CN115972440A - Butyl rubber semi-finished product continuous production line - Google Patents
Butyl rubber semi-finished product continuous production line Download PDFInfo
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- 238000010924 continuous production Methods 0.000 title claims abstract description 41
- 229920005549 butyl rubber Polymers 0.000 title claims abstract description 31
- 239000011265 semifinished product Substances 0.000 title claims abstract description 28
- 238000004140 cleaning Methods 0.000 claims abstract description 197
- 239000000463 material Substances 0.000 claims abstract description 190
- 238000012216 screening Methods 0.000 claims abstract description 56
- 238000006477 desulfuration reaction Methods 0.000 claims abstract description 22
- 230000023556 desulfurization Effects 0.000 claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 88
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 52
- 229910052742 iron Inorganic materials 0.000 claims description 26
- 238000012546 transfer Methods 0.000 claims description 26
- 239000007921 spray Substances 0.000 claims description 23
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 20
- 229910052802 copper Inorganic materials 0.000 claims description 20
- 239000010949 copper Substances 0.000 claims description 20
- 238000009434 installation Methods 0.000 claims description 19
- 238000004513 sizing Methods 0.000 claims description 15
- 238000005096 rolling process Methods 0.000 claims description 10
- 229920001971 elastomer Polymers 0.000 abstract description 131
- 238000004519 manufacturing process Methods 0.000 abstract description 39
- 230000008929 regeneration Effects 0.000 abstract description 3
- 238000011069 regeneration method Methods 0.000 abstract description 3
- 230000003009 desulfurizing effect Effects 0.000 abstract 1
- 230000000875 corresponding effect Effects 0.000 description 28
- 238000000034 method Methods 0.000 description 21
- 239000002245 particle Substances 0.000 description 15
- 238000007670 refining Methods 0.000 description 11
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 8
- 239000003292 glue Substances 0.000 description 8
- 238000000926 separation method Methods 0.000 description 8
- 239000012535 impurity Substances 0.000 description 7
- 239000002184 metal Substances 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 230000000903 blocking effect Effects 0.000 description 5
- 238000010298 pulverizing process Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 240000004050 Pentaglottis sempervirens Species 0.000 description 1
- 235000004522 Pentaglottis sempervirens Nutrition 0.000 description 1
- 239000011358 absorbing material Substances 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000002079 cooperative effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Crushing And Pulverization Processes (AREA)
Abstract
Description
技术领域technical field
本发明涉及橡胶再生设备技术领域,尤其涉及一种丁基胶半成品连续生产线。The invention relates to the technical field of rubber regeneration equipment, in particular to a continuous production line of butyl rubber semi-finished products.
背景技术Background technique
丁基再生胶的再生过程中,需要经过清洗、粉碎、过磁筛选、称量、脱硫、精炼、过滤、成型、冷却、分切、包装等多道工序,若整个成产过程形成连续生产线,对厂房的占地面积及产线设计的要求极高,会增加企业的生产成本,且一旦中间某道工序出现故障,对整条生产线都会产生不良影响。目前丁基再生胶的生产工序中,物料需要反复在多道工序之间进行转移,大部分工序之间都需要人工进行上下料,人工劳动强度大,生产效率低。The regeneration process of butyl reclaimed rubber needs to go through multiple processes such as cleaning, crushing, magnetic screening, weighing, desulfurization, refining, filtering, molding, cooling, cutting, packaging, etc. If the entire production process forms a continuous production line, The requirements for the floor area of the factory building and the design of the production line are extremely high, which will increase the production cost of the enterprise, and once a certain process in the middle fails, it will have a negative impact on the entire production line. At present, in the production process of butyl reclaimed rubber, materials need to be repeatedly transferred between multiple processes, and most of the processes require manual loading and unloading, which is labor-intensive and low in production efficiency.
发明内容Contents of the invention
本发明的目的是提供一种丁基胶半成品连续生产线,其能够连续生产丁基胶半成品供精炼工序使用,形成丁基再生胶精炼前端的连续产线,在降低人工劳动强度、提高生产效率的同时,避免丁基再生胶连续生产线过长导致各工序设备发生故障后互相影响。The purpose of the present invention is to provide a continuous production line for butyl rubber semi-finished products, which can continuously produce butyl rubber semi-finished products for the refining process to form a continuous production line at the front end of butyl reclaimed rubber refining, reducing labor intensity and improving production efficiency At the same time, avoid the mutual influence of each process equipment after the failure of the butyl reclaimed rubber continuous production line is too long.
本发明的上述技术目的是通过以下技术方案得以实现的:Above-mentioned technical purpose of the present invention is achieved through the following technical solutions:
一种丁基胶半成品连续生产线,包括清洗装置、粉碎装置、筛选装置、风送装置、配料装置及脱硫装置,所述粉碎装置包括一台粗碎机和四台细碎机,所述清洗装置和粗碎机之间设有粗碎上料带,所述粗碎机粗碎后的胶料分别进入四台细碎机内进行细碎;所述四台细碎机的出料口连通同一地下送料通道,所述地下送料通道远离细碎机的一端与筛选装置连通;所述风送装置包括与筛选装置出料口连通的风送管道,所述风送管道远离筛选装置的一端连接有风送风机;所述配料装置包括四个大料仓,所述风送管道通过风送支管分别与四个大料仓连通;每个所述大料仓分别连接有喂料斗,所述脱硫装置包括四台螺杆挤出机,四个所述喂料斗的出料口与四台螺杆挤出机的进料口均连通。A continuous production line for butyl rubber semi-finished products, comprising a cleaning device, a crushing device, a screening device, an air delivery device, a batching device and a desulfurization device, the crushing device includes a coarse crusher and four fine crushers, the cleaning device and There is a coarse crushing feeding belt between the coarse crushers, and the rubber material after the coarse crushing of the coarse crushers enters the four fine crushers for fine crushing; the discharge ports of the four fine crushers are connected to the same underground feeding channel, The end of the underground feeding channel far away from the fine crusher is connected with the screening device; the air supply device includes an air supply pipeline connected with the outlet of the screening device, and the end of the air supply pipeline away from the screening device is connected with an air blower; The batching device includes four large silos, and the air supply pipelines are respectively connected with the four large silos through the air supply branch pipes; each of the large silos is connected with a feeding hopper, and the desulfurization device includes four screw extruders machine, the discharge ports of the four described feeding hoppers are all communicated with the feed ports of the four screw extruders.
通过采用上述技术方案,原料送入清洗装置中进行清洗,去除原料表面杂质,提高胶料质量;清洗后的通过粗碎上料带送入粗碎机内进行粗碎,粗碎后的胶料分别进入四台细碎机内进行细碎,四台细碎机同时进行工作,保证细碎胶料供应充足。四台细碎机细碎后的胶料均进入地下送料通道,经由地下送料通道送入筛选装置中进行筛选,去除胶料中的金属杂质,避免影响胶料质量的同时,避免混入胶料中的金属杂质对后续设备造成损坏。经过筛选后的胶料进入风送管道内,风送风机工作后可将风送管道内的胶料送入四个大料仓内,四个大料仓可以根据生产实际需求选择使用。四个大料仓内的胶料通过喂料斗进入螺杆挤出机内,螺杆挤出机对胶料进行脱硫挤出,供后续精炼使用。By adopting the above technical scheme, the raw materials are sent to the cleaning device for cleaning to remove impurities on the surface of the raw materials and improve the quality of the rubber; after cleaning, the raw materials are sent to the coarse crusher for coarse crushing through the coarse crushing feeding belt, and the coarsely crushed rubber Enter the four fine crushers for fine crushing, and the four fine crushers work at the same time to ensure sufficient supply of finely crushed rubber. The finely crushed rubber materials of the four fine crushers enter the underground feeding channel, and are sent to the screening device for screening through the underground feeding channel to remove metal impurities in the rubber material, avoid affecting the quality of the rubber material, and avoid mixing metal in the rubber material Impurities cause damage to subsequent equipment. The screened rubber material enters the air delivery pipeline, and after the air supply fan works, the rubber material in the air delivery pipeline can be sent into four large silos, which can be selected and used according to the actual production needs. The rubber in the four large silos enters the screw extruder through the feeding hopper, and the screw extruder desulfurizes and extrudes the rubber for subsequent refining.
