CN115961548A - A stepped anti-skid backing plate and cable-stayed saddle - Google Patents

A stepped anti-skid backing plate and cable-stayed saddle Download PDF

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CN115961548A
CN115961548A CN202111175476.5A CN202111175476A CN115961548A CN 115961548 A CN115961548 A CN 115961548A CN 202111175476 A CN202111175476 A CN 202111175476A CN 115961548 A CN115961548 A CN 115961548A
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backing plate
skid
cable
stepped
prestressed
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CN115961548B (en
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邱敏
胡鑫凤
谢正元
邹全
雷欢
黄芳玮
黄永玖
庞维林
王强
闫云友
李华萍
覃巍巍
李永合
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Liuzhou OVM Machinery Co Ltd
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Abstract

本发明公开了一种阶梯式抗滑垫板及斜拉索索鞍,用于与分丝管索鞍端部配合安装,所述垫板包括与分丝管层数相同的台阶,每层所述的台阶上设有与分丝管相对应的孔道,每根所述分丝管与其相对应孔道形成的预应力筋管道长度相等。本发明公开的一种阶梯式抗滑垫板及斜拉索索鞍,通过阶梯式抗滑垫板对相邻分丝管层的长度差进行补偿,使每层预应力筋管道的长度相同,即安装在同一索鞍的预应力筋上两端抗滑键的间距相同,带有抗滑键的预应力筋可以实现工厂预制,在现场施工时,预应力筋的尺寸和规格相同,不易混乱、不易出错。

Figure 202111175476

The invention discloses a stepped anti-slip backing plate and a cable-stayed cable saddle, which are used for cooperating with the saddle end of a wire splitting tube for installation. The steps are provided with holes corresponding to the wire splitting pipes, and the prestressing tendon pipes formed by each of the wire splitting pipes and the corresponding holes are equal in length. A stepped anti-slip backing plate and cable-stayed cable saddle disclosed by the present invention compensates for the length difference between adjacent split-filament tube layers through the stepped anti-slip backing plate, so that the length of each layer of prestressed tendon pipes is the same, that is, The distance between the anti-skid keys at both ends of the prestressed tendons installed on the same cable saddle is the same. The prestressed tendons with anti-skid keys can be prefabricated in the factory. During on-site construction, the size and specification of the prestressed tendons are the same, which is not easy to be confused. Less prone to error.

Figure 202111175476

Description

一种阶梯式抗滑垫板及斜拉索索鞍A stepped anti-skid backing plate and cable-stayed saddle

技术领域technical field

本发明涉及一种斜拉桥索鞍抗滑结构,尤其涉及一种阶梯式抗滑垫板及斜拉索索鞍。The invention relates to an anti-skid structure of a cable-stayed bridge cable saddle, in particular to a stepped anti-skid backing plate and a cable-stayed cable saddle.

背景技术Background technique

目前,为了防止斜拉索钢绞线在索鞍内部的磨损,往往在钢绞线的两端安装分别与索鞍两端垫板相配合的抗滑键,通过张拉装置进行张拉,使位于索鞍内部的钢绞线预应力大于索鞍外部的钢绞线预应力,这样在斜拉索震动过程中,索鞍内部的钢绞线处于静止状态,钢绞线不会产生的磨损。但由于索鞍的结构具有一定的弧度,每层分丝管的长度不同,因此,每根钢绞线上的抗滑键需要根据索鞍的形状及现场具体安装位置来加工制作,每根钢绞线两端的抗滑键间距需要不同定制,导致一根拉索需要多种尺寸,在施工时非常容易混乱,易出错。At present, in order to prevent the wear of the steel strands of the cable-stayed cables inside the saddle, anti-skid keys are often installed at both ends of the steel strands to match the backing plates at both ends of the saddle, and tensioned by a tensioning device, so that The prestress of the steel strand inside the cable saddle is greater than the prestress of the steel strand outside the cable saddle, so that during the vibration of the stay cable, the steel strand inside the cable saddle is in a static state, and the steel strand will not cause excessive wear. However, because the structure of the cable saddle has a certain radian, the length of each layer of the wire separation tube is different. Therefore, the anti-skid key on each steel strand needs to be processed according to the shape of the cable saddle and the specific installation position on site. The distance between the anti-skid keys at both ends of the stranded wire needs to be customized differently, resulting in the need for multiple sizes of a cable, which is very easy to be confused and error-prone during construction.

