CN115972500A - An intelligent feeding device for an injection molding machine - Google Patents

An intelligent feeding device for an injection molding machine Download PDF

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CN115972500A
CN115972500A CN202211658730.1A CN202211658730A CN115972500A CN 115972500 A CN115972500 A CN 115972500A CN 202211658730 A CN202211658730 A CN 202211658730A CN 115972500 A CN115972500 A CN 115972500A
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plate
quantitative
injection molding
feeding
bin
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谭值刚
袁飞
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Chongqing Yuande Technology Co ltd
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Chongqing Yuande Technology Co ltd
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Abstract

The invention discloses an intelligent feeding device of an injection molding machine, belonging to the technical field of feeding of injection molding machines, comprising: the storage silo, the storage silo has the mechanism of moulding plastics through unloading union coupling, the unloading pipe include with first unloading pipe that the storage silo is connected, with the second unloading pipe that the mechanism of moulding plastics is connected and set up perpendicularly first unloading pipe and second and the ration passageway between the unloading pipe, first unloading pipe with second unloading pipe dislocation set, slidable mounting has the ration bin in the ration passageway, the ration bin is kept away from second unloading pipe side-mounting has and to be plugged up the baffle of first unloading pipe. According to the injection molding machine, materials in the storage bin are fed into the quantitative bin, and the quantitative bin is conveyed to the second feeding pipe through the quantitative channel after being filled and is input into the injection molding mechanism, so that the materials conveyed each time are the volume in the quantitative bin, and the quantitative accuracy is guaranteed.

Description

一种注塑机智能上料装置An intelligent feeding device for an injection molding machine

技术领域technical field

本发明属于注塑机上料技术领域,具体涉及一种注塑机智能上料装置。The invention belongs to the technical field of injection molding machine feeding, and in particular relates to an intelligent feeding device for injection molding machines.

背景技术Background technique

注塑机是将热塑性塑料或热固性塑料利用塑料成型模具制成各种形状的塑料制品的主要成型设备,注射成型的循环周期包括:定量加料-熔融塑化-施压注射-充模冷却-启模取件。Injection molding machine is the main molding equipment for making thermoplastics or thermosetting plastics into various shapes of plastic products using plastic molding molds. The injection molding cycle includes: quantitative feeding-melting plasticization-pressure injection-filling mold cooling-opening mold Pickup.

现有的技术中普遍通过上料装置进行定量加料,如中国专利CN 108790040 B公开了一种注塑机用上料设备,提供一种功能齐全、上料完全、废气方便处理的注塑机用带有废气处理功能的上料设备。包括有注塑装置、固定架、第一齿轮、第一转轴、第一齿条、扇形齿轮、第二齿条、第一移动片、下料通道、第二移动片、下料槽体、第一移动杆、导轨、电机、第二移动杆、连接块、销轴。In the existing technology, quantitative feeding is generally carried out through a feeding device. For example, Chinese patent CN 108790040 B discloses a feeding device for an injection molding machine, which provides a belt for an injection molding machine with complete functions, complete feeding, and convenient waste gas treatment. Feeding equipment for exhaust gas treatment functions. It includes an injection molding device, a fixed frame, a first gear, a first rotating shaft, a first rack, a sector gear, a second rack, a first moving piece, a feeding channel, a second moving piece, a feeding trough, a first Moving bar, guide rail, motor, second moving bar, connection block, pin shaft.

针对以上技术,该注塑机用上料设备虽然可以通过第一移动片和第二移动片的相互移动使其之间的物料形成定量,然而由于物料下料的速度不可控制,其定量的标准存在偏差,使其物料下料的计量存在偏差。In view of the above technology, although the feeding equipment for injection molding machine can make the material between the first moving piece and the second moving piece move quantitatively, but because the speed of material unloading is uncontrollable, the quantitative standard exists Deviations lead to deviations in the measurement of raw materials.

因此需要提出一种注塑机智能上料装置,以解决上述问题。Therefore, it is necessary to propose an intelligent feeding device for injection molding machines to solve the above problems.

发明内容Contents of the invention

有鉴于此,本发明的目的在于提供一种注塑机智能上料装置,用于解决现有技术中上料的物料定量不精准的问题。In view of this, the purpose of the present invention is to provide an intelligent feeding device for injection molding machines, which is used to solve the problem of inaccurate quantitative feeding of materials in the prior art.

为达到上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

本发明提供一种注塑机智能上料装置,包括:储料仓,所述储料仓通过下料管连接有注塑机构,所述下料管包括与所述储料仓连接的第一下料管、与注塑机构连接的第二下料管、以及垂直设置在所述第一下料管和第而下料管之间的定量通道,所述第一下料管与所述第二下料管错位设置,所述定量通道内滑动安装有定量仓,所述定量仓远离所述第二下料管侧安装有能够封堵住所述第一下料管的挡板。The invention provides an intelligent feeding device for an injection molding machine, comprising: a storage bin, the storage bin is connected with an injection molding mechanism through a feeding tube, and the feeding tube includes a first feeding tube connected to the storage bin tube, the second feeding tube connected with the injection molding mechanism, and the quantitative channel vertically arranged between the first feeding tube and the second feeding tube, the first feeding tube and the second feeding tube The tubes are arranged in dislocation, and a quantitative bin is slidably installed in the quantitative passage, and a baffle plate capable of blocking the first feeding pipe is installed on the side of the quantitative bin far away from the second feeding pipe.