本发明集成清洗装置、粉碎装置、筛选装置、风送装置、配料装置及脱硫装置形成丁基胶精炼前段工序的连续生产,连续对胶料进行清洗、粗碎、细碎、筛选、送料储存、供料及脱硫,整个过程处理清洗前端上料和脱硫后端出料,均无需人工操作,有效降低人工劳动强度,提高生产效率,且生产线集成设备数量适中,连续产线长度适中,避免丁基再生胶连续生产线过长导致各工序设备发生故障后互相影响。其中,细碎机、螺杆挤出机均设有四台、大料仓设有四个,一方面提高生产效率,可根据实际生产需求选择使用,另一方面,在部分细碎机、螺杆挤出机或大料仓出现故障后,其他几台可以正常工作,无需停掉整条生产线,保证生产线的持续性生产。The present invention integrates a cleaning device, a crushing device, a screening device, an air delivery device, a batching device and a desulfurization device to form a continuous production process in the front stage of butyl rubber refining, and continuously cleans, coarsely crushes, finely crushes, screens, feeds and stores, supplies Material and desulfurization, the whole process of cleaning front-end feeding and desulfurization rear-end discharge does not require manual operation, effectively reducing labor intensity and improving production efficiency, and the number of integrated equipment in the production line is moderate, and the length of the continuous production line is moderate, avoiding butyl reclaimed rubber The continuous production line is too long, which causes each process equipment to affect each other after failure. Among them, there are four fine crushers and screw extruders, and four large hoppers. On the one hand, it can improve production efficiency and can be used according to actual production needs. On the other hand, in some fine crushers, screw extruders Or after the large silo breaks down, the other units can work normally without shutting down the entire production line to ensure the continuous production of the production line.
进一步地,所述清洗装置包括清洗架,所述清洗架上定位转动安装有轴线水平设置且两端开口的清洗滚筒,所述清洗滚筒的外壁圆周阵列设有若干滤水孔,且所述清洗架上设有竖直设置在清洗滚筒两侧的防溅挡板;所述清洗架一侧设有供水箱,所述供水箱连通有喷水管,所述喷水管远离供水箱的一端伸入清洗滚筒内且靠近清洗滚筒内顶壁,所述喷水管位于清洗滚筒内的一段平行于清洗滚筒轴线,且其下方沿其长度方向阵列设有若干喷水孔;所述清洗滚筒下方设有接水槽,所述接水槽与供水箱之间连通有循环水管。Further, the cleaning device includes a cleaning rack, on which a cleaning drum with a horizontal axis and openings at both ends is installed on the cleaning rack, and a number of water filter holes are arranged in a circumferential array on the outer wall of the cleaning drum, and the cleaning The frame is provided with splash guards vertically arranged on both sides of the cleaning drum; one side of the cleaning frame is provided with a water supply tank, and the water supply tank is connected with a water spray pipe, and the water spray pipe extends away from one end of the water supply tank. Into the cleaning drum and close to the inner top wall of the cleaning drum, the section of the water spray pipe located in the cleaning drum is parallel to the axis of the cleaning drum, and a number of water spray holes are arranged in an array along its length direction below it; There is a water receiving tank, and a circulating water pipe is connected between the water receiving tank and the water supply tank.
通过采用上述技术方案,将胶料送入清洗滚筒内,供水箱通过喷水管和喷水管上的喷水孔向清洗滚筒内的胶料上喷水,清洗滚筒带动胶料定位转动,在清洗滚筒转动过程中对胶料进行清洗,清洗后的水从清洗滚筒上的滤水孔流出到接水槽内,接水槽通过循环水管将清洗水循环利用,提高能够利用率。利用定位转动的清洗滚筒对胶料进行清洗和脱水,在清洗滚筒转动过程中还能够将胶料向前输送,其结构简单,方便操作且效果明显。其中,设置在清洗滚筒两侧的防溅挡板,在清洗滚筒转动过程中进行防护,避免清洗滚筒甩出的水四处飞溅。By adopting the above technical scheme, the rubber material is sent into the cleaning drum, and the water supply tank sprays water on the rubber material in the cleaning drum through the water spray pipe and the water spray hole on the water spray pipe, and the cleaning drum drives the rubber material to position and rotate. The rubber material is cleaned during the rotation of the cleaning drum, and the cleaned water flows out from the filter hole on the cleaning drum to the water receiving tank, and the water receiving tank recycles the cleaning water through the circulating water pipe to improve the utilization rate. The rubber material is cleaned and dehydrated by the positioning and rotating cleaning drum, and the rubber material can be transported forward during the rotation of the cleaning drum. The structure is simple, the operation is convenient and the effect is obvious. Wherein, the anti-splash baffles arranged on both sides of the cleaning drum provide protection during the rotation of the cleaning drum to prevent the water thrown out of the cleaning drum from splashing everywhere.
进一步地,所述清洗架远离粗碎上料带的一侧设有清洗上料带,且所述清洗上料带靠近清洗滚筒的一端伸入清洗滚筒内;所述粗碎上料带沿清洗滚筒轴线方向倾斜设置,所述粗碎上料带的较高端靠近粗碎机,较低端位于清洗滚筒出料端下方并位于接水槽上方;所述粗碎上料带的较低端设有与其垂直的滤水板,所述滤水板两侧设有位于粗碎上料带两侧且竖直设置的挡料板。Further, the cleaning frame is provided with a cleaning feeding belt on the side away from the coarse crushing feeding belt, and the end of the cleaning feeding belt close to the cleaning drum extends into the cleaning drum; the coarse crushing feeding belt is cleaned along the The direction of the cylinder axis is inclined, the higher end of the coarse crushing feeding belt is close to the coarse crusher, and the lower end is located below the discharge end of the cleaning drum and above the water receiving tank; the lower end of the coarse crushing feeding belt is provided with The water filter plate perpendicular to it, the two sides of the water filter plate are provided with vertically arranged material baffle plates located on both sides of the coarse crushing feeding belt.
通过采用上述技术方案,利用清洗上料带将待清洗的胶料送入清洗滚筒内,避免工作人员靠近清洗滚筒的进料口进行上料,提高工作的安全性。其中,清洗上料带靠近清洗滚筒的一端伸入清洗滚筒内,避免胶料全部堆积在清洗滚筒的进料口处,避免清洗滚筒转动过程中胶料从清洗滚筒的进料口甩出。在清洗滚筒转动过程中,靠近清洗滚筒出料口处的胶料完成清洗并逐渐被送出,送出的胶料落入粗碎上料带上,粗碎上料带两侧的挡料板避免胶料从清洗滚筒的出料口被甩出后四处飞溅。粗碎上料带倾斜设置且较低端位于清洗滚筒出料端下方并位于接水槽上方,一方面可以在保证将胶料送入粗碎机的同时,无需将清洗滚筒设置的过高,另一方面便于粗碎上料带上胶料携带的水自然流落,滤水板避免胶料掉落到接水槽内的同时,对胶料携带的水进行过滤,使水能够沿粗碎上料带流入接水槽内。By adopting the above technical scheme, the rubber material to be cleaned is sent into the cleaning drum by using the cleaning feeding belt, so that the staff is prevented from loading materials near the feeding port of the cleaning drum, and the safety of work is improved. Wherein, the end of the cleaning feeding belt close to the cleaning drum extends into the cleaning drum, so as to prevent all the rubber materials from accumulating at the feeding port of the cleaning drum, and prevent the rubber material from being thrown out from the feeding port of the cleaning drum during the rotation of the cleaning drum. During the rotation of the cleaning drum, the rubber material close to the discharge port of the cleaning drum is cleaned and gradually sent out. The sent rubber material falls on the coarse crushing feeding belt. The material splashes around after being thrown out from the discharge port of the cleaning drum. The coarse crushing feeding belt is set obliquely and the lower end is located below the discharge end of the cleaning drum and above the water receiving tank. On the one hand, it is not necessary to set the cleaning drum too high while ensuring that the rubber is sent to the coarse crusher. On the one hand, it is convenient for the water carried by the rubber material on the coarse crushing feeding belt to flow naturally. into the sink.