现有技术中,中国专利CN109778698A公开了一种带有抗滑键装置的斜拉桥索鞍,包括连接件、保护筒、抗滑键装置、索鞍、以及由多跟钢绞线组成的拉索,所述索鞍通过所述连接件与所述保护筒连接,所述抗滑键装置安装于所述保护筒内部,所述抗滑键装置由第一抗滑压板、开口式抗滑键和第二抗滑压板组成,所述第一抗滑压板和所述第二抗滑压板设有用于穿钢绞线的通孔,沿开口式抗滑键管壁设有缺口,钢绞线通过缺口放入所述开口式抗滑键内部,通过第一抗滑压板和第二抗滑压板对开口式抗滑键两端进行锁紧和限位。该现有技术中的在每根钢绞线位于索鞍两端端面处设置抗滑键,使抗滑键与索鞍两端的垫板相配合实现抗滑作用,但索鞍两端的垫板均为平面结构,导致每根钢绞线两端的抗滑键间距不同,需要不同定制。In the prior art, Chinese patent CN109778698A discloses a cable-stayed bridge saddle with an anti-skid key device, including a connector, a protective tube, an anti-skid key device, a cable saddle, and a tension bridge composed of multiple steel strands. The cable saddle is connected to the protective tube through the connecting piece, the anti-skid key device is installed inside the protective tube, and the anti-skid key device consists of a first anti-skid pressure plate, an open type anti-skid key Composed of the second anti-slide pressure plate, the first anti-slide pressure plate and the second anti-slide pressure plate are provided with through holes for passing steel strands, and a gap is provided along the wall of the open anti-slide key tube, and the steel strands pass through The gap is placed inside the open anti-skid key, and the two ends of the open anti-skid key are locked and limited by the first anti-skid pressure plate and the second anti-skid pressure plate. In this prior art, anti-skid keys are arranged at the ends of each steel strand at the two ends of the cable saddle, so that the anti-skid keys cooperate with the backing plates at both ends of the cable saddle to achieve the anti-skid effect, but the backing plates at both ends of the cable saddle are It is a planar structure, resulting in different anti-skid key spacing at both ends of each steel strand, which requires different customization.

发明内容Contents of the invention

针对上述问题,本发明提供一种阶梯式抗滑垫板及斜拉索索鞍,旨在解决现有抗滑结构导致的每根钢绞线两端的抗滑键间距不同,需要不同定制,在施工时易混乱、易出错等问题。In view of the above problems, the present invention provides a stepped anti-skid backing plate and cable-stayed cable saddle, which aims to solve the problem that the anti-skid key spacing at both ends of each steel strand is different due to the existing anti-skid structure, and needs to be customized differently. It is prone to confusion and error-prone problems.

本发明采取以下技术方案实现上述目的:The present invention takes the following technical solutions to achieve the above object:

一种阶梯式抗滑垫板,用于与分丝管索鞍端部配合安装,所述垫板包括与分丝管层数相同的台阶,每层所述的台阶上设有与分丝管相对应的孔道,每根所述分丝管与其相对应孔道形成的预应力筋管道长度相等。A stepped anti-slip backing plate, used for installation with the saddle end of the wire splitting tube, the backing plate includes steps with the same number of layers as the splitting tube, each step is provided with a Corresponding to the channel, the length of the prestressing tendon pipeline formed by each said wire splitting tube and its corresponding channel is equal.

本技术方案中的阶梯式抗滑垫板安装于索鞍的端部,抗滑体系中包括两种技术方案:第一,索鞍的两端分别包括一个阶梯式抗滑垫板、一个常规垫板(即两端面均为平面的垫板),该方案中阶梯式抗滑垫板相邻台阶的高度差为与上述台阶相配合的两层分丝管的长度差,使每根分丝管与其相对应孔道形成的预应力筋管道长度相等;第二,索鞍的两端分别包括第一阶梯式抗滑垫板、第二阶梯式抗滑垫板,该方案中两个阶梯式抗滑垫板的尺寸可以相同或不同,第一阶梯式抗滑垫板相邻台阶的高度差、第二阶梯式抗滑垫板相对应的相邻台阶高度差之和,等于相对应的两层分丝管的长度差,同理能够使每根分丝管与其相对应孔道形成的预应力筋管道长度相等;上述方案能够对相邻分丝管层的长度进行补偿,使每层预应力筋管道的长度相同,即安装在同一索鞍的预应力筋上两端抗滑键的间距相同,带有抗滑键的预应力筋可以实现工厂预制,在现场施工时,预应力筋的尺寸和规格相同,不易混乱、不易出错。The stepped anti-slip pads in this technical solution are installed at the end of the cable saddle. The anti-slip system includes two technical solutions: first, the two ends of the cable saddle respectively include a stepped anti-slip pad and a conventional pad. plate (that is, a backing plate with both ends flat), in this scheme, the height difference between the adjacent steps of the stepped anti-slip backing plate is the length difference between the two layers of splitting tubes matched with the above steps, so that each splitting tube The length of the prestressed tendon pipe formed by its corresponding tunnel is equal; second, the two ends of the cable saddle respectively include the first stepped anti-slip backing plate and the second stepped anti-slip backing plate. In this scheme, the two stepped anti-slip The size of the backing plate can be the same or different. The sum of the height difference between the adjacent steps of the first stepped anti-slip backing plate and the corresponding adjacent steps of the second stepped anti-slip backing plate is equal to the corresponding two layers The difference in the length of the wire tubes can make the length of the prestressed tendon pipe formed by each wire split tube and its corresponding hole equal; the above scheme can compensate the length of the adjacent wire split tube layer, so that the The same length, that is, the distance between the anti-skid keys at both ends of the prestressed tendons installed on the same cable saddle is the same. The prestressed tendons with anti-skid keys can be prefabricated in the factory. During on-site construction, the size and specification of the prestressed tendons Same, less confusing, less error-prone.