进一步,所述第一下料管内安装有挤压机构,所述挤压机构包括用于承接由储料仓落下的物料的引流板,所述引流板远离所述储料仓端连接有引流管,所述第一下料管内固定连接有环形板,所述引流管穿过环形板滑动连接,所述引流管远离所述储料仓端连接有挤压板,所述挤压板上设有空槽,所述空槽内滑动连接有滑板,所述滑板上固定连接有限位杆,所述限位杆与所述挤压板限位滑动连接,所述引流板与所述环形板之间连接有弹簧,所述第一下料管外侧安装有驱动机构,所述驱动机构输出端连接有输出轴,所述输出轴延伸至所述第一下料管内侧的一端连接凸轮,所述凸轮与所述引流板抵接。Further, an extruding mechanism is installed in the first feeding pipe, and the extruding mechanism includes a drainage plate for accepting materials falling from the storage bin, and a drainage tube is connected to the end of the drainage plate away from the storage bin , the first feeding pipe is fixedly connected with an annular plate, the drainage pipe is slidably connected through the annular plate, and the end of the drainage pipe away from the storage bin is connected with an extruding plate, and the extruding plate is provided with An empty slot, a slide plate is slidably connected in the empty slot, and a limit rod is fixedly connected to the slide plate, and the limit rod is slidably connected with the extrusion plate, and the space between the drainage plate and the annular plate A spring is connected, a driving mechanism is installed on the outside of the first feeding tube, the output end of the driving mechanism is connected to an output shaft, and the end of the output shaft extending to the inside of the first feeding tube is connected to a cam, and the cam abut against the drain plate.

进一步,所述环形板内孔侧转动连接有转动套,所述引流管与所述转动套键连接,所述引流管与所述引流板限位转动连接,所述输出轴上固定连接有第一斜齿轮,所述第一斜齿轮位于所述第一下料管内,所述环形板内侧设有环形槽,所述环形槽内转动连接有与所述第一斜齿轮啮合的第二斜齿轮,所述第二斜齿轮与所述转动套固定连接。Further, the inner hole side of the annular plate is rotatably connected with a rotating sleeve, the drainage tube is connected with the key of the rotation sleeve, the drainage tube is connected with the limiting rotation of the drainage plate, and the output shaft is fixedly connected with a second A helical gear, the first helical gear is located in the first feeding pipe, the inner side of the annular plate is provided with an annular groove, and the second helical gear meshing with the first helical gear is rotatably connected in the annular groove , the second helical gear is fixedly connected with the rotating sleeve.

进一步,所述定量通道内滑动设置有两个安装板,两个所述安装板和定量通道之间形成所述定量仓,所述安装板上螺纹连接有双向螺杆,转动所述双向螺杆能够使两个所述安装板靠近或远离。Further, two mounting plates are slidably arranged in the quantitative channel, the quantitative chamber is formed between the two mounting plates and the quantitative channel, and a two-way screw is threaded on the mounting plate, and turning the two-way screw can make the The two mounting plates are close to or apart from each other.

进一步,所述安装板远离定量仓侧安装有底板,所述底板上安装有振动机构,所述振动机构用于撞击所述安装板以使安装板振动。Further, a bottom plate is installed on the side away from the quantitative chamber of the installation plate, and a vibration mechanism is installed on the bottom plate, and the vibration mechanism is used to strike the installation plate to vibrate the installation plate.

进一步,所述振动机构包括:电机,所述电机输出端固定连接有连接轴,所述连接轴上固定连接有偏心轮,所述底板上设有滑槽,所述滑槽上滑动安装有靠近所述偏心轮设置的第一滑板和靠近所述安装板设置的第二滑板,所述第一滑板和第二滑板之间连接有第一弹性件,所述第一滑板与所述滑槽内壁之间连接有第二弹性件。Further, the vibration mechanism includes: a motor, the output end of the motor is fixedly connected with a connecting shaft, the connecting shaft is fixedly connected with an eccentric wheel, the bottom plate is provided with a chute, and the chute is slidably installed with a The first slide plate provided by the eccentric wheel and the second slide plate arranged close to the mounting plate, the first elastic member is connected between the first slide plate and the second slide plate, the first slide plate and the inner wall of the chute A second elastic member is connected therebetween.

进一步,所述第一下料管内安装有用于感应引流板或引流管的动作的感应器,所述感应器连接有信好处理模块和控制器,所述定量仓连接有用于驱动所述定量仓往复移动的驱动组件,所述驱动组件与所述控制器电连接。Further, an inductor for sensing the action of the drainage plate or the drainage tube is installed in the first feeding pipe, the sensor is connected with a good processing module and a controller, and the quantitative bin is connected with a sensor for driving the quantitative bin. A reciprocating drive assembly is electrically connected to the controller.

进一步,所述第一下料管和所述第二下料管的尺寸均大于所述定量仓的尺寸。Further, the sizes of the first feeding tube and the second feeding tube are larger than the size of the quantitative bin.

本发明的有益效果在于:The beneficial effects of the present invention are:

本发明通过将储料仓内的物料下料至定量仓内,定量仓装满后通过定量通道运输至第二下料管处输入至注塑机构中,使每次运输的物料均为定量仓内的体积,保证了定量的精准度。In the present invention, the materials in the storage bin are fed into the quantitative bin, and after the quantitative bin is full, they are transported to the second feeding pipe through the quantitative channel and input into the injection molding mechanism, so that the materials transported each time are in the quantitative bin. The volume ensures the quantitative accuracy.