进一步地,所述清洗滚筒外壁环设有与其同轴的转动齿圈,所述清洗架上定位转动安装有与转动齿圈啮合的清洗齿轮,且所述清洗齿轮连接有驱动其转动的清洗电机;所述清洗滚筒外壁还环设有位于转动齿圈两侧的限位环槽,所述清洗架上设有位于清洗滚筒上方且与限位环槽对应的滚动架,所述滚动架上定位转动安装有与限位环槽滚动配合的限位滚轮,且所述限位滚轮的转动轴线平行于限位环槽的轴线。Further, the outer wall ring of the cleaning drum is provided with a rotating ring gear coaxial with it, and a cleaning gear meshed with the rotating ring gear is installed on the cleaning frame for positioning and rotating, and the cleaning gear is connected to a cleaning motor that drives its rotation. ; The outer wall of the cleaning drum is also provided with limit ring grooves located on both sides of the rotating ring gear, and the cleaning frame is provided with a rolling frame located above the cleaning drum and corresponding to the limit ring grooves, and the positioning on the rolling frame The limit roller is rotatably installed in rolling fit with the limit ring groove, and the rotation axis of the limit roller is parallel to the axis of the limit ring groove.
通过采用上述技术方案,清洗电机驱动清洗齿轮转动,在清洗齿轮与转动齿圈的啮合作用下,带动清洗滚筒整体在清洗架上定位转动,实现对胶料的清洗、脱水和输送。其中,滚动架上的限位滚轮滚动安装在限位环槽内,利用转动齿圈两侧限位环槽和限位滚轮的配合,实现对清洗滚筒整体定位转动的限位,避免清洗齿轮和转动齿圈长时间工作后脱齿,保证清洗滚筒的正常工作和工作效果。By adopting the above technical scheme, the cleaning motor drives the cleaning gear to rotate, and under the meshing action of the cleaning gear and the rotating ring gear, the cleaning roller is driven to be positioned and rotated on the cleaning frame to realize cleaning, dehydration and transportation of rubber materials. Wherein, the limit rollers on the rolling frame are rolled and installed in the limit ring grooves, and the limit ring grooves on both sides of the rotating ring gear and the limit rollers are used to realize the limit of the overall positioning and rotation of the cleaning drum, avoiding cleaning gears and After working for a long time, the rotating ring gear will take off the teeth to ensure the normal operation and working effect of the cleaning drum.
进一步地,所述粗碎机上设有粗碎进料斗,所述粗碎上料带远离清洗滚筒的一端位于粗碎进料斗正上方;所述粗碎机远离清洗滚筒的一侧设有沿清洗滚筒轴线方向倾斜设置的粗碎出料带,所述粗碎出料带的较低端位于粗碎机的出料口下方,且其上方设有粗碎接料斗;所述粗碎接料斗与粗碎出料带之间设有出料间隙,且所述粗碎接料斗靠近清洗滚筒的一侧设有防落板,所述防落板下端与粗碎出料带上端面抵接。Further, the coarse crusher is provided with a coarse crushing hopper, and the end of the coarse crushing feeding belt away from the cleaning drum is located directly above the coarse crushing hopper; the side of the coarse crushing machine far away from the cleaning drum is provided with The coarse crushing discharge belt is arranged obliquely along the axis of the cleaning drum, the lower end of the coarse crushing discharge belt is located below the discharge port of the coarse crusher, and a coarse crushing hopper is arranged above it; There is a discharge gap between the hopper and the coarse crushing discharge belt, and the side of the coarse crushing receiving hopper close to the cleaning drum is provided with an anti-falling plate, and the lower end of the anti-falling plate is in contact with the upper end surface of the coarse crushing discharge belt .
通过采用上述技术方案,粗碎上料带送来的经过清洗的胶料从其较高端落入粗碎进料斗,进入粗碎机内进行粗碎,经过粗碎的胶料从其出料口落入粗碎接料斗内,并从粗碎接料斗落入粗碎出料带上,并由粗碎出料带送出,便于投料到细碎机内进行细碎。其中,设置粗碎接料斗作为粗碎出料的中转,避免粗碎出料带上表面和粗碎机出料口之间距离过近影响粗碎机的出料,同时避免粗碎出料带较低端堆积的胶料过多容易从粗碎出料带上掉落。而在粗碎接料斗和粗碎出料带之间设置出料间隙便于粗碎出料带将胶料送出,设置在粗碎接料斗靠近清洗滚筒一侧的防落板避免粗碎出料带上的胶料从其较低端掉落。By adopting the above technical scheme, the cleaned rubber material sent by the coarse crushing feeding belt falls into the coarse crushing hopper from its higher end, enters the coarse crushing machine for coarse crushing, and the coarsely crushed rubber material is discharged from it. It falls into the coarse crushing hopper, and falls from the coarse crushing hopper onto the coarse crushing discharge belt, and is sent out by the coarse crushing discharge belt, which is convenient for feeding into the fine crusher for fine crushing. Among them, the coarse crushing hopper is set as the transfer of the coarse crushing discharge, so as to prevent the distance between the upper surface of the coarse crushing discharge belt and the discharge port of the coarse crusher from being too close to affect the discharge of the coarse crusher, and at the same time avoid the coarse crushing discharge belt. Too much rubber accumulated at the lower end is easy to fall from the coarse crushing discharge belt. The discharge gap is set between the coarse crushing hopper and the coarse crushing discharge belt to facilitate the delivery of the rubber by the coarse crushing discharge belt, and the anti-falling plate set on the side of the coarse crushing hopper close to the cleaning drum prevents the coarse crushing discharge belt from The glue on the top falls from its lower end.
进一步地,每台所述细碎机一侧均对应设有与粗碎出料带配合的粗碎转料带,每个所述粗碎转料带靠近粗碎出料带的一端均铰接有导料板,且所述导料板的转动轴线沿粗碎出料带宽度方向设置;每个所述导料板下方均设有与对应细碎机配合的细碎上料带,所述细碎上料带沿垂直于粗碎出料带方向倾斜设置,且其较高的一端与对应细碎机的进料口配合;所述细碎上料带两侧设有沿其长度方向设置的防溅板,所述防溅板倾斜设置,且其较低端靠近细碎上料带的上端面。Further, one side of each fine crusher is correspondingly provided with a coarse crushing transfer belt matched with the coarse crushing discharge belt, and each end of the coarse crushing transfer belt close to the coarse crushing discharge belt is hinged with a guide material plate, and the rotation axis of the material guide plate is set along the width direction of the coarse crushing discharge belt; under each of the material guide plates, there is a fine crushing feeding belt that cooperates with the corresponding fine crusher, and the fine crushing feeding belt It is arranged obliquely perpendicular to the direction of the coarse crushing discharge belt, and its higher end is matched with the feed inlet of the corresponding fine crusher; the two sides of the fine crushing feeding belt are provided with splash guards arranged along its length direction, and the The splash guard is arranged obliquely, and its lower end is close to the upper end surface of the finely crushed feeding belt.
通过采用上述技术方案,常态时,每个粗碎转料带上的导料板转动至其非铰接端与其前端的粗碎出料带或粗碎转料带端部抵接,这样在四个粗碎转料带上分别输送粗碎后的胶料。粗碎后的胶料输送到位后,导料板转动至非铰接端靠近对应的细碎上料带,细碎转料带反向运动,将其上的胶料通过导料板输送到对应的细碎上料带上,然后通过细碎上料带将胶料送入对应的细碎机内进行细碎。上述结构简单,方便操作,利用中间细碎转料带和可转动的导料板作为中转,并配合细碎上料带,实现细碎机的上料。其中,设置在细碎上料带两侧的防溅板可以避免从导料板上落下的胶料四处飞溅,起到防护作用。By adopting the above technical scheme, under normal conditions, the material guide plate on each coarse crushing transfer belt rotates until its non-hinged end abuts against the coarse crushing discharge belt or the end of the coarse crushing transfer belt at its front end, so that in four Coarsely crushed rubber materials are conveyed on the coarse crushing transfer belt. After the coarsely crushed rubber is conveyed in place, the material guide plate turns to the non-hinged end close to the corresponding fine crushing feeding belt, and the fine crushing transfer belt moves in reverse, and the rubber on it is conveyed to the corresponding fine crushing conveyor through the material guide plate. On the material belt, and then send the rubber material into the corresponding fine crusher through the fine crushing feeding belt for fine crushing. The above-mentioned structure is simple and easy to operate. The fine crushing transfer belt in the middle and the rotatable material guide plate are used as the transfer, and the fine crushing feeding belt is used to realize the feeding of the fine crushing machine. Among them, the splash guards arranged on both sides of the finely crushed feeding belt can prevent the rubber material falling from the material guide plate from splashing around and play a protective role.