进一步的技术方案为,垫板为整体结构。A further technical solution is that the backing plate is an integral structure.

一种斜拉索索鞍,包括至少一个上述阶梯式抗滑垫板,还包括预应力筋、分丝管;所述预应力筋穿设于所述预应力筋管道,所述预应力筋在预应力筋管道的两端均设有锚固结构。A cable-stayed cable saddle, comprising at least one of the above-mentioned stepped anti-skid backing plates, and also including prestressed tendons and wire dividing pipes; Anchoring structures are provided at both ends of the stress tendon pipe.

本技术方案中,在预应力筋管道的两端设置预应力筋锚固结构,通过张拉装置使预应力筋管道内的预应力筋索力F1大于预应力筋管道外的两端索力F2、F3,当预应力筋管道内的索力F1达到目标力时,用两端的锚固结构进行锚固,保持F1>F2/F3的状态,在索力F2/F3变化时,F1始终保持不变,预应力筋管道内预应力筋始终不会发生相对滑移,即达到较高的抗滑力(大于设计索力)和零磨损的目的。In this technical scheme, prestressed tendon anchorage structures are arranged at both ends of the prestressed tendon pipeline, and the prestressed tendon cable force F1 in the prestressed tendon pipeline is greater than the two ends of the prestressed tendon pipeline F2, F3, when the cable force F1 in the prestressed tendon pipe reaches the target force, use the anchorage structures at both ends to anchor, and keep the state of F1>F2/F3. When the cable force F2/F3 changes, F1 remains unchanged. The prestressed tendons in the stress tendon pipe will never slip relative to each other, that is, to achieve high anti-sliding force (greater than the design cable force) and zero wear.

进一步的技术方案为,锚固结构包括固结在预应力筋上的抗滑键、与抗滑键外环螺纹连接的螺纹套筒,所述螺纹套筒卡接于抗滑垫板孔道的外端。A further technical solution is that the anchoring structure includes an anti-skid key fixed on the prestressed tendon, a threaded sleeve threadedly connected to the outer ring of the anti-slip key, and the threaded sleeve is clamped on the outer end of the channel of the anti-slip backing plate .

本技术方案中,在预应力筋上预制固结抗滑键,抗滑键是空心柱状体,其通过机械设备对金属构件进行冷挤压成型,抗滑键与预应力筋的锚固力不小于预应力筋破断力的50%,固结的抗滑键表面的设计有外螺纹,预应力筋受张拉后会伸长,达到目标索力后,通过调节螺纹使螺纹套筒卡接于索鞍的端面进行调节锁定,保持通道内的预应力筋索力不变。本技术方案中锚固结构能够实现施工过程中或应用过程中的索力调节,其中,抗滑体系中可以为一端带有调节索力的锚固结构、另一端为下述技术方案中的锚固结构或夹片与锥孔等常规的锚固结构,还可以两端均为带有调节索力的锚固结构。此外,抗滑键的外径小于抗滑垫板孔道的内径,能够满足预应力筋在工厂预制,方便在现场穿设张拉等施工。In this technical solution, the anti-skid key is prefabricated and consolidated on the prestressed tendon. The anti-skid key is a hollow column, which is cold-extruded to the metal member by mechanical equipment. The anchoring force of the anti-skid key and the prestressed tendon is not less than 50% of the breaking force of the prestressed tendon. The surface of the consolidated anti-skid key is designed with external threads. The prestressed tendon will elongate after being stretched. After reaching the target cable force, the threaded sleeve is clamped on the cable by adjusting the thread. The end face of the saddle is adjusted and locked to keep the prestressed tendon cable force in the channel constant. The anchoring structure in this technical solution can realize the adjustment of the cable force during the construction process or in the application process. Among them, the anti-sliding system can be an anchoring structure with an adjustable cable force at one end, and the other end is the anchoring structure in the following technical solution or Conventional anchoring structures such as clips and taper holes can also be anchoring structures with adjustable cable forces at both ends. In addition, the outer diameter of the anti-skid key is smaller than the inner diameter of the hole of the anti-skid backing plate, which can meet the prefabrication of prestressed tendons in the factory, and facilitate construction such as threading and tensioning on site.