本发明的其他优点、目标和特征将在随后的说明书中进行阐述,并且在某种程度上对本领域技术人员而言是显而易见的,或者本领域技术人员可以从本发明的实践中得到教导。本发明的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objects and features of the present invention will be set forth in the following description, and to some extent will be obvious to those skilled in the art, or can be taught by the practice of the present invention to those skilled in the art. The objects and other advantages of the invention may be realized and attained by the following specification.

附图说明Description of drawings

为了使本发明的目的、技术方案和有益效果更加清楚,本发明提供如下附图进行说明:In order to make the purpose, technical scheme and beneficial effect of the present invention clearer, the present invention provides the following drawings for illustration:

图1为本发明实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the embodiment of the present invention;

图2为本发明实施例的局部A的放大图;Fig. 2 is the enlarged view of part A of the embodiment of the present invention;

图3为本发明实施例的局部B的放大图。Fig. 3 is an enlarged view of part B of the embodiment of the present invention.

附图中标记如下:1、储料仓;2、下料管;201、第一下料管;202、第二下料管;203、定量通道;204、安装板;205、双向螺杆;3、注塑机构;4、定量仓;401、挡板;5、挤压机构;501、引流板;502、引流管;503、环形板;504、挤压板;505、空槽;506、滑板;507、限位杆;508、弹簧;509、驱动机构;510、输出轴;511、凸轮;512、第一斜齿轮;513、环形槽;514、第二斜齿轮;515、转动套;6、振动机构;601、电机;602、连接轴;603、偏心轮;604、第一滑板;605、第二滑板;606、第一弹性件;607、第二弹性件。The marks in the accompanying drawings are as follows: 1, storage bin; 2, feeding pipe; 201, the first feeding pipe; 202, the second feeding pipe; 203, quantitative passage; , injection molding mechanism; 4, quantitative warehouse; 401, baffle plate; 5, extrusion mechanism; 501, drainage plate; 502, drainage tube; 503, annular plate; 504, extrusion plate; 507, limit rod; 508, spring; 509, driving mechanism; 510, output shaft; 511, cam; 512, the first helical gear; 513, annular groove; 514, the second helical gear; 515, rotating sleeve; Vibration mechanism; 601, motor; 602, connecting shaft; 603, eccentric wheel; 604, first slide plate; 605, second slide plate; 606, first elastic member; 607, second elastic member.

具体实施方式Detailed ways

如图1~3所示,本发明提供一种注塑机智能上料装置,包括:储料仓1,所述储料仓1通过下料管2连接有注塑机构3,所述下料管2包括与所述储料仓1连接的第一下料管201、与注塑机构3连接的第二下料管202、以及垂直设置在第一下料管201和第二下料管202之间的定量通道203,所述第一下料管201、第二下料管202、定量通道203连通设置,所述第一下料管201和第二下料管202错位设置,所述定量通道203内滑动安装有与所述定量通道203配合的定量仓4,所述定量仓4远离所述第二下料管202侧设有能够封堵住所述第一下料管201的挡板401,所述定量仓4用于承接由第一下料管201落下的物料并滑动至第二下料管202处使物料沿第二下料管202滑落至注塑机构3中,As shown in Figures 1 to 3, the present invention provides an intelligent feeding device for injection molding machines, including: a storage bin 1, the storage bin 1 is connected to an injection molding mechanism 3 through a feeding pipe 2, and the feeding pipe 2 Including the first feeding pipe 201 connected with the storage bin 1, the second feeding pipe 202 connected with the injection molding mechanism 3, and the vertically arranged between the first feeding pipe 201 and the second feeding pipe 202 Quantitative passage 203, the first feeding pipe 201, the second feeding pipe 202, and the quantitative passage 203 are communicated with each other, the first feeding pipe 201 and the second feeding pipe 202 are misplaced, and the quantitative passage 203 A quantitative bin 4 cooperating with the quantitative channel 203 is slidably installed, and the quantitative bin 4 is provided with a baffle plate 401 that can block the first feeding pipe 201 away from the side of the second feeding pipe 202. Quantitative bin 4 is used to accept the materials falling from the first feeding pipe 201 and slide to the second feeding pipe 202 so that the materials slide down into the injection molding mechanism 3 along the second feeding pipe 202,

上述技术方案的工作原理:如图1,通过上料装置对注塑机构3下料时,储料仓1内的物料沿第一下料管201落至定量仓4内,定量仓4装满后,推动定量仓4在定量通道203内滑动,定量仓4滑出第一下料管201后,由定量仓4侧壁的挡板401封堵住第一下料管201,定量仓4滑至第二下料管202上方后,定量仓4内的物料沿第二下料管202输入至注塑机构3中。The working principle of the above technical solution: as shown in Figure 1, when the injection molding mechanism 3 is unloaded by the feeding device, the material in the storage bin 1 falls into the quantitative bin 4 along the first feeding pipe 201, and the quantitative bin 4 is filled. , push the quantitative bin 4 to slide in the quantitative passage 203, after the quantitative bin 4 slides out of the first feeding pipe 201, the first feeding pipe 201 is blocked by the baffle plate 401 on the side wall of the quantitative bin 4, and the quantitative bin 4 slides to After the second feeding pipe 202 goes above, the material in the quantitative bin 4 is input into the injection molding mechanism 3 along the second feeding pipe 202 .