进一步地,每台所述细碎机的出料口下方分别设有位于对应细碎上料带一侧的细碎出料带,所述细碎出料带远离细碎机一端靠近细碎上料带的较低端,且其一侧设有吸料箱,四个所述吸料箱均与地下送料通道连通。Further, below the discharge port of each fine crusher, there are finely crushed discharge belts located on one side of the corresponding finely crushed feeding belt. , and one side is provided with a suction box, and the four suction boxes are all communicated with the underground feeding channel.
通过采用上述技术方案,每台细碎机细碎后的胶料从其出料口落到对应的细碎出料带上,细碎出料带将细碎胶料送到吸料箱处,通过吸料箱吸入地下送料通道,实现细碎胶料的出料和输送。其中,细碎出料带远离细碎机的一端靠近细碎上料带的较低端,这样细碎出料带和细碎上料带设置在细碎机同一侧,减小占地面积。而利用细碎出料带和吸料箱配合将细碎胶料送入地下送料通道,避免细碎胶料堆积堵塞地下送料通道。By adopting the above technical scheme, the finely crushed rubber material of each fine crusher falls from its outlet to the corresponding finely crushed discharge belt, and the finely crushed discharge belt sends the finely crushed rubber to the suction box, and is sucked through the suction box The underground feeding channel realizes the discharge and transportation of fine rubber materials. Wherein, the end of the finely crushed discharge belt away from the fine crusher is close to the lower end of the finely crushed feeding belt, so that the finely crushed discharge belt and the finely crushed feeding belt are arranged on the same side of the finely crushed machine to reduce the occupied area. The use of the finely crushed discharge belt and the suction box cooperates to send the finely crushed rubber material into the underground feeding channel to prevent the finely crushed rubber material from accumulating and blocking the underground feeding channel.
进一步地,所述吸料箱和细碎出料带的连通处设有吸料口,所述吸料口处可拆卸安装有过滤筛;所述细碎出料带远离细碎机的一端设有细碎回料带,所述细碎回料带一端位于对应细碎出料带出料端下方,另一端位于对应细碎上料带较低端的上方,且所述细碎回料带靠近细碎出料带的一端设有位于其两侧的回料防护板,两个所述回料防护板之间设有垂直于细碎回料带的卡料板。Further, a suction port is provided at the connection between the suction box and the finely crushed discharge belt, and a filter screen is detachably installed at the suction port; Material belt, one end of the finely crushed return belt is located below the discharge end of the corresponding finely crushed discharge belt, the other end is located above the lower end of the corresponding finely crushed feeding belt, and the end of the finely crushed return belt is close to the finely crushed discharge belt. There are return material protection plates located on both sides thereof, and a clamping plate perpendicular to the finely crushed return material belt is arranged between the two return material protection plates.
通过采用上述技术方案,在吸料口处设置过滤筛,可以将细碎出料带上满足细碎颗粒大小要求的胶料吸入下料箱并送入地下送料通道。大颗粒的胶料从细碎出料带的出料端落入细碎回料带,并通过细碎回料带送回细碎上料带,然后通过细碎上料带送入细碎机内重新细碎。这样通过设置过滤筛、细碎回料带,保证送入筛选装置中的细碎胶料颗粒大小均匀且满足所需规格,并实现对大颗粒胶料的反复细碎,自动回料细碎无需人工分拣,提高生产效率降低人工劳动强度。其中,过滤筛可拆卸安装在吸料口,可以根据实际生产需求更换过滤孔径大小不同的过滤筛,提高适用范围且方便操作。而设置在细碎回料带两侧和端部的卡料板形成围栏,避免细碎回料带上的胶料迸溅和掉落。By adopting the above technical scheme, a filter screen is set at the material suction port, and the rubber material meeting the fine particle size requirements on the finely crushed discharge belt can be sucked into the lower feed box and sent to the underground feeding channel. Large particles of rubber fall from the discharge end of the fine crushing discharge belt into the fine crushing return belt, and are sent back to the fine crushing feeding belt through the fine crushing feeding belt, and then sent to the fine crushing machine through the fine crushing feeding belt for re-crushing. In this way, by setting the filter sieve and the finely crushed return belt, it is ensured that the finely crushed rubber particles sent into the screening device are uniform in size and meet the required specifications, and the repeated finely crushed large particle rubber is realized. Improve production efficiency and reduce labor intensity. Among them, the filter screen is detachably installed at the material suction port, and the filter screen with different filter hole sizes can be replaced according to actual production needs, which improves the scope of application and facilitates operation. And the clamping plate that is arranged on both sides and the end of the finely crushed return belt forms a fence to prevent the sizing material on the finely broken return belt from splashing and falling.
进一步地,所述细碎回料带连接有振动电机,所述卡料板上矩形阵列设有若干将其贯穿的滤料孔;所述卡料板下方设有与滤料孔连通的接料箱,所述接料箱与吸料箱之间设有将其连通的吸料管;所述卡料板两侧设有安装条,两个所述回料防护板上分别设有与安装条配合的安装槽,所述安装条滑动安装在安装槽内,且所述回料防护板上端转动安装有与安装条顶部配合的限位块。Further, the finely crushed return belt is connected with a vibrating motor, and a rectangular array on the clamping plate is provided with a number of filter material holes passing through it; a receiving box connected with the filter material holes is provided under the clamping plate , a suction pipe connecting the receiving box and the suction box is provided; installation strips are provided on both sides of the clamping plate, and the two return protection plates are respectively provided with installation strips to cooperate with the installation strips. The installation groove, the installation bar is slidably installed in the installation groove, and the upper end of the return material protection plate is rotatably installed with a limit block that cooperates with the top of the installation bar.
通过采用上述技术方案,振动电机使得细碎回料带振动,在细碎回料带振动过程中,堆积在细碎回料带较低端的胶料被卡料板筛选,小颗粒的胶料从卡料板的滤料孔滤出到接料箱内,然后通过吸料管被吸料箱吸入地下送料通道内,而大颗粒的胶料则被细碎回料带送回细碎上料带,重新送入细碎机进行细碎。上述结构简单,方便操作,能够对细碎机送出的胶料进行二次筛选,避免吸料箱从吸料口处吸料不均匀导致小颗粒胶料被反复细碎,降低细碎机的工作压力。而卡料板通过安装条、安装槽以及限位块的配合,可拆卸安装在两个回料防护板之间,可以根据过滤筛的筛孔大小更换滤料孔与其适配的卡料板,提高适用范围且方便拆装。By adopting the above technical scheme, the vibrating motor makes the finely crushed return belt vibrate. During the vibration process of the finely crushed return belt, the rubber accumulated at the lower end of the finely crushed return belt is screened by the clamping plate, and the small particles of rubber are discharged from the clamping plate. The filter hole of the filter material is filtered out into the receiving box, and then sucked into the underground feeding channel by the suction box through the suction pipe, while the large particle rubber is sent back to the fine crushing feeding belt by the fine crushing return belt, and then sent to the fine crushing machine for fine crushing. The above-mentioned structure is simple and easy to operate, and can carry out secondary screening on the rubber material sent out by the fine crusher, avoiding uneven suction of the material from the suction port by the suction box, resulting in repeated crushing of small particles of rubber material, and reducing the working pressure of the fine crusher. The clamping plate is detachably installed between the two return protection plates through the cooperation of the installation strip, the installation groove and the limit block. The filter hole and its matching clamping plate can be replaced according to the size of the filter screen hole. Improve the scope of application and facilitate disassembly and assembly.
