CN115971445A - Ejection mechanism, die-casting die device and demolding method - Google Patents
Ejection mechanism, die-casting die device and demolding method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及压铸模具技术领域,尤其是指一种顶出机构、压铸模具装置及脱模方法。The invention relates to the technical field of die-casting molds, in particular to an ejection mechanism, a die-casting mold device and a demoulding method.
背景技术Background technique
随着5G通信技术的发展,与之相关的设备及产业也越来越多的推广和发展起来。对于5G基站散热壳,其结构较为复杂,成型难度高,在压铸后进行脱模时,散热筋出模斜度小且散热筋较深,散热筋的包紧力大,由此,导致脱模较为困难,容易造成产品粘连定模,甚至开裂及变形,难以满足生产要求,生产效率低下。With the development of 5G communication technology, more and more related equipment and industries have been promoted and developed. For the cooling case of 5G base station, its structure is relatively complex and difficult to form. When demolding after die-casting, the cooling ribs have a small slope and deep cooling ribs, and the tightness of the cooling ribs is large, which leads to demoulding. It is relatively difficult, and it is easy to cause the product to stick to the mold, or even crack and deform, which is difficult to meet the production requirements and the production efficiency is low.
现有的脱定模的方式是设置定模顶针、顶针板,以及弹簧,利用复位杆将弹簧复位,在开模时通过弹簧作用于顶针板,从而驱动顶针将定模顶出。但是,现有脱模机构的顶出力太小,弹簧无法给顶针板足够的力,因此,仍然不能有效地解决5G基站散热壳定模脱模困难这一问题。The existing mode of removing the fixed mold is to set the fixed mold thimble, the ejector plate, and the spring, utilize the reset lever to reset the spring, and act on the thimble plate by the spring when the mold is opened, thereby driving the thimble to eject the fixed mold. However, the ejection force of the existing demoulding mechanism is too small, and the spring cannot give enough force to the thimble plate. Therefore, it still cannot effectively solve the problem of difficulty in fixing and demoulding the cooling case of the 5G base station.
发明内容Contents of the invention
为此,本发明所要解决的技术问题在于克服现有技术中不足,提供了一种顶出机构,能够有效避免产品粘模、变形、开裂等问题,并且能够方便快捷地对压铸模具内的产品进行脱模,有效提高了脱模质量及脱模效率,进一步提高了生产效率,节省了人力物力。Therefore, the technical problem to be solved by the present invention is to overcome the deficiencies in the prior art and provide an ejection mechanism that can effectively avoid problems such as product sticking, deformation, cracking, etc., and can conveniently and quickly remove the product in the die-casting mold The demoulding is carried out, which effectively improves the demoulding quality and demoulding efficiency, further improves the production efficiency, and saves manpower and material resources.
为解决上述技术问题,本发明提供了一种顶出机构,用于对压铸模具中定模的顶针面板进行顶出,包括,In order to solve the above technical problems, the present invention provides an ejector mechanism for ejecting the ejector panel of the fixed mold in the die-casting mold, including:
拉钩,所述拉钩的一端设有强拉块,所述拉钩的另一端用于连接所述压铸模具的动模;A pull hook, one end of the pull hook is provided with a strong pull block, and the other end of the pull hook is used to connect the movable mold of the die-casting mold;
复位块,所述复位块的一端用于与所述定模的压板相连,另一端设有第一凸块;A reset block, one end of the reset block is used to connect with the pressure plate of the fixed mold, and the other end is provided with a first bump;
强拉座,其用于与待顶出的顶针面板相连,所述强拉座的一端设有弹性件,所述弹性件的伸缩方向与所述脱模方向垂直,所述强拉座另一端设有与所述第一凸块相配合的第二凸块。Strong pulling seat, which is used to connect with the thimble panel to be ejected, one end of the strong pulling seat is provided with an elastic member, the stretching direction of the elastic member is perpendicular to the demoulding direction, and the other end of the strong pulling seat A second bump matched with the first bump is provided.