上述技术方案的有益效果:通过将储料仓1内的物料下料至定量仓4内,定量仓4装满后通过定量通道203运输至第二下料管202处输入至注塑机构3中,使每次运输的物料均为定量仓4内的体积,保证了定量的精准度。The beneficial effect of the above technical solution: by feeding the material in the storage bin 1 into the quantitative bin 4, after the quantitative bin 4 is filled, it is transported to the second feeding pipe 202 through the quantitative channel 203 and input into the injection molding mechanism 3, The material transported each time is the volume in the quantitative bin 4, which ensures quantitative accuracy.

在本发明的一个实施例中,所述第一下料管201内安装有挤压机构5,所述挤压机构5包括引流板501,所述引流板501用于承接由储料仓1落下的物料,所述引流板501远离所述储料仓1端连接有引流管502,所述第一下料管201内固定连接有环形板503,所述引流管502穿过环形板503滑动连接,所述引流管502远离所述储料仓1的一端连接有挤压板504,所述挤压板504上设有空槽505,由引流管502落下的物料从空槽505流出,所述空槽505内滑动连接有滑板506,所述滑板506上固定连接有限位杆507,所述限位杆507与所述挤压板504滑动连接,所述引流管502上套设有处于拉伸状态的弹簧508,所述弹簧508一端与所述引流板501固定连接,另一端与所述环形板504固定连接,所述第一下料管201外侧安装有驱动机构509,所述驱动机构509输出端连接有输出轴510,所述驱动机构509用于带动输出轴510转动,所述输出轴510延伸至所述第一下料管201内并固定连接有凸轮511,所述凸轮511与所述引流板501抵接。In one embodiment of the present invention, an extruding mechanism 5 is installed in the first feeding pipe 201, and the extruding mechanism 5 includes a drain plate 501, which is used to receive the material dropped by the storage bin 1. material, the drain plate 501 is connected with a drain tube 502 away from the end of the storage bin 1, the first feeding tube 201 is fixedly connected with an annular plate 503, and the drain tube 502 is slidably connected through the annular plate 503 The end of the drainage pipe 502 far away from the storage bin 1 is connected with an extrusion plate 504, the extrusion plate 504 is provided with an empty groove 505, and the material dropped by the drainage pipe 502 flows out from the empty groove 505, and the A slide plate 506 is slidably connected in the hollow groove 505, and a limit rod 507 is fixedly connected to the slide plate 506. The limit rod 507 is slidably connected to the extrusion plate 504. state of the spring 508, one end of the spring 508 is fixedly connected to the diversion plate 501, and the other end is fixedly connected to the annular plate 504, and a driving mechanism 509 is installed on the outside of the first feeding tube 201, and the driving mechanism 509 The output end is connected with an output shaft 510, and the drive mechanism 509 is used to drive the output shaft 510 to rotate. The output shaft 510 extends into the first feeding pipe 201 and is fixedly connected with a cam 511, and the cam 511 is connected to the The above-mentioned flow guide plate 501 abuts against.

上述技术方案的工作原理:如图2,储料仓1下料时,引流板501能够封堵住储料仓1的出料口,物料从引流板501和引流管502内部落下至定量仓4内,同时启动驱动机构509带动输出轴510转动,从而带动凸轮511转动,凸轮511在弹簧508的作用下始终保持与所述引流板501接触,凸轮511转动时带动引流板501上下移动,引流板501向下移动时打开储料仓1的出料口使物料能够流入引流板501内,从而带动引流管502和挤压板504上下移动,且物料从引流管502内部落下时落在滑板506上,此时滑板506脱离空槽505,且滑板506在限位杆507的连接下与挤压板504连接为一体,滑板506脱离空槽505时与空槽505之间形成间隙,使物料能够从间隙流出,并通过挤压板504上下移动对挤压板504下方的物料进行挤压,挤压板504向下移动过程中,直至滑板506与下方的物料接触时,挤压板504继续向下移动,此时滑板506和限位杆507往空槽505内侧滑动,封堵住滑板506与空槽505之间的间隙,此时挤压板504和滑板506对物料进行挤压,使得物料能够填满定量仓4并压实物料。The working principle of the above technical solution: as shown in Figure 2, when the storage bin 1 is unloading, the drainage plate 501 can block the discharge port of the storage bin 1, and the material falls from the inside of the drainage plate 501 and the drainage pipe 502 to the quantitative bin 4 At the same time, start the drive mechanism 509 to drive the output shaft 510 to rotate, thereby driving the cam 511 to rotate. The cam 511 is always in contact with the drain plate 501 under the action of the spring 508. When the cam 511 rotates, it drives the drain plate 501 to move up and down, and the drain plate When 501 moves downward, the discharge port of storage bin 1 is opened so that the material can flow into the drainage plate 501, thereby driving the drainage tube 502 and the extrusion plate 504 to move up and down, and when the material falls from the inside of the drainage tube 502, it falls on the slide plate 506 , now the slide plate 506 is out of the empty slot 505, and the slide plate 506 is connected with the extruding plate 504 under the connection of the limit rod 507. When the slide plate 506 breaks away from the empty slot 505, a gap is formed between the empty slot 505, so that the material can flow from The gap flows out, and the extrusion plate 504 moves up and down to squeeze the material below the extrusion plate 504. During the downward movement of the extrusion plate 504, the extrusion plate 504 continues downward until the sliding plate 506 contacts the material below. Move, now slide plate 506 and stop rod 507 slide towards the inner side of empty slot 505, and block the gap between slide plate 506 and empty slot 505. At this time, extrusion plate 504 and slide plate 506 squeeze the material so that the material can Fill the quantitative bin 4 and compact the material.