进一步地,所述筛选装置包括筛选架,所述筛选架上方设有两台并列的铁选机,所述地下送料通道的出料口与两台铁选机的入料口分别连通;所述筛选架上还设有位于铁选机下方的铜选机,两台所述铁选机的出料口均与铜选机的进料口连通;所述铜选机的出料口处连通有出料机,所述出料机内转动安装有沿其长度方向设置的出料绞龙,且所述出料机的出料口与风送管道远离风送风机的一端连通。Further, the screening device includes a screening frame, above the screening frame there are two parallel iron separators, and the discharge port of the underground feeding channel communicates with the inlets of the two iron separators respectively; The screening frame is also provided with a copper separator located below the iron separator, and the discharge ports of the two iron separators are all connected with the feed ports of the copper separator; the discharge ports of the copper separator are connected with A discharge machine, in which a discharge auger arranged along its length is rotatably installed, and the discharge port of the discharge machine communicates with the end of the air delivery pipe away from the air blower.
通过采用上述技术方案,地下送料通道将经过细碎的胶料送入两台铁选机,两台铁选机同时进行铁选,提高铁选效率。经过铁选的胶料送入铜选机进行铜选,铜选后的胶料送入出料机内,然后利用出料蛟龙将胶料向前输送至风送管道内,实现胶料的出料。上述利用两台铁选机和一台铜选机实现胶料的筛选,保证筛选效果的同时提高筛选效率,而设置出料机和出料绞龙作为风送前的中转,避免胶料直接进入风送管道,一方面避免堵塞风送管道,另一方面避免筛选装置出现故障时胶料直接进入风送管道无法重新回料筛选。By adopting the above-mentioned technical scheme, the underground feeding channel sends the finely crushed rubber material to two iron separators, and the two iron separators perform iron separation at the same time to improve the efficiency of iron separation. The iron-selected rubber material is sent to the copper separator for copper selection, and the copper-selected rubber material is sent to the discharge machine, and then the rubber material is transported forward to the air delivery pipeline by the discharge dragon to realize the discharge of the rubber material. material. The above-mentioned screening of rubber materials is achieved by using two iron separators and one copper separator, which ensures the screening effect and improves the screening efficiency at the same time, and sets the discharge machine and the discharge auger as the transfer before the air delivery to avoid the direct entry of the rubber materials. Air delivery pipeline, on the one hand, avoids blocking the air delivery pipeline, and on the other hand, prevents the rubber material from directly entering the air delivery pipeline when the screening device fails and cannot be re-screened.
综上所述,本发明具有以下有益效果:In summary, the present invention has the following beneficial effects:
1、本发明集成清洗装置、粉碎装置、筛选装置、风送装置、配料装置及脱硫装置形成丁基胶精炼前段工序的连续生产线,有效降低人工劳动强度,提高生产效率,且生产线集成设备数量及产线长度适中,避免丁基再生胶连续生产线过长导致各工序设备发生故障后互相影响;1. The present invention integrates cleaning device, crushing device, screening device, air delivery device, batching device and desulfurization device to form a continuous production line in the front stage of butyl rubber refining, which effectively reduces labor intensity and improves production efficiency, and the number of integrated equipment in the production line and The length of the production line is moderate, so as to prevent the continuous production line of butyl reclaimed rubber from being too long, which will cause the equipment in each process to fail and affect each other;
2、本发明中细碎机、螺杆挤出机均设有四台、大料仓设有四个,不仅可根据实际生产需求选择使用,提高生产效率,而且在部分细碎机、螺杆挤出机或大料仓出现故障后,其他几台可以正常工作,无需停掉整条生产线,保证生产线的持续性生产;2. In the present invention, there are four fine crushers and screw extruders, and four large feed bins, which can not only be selected and used according to actual production needs, but also increase production efficiency, and in some fine crushers, screw extruders or After the failure of the large silo, the other units can work normally without shutting down the entire production line to ensure continuous production of the production line;
3、本发明中清洗滚筒不仅能够实现胶料的清洗而且能够在转动过程中对胶料进行脱水和输送,无需额外设置胶料的脱水干燥装置及出料结构,简化产线结构;转动齿圈、清洗齿轮的啮合实现驱动清洗滚筒转动工作,限位环槽和限位滚轮的配合实现对清洗滚筒整体定位转动的限位,避免清洗齿轮和转动齿圈长时间工作后脱齿;3. The cleaning drum in the present invention can not only realize the cleaning of the rubber material but also dehydrate and transport the rubber material during the rotation process, without additional dehydration and drying device and discharge structure for the rubber material, simplifying the production line structure; the rotating ring gear 1. The meshing of the cleaning gear realizes the driving of the cleaning drum to rotate, and the cooperation of the limit ring groove and the limit roller realizes the limit of the overall positioning and rotation of the cleaning drum, so as to avoid the cleaning gear and the rotating ring gear from detaching after working for a long time;
4、本发明中细碎出料带、吸料箱、过滤筛、细碎回料带、带有滤料孔的卡料板、接料箱等实现细碎胶料的筛选及回料细碎,保证送入筛选装置中的细碎胶料颗粒大小均匀且满足所需规格,并实现对大颗粒胶料的反复细碎,自动回料细碎无需人工分拣,提高生产效率降低人工劳动强度;过滤筛及卡料板可根据实际使用需求更换,有效提高本发明的适用范围;4. In the present invention, the finely crushed material discharge belt, suction box, filter screen, finely crushed material return belt, clamping plate with filter material holes, material receiving box, etc. realize the screening of finely crushed rubber materials and finely crushed returned materials, ensuring that the feeding The finely crushed rubber particles in the screening device are uniform in size and meet the required specifications, and realize repeated fine crushing of large-grained rubber materials, automatic return and fine crushing without manual sorting, improving production efficiency and reducing labor intensity; filter sieve and material clamping board Can be replaced according to actual use requirements, effectively improving the scope of application of the present invention;
5、本发明中筛选装置尾端设置出料机和出料绞龙作为风送装置风送前的中转,避免胶料直接进入风送管道容易堵塞风送管道,而且避免筛选装置出现故障时胶料直接进入风送管道无法重新回料筛选。5. In the present invention, the discharge machine and the discharge auger are arranged at the tail end of the screening device as a transfer before the air delivery of the air delivery device, so as to prevent the glue material from directly entering the air delivery pipeline and easily blocking the air delivery pipeline, and to avoid the glue when the screening device fails. The material directly enters the air delivery pipeline and cannot be re-screened.
附图说明Description of drawings
图1是一种丁基胶半成品连续生产线的整体结构示意图;Fig. 1 is a kind of overall structural representation of butyl rubber semi-finished product continuous production line;
图2是一种丁基胶半成品连续生产线中清洗装置的结构示意图;Fig. 2 is the structural representation of cleaning device in a kind of butyl rubber semi-finished product continuous production line;
图3是一种丁基胶半成品连续生产线中清洗装置的剖视图;Fig. 3 is a sectional view of cleaning device in a kind of butyl rubber semi-finished product continuous production line;
图4是一种丁基胶半成品连续生产线中粉碎装置的结构示意图;Fig. 4 is the structural representation of pulverizing device in a kind of butyl rubber semi-finished product continuous production line;
图5是一种丁基胶半成品连续生产线中粉碎装置的部分结构示意图;Fig. 5 is a partial structural representation of the pulverizing device in a butyl rubber semi-finished product continuous production line;
图6是图5中A部分的放大图;Fig. 6 is an enlarged view of part A in Fig. 5;
图7是一种丁基胶半成品连续生产线中粉碎装置的部分结构爆炸图;Fig. 7 is a partial structural exploded view of the crushing device in a continuous production line of butyl rubber semi-finished products;
图8是一种丁基胶半成品连续生产线中筛选装置的结构示意图;Fig. 8 is the structural representation of screening device in a kind of butyl rubber semi-finished product continuous production line;
图9是一种丁基胶半成品连续生产线中风送装置、配料装置及脱硫装置的结构示意图。Fig. 9 is a structural schematic diagram of an air delivery device, a batching device and a desulfurization device in a continuous production line of butyl rubber semi-finished products.