优选地,所述拉钩的一端设有第一凹槽,所述复位块位于所述第一凹槽内,所述复位块一端设有连接部,所述连接部与所述定模的压板相连,所述第一凸块突出所述拉钩的表面,所述第一凸块上靠近所述连接部的一侧具有第一斜面,所述第一斜面所在方向与所述复位块的长度方向的夹角为锐角。Preferably, one end of the drag hook is provided with a first groove, the reset block is located in the first groove, and one end of the reset block is provided with a connecting part, and the connecting part is connected with the pressing plate of the fixed mold , the first protruding block protrudes from the surface of the pull hook, the side of the first protruding block close to the connecting part has a first slope, and the direction of the first slope is in the same direction as the length direction of the reset block. The included angle is an acute angle.
优选地,所述第二凸块与所述第一凸块相接触的一面具有第二斜面,所述第一斜面与所述第二斜面相互平行。Preferably, the surface of the second bump in contact with the first bump has a second slope, and the first slope and the second slope are parallel to each other.
优选地,还包括导向块,所述导向块安装在所述拉钩上,所述导向块同时还与所述定模相连。Preferably, a guide block is further included, the guide block is installed on the draw hook, and the guide block is also connected with the fixed mold at the same time.
优选地,所述导向块包括固定板,所述固定板的端部向同一侧弯折形成第一弯折部和第二弯折部,所述固定板与所述拉钩相连,所述第一弯折部和第二弯折部与所述定模的模板相连。Preferably, the guide block includes a fixed plate, the end of the fixed plate is bent to the same side to form a first bent portion and a second bent portion, the fixed plate is connected with the pull hook, the first The bending part and the second bending part are connected with the template of the fixed mold.
优选地,所述弹性件上设有垫块,所述垫块位于所述弹性件与所述待顶出的顶针面板之间,所述弹性件包括弹簧。Preferably, a pad is provided on the elastic member, the pad is located between the elastic member and the ejector panel to be ejected, and the elastic member includes a spring.
优选地,所述强拉座的底部设有垫片。Preferably, a gasket is provided at the bottom of the strong seat.
本发明还提供了一种压铸模具装置,包括压铸模具以及如前面所述的顶出机构,所述压铸模具包括动模及定模,所述顶出机构同时连接所述动模和定模,所述顶出机构设有至少两个,且对称设置在所述压铸模具的两侧。The present invention also provides a die-casting mold device, including a die-casting mold and the ejection mechanism as described above, the die-casting mold includes a movable mold and a fixed mold, and the ejector mechanism is connected to the movable mold and the fixed mold at the same time, There are at least two ejection mechanisms, which are symmetrically arranged on both sides of the die-casting mold.
本发明还提供了一种脱模方法,利用弹性机构以及如前面所述的顶出机构进行脱模,所述弹性机构包括多个顶出弹簧,所述多个顶出弹簧位于所述定模的压板和顶针面板之间,所述定模和动模处于合模状态时,所述顶出弹簧被压缩,当动模沿着脱模方向运动时,所述顶出弹簧向所述顶针面板施加与脱模方向同向的作用力,使所述顶针面板向下运动,同时,所述顶出机构也向所述顶针面板施加与脱模方向同向的作用力,使所述顶针面板向下运动。The present invention also provides a method for demoulding, which uses an elastic mechanism and the above-mentioned ejection mechanism to perform demoulding. The elastic mechanism includes a plurality of ejection springs, and the plurality of ejection springs are located on the fixed mold. Between the pressing plate and the thimble panel, when the fixed mold and the movable mold are in the mold closing state, the ejection spring is compressed, and when the movable mold moves along the ejection direction, the ejection spring exerts force on the ejector panel. The force in the same direction as the ejection direction moves the thimble panel downward, and at the same time, the ejector mechanism also applies a force in the same direction as the ejection direction to the thimble panel to make the thimble panel move downward. sports.