上述技术方案的有益效果:通过设置挤压板504和滑板506上下移动对物料进行挤压,能够压实落在定量仓1内的物料,保证了落在定量仓1内的物料密度,从而避免了因密度不一导致的定量仓1内的物料计量精准度不高的问题;通过设置驱动机构509带动引流板501和引流管502上下移动,使物料更容易落下,避免堵塞;通过设置弹簧508,保证了凸轮511始终与引流板501接触,保证了引流板501上下移动的稳定性。Beneficial effects of the above technical solution: By setting the extrusion plate 504 and the slide plate 506 to move up and down to squeeze the material, the material falling in the quantitative bin 1 can be compacted, and the density of the material falling in the quantitative bin 1 is guaranteed, thereby avoiding The problem of low measurement accuracy of the material in the quantitative bin 1 caused by the different density is solved; the drainage plate 501 and the drainage tube 502 are moved up and down by setting the driving mechanism 509, so that the material falls more easily and avoids clogging; by setting the spring 508 , to ensure that the cam 511 is always in contact with the drainage plate 501 and ensure the stability of the drainage plate 501 moving up and down.

在本发明的一个实施例中,所述输出轴510上固定连接有第一斜齿轮512,所述第一斜齿轮512位于所述第一下料管201内,所述环形板503内侧设有环形槽513,所述环形槽513内转动连接有第二斜齿轮514,所述第二斜齿轮514与所述第一斜齿轮512啮合,所述第二斜齿轮514上固定连接有转动套515,所述转动套515转动连接在所述环形板503的内孔侧,所述引流管502穿过所述转动套515并与所述转动套515键连接,所述引流管502与所述引流板501限位转动连接。In one embodiment of the present invention, the output shaft 510 is fixedly connected with a first helical gear 512, the first helical gear 512 is located in the first feeding pipe 201, and the inner side of the annular plate 503 is provided with An annular groove 513, in which a second helical gear 514 is rotatably connected, the second helical gear 514 meshes with the first helical gear 512, and a rotating sleeve 515 is fixedly connected to the second helical gear 514 , the rotating sleeve 515 is rotatably connected to the inner hole side of the annular plate 503, the drainage tube 502 passes through the rotating sleeve 515 and is keyed to the rotating sleeve 515, and the drainage tube 502 is connected with the drainage The plate 501 is limited in rotation.

上述技术方案的工作原理:如图2,输出轴510转动时带动第一斜齿轮512转动,从而带动第二斜齿轮514转动,从而带动转动套515转动,从而带动引流管502转动,由于引流管502与引流板501限位转动连接,从而使引流板501带动引流管502上下移动时,引流管502能够转动,从而使挤压板504和滑板506转动,使从滑板506和空槽505之间的间隙落下的物料转动落下。The working principle of the above technical solution: as shown in Figure 2, when the output shaft 510 rotates, it drives the first helical gear 512 to rotate, thereby driving the second helical gear 514 to rotate, thereby driving the rotating sleeve 515 to rotate, thereby driving the drainage tube 502 to rotate, because the drainage tube 502 is connected with the limiting rotation of the drainage plate 501, so that when the drainage plate 501 drives the drainage tube 502 to move up and down, the drainage tube 502 can rotate, thereby causing the extrusion plate 504 and the slide plate 506 to rotate, so that from between the slide plate 506 and the empty groove 505 The material falling in the gap rotates and falls.

上述技术方案的有益效果:通过设置转动套515带动引流管502转动,使从滑板506和空槽505之间的间隙落下的物料转动落下,避免直接落下的物料形成小山状,保证落下的物料更加均匀,且平整度高,通过挤压板507和滑板506对物料进行挤压时,能够有效避免因为形成小山状的物料之间的间隙导致压实度不高,从而进一步提高了定量仓4内的物料计量的一致性,保证了计量精准。Beneficial effects of the above technical solution: by setting the rotating sleeve 515 to drive the drainage tube 502 to rotate, the materials falling from the gap between the slide plate 506 and the empty groove 505 are rotated and dropped, preventing the directly falling materials from forming hills, and ensuring that the falling materials are more stable. Uniform and high flatness, when extruding the material through the extruding plate 507 and the sliding plate 506, it can effectively avoid the low compaction caused by the gap between the hill-shaped materials, thereby further improving the quality of the quantitative chamber 4. The consistency of material measurement ensures accurate measurement.

在本发明的一个实施例中,所述定量通道203内滑动设置有两个安装板204,两个所述安装板204和定量通道203之间形成所述定量仓4,所述安装板204上螺纹连接有双向螺杆205,两个所述安装板204分别螺纹连接在所述双向螺杆205上相反的螺纹上。In one embodiment of the present invention, two mounting plates 204 are slidably arranged in the quantitative channel 203, and the quantitative chamber 4 is formed between the two mounting plates 204 and the quantitative channel 203. A two-way screw 205 is threaded, and the two mounting plates 204 are respectively threaded on opposite threads of the two-way screw 205 .