图中,01、清洗装置;02、粉碎装置;03、筛选装置;04、风送装置;05、配料装置;06、脱硫装置;07、控制台;1、清洗架;11、清洗上料带;12、清洗滚筒;121、滤水孔;122、转动齿圈;123、限位环槽;13、清洗齿轮;131、清洗电机;14、滚动架;141、限位滚轮;15、防溅挡板;16、供水箱;17、喷水管;171、喷水孔;18、接水槽;181、循环水管;182、过滤网;2、粗碎机;21、粗碎上料带;211、滤水板;212、挡料板;22、粗碎进料斗;23、粗碎出料带;24、粗碎接料斗;241、出料间隙;242、防落板;3、细碎机;31、细碎进料斗;32、粗碎转料带;321、导料板;322、转动电机;33、细碎上料带;331、防溅板;34、细碎出料带;35、吸料箱;351、吸料口;352、插槽;353、过滤筛;354、吸料风机;36、细碎回料带;361、振动电机;37、回料防护板;371、安装槽;372、限位块;38、卡料板;381、滤料孔;382、安装条;39、接料箱;391、吸料管;4、地下送料通道;41、地下送料风机;42、地下送料支管;5、筛选架;51、铁选机;52、铜选机;53、出料机;531、出料绞龙;532、回料管道;533、回料风机;534、回料支管;6、风送管道;61、风送风机;62、风送支管;7、大料仓;71、料仓架;72、喂料斗;73、喂料管;731、喂料支管;732、喂料风机;8、螺杆挤出机。In the figure, 01, cleaning device; 02, crushing device; 03, screening device; 04, air delivery device; 05, batching device; 06, desulfurization device; 07, console; 1, cleaning rack; 11, cleaning feeding belt ; 12, cleaning drum; 121, filter hole; 122, rotating ring gear; 123, limit ring groove; 13, cleaning gear; 131, cleaning motor; 14, rolling frame; 141, limit roller; 15, splash-proof Baffle plate; 16, water supply tank; 17, water spray pipe; 171, water spray hole; 18, water receiving tank; 181, circulating water pipe; 182, filter screen; 2, coarse crusher; 21, coarse crushing feeding belt; 211 , water filter plate; 212, baffle plate; 22, coarse crushing hopper; 23, coarse crushing discharge belt; 24, coarse crushing hopper; 241, discharge gap; ;31, fine crushing feed hopper; 32, coarse crushing transfer belt; 321, material guide plate; 322, rotating motor; 33, fine crushing feeding belt; 331, splash guard; 34, fine crushing discharge belt; 35, suction Material box; 351, suction port; 352, slot; 353, filter screen; 354, suction fan; 36, finely crushed return belt; 361, vibration motor; 37, return protection plate; 371, installation groove; 372 , limit block; 38, clamping plate; 381, filter hole; 382, installation bar; 39, receiving box; 391, suction pipe; 4, underground feeding channel; 41, underground feeding fan; 42, underground feeding Branch pipe; 5, screening frame; 51, iron separator; 52, copper separator; 53, discharge machine; 531, discharge auger; 532, return pipeline; 533, return fan; 534, return branch pipe; 6. Air supply pipeline; 61. Air supply fan; 62. Air supply branch pipe; 7. Large silo; 71. Material silo rack; 72. Feeding hopper; 73. Feeding pipe; 731. Feeding branch pipe; 732. Feeding Fan; 8. Screw extruder.
具体实施方式Detailed ways
以下结合附图和实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
一种丁基胶半成品连续生产线,如图1所示,包括清洗装置01、粉碎装置02、筛选装置03、风送装置04、配料装置05、脱硫装置06以及控制台07,胶料送入清洗装置01中进行清洗,清洗后的胶料送入粉碎装置02中进行粉碎,粉碎后的胶料进入筛选装置03中进行筛选,去除金属杂质,经过筛选的胶料通过风送装置04送入配料装置05中进入储存及分料,配料装置05将胶料按量送入脱硫装置06进行脱硫处理,脱硫后的胶料为丁基胶半成品,可供后续精炼工序使用。其中,控制台07采用PLC控制技术控制上述各装置自动化工作及联动,PLC控制技术为现有技术,上述各装置需要电控的各部件均与控制台07通信反馈控制连接,以下不做过多赘述。A continuous production line of butyl rubber semi-finished products, as shown in Figure 1, includes a
如图1所示,本发明将清洗装置01、粉碎装置02、筛选装置03、风送装置04、配料装置05及脱硫装置06集成,形成连续生产线,实现丁基胶精炼前端半成品的连续生产,有效降低人工劳动强度,提高生产效率,且生产线集成设备数量及产线长度适中,避免丁基再生胶连续生产线过长,容易由于某台设备的故障引起整个生产线的停产。As shown in Figure 1, the present invention integrates the
以下根据工序顺序对清洗装置01、粉碎装置02、筛选装置03、风送装置04、配料装置05及脱硫装置06的具体结构进行详细说明。The specific structures of the
如图2和图3所示,清洗装置01包括清洗架1,在清洗架1上定位转动安装有轴线水平设置且其两端开口的清洗滚筒12,在清洗滚筒12的外壁沿其长度方向设有若干组绕其圆周阵列设置的滤水孔121,若干滤水孔121与清洗滚筒12内部连通,且在清洗架1上设有沿其长度方向竖直设置在清洗滚筒12两侧的防溅挡板15。在清洗架1一侧还设有供水箱16,供水箱16连接有带有开关阀(图中未表示)的喷水管17,喷水管17远离供水箱16的一端伸入清洗滚筒12内并平行于清洗滚筒12轴线,喷水管17伸入清洗滚筒12的一段靠近清洗滚筒12的内顶壁,且其下端沿其长度方向阵列设有若干与其连通的喷水孔171。As shown in Fig. 2 and Fig. 3, the
如图2和图3所示,将胶料送入清洗滚筒12内,供水箱16通过喷水管17和喷水管17上的喷水孔171向清洗滚筒12内的胶料上喷水,清洗滚筒12带动胶料定位转动,在清洗滚筒12转动过程中对胶料进行清洗、脱水甩干并将胶料向前输送,多余的水从清洗滚筒12上的滤水孔121流出,防溅挡板15避免清洗滚筒12甩出的水四处飞溅。在本实施例中,在清洗滚筒12下方设有接水槽18,接水槽18与供水箱16之间连通有带有泵体的循环水管181,不仅能够实现对清洗水的收集,还能实现清洗水的循环利用。其中,接水槽18可以设置在地下,避免需要将清洗滚筒12设置的太高;在接水槽18内还可设置如过滤网182的过滤组件,对清洗水进行过滤,保证清洗水循环利用的清洁性。As shown in Figures 2 and 3, the sizing material is sent into the cleaning
如图2和图3所示,为实现将清洗滚筒12定位转动安装在清洗架1上,在清洗滚筒12两端对称环设有与其同轴的限位环槽123,在清洗架1上设有两个位于清洗滚筒12上方且与两个限位环槽123分别对应的滚动架14,每个滚动架14上定位转动安装有与对应限位环槽123配合的限位滚轮141,限位滚轮141限位滚动安装在对应限位环槽123内,且其转动轴线平行于限位环槽123的轴线。在两个限位滚轮141和限位环槽123的限位滚动配合作用下,保证清洗滚筒12定位转动的稳定性。为实现驱动清洗滚筒12定位转动,在清洗滚筒12外壁环设有与其同轴且位于两个限位环槽123之间的转动齿圈122,在清洗架1上定位转动安装有位于清洗滚筒12一侧且与转动齿圈122啮合的清洗齿轮13,清洗齿轮13连接有驱动其转动的清洗电机131。As shown in Fig. 2 and Fig. 3, in order to realize that the