优选地,利用所述顶出机构进行脱模时,包括以下步骤:Preferably, when using the ejection mechanism for demoulding, the following steps are included:
步骤S1:顶出机构的强拉块紧扣强拉座,使第一凸块与第二凸块之间保持设定的距离,此时所述定模和动模处于合模状态;Step S1: The strong pull block of the ejector mechanism is fastened to the strong pull seat, so that a set distance is maintained between the first bump and the second bump, and the fixed mold and the movable mold are in a mold-closed state at this time;
步骤S2:所述动模带动拉钩沿脱模方向运动,所述强拉块带动所述强拉座运动,所述强拉座带动所述顶针面板沿脱模方向运动,使所述第二凸块接触所述第一凸块,所述顶针面板继续沿脱模方向运动,所述复位块推动所述强拉座运动至顶针面板内,此时顶针面板停止运动,所述动模与定模分离。Step S2: The movable mold drives the pull hook to move along the demoulding direction, the strong pulling block drives the strong pulling seat to move, and the strong pulling seat drives the ejector panel to move along the demoulding direction, so that the second protrusion block contacts the first bump, the thimble panel continues to move along the demoulding direction, the reset block pushes the strong pull seat to move into the thimble panel, at this time the thimble panel stops moving, the movable mold and the fixed mold separate.
本发明的上述技术方案相比现有技术具有以下优点:The above technical solution of the present invention has the following advantages compared with the prior art:
本发明所述的一种顶出机构、压铸模具装置及脱模方法,通过设置拉钩、复位块以及强拉座,所述强拉座用于与待顶出的顶针面板相连,所述拉钩与压铸模具的动模相连,从而所述拉钩能够随动模同时运动,并带动待顶出的顶针面板沿脱模方向运动,从而使顶针面板顶出,当顶针面板继续向下运动时,复位块推动强拉座向顶针面板内运动,使强拉座缩回至顶针面板内,此时强拉座将不会受到强拉块的作用力,顶针面板顶出完成,顶针面板停止运动。采用本发明所述的顶出机构,利用压铸模具脱模时动模的开模力,并且在原有的顶出弹簧的共同作用下,带动定模的顶针面板运动并顶出产品,能够有效地避免产品粘模、变形、开裂等问题,方便快捷地对压铸模具内的产品进行顶出,提高了脱模质量以及脱模效率,进一步地,提高了生产效率,节省了人力物力。In the ejection mechanism, die-casting mold device and demoulding method of the present invention, a pull hook, a reset block and a strong pull seat are provided, and the strong pull seat is used to connect with the thimble panel to be ejected, and the pull hook and The movable mold of the die-casting mold is connected, so that the pull hook can move simultaneously with the movable mold, and drive the thimble panel to be ejected to move along the demoulding direction, so that the thimble panel is ejected. When the thimble panel continues to move downward, the reset block Push the strong pulling seat to move into the thimble panel, so that the strong pulling seat retracts into the thimble panel. At this time, the strong pulling seat will not be subjected to the force of the strong pulling block, the ejection of the thimble panel is completed, and the thimble panel stops moving. The ejection mechanism of the present invention utilizes the mold opening force of the movable mold when the die-casting mold is demolded, and under the joint action of the original ejection spring, drives the thimble panel of the fixed mold to move and eject the product, which can effectively Avoid problems such as product sticking, deformation, cracking, etc., conveniently and quickly eject the products in the die-casting mold, improve the demoulding quality and demoulding efficiency, further improve production efficiency, and save manpower and material resources.
附图说明Description of drawings
为了使本发明的内容更容易被清楚的理解,下面根据本发明的具体实施例并结合附图,对本发明作进一步详细的说明,其中In order to make the content of the present invention more easily understood, the present invention will be described in further detail below according to specific embodiments of the present invention in conjunction with the accompanying drawings, wherein
图1是本发明最佳实施例的顶出机构的结构示意爆炸图。Fig. 1 is a schematic exploded view of the structure of the ejection mechanism of the preferred embodiment of the present invention.
图2是本发明最佳实施例的顶出机构的第一视角结构示意图。Fig. 2 is a structural schematic diagram of the first viewing angle of the ejection mechanism of the best embodiment of the present invention.
图3是本发明最佳实施例的顶出机构的第二视角结构示意图。Fig. 3 is a structural schematic diagram of the second viewing angle of the ejection mechanism of the preferred embodiment of the present invention.
