing, so that the intelligent wearing film pasting and labeling processes are facilitated.
Specifically, as shown in fig. 18 to 21, the film sticking mechanism 8 includes a film supply portion 81 and a film sticking portion 82, and the film sticking portion 82 takes out a film from the film supply portion 81 and sticks the film to a processing station of the turntable transporting portion 74; the film supplying part 81 comprises a film supplying flying component 811 and a film taking platform 812 for bearing the stripped film; the film pasting part 82 comprises a first film pasting linear module 821, a second film pasting linear module 822 arranged on the first film pasting linear module 821 and a film pasting mechanical hand 823 arranged on the second film pasting linear module 822, the film pasting mechanism 8 further comprises a film pasting alignment camera 824 which is in communication connection with the film pasting part 82, the film pasting alignment camera 824 is vertically upwards arranged in the range of the horizontal moving track of the film pasting mechanical hand 823, the film pasting mechanical hand 823 moves between the film taking platform 812 and the processing position of the turntable conveying part 74, when the four-position turntable 743 conveys intelligent wearing products to the film feeding part 81, the film pasting flying component 811 takes films and places the films on the film taking platform 823, the film pasting mechanical hand 823 moves to the film taking platform 812 to take films, the film pasting mechanical hand 823 sucks the films to be aligned above the film pasting alignment camera 824, the film pasting machine is attached to the four-position turntable 743 and places the film pasting machine on the intelligent penetrating machine, the film pasting mechanical hand, the film pasting mechanism 9 comprises a label feeding part 91 and a label part 92, the label feeding part 92 is arranged on the first linear module 922 and a first label feeding part and a second label taking part 923, the label flying component is arranged on the first linear module 922, the label taking part is used for carrying the label taking part is provided with the label taking part 92, and the label flying component is arranged on the second linear module 922, the first labeling linear module 921 and the second labeling linear module 922 drive the labeling manipulator 923 to move between the labeling platform 912 and the processing position of the turntable conveying part 74, and the labeling mechanism 9 further comprises a label alignment camera 924 in communication connection with the labeling part 92, wherein the label alignment camera 924 is vertically upwards arranged in the horizontal movement track range of the first labeling linear module 921.
Specifically, as shown in fig. 15 and 22, the sorting and blanking portion 101 includes two blanking brackets 1011, a fifth linear module 1012 disposed on top of the blanking brackets 1011, a blanking linear module 1013 erected on the two fifth linear modules 1012, and a blanking manipulator 1014 disposed on the blanking linear module 1013, where the two fifth linear modules 1012 drive the blanking linear module 1013 to move horizontally, the blanking linear module 1013 drives the blanking manipulator 1014 to move between the turntable transporting portion 74 and the second and third tray transporting portions 102 and 103, and the sorting and blanking portion 101 sucks the label from the processing station of the turntable transporting portion 74 to intelligently wear and transports the intelligent wearing product to the second and third tray transporting portions 102 and 103 to perform blanking according to whether the detection result of the AOI detecting portion 51 is qualified or NG product, so as to realize automatic sorting of qualified products and NG products, respectively blanking, and improve product sorting accuracy and production efficiency compared with manual operation.
Specifically, as shown in fig. 15 and 23, the second tray transferring portion 102 and the third tray transferring portion 103 each include a tray loading level 104, a second linear guide rail 1021, a ball screw module 1022, a second conveyor 1023, a second supporting plate 1024 slidingly connected to the second linear guide rail 1021, a sixth linear module 1025 disposed in the middle of the blanking bracket 1011, a second tray sucking component 1026 disposed on the sixth linear module 1025, the ball screw module 1022 drives the second supporting plate 1024 to lift between the second conveyor 1023, the sixth linear module 1025 drives the second tray sucking component 1026 to move between the tray loading level 104 and the second supporting plate 1024, the second conveyor 1023 is driven by a second stepper motor 1027, meanwhile, two sides of the second conveyor 1023 are respectively provided with a second baffle 1028, the second photoelectric sensor 1029 disposed on the second baffle 1028 detects the lifting height of the tray, and after the second photoelectric sensor 1029 detects that the tray is lifted to the set height, the second photoelectric sensor 1029 communicates with the second stepper motor 1027 to drive the second conveyor 1023 to move the tray to stack and remove the tray from the device, thereby realizing the transfer of the stacked tray.