在本实施例中,如图2和图3所示,在清洗滚筒12进料的一端设有沿其轴向且倾斜设置的清洗上料带11,清洗上料带11靠近清洗滚筒12的一端为较高端且较高端伸入清洗滚筒12的进料口内。利用清洗上料带11将待清洗的胶料送入清洗滚筒12内,工作人员无处站在清洗滚筒12的进料口处上料,提高安全性。而清洗上料带11的出料端伸入清洗滚筒12内,避免待清洗的胶料堆积在清洗滚筒12进料口处,容易在清洗滚筒12转动过程中被甩出。In the present embodiment, as shown in Fig. 2 and Fig. 3, one end of the feeding of the cleaning
如图2和图3所示,在清洗滚筒12远离清洗上料带11的出料端处设有沿其轴线方向倾斜设置的粗碎上料带21,粗碎上料带21的较低端位于清洗滚筒12出料端下方并位于接水槽18上方。在粗碎上料带21的较低端设有与其垂直且带有滤孔的滤水板211,滤水板211与粗碎上料带21端部抵接,且其两侧连接有位于粗碎上料带21两侧且竖直设置的挡料板212,挡料板212的顶部高于清洗滚筒12的轴线。在清洗滚筒12转动过程中,靠近清洗滚筒12出料口处的胶料完成清洗并逐渐被送出,送出的胶料落入粗碎上料带21上,挡料板212避免胶料从清洗滚筒12的出料口被甩出后四处飞溅,胶料携带的多余清洗水沿粗碎上料带21的倾斜角度通过滤水板211过滤后进入接水槽18内。As shown in Fig. 2 and Fig. 3, at the discharge end of the cleaning
如图4所示,在本实施例中,粉碎装置02包括沿清洗滚筒12轴线方向依次设置的一台粗碎机2和四台细碎机3,四台细碎机3属于并列关系,粗碎机2粗碎后的胶料分别进入四台细碎机3内进行细碎。粗碎机2和细碎机3的粉碎原理及基本结构和现有技术中相同,不做过多赘述。粗碎机2的进料口设有粗碎进料斗22,粗碎上料带21较高端的出料口位于粗碎进料斗22正上方。粗碎机2和与其靠近的细碎机3之间设有倾斜设置的粗碎出料带23,粗碎出料带23的较低端位于粗碎机2出料口下方。粗碎上料带21送来的经过清洗的胶料从其较高端落入粗碎进料斗22,进入粗碎机2内进行粗碎,经过粗碎的胶料从其出料口落到粗碎出料带23上,并由粗碎出料带23送出,便于投料到细碎机3内进行细碎。As shown in Figure 4, in this embodiment, the pulverizing
其中,如图4所示,在粗碎出料带23的较低端设有与粗碎机2出料口配合且上宽下窄的粗碎接料斗24,粗碎接料斗24下端与粗碎出料带23上端面之间设有出料间隙241,且粗碎接料斗24靠近清洗滚筒12(标记在图3中)的一侧设有防落板242,防落板242下端与粗碎出料带23上端面抵接。这样粗碎后的胶料先进入粗碎接料斗24内,然后落入粗碎出料带23上从出料间隙241往前输送,利用粗碎接料斗24作为粗碎出料的中转并设置防落板242进行防护,避免粗碎出料带23上表面和粗碎机2出料口之间距离过近影响粗碎机2的出料,同时避免粗碎出料带23较低端堆积的胶料过多容易掉落。Wherein, as shown in Figure 4, the lower end of the coarse crushing
如图4和图5所示,每台细碎机3一侧均对应设有与粗碎出料带23配合的粗碎转料带32,每个粗碎转料带32靠近粗碎出料带23的一端均铰接有导料板321,导料板321的转动轴线沿粗碎出料带23宽度方向设置,且分别连接有驱动其转动的转动电机322。在每个导料板321下方均设有与对应细碎机3配合的细碎上料带33,细碎上料带33沿垂直于粗碎出料带23方向倾斜设置,每个细碎机3的进料口处设有细碎进料斗31,每个细碎上料带33的较高端位于对应细碎进料斗31的正上方。其中,每个细碎输送带两侧设有沿其长度方向设置且向外倾斜扩张的防溅板331,也就是两个防溅板331上端之间的距离大于其靠近细碎上料带33的下端之间的距离。As shown in Figures 4 and 5, one side of each fine crusher 3 is correspondingly provided with a coarse
如图4和图5所示,常态时,每个粗碎转料带32上的导料板321转动至其非铰接端与其前端的粗碎出料带23或粗碎转料带32端部抵接,这样四个粗碎转料带32通过导料板321与粗碎出料带23形成连续送料带,可以在四个粗碎转料带32上分别输送粗碎后的胶料。粗碎后的胶料输送到位后,导料板321转动至非铰接端靠近对应的细碎上料带33形成出料口,细碎转料带反向运动,将其上的胶料通过导料板321输送到对应的细碎上料带33上,防溅板331避免胶料下落时四处飞溅,然后通过细碎上料带33将胶料送入对应的细碎机3内进行细碎。当然,也可根据实际生产需求选择四台细碎机3中的工作台数,且选择时优先选择靠近粗碎机2的细碎机3工作。As shown in Figure 4 and Figure 5, during the normal state, the
如图4和图5所示,在每台细碎机3的出料口下方均设有位于对应细碎上料带33一侧的细碎出料带34,细碎出料带34远离细碎机3的一端靠近对应细碎上料带33的较低端。细碎出料带34的出料端对应设有与其配合且带有吸料风机354(标记在图6中)的吸料箱35,四个吸料箱35连通有同一设置在地下的地下送料通道4。如图6和图7所示,吸料箱35设置在细碎出料带34一侧,且其与细碎出料带34的连通处设有吸料口351,在吸料口351处安装有带有筛孔的过滤筛353。在细碎出料带34的出料端设有倾斜设置的细碎回料带36,细碎回料带36的较低端位于对应细碎出料带34出料端的下方,较高端位于对应细碎上料带33较低端的上方,即俯视角度下每个粉碎机对应的细碎上料带33、细碎出料带34、细碎回料带36构成U型结构。As shown in Fig. 4 and Fig. 5, below the discharge port of each fine crusher 3, there is a finely crushed
如图5和图6所示,每台细碎机3细碎后的胶料从其出料口落到对应的细碎出料带34上,细碎出料带34将细碎胶料向前输送,吸料箱35从吸料口351将细碎后其能通过过滤筛353筛选的小颗粒胶料吸入吸料箱35内并送入地下送料管道内,未通过过滤筛353筛选的大颗粒胶料从细碎出料带34的出料端落到细碎回料带36上,并通过细碎回料带36到细碎上料带33上,被细碎上料带33送回细碎机3内重新细碎。这样保证送入细碎后的胶料颗粒大小均匀且满足所需规格要求,实现对大颗粒胶料的反复细碎,自动回料细碎无需人工分拣,提高生产效率降低人工劳动强度。As shown in Figures 5 and 6, the finely crushed rubber material of each fine crusher 3 falls from its outlet to the corresponding finely crushed
如图5和图6所示,在本实施例中,细碎回料带36靠近细碎出料带34的一端设有位于其两侧的回料防护板37,两个回料防护板37之间设有垂直于细碎回料带36且与其端部抵接的卡料板38,回料防护板37和卡料板38构成U型结构对细碎回料带36的上料端进行防护,避免胶料从细碎回料带36的上料端掉落。其中,卡料板38上矩形阵列设有若干将其贯穿的滤料孔381,且滤料孔381的孔径与过滤筛353上筛孔孔径大小相同。细碎回料带36连接有振动电机361,卡料板38下方设有与滤料孔381连通的接料箱39,接料箱39与对应的吸料箱35之间设有将其连通的吸料管391。As shown in Fig. 5 and Fig. 6, in the present embodiment, one end of the finely crushed
如图6所示,振动电机361使得细碎回料带36振动,在细碎回料带36振动过程中,堆积在细碎回料带36较低端的胶料被卡料板38筛选,小颗粒的胶料从卡料板38的滤料孔381滤出到接料箱39内,然后通过吸料管391被吸料箱35吸入地下送料通道4内,而大颗粒的胶料则被细碎回料带36送回细碎上料带33,重新送入细碎机3进行细碎。这样对细碎机3送出的胶料进行二次筛选,避免吸料箱35从吸料口351处吸料不均匀导致小颗粒胶料被反复细碎,降低细碎机3的工作压力。As shown in Figure 6, the vibrating
如图6和图7所示,为了提高本发明的适用范围,吸料箱35的吸料口351处设有竖直设置且与过滤筛353配合的插槽352,过滤筛353可拆卸插装在插槽352内,便于根据实际生产需求更换其他规格筛孔孔径的过滤筛353。同样的,卡料板38可拆卸安装在回料防护板37上,与过滤筛353配合使用更换。在本实施例中,在卡料板38两侧设有与其配合的安装条382,两个回料防护板37上分别设有与安装条382配合的安装槽371,安装条382滑动安装在安装槽371内。回料防护板37上端转动安装有与安装条382顶部配合的限位块372,限位块372的转动轴线沿安装条382长度方向上设置,常态时限位块372远离其转动轴线的一端抵压在安装台上端,对卡料板38进行限位,避免在细碎回料带36振动过程中卡料板38抖动偏移,导致大颗粒胶料进入加料箱内。As shown in Figures 6 and 7, in order to improve the scope of application of the present invention, the