图4是本发明最佳实施例的顶出机构中强拉座的结构示意图。Fig. 4 is a structural schematic diagram of the strong pull seat in the ejection mechanism of the best embodiment of the present invention.
图5是本发明最佳实施例的顶出机构中复位块的结构示意图。Fig. 5 is a structural schematic diagram of the reset block in the ejection mechanism of the preferred embodiment of the present invention.
图6是本发明最佳实施例的顶出机构与压铸模具的定模及动模装配时的结构示意图。Fig. 6 is a structural schematic view of the ejection mechanism of the best embodiment of the present invention when it is assembled with the fixed mold and the movable mold of the die-casting mold.
图7是本发明最佳实施例的压铸模具的定模和动模结构示意爆炸图。Fig. 7 is a schematic exploded view of the structure of the fixed mold and the movable mold of the die-casting mold of the best embodiment of the present invention.
图8是本发明最佳实施例的顶出机构与定模装配时的结构示意图。Fig. 8 is a structural schematic view of the assembly of the ejector mechanism and the fixed mold in the best embodiment of the present invention.
说明书附图标记说明:1-拉钩,11强拉块,12-第一凹槽,13-第三凸块,2-复位块,21-第一凸块,211-第一斜面,22-连接部,3-强拉座,31-弹性件,311-垫块,32-第二凸块,321-第二斜面,33-垫片,4-固定板,41-第一弯折部,42-第二弯折部,5-定模,51-压板,52-顶针面板,6-动模,7-顶出弹簧。Explanation of reference numerals in the manual: 1-retractor, 11 strong pull block, 12-first groove, 13-third bump, 2-resetting block, 21-first bump, 211-first slope, 22-connection Department, 3-strong pull seat, 31-elastic piece, 311-pad block, 32-second bump, 321-second slope, 33-gasket, 4-fixed plate, 41-first bending part, 42 - the second bending part, 5 - fixed mold, 51 - pressing plate, 52 - thimble panel, 6 - moving mold, 7 - ejector spring.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步说明,以使本领域的技术人员可以更好地理解本发明并能予以实施,但所举实施例不作为对本发明的限定。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present invention and implement it, but the examples given are not intended to limit the present invention.
实施例1Example 1
参照图1至图8所示,本发明揭示了一种顶出机构,用于对压铸模具中定模的顶针面板进行顶出,包括,Referring to Figures 1 to 8, the present invention discloses an ejection mechanism for ejecting the ejector panel of the fixed mold in the die-casting mold, including:
拉钩1,所述拉钩1的一端设有强拉块11,所述拉钩1的另一端用于连接所述压铸模具的动模;A
复位块2,所述复位块2的一端用于与所述定模的压板相连,另一端设有第一凸块21;A
强拉座3,其用于与待顶出的顶针面板相连,所述待顶出的顶针面板上设有凹陷部,所述强拉座3置放在所述凹陷部,所述强拉座的一端设有弹性件31,所述弹性件31的伸缩方向与所述脱模方向垂直,所述强拉座另一端设有与所述第一凸块21相配合的第二凸块32。
由此可以得知,本发明所要保护的一种顶出机构,通过设置拉钩、复位块以及强拉座,所述强拉座用于与待顶出的顶针面板相连,所述拉钩与压铸模具的动模相连,从而所述拉钩能够随动模同时运动,并带动待顶出的顶针面板沿脱模方向运动,从而使顶针面板顶出,当顶针面板继续向下运动时,复位块推动强拉座向顶针面板内运动,使强拉座缩回至顶针面板内,此时强拉座将不会受到强拉块的作用力,顶针面板顶出完成,顶针面板停止运动。采用本发明所述的顶出机构,利用压铸模具脱模时动模的开模力,并且在原有的顶出弹簧的共同作用下,带动定模的顶针面板运动并顶出产品,能够有效地避免产品粘模、变形、开裂等问题,方便快捷地对压铸模具内的产品进行顶出,提高了脱模质量以及脱模效率,进一步地,提高了生产效率,节省了人力物力。It can be known from this that the ejection mechanism to be protected by the present invention is provided with a drag hook, a reset block and a strong pull seat, the strong pull seat is used to connect with the thimble panel to be ejected, and the drag hook is connected to the die-casting mold connected with the movable mold, so that the pull hook can move simultaneously with the movable mold, and drive the ejector panel to move along the demoulding direction, so that the ejector panel is ejected. When the ejector panel continues to move downward, the reset block pushes strongly The pulling seat moves into the thimble panel, so that the strong pulling seat retracts into the thimble panel. At this time, the strong pulling seat will not be subjected to the force of the strong pulling block, and the ejection of the thimble panel is completed, and the thimble panel stops moving. The ejection mechanism of the present invention utilizes the mold opening force of the movable mold when the die-casting mold is demolded, and under the joint action of the original ejection spring, drives the thimble panel of the fixed mold to move and eject the product, which can effectively Avoid problems such as product sticking, deformation, cracking, etc., conveniently and quickly eject the products in the die-casting mold, improve the demoulding quality and demoulding efficiency, further improve production efficiency, and save manpower and material resources.