The invention has been further described with reference to specific embodiments, but it should be understood that the detailed description is not to be construed as limiting the spirit and scope of the invention, but rather as providing those skilled in the art with the benefit of this disclosure with the benefit of their various modifications to the described embodiments.
Claims (8)
1. The intelligent wearing detection assembly line is characterized by comprising feeding equipment, AOI detection equipment and discharging equipment, wherein the feeding equipment comprises a feeding mechanism, a first conveying mechanism and a code scanning mechanism, the feeding mechanism comprises a first tray transferring part and a feeding part which is moved between the first tray transferring part and the feeding level of the first conveying mechanism, and the code scanning mechanism is arranged above the first conveying mechanism;
the AOI detection equipment comprises a second transportation mechanism and a plurality of AOI detection mechanisms which are linearly arranged along the transportation direction of the second transportation mechanism, wherein the AOI detection mechanism comprises a plurality of AOI detection parts and detection transportation parts, the detection transportation parts reciprocate between the second transportation mechanism and the AOI detection parts, the second transportation mechanism comprises a first linear module, a first transportation part and a second transportation part which are arranged on the first linear module, and the first linear module drives the first transportation part to move between the discharging position of the first transportation mechanism and the detection transportation part;
The blanking equipment comprises a third conveying mechanism, and a film pasting mechanism, a labeling mechanism and a blanking mechanism which are sequentially arranged along the conveying direction of the third conveying mechanism; the first linear module drives the second transfer part to move between the detection transport part and the feeding position of the third transport mechanism, the blanking mechanism comprises a sorting blanking part, a second tray transfer part for blanking qualified products and a third tray transfer part for blanking NG products, and the sorting blanking part moves between the blanking position of the second linear module and the second tray transfer part and the third tray transfer part;
The automatic sorting and blanking device comprises a code scanning mechanism, an AOI detection part, a labeling mechanism and a sorting and blanking part, wherein the AOI detection part comprises a detection rack, a first manual displacement table vertically arranged on the rack, a main AOI detection camera slidingly connected on the first manual displacement table, a left AOI detection camera, a right AOI detection camera, a front AOI detection camera and a rear AOI detection camera which are arranged on the rack and used for performing multi-directional detection, and the main AOI detection camera is vertically arranged downwards;
The first conveying mechanism comprises a second linear module, a tray rotating part arranged on the second linear module and a tray lifting part arranged at the discharging position of the second linear module;
The feeding disc rotating part comprises a jig fixing seat arranged on the second linear module, a second servo motor arranged on the jig fixing seat, and a first jig rotationally connected with the second servo motor, wherein a rotating shaft of the second servo motor is horizontally arranged along the direction of the second screw rod module, the first jig is provided with a first sucking disc, the feeding disc lifting part comprises a first lifting cylinder, a first linear guide rail arranged along the vertical direction and a second jig slidingly connected on the second linear guide rail, the second jig is provided with a second sucking disc corresponding to the horizontal position of the first sucking disc after overturning, and the first lifting cylinder is in telescopic connection with the second jig.
2. The intelligent wearing detection assembly line of claim 1, wherein the feeding portion comprises a feeding linear module, a feeding manipulator arranged on the feeding linear module and a feeding AOI detection camera arranged above the first tray transferring portion.
3. The intelligent wearing detection assembly line according to claim 2, wherein the first conveying mechanism further comprises a third linear module, a third transferring part and a first loading part, wherein the third linear module is arranged in parallel with the second linear module, the third transferring part is arranged between the lifting part of the charging tray and the loading position of the third linear module, the first loading part is arranged on the third linear module, the conveying direction of the second linear module is opposite to that of the third linear module, the code scanning mechanism is arranged above the second linear module, the code scanning mechanism is in communication connection with the loading AOI detection camera, and the third linear module drives the first loading part to move.