如图8所示,在本实施例中,筛选装置03包括筛选架5,筛选架5上设有两台并列的铁选机51,地下送料通道4远离吸料箱35的一端连接有地下送料风机41,地下送料通道4通过地下送料支管42分别与两台铁选机51的进料口连通。在筛选架5上还设有位于两台铁选机51下方的铜选机52,两台铁选机51的出料口均与铜选机52的进料口连通。地下送料风机41将地下送料通道4内的细碎胶料通过地下送料支管42送入两台铁选机51内进行铁选,经过铁选后的胶料进入铜选机52内进行铜选,这样利用两台铁选机51和一台铜选机52分别对细碎后的胶料进行铁选和铜选,去除胶料中的金属杂质,且提高筛选效率。其中,铁选机51和铜选机52的基本结构和工作原理与现有技术中相同,不做过多赘述。As shown in Figure 8, in the present embodiment, the
如图8所示,在铜选机52的出料口处连通有出料机53,出料机53内转动安装有沿其长度方向设置的出料绞龙531,且出料机53的出料口位于其远离铜选机52的一端。风送装置04包括与出料机53出料口连通且带有进料阀门(图中未表示)的风送管道6,风送管道6远离出料机53的一端连接有风送风机61。经过筛选后的胶料进入出料机53内,然后通过出料绞龙531送入风送管道6内,利用风送风机61(标记在图9中)和风送管道6将胶料送出。As shown in Figure 8, a
其中,如图8所示,在出料机53的出料口还连通有带有进料阀门(图中未表示)的回料管道532,回料管道532、风送管道6以及出料机53的出料口形成三通。在回料管道532远离出料机53出料口的一端连接有回料风机533,且其通过回料支管534与两台铁选机51的进料口连通。当筛选装置03出现故障后,风送装置04停止工作,回料风机533和回料管道532工作,将出料机53内的胶料重新送回筛选装置03中进行筛选,避免进入风送管道6内的胶料携带金属杂质,影响后道工序的正常工作。Wherein, as shown in Figure 8, the discharge port of the
如图9所示,在本实施例中,配送装置包括四个料仓架71以及分别安装在料仓架71上的四个大料仓7,风送管道6通过风送支管62分别与四个大料仓7连通,利用风送风机61和风送管道6将胶料分别送入四个大料仓7内进行储存,以便后续为脱硫装置06进行配料。每个大料仓7底部分别连接有喂料斗72,脱硫装置06包括四台与大料仓7一一对应的螺杆挤出机8,四个喂料斗72的出料口连接同一喂料管73,喂料管73连接有喂料风机732,且喂料管73通过喂料支管731分别与四台螺杆挤出机8的进料口连通。As shown in Figure 9, in the present embodiment, the distributing device includes four feed bin frames 71 and four large feed bins 7 respectively installed on the feed bin frames 71, and the
如图9所示,四个大料仓7内的胶料通过喂料风机732、喂料斗72、喂料管73及喂料支管731送入进入螺杆挤出机8内,螺杆挤出机8对胶料进行脱硫挤出,供后续精炼使用。其中,大料仓7及喂料斗72的基本结构和喂料远离、螺杆挤出机8的基本结构及脱硫远离和现有技术中相同,不做过多赘述。另外,风送管道6的走向可以根据实际设置,这样可以将大料仓7及螺杆挤出机8设置在同一空间,而清洗装置01、粉碎装置02、筛选装置03可以设置在另一空间,便于厂房的合理布局。As shown in Figure 9, the rubber material in the four large hoppers 7 is sent into the
本发明的工作原理和使用方法:Working principle and method of use of the present invention:
清洗:清洗上料带11将胶料送入清洗滚筒12内,供水箱16通过喷水管17向清洗滚筒12内的胶料上喷水,清洗电机131工作驱动清洗滚筒12带动胶料定位转动,在清洗滚筒12转动过程中对胶料进行清洗、脱水甩干并将胶料向前输送,多余的水从清洗滚筒12上的滤水孔121流出并进入接水槽18内,防溅挡板15避免清洗滚筒12甩出的水四处飞溅,清洗滚筒12送出的胶料落到粗碎上料带21上。 Cleaning: cleaning the feeding belt 11 to send the rubber material into the cleaning
粗碎:清洗滚筒12送出的胶料落入粗碎上料带21上,胶料携带的多余清洗水沿粗碎上料带21的倾斜角度通过滤水板211过滤后进入接水槽18内。粗碎上料带21送来的经过清洗的胶料从其较高端落入粗碎进料斗22,进入粗碎机2内进行粗碎,经过粗碎的胶料从其出料口落入粗碎接料斗24内,并从粗碎接料斗24落入粗碎出料带23上,最后由粗碎出料带23送出到细碎转料带上。 Coarse crushing: the rubber material sent by the cleaning
细碎:粗碎出料带23和四个粗碎转料带32通过导料板321配合,在四个粗碎转料带32上分别输送粗碎后的胶料。粗碎后的胶料输送到位后,导料板321转动至非铰接端靠近对应的细碎上料带33形成出料口,细碎转料带反向运动,将其上的胶料通过导料板321输送到对应的细碎上料带33上,细碎上料带33将胶料送入对应的细碎机3内进行细碎。细碎后的胶料落入细碎出料带34上,小颗粒胶料通过过滤筛353和卡料板38被吸料箱35送入地下送料管道,大颗粒胶料通过细碎回料带36和细碎上料带33送回细碎机3重新细碎。 Fine crushing: the coarse crushing
筛选及风送:地下送料通道4内的细碎胶料送入两台铁选机51内进行铁选,经过铁选后的胶料进入铜选机52内进行铜选,去除胶料中的金属杂质。经过筛选后的胶料进入出料机53内,然后通过出料绞龙531送入风送管道6内,利用风送风机61和风送管道6将胶料送入到四个大料仓7内。当筛选装置03出现故障后,风送管道6和风送风机61停止工作,回料风机533和回料管道532工作,将出料机53内的胶料重新送回筛选装置03中进行筛选。 Screening and air delivery: the finely crushed rubber in the underground feeding channel 4 is sent to two
配料及脱硫:四个大料仓7内的胶料通过喂料风机732、喂料斗72、喂料管73及喂料支管731送入进入螺杆挤出机8内,螺杆挤出机8对胶料进行脱硫挤出,供后续精炼使用。 Batching and desulfurization: the rubber in the four large silos 7 is sent into the
本发明将清洗装置01、粉碎装置02、筛选装置03、风送装置04、配料装置05及脱硫装置06集成,形成连续生产线,实现丁基胶精炼前端半成品的连续生产,有效降低人工劳动强度,提高生产效率,且生产线集成设备数量及产线长度适中,避免丁基再生胶连续生产线过长,容易由于某台设备的故障引起整个生产线的停产。The present invention integrates the
上述说明示出并描述了本发明的优选实施例,如前所述,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述发明构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求的保护范围内。The foregoing description shows and describes preferred embodiments of the present invention, and as previously stated, it is to be understood that the present invention is not limited to the form disclosed herein and should not be construed as excluding other embodiments but may be applied to various other embodiments. Combinations, modifications and circumstances, and can be modified within the scope of the inventive concept described herein, by the above teachings or by skill or knowledge in the relevant field. However, changes and changes made by those skilled in the art do not depart from the spirit and scope of the present invention, and should all be within the protection scope of the appended claims of the present invention.
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