进一步地,所述拉钩1的一端设有第一凹槽12,所述复位块2位于所述第一凹槽12内,所述复位块2一端设有连接部22,所述连接部22设有通孔,所述连接部22与所述定模的压板螺接,所述第一凸块21突出所述拉钩1的表面,所述第一凸块21上靠近所述连接部22的一侧具有第一斜面211,所述第一斜面211所在方向与所述复位块2的长度方向的夹角为锐角。Further, one end of the
需要注意的是,当所述定模与动模为合模状态时,所述强拉块11紧扣所述强拉座3,但是所述强拉块11始终不与所述待顶出的顶针面板相接触。It should be noted that when the fixed mold and the movable mold are in the mold closing state, the
更进一步地,所述第二凸块32与所述第一凸块21相接触的一面具有第二斜面321,所述第一斜面211与所述第二斜面321相互平行。从而当所述第一凸块21和第二凸块32相互接触后,所述第二凸块32能够比较顺滑地沿着脱模方向进行运动,同时强拉座被所述第一凸块21顶至所述待顶出的顶针面板内。Furthermore, the surface of the
具体来说,所述顶出机构还包括导向块,所述导向块安装在所述拉钩1上,所述导向块同时还与所述定模相连。Specifically, the ejection mechanism further includes a guide block, the guide block is installed on the
所述导向块包括固定板4,所述固定板4的端部向同一侧弯折形成第一弯折部41和第二弯折部42,所述固定板4与所述拉钩1相连,所述第一弯折部41和第二弯折部42与所述定模的模板相连。脱模过程中,所述导向块能够对所述定模起到导向及加固作用。The guide block includes a fixed
从细节上来说,所述弹性件31上设有垫块311,所述垫块311位于所述弹性件31与所述待顶出的顶针面板之间,在本实施例中,所述弹性件31采用弹簧,所述强拉座3上设有至少两个弹簧。In terms of details, the
并且,所述强拉座3的底部设有垫片33,所述垫片33能够对所述待顶出的顶针面板起到保护作用,防止所述待顶出的顶针面板其被刮伤,另外也能够增大所述强拉座3与所述待顶出的顶针面板之间的摩擦力。And, the bottom of the
所述拉钩1的另一端设有第三凸块13,所述第三凸块13上设有连接孔,所述第三凸块13用于与所述压铸模具的动模相连。The other end of the
实施例2Example 2
另一方面,本发明还揭示了一种压铸模具装置,包括压铸模具以及如前面所述的顶出机构,所述压铸模具包括动模6及定模5,所述顶出机构同时连接所述动模6和定模5,所述顶出机构设有至少两个,且对称设置在所述压铸模具的两侧。On the other hand, the present invention also discloses a die-casting mold device, including a die-casting mold and the ejection mechanism as described above, the die-casting mold includes a movable mold 6 and a fixed
实施例3Example 3
本发明还揭示了一种脱模方法,利用弹性机构以及如前面所述的顶出机构进行脱模,所述弹性机构包括多个顶出弹簧7,所述多个顶出弹簧位于所述定模的压板51和顶针面板52之间,所述定模5和动模6处于合模状态时,所述顶出弹簧7被压缩,当动模6沿着脱模方向运动时,所述顶出弹簧7向所述顶针面板52施加与脱模方向同向的作用力,使所述顶针面板52向下运动,同时,所述顶出机构也向所述顶针面板52施加与脱模方向同向的作用力,使所述顶针面板52向下运动。The present invention also discloses a demoulding method, using an elastic mechanism and the above-mentioned ejection mechanism for demoulding, the elastic mechanism includes a plurality of ejection springs 7, and the plurality of ejection springs are located at the fixed Between the
进一步来说,利用所述顶出机构进行脱模时,包括以下步骤:Further, when using the ejection mechanism for demoulding, the following steps are included:
步骤S1:顶出机构的强拉块紧扣强拉座,使第一凸块21与第二凸块32之间保持设定的距离,此时所述定模5和动模6处于合模状态;Step S1: The strong pull block of the ejector mechanism is fastened to the strong pull seat, so that a set distance is maintained between the
步骤S2:所述动模6带动拉钩1沿脱模方向运动,所述强拉块11带动所述强拉座3运动,所述强拉座3带动所述顶针面板52沿脱模方向运动,使所述第二凸块32接触所述第一凸块21,所述顶针面板52继续沿脱模方向运动,所述第一凸块21推动所述强拉座3运动至顶针面板52内,此时顶针面板52停止运动,所述6动模与定模5分离。Step S2: the movable mold 6 drives the