上述技术方案的工作原理和有益效果:转动所述双向螺杆205,能够带动两个安装板204相互靠近或远离,从而起到调节定量仓4的体积的作用,能够调节整体,从而实现不同计量的定量,提高了适用范围。The working principle and beneficial effects of the above-mentioned technical solution: turning the two-way screw 205 can drive the two mounting plates 204 to approach or move away from each other, thereby playing the role of adjusting the volume of the quantitative chamber 4, and can adjust the whole, so as to realize different metering Quantitatively, the scope of application has been improved.

在本发明的一个实施例中,所述安装板204远离定量仓4侧安装有底板205,所述底板205上安装有振动机构6,所述振动机构6用于撞击所述安装板204以使安装板204振动。In one embodiment of the present invention, a bottom plate 205 is installed on the side of the mounting plate 204 away from the quantitative bin 4, and a vibrating mechanism 6 is installed on the bottom plate 205, and the vibrating mechanism 6 is used to strike the mounting plate 204 so that The mounting plate 204 vibrates.

上述技术方案的工作原理和有益效果:通过设置振动机构6,使落在定量仓4内的物料受到振动变得均匀,进一步保证了落在定量仓4内的物料的平整度,从而便于物料充满定量仓4,进一步保证了计量的精准度;且定量仓4移动至第二下料管202处时,通过振动机构6使位于定量仓4内的物料振动下落,保证了定量仓4内的物料能够完全落下,避免粉状的物料粘附在安装板204上。The working principle and beneficial effects of the above-mentioned technical scheme: by setting the vibrating mechanism 6, the materials falling in the quantitative bin 4 are vibrated evenly, which further ensures the flatness of the materials falling in the quantitative bin 4, thereby facilitating the filling of the materials. The quantitative bin 4 further ensures the accuracy of measurement; and when the quantitative bin 4 moves to the second feeding pipe 202, the vibrating mechanism 6 makes the materials in the quantitative bin 4 vibrate and fall, ensuring that the materials in the quantitative bin 4 It can fall completely, preventing powdery materials from adhering to the mounting plate 204 .

在本发明的一个实施例中,所述振动机构6包括:电机601,所述电机601的输出端固定连接有连接轴602,所述连接轴602上固定连接有偏心轮603,所述底板205上设有滑槽206,所述滑槽206上滑动安装有第一滑板604和第二滑板605,所述第一滑板604和第二滑板605之间连接有第一弹性件606,所述第一滑板604靠近所述偏心轮603设置,所述第二滑板605靠近所述安装板204设置,所述第一滑板604与所述滑槽206内壁之间连接有第二弹性件607。In one embodiment of the present invention, the vibration mechanism 6 includes: a motor 601, the output end of the motor 601 is fixedly connected with a connecting shaft 602, the connecting shaft 602 is fixedly connected with an eccentric wheel 603, and the bottom plate 205 A chute 206 is provided on the chute 206. A first slide plate 604 and a second slide plate 605 are slidably installed on the slide slot 206. A first elastic member 606 is connected between the first slide plate 604 and the second slide plate 605. The first slide plate 604 is connected to the second slide plate 605. A sliding plate 604 is disposed close to the eccentric wheel 603 , the second sliding plate 605 is disposed close to the mounting plate 204 , and a second elastic member 607 is connected between the first sliding plate 604 and the inner wall of the chute 206 .

上述技术方案的工作原理和有益效果:如图3,启动电机601带动连接轴602和偏心轮603转动,从而使偏心轮603带动第一滑板604、第一弹性件606和第二滑板605滑动,通过第二滑板605撞击安装板204,以实现对安装板204的振动;且通过设置第二弹性件607,使得第一滑板604始终保持与偏心轮604接触,保证了第一滑板604滑动的稳定性;通过设置第一弹性件606,使第一滑板604带动第二滑板605移动撞击安装板204时,通过第一弹性件606起到缓冲作用,避免对安装板204的撞击而使安装板204受损。The working principle and beneficial effects of the above technical solution: as shown in Figure 3, the starter motor 601 drives the connecting shaft 602 and the eccentric wheel 603 to rotate, so that the eccentric wheel 603 drives the first slide plate 604, the first elastic member 606 and the second slide plate 605 to slide, The second sliding plate 605 hits the mounting plate 204 to realize the vibration of the mounting plate 204; and by setting the second elastic member 607, the first sliding plate 604 is always in contact with the eccentric wheel 604, ensuring the stability of the sliding of the first sliding plate 604 property; by setting the first elastic member 606, when the first slide plate 604 drives the second slide plate 605 to move and hit the installation plate 204, the first elastic member 606 plays a buffering role, avoiding the impact on the installation plate 204 and causing the installation plate 204 damaged.

在本发明的一个实施例中,所述第一下料管201内安装有用于感应引流板501或引流管502的动作的感应器,所述感应器连接有信号处理模块,所述感应器通过信号传输模块将感应信号传输给信号处理模块,所述信号处理模块电连接有控制器,所述定量仓4连接有用于驱动所述定量仓4往复移动的驱动组件,所述驱动组件与所述控制器电连接。In one embodiment of the present invention, the first feeding pipe 201 is equipped with an inductor for sensing the action of the drainage plate 501 or the drainage tube 502, and the sensor is connected with a signal processing module, and the sensor is passed through The signal transmission module transmits the induction signal to the signal processing module, and the signal processing module is electrically connected with a controller, and the quantitative chamber 4 is connected with a driving assembly for driving the quantitative chamber 4 to reciprocate, and the driving assembly is connected to the The controller is electrically connected.