4. The intelligent wearing detection assembly line according to claim 3, wherein the feeding device further comprises a film tearing mechanism arranged at the discharging position of the third linear module, the first material carrying part comprises a third jig and a third sucker arranged on the third jig, the film tearing mechanism comprises a film tearing linear module arranged above the third linear module and a film tearing clamping part arranged on the film tearing linear module, and the film tearing linear module drives the film tearing clamping part to move in parallel.
5. The intelligent wearing detection assembly line of claim 1, wherein the detection transport portion comprises a detection portion linear module and a UVW alignment platform, wherein the detection portion linear module is arranged perpendicular to the first linear module in the horizontal direction, and the UVW alignment platform is arranged on the detection portion linear module and driven by the detection portion linear module to reciprocate between the lower portion of the first linear module and the lower portion of the AOI detection portion.
6. The intelligent wearing detection assembly line according to claim 1, wherein the third conveying mechanism comprises a fourth linear module, a second carrying part, a fourth transferring part and a rotary table conveying part, wherein the second carrying part, the fourth transferring part and the rotary table conveying part are arranged on the fourth linear module, the fourth transferring part moves between the blanking position of the fourth linear module and the rotary table conveying part, and the fourth transferring part, the film pasting mechanism, the labeling mechanism and the blanking sorting part are sequentially arranged along the rotary direction of the rotary table conveying part.
7. The intelligent wearing detection assembly line according to claim 6, wherein the sorting and blanking part comprises two blanking brackets, a fifth linear module arranged at the top of the blanking brackets, blanking linear modules arranged on the two fifth linear modules and a blanking manipulator arranged on the blanking linear modules, the two fifth linear modules drive the blanking linear modules to horizontally move, and the blanking linear modules drive the blanking manipulator to move between the turntable conveying part and the second tray conveying part and between the blanking manipulator and the third tray conveying part.
8. The intelligent wearing detection assembly line according to claim 7, wherein the second tray transferring part and the third tray transferring part comprise a tray feeding level, a second linear guide rail, a ball screw module, a second conveyor belt, a second supporting plate slidingly connected to the second linear guide rail, a sixth linear module arranged in the middle of the blanking bracket, and a second tray sucking component arranged on the sixth linear module, the ball screw module drives the second supporting plate to lift between the second conveyor belt, and the sixth linear module drives the second tray sucking component to move between the tray feeding level and the second supporting plate.
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| CN116698745B (en) * | 2023-05-26 | 2025-11-25 | 赣州市同兴达电子科技有限公司 | Fully automated AOI retesting equipment |
| CN117087932A (en) * | 2023-06-28 | 2023-11-21 | 昆山联滔电子有限公司 | Device and method for pasting film and information code |
| CN120664177B (en) * | 2025-08-22 | 2025-12-05 | 珠海博韬科技有限公司 | A watch glass module film application and testing device |
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| CN107096726A (en) * | 2017-06-15 | 2017-08-29 | 国网内蒙古东部电力有限公司电力科学研究院 | Recycling and sorting system for measuring instruments based on Internet of Things technology |
| CN111515140A (en) * | 2020-06-02 | 2020-08-11 | 苏州佳智彩光电科技有限公司 | A CELL automatic lighting inspection machine |
| CN219278002U (en) * | 2023-01-31 | 2023-06-30 | 东莞市鼎力自动化科技有限公司 | Intelligent wearing detection assembly line |
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| CN210338587U (en) * | 2019-07-10 | 2020-04-17 | 慧眼自动化科技（广州）有限公司 | SMT (surface mount technology) tray high-speed automatic code reading and labeling equipment based on visual system |
| CN114985294B (en) * | 2022-05-31 | 2023-07-21 | 东莞广达智能科技有限公司 | A chip automatic testing equipment |
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| CN107096726A (en) * | 2017-06-15 | 2017-08-29 | 国网内蒙古东部电力有限公司电力科学研究院 | Recycling and sorting system for measuring instruments based on Internet of Things technology |
| CN111515140A (en) * | 2020-06-02 | 2020-08-11 | 苏州佳智彩光电科技有限公司 | A CELL automatic lighting inspection machine |
| CN219278002U (en) * | 2023-01-31 | 2023-06-30 | 东莞市鼎力自动化科技有限公司 | Intelligent wearing detection assembly line |
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