综上所述,本发明所要保护的一种顶出机构,通过设置拉钩、复位块以及强拉座,所述强拉座用于与待顶出的顶针面板相连,所述拉钩与压铸模具的动模相连,从而所述拉钩能够随动模同时运动,并带动待顶出的顶针面板沿脱模方向运动,从而使顶针面板顶出,当顶针面板继续向下运动时,复位块推动强拉座向顶针面板内运动,使强拉座缩回至顶针面板内,此时强拉座将不会受到强拉块的作用力,顶针面板顶出完成,顶针面板停止运动。To sum up, the ejection mechanism to be protected by the present invention is provided with a drag hook, a reset block and a strong pull seat, the strong pull seat is used to connect with the thimble panel to be ejected, and the pull hook is connected with the die-casting mold. The movable mold is connected, so that the hook can move simultaneously with the movable mold, and drive the ejector panel to be ejected to move along the demoulding direction, so that the ejector panel is ejected. When the ejector panel continues to move downward, the reset block pushes and pulls The seat moves into the thimble panel, so that the strong pull seat is retracted into the thimble panel. At this time, the strong pull seat will not be subjected to the force of the strong pull block, and the ejection of the thimble panel is completed, and the thimble panel stops moving.
另一方面,采用本发明所述的顶出机构,以及利用压铸模具脱模时动模的开模力,并且在顶出弹簧的共同作用下,带动定模的顶针面板运动并顶出产品,能够有效地避免产品粘模、变形、开裂等问题,方便快捷地对压铸模具内的产品进行顶出,提高了脱模质量以及脱模效率,进一步地,提高了生产效率,节省了人力物力。On the other hand, using the ejection mechanism described in the present invention, and using the mold opening force of the movable mold when the die-casting mold is demolded, and under the joint action of the ejector spring, the ejector pin panel of the fixed mold is driven to move and eject the product, It can effectively avoid problems such as product sticking, deformation, cracking, etc., conveniently and quickly eject the products in the die-casting mold, improve the quality and efficiency of demoulding, further improve production efficiency, and save manpower and material resources.
显然,上述实施例仅仅是为清楚地说明所作的举例,并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, and are not intended to limit the implementation. For those of ordinary skill in the art, on the basis of the above description, other changes or changes in various forms can also be made. It is not necessary and impossible to exhaustively list all the implementation manners here. And the obvious changes or changes derived therefrom are still within the scope of protection of the present invention.
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