上述技术方案的工作原理:物料落在第一下料管201内后,通过挤压板504和滑板506挤压物料至定量仓4装满后,此时第一下料管201内同样填满了物料,此时挤压板504无法移动,使得凸轮511的转动无法带动引流板501移动,此时感应器感应到引流板501或引流管502停止移动,则表示定量仓4内的物料装满,感应器通过信号传输模块将感应信号传输给信号处理模块,所述信号处理模块将处理后的信号传输给控制器,控制器启动驱动组件带动定量仓4移动至第二下料管202处,使物料完全落下后,驱动组件带动定量仓4回位至第一下料管201下侧。The working principle of the above technical solution: after the material falls into the first feeding pipe 201, the material is squeezed through the extrusion plate 504 and the sliding plate 506 until the quantitative bin 4 is filled, and the first feeding pipe 201 is also filled at this time. At this time, the extrusion plate 504 cannot move, so that the rotation of the cam 511 cannot drive the drainage plate 501 to move. At this time, the sensor senses that the drainage plate 501 or the drainage tube 502 stops moving, which means that the material in the quantitative bin 4 is full. , the sensor transmits the induction signal to the signal processing module through the signal transmission module, and the signal processing module transmits the processed signal to the controller, and the controller starts the drive assembly to drive the quantitative bin 4 to move to the second feeding pipe 202, After the material falls completely, the driving assembly drives the quantitative bin 4 to return to the lower side of the first feeding pipe 201 .

上述技术方案的有益效果:通过设置感应器感应引流板501或引流管502的动作,以识别定量仓4是否装满,提高了智能效果。Beneficial effects of the above technical solution: by setting the sensor to sense the action of the drainage plate 501 or the drainage tube 502 to identify whether the quantitative chamber 4 is full, the intelligent effect is improved.

在本发明的一个实施例中,所述第一下料管201和所述第二下料管202的尺寸均大于所述定量仓4的尺寸。In an embodiment of the present invention, the sizes of the first feeding tube 201 and the second feeding tube 202 are both larger than the size of the quantitative bin 4 .

上述技术方案的工作原理和有益效果:保证了物料能够填满定量仓4和能够完全从定量仓4内落下至第二下料管202处。The working principle and beneficial effects of the above technical solution: ensure that the material can fill the quantitative bin 4 and can completely fall from the quantitative bin 4 to the second feeding pipe 202 .

最后说明的是,以上优选实施例仅用以说明本发明的技术方案而非限制,尽管通过上述优选实施例已经对本发明进行了详细的描述,但本领域技术人员应当理解,可以在形式上和细节上对其作出各种各样的改变,而不偏离本发明权利要求书所限定的范围。Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that it can be described in terms of form and Various changes may be made in the details without departing from the scope of the invention defined by the claims.

Claims (8)

1.一种注塑机智能上料装置,包括储料仓,所述储料仓通过下料管连接有注塑机构,其特征在于:所述下料管包括与所述储料仓连接的第一下料管、与注塑机构连接的第二下料管、以及垂直设置在所述第一下料管和第而下料管之间的定量通道,所述第一下料管与所述第二下料管错位设置,所述定量通道内滑动安装有定量仓,所述定量仓远离所述第二下料管侧安装有能够封堵住所述第一下料管的挡板。1. An intelligent feeding device for an injection molding machine, comprising a storage bin connected to an injection molding mechanism through a feeding pipe, characterized in that: the feeding pipe includes a first The feeding tube, the second feeding tube connected with the injection molding mechanism, and the quantitative channel vertically arranged between the first feeding tube and the second feeding tube, the first feeding tube and the second feeding tube The feeding pipe is arranged in a misplaced position, and a quantitative bin is slidably installed in the quantitative channel, and a baffle plate capable of blocking the first feeding pipe is installed on the side of the quantitative bin far away from the second feeding pipe. 2.根据权利要求1所述的注塑机智能上料装置,其特征在于:所述第一下料管内安装有挤压机构,所述挤压机构包括用于承接由储料仓落下的物料的引流板,所述引流板远离所述储料仓端连接有引流管,所述第一下料管内固定连接有环形板,所述引流管穿过环形板滑动连接,所述引流管远离所述储料仓端连接有挤压板,所述挤压板上设有空槽,所述空槽内滑动连接有滑板,所述滑板上固定连接有限位杆,所述限位杆与所述挤压板限位滑动连接,所述引流板与所述环形板之间连接有弹簧,所述第一下料管外侧安装有驱动机构,所述驱动机构输出端连接有输出轴,所述输出轴延伸至所述第一下料管内侧的一端连接凸轮,所述凸轮与所述引流板抵接。2. The intelligent feeding device of injection molding machine according to claim 1, characterized in that: an extruding mechanism is installed in the first unloading pipe, and the extruding mechanism includes a mechanism for receiving materials dropped from the storage bin. A drainage plate, the drainage plate is connected with a drainage tube away from the end of the storage bin, an annular plate is fixedly connected in the first feeding tube, the drainage tube is slidably connected through the annular plate, and the drainage tube is far away from the The end of the storage bin is connected with an extruding plate, and the extruding plate is provided with an empty slot, and a sliding plate is slidably connected in the empty slot, and the sliding plate is fixedly connected with a limiting rod, and the limiting rod is connected with the extruding rod. The pressure plate is limited and slidingly connected, a spring is connected between the drainage plate and the annular plate, a driving mechanism is installed on the outside of the first feeding pipe, the output end of the driving mechanism is connected to an output shaft, and the output shaft One end extending to the inner side of the first feeding tube is connected with a cam, and the cam abuts against the flow guide plate. 3.根据权利要求2所述的注塑机智能上料装置,其特征在于:所述环形板内孔侧转动连接有转动套,所述引流管与所述转动套键连接,所述引流管与所述引流板限位转动连接,所述输出轴上固定连接有第一斜齿轮,所述第一斜齿轮位于所述第一下料管内,所述环形板内侧设有环形槽,所述环形槽内转动连接有与所述第一斜齿轮啮合的第二斜齿轮,所述第二斜齿轮与所述转动套固定连接。3. The intelligent feeding device for injection molding machine according to claim 2, characterized in that: the inner hole side of the annular plate is rotatably connected with a rotating sleeve, the drainage tube is connected with the rotation sleeve key, and the drainage tube is connected with the rotation sleeve. The diversion plate is limited and rotatably connected, and the output shaft is fixedly connected with a first helical gear, the first helical gear is located in the first feeding pipe, an annular groove is provided inside the annular plate, and the annular A second helical gear engaged with the first helical gear is rotatably connected in the groove, and the second helical gear is fixedly connected with the rotating sleeve. 4.根据权利要求1所述的注塑机智能上料装置,其特征在于:所述定量通道内滑动设置有两个安装板,两个所述安装板和定量通道之间形成所述定量仓,所述安装板上螺纹连接有双向螺杆,转动所述双向螺杆能够使两个所述安装板靠近或远离。4. The intelligent feeding device for injection molding machine according to claim 1, characterized in that: two mounting plates are slidingly arranged in the quantitative channel, and the quantitative chamber is formed between the two mounting plates and the quantitative channel, A two-way screw is threaded on the mounting plate, and turning the two-way screw can make the two mounting plates approach or move away from each other. 5.根据权利要求4所述的注塑机智能上料装置,其特征在于:所述安装板远离定量仓侧安装有底板,所述底板上安装有振动机构,所述振动机构用于撞击所述安装板以使安装板振动。5. The intelligent feeding device for injection molding machine according to claim 4, characterized in that: the mounting plate is equipped with a bottom plate away from the quantitative chamber, and a vibration mechanism is installed on the bottom plate, and the vibration mechanism is used to hit the Mount the plate to vibrate the mounting plate. 6.根据权利要求5所述的注塑机智能上料装置,其特征在于:所述振动机构包括:电机,所述电机输出端固定连接有连接轴,所述连接轴上固定连接有偏心轮,所述底板上设有滑槽,所述滑槽上滑动安装有靠近所述偏心轮设置的第一滑板和靠近所述安装板设置的第二滑板,所述第一滑板和第二滑板之间连接有第一弹性件,所述第一滑板与所述滑槽内壁之间连接有第二弹性件。6. The intelligent feeding device for injection molding machine according to claim 5, characterized in that: the vibration mechanism comprises: a motor, the output end of the motor is fixedly connected with a connecting shaft, and the connecting shaft is fixedly connected with an eccentric wheel, A chute is provided on the bottom plate, and a first slide plate set close to the eccentric wheel and a second slide plate set close to the mounting plate are slidably installed on the chute, and between the first slide plate and the second slide plate A first elastic piece is connected, and a second elastic piece is connected between the first sliding plate and the inner wall of the chute. 7.根据权利要求2所述的注塑机智能上料装置,其特征在于:所述第一下料管内安装有用于感应引流板或引流管的动作的感应器,所述感应器连接有信好处理模块和控制器,所述定量仓连接有用于驱动所述定量仓往复移动的驱动组件,所述驱动组件与所述控制器电连接。7. The intelligent feeding device for injection molding machine according to claim 2, characterized in that: an inductor for sensing the action of the drainage plate or the drainage tube is installed in the first feeding tube, and the sensor is connected with a letter A processing module and a controller, the quantitative chamber is connected with a driving assembly for driving the quantitative chamber to reciprocate, and the driving assembly is electrically connected with the controller. 8.根据权利要求1所述的注塑机智能上料装置,其特征在于:所述第一下料管和所述第二下料管的尺寸均大于所述定量仓的尺寸。8 . The intelligent feeding device for injection molding machine according to claim 1 , characterized in that: the size of the first feeding tube and the second feeding tube are larger than the size of the quantitative bin.
CN202211658730.1A 2022-12-22 2022-12-22 An intelligent feeding device for an injection molding machine Pending CN115972500A (en)

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Publication number Priority date Publication date Assignee Title
CN116551940A (en) * 2023-05-08 2023-08-08 无锡同悦精密机械有限公司 A seamless three-way pipe injection molding mold
CN117162395A (en) * 2023-10-19 2023-12-05 重庆缘得科技有限公司 An injection molding equipment that can efficiently remove moisture from injection molding materials
CN117621386A (en) * 2024-01-25 2024-03-01 新源(福建)塑胶有限公司 Injection molding device suitable for plastic product preparation

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CN218053209U (en) * 2022-05-25 2022-12-16 桐庐富城墙体材料有限公司 Quantitative discharging device for producing concrete perforated bricks

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CN2656288Y (en) * 2003-09-08 2004-11-17 丹阳仅一包装设备有限公司 Variable capacity quantitative blanking machanism used on solid materal filling machine
CN205239964U (en) * 2015-12-10 2016-05-18 林静丰农(天津)肥业有限公司 Automatic ration packing scale of chemical fertilizer
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