进一步的技术方案为,锚固结构包括固结在预应力筋上的抗滑键及垫环;所述垫环设有用于贯穿预应力筋的通孔,所述垫环的第一端面卡接于抗滑垫板孔道外端,所述抗滑键的端面卡接于垫片的第二端面。A further technical solution is that the anchoring structure includes an anti-skid key and a backing ring fixed on the prestressed tendon; the backing ring is provided with a through hole for penetrating the prestressing tendon, and the first end surface of the backing ring is clamped on the At the outer end of the hole of the anti-skid backing plate, the end face of the anti-skid key is engaged with the second end face of the gasket.

本技术方案中,可采用上述技术方案中的方法将抗滑键固结在预应力筋上,预应力筋受张拉后伸长达到目标索力后,用垫环填充由于预应力筋受力伸长产生的抗滑键与阶梯式抗滑垫板之间的间隙,此外,抗滑键的外径小于抗滑垫板孔道的内径,能够满足预应力筋在工厂预制,方便在现场穿设张拉等施工。In this technical solution, the anti-skid key can be consolidated on the prestressed tendon by using the method in the above technical solution. After the prestressed tendon is stretched and stretched to reach the target cable force, the backing ring is used to fill the prestressed tendon due to the force of the prestressed tendon. The gap between the anti-slip key and the stepped anti-slip backing plate caused by elongation. In addition, the outer diameter of the anti-slip key is smaller than the inner diameter of the anti-slip backing plate hole, which can meet the prefabrication of prestressed tendons in the factory and facilitate on-site threading Construction such as stretching.

本发明的有益效果是:The beneficial effects of the present invention are:

1、通过阶梯式抗滑垫板对相邻分丝管层的长度差进行补偿,使每层预应力筋管道的长度相同,即安装在同一索鞍的预应力筋上两端抗滑键的间距相同,带有抗滑键的预应力筋可以实现工厂预制,在现场施工时,预应力筋的尺寸和规格相同,不易混乱、不易出错。1. Compensate the length difference of the adjacent wire split tube layers through the stepped anti-slip backing plate, so that the length of each layer of prestressed tendon pipes is the same, that is, the anti-slip keys at both ends of the prestressed tendons installed on the same cable saddle The spacing is the same, and the prestressed tendons with anti-skid keys can be prefabricated in the factory. During on-site construction, the prestressed tendons have the same size and specification, which is less likely to be confusing and error-prone.

2、采用可调节式锚固结构,能够实现施工过程中或应用过程中的索力调节。2. Adjustable anchoring structure is adopted, which can realize the adjustment of cable force during construction or application.

3、预应力筋管道内预应力筋始终不会发生相对滑移,即达到较高的抗滑力和零磨损的目的。3. The prestressed tendons in the prestressed tendons will never slip relative to each other, that is, to achieve high anti-sliding force and zero wear.

附图说明Description of drawings

图1为:本发明所述第一阶梯式抗滑垫板的结构示意图。Fig. 1 is a schematic diagram of the structure of the first stepped anti-skid backing plate of the present invention.

图2为:本发明所述第一阶梯式抗滑垫板的剖面图。Fig. 2 is a cross-sectional view of the first stepped anti-skid backing plate of the present invention.

图3为:本发明所述斜拉索索鞍的结构示意图。Fig. 3 is a schematic diagram of the structure of the cable-stayed saddle of the present invention.

图4为:本发明所述分丝管的剖面图。Fig. 4 is a cross-sectional view of the filament separating tube of the present invention.

图5为:本发明所述带螺纹调节的锚固结构示意图。Fig. 5 is a schematic diagram of the anchoring structure with screw adjustment according to the present invention.

图6为:本发明所述带垫环的锚固结构示意图。Fig. 6 is a schematic diagram of the anchoring structure with a washer ring according to the present invention.

图中:In the picture:

11、第一阶梯式抗滑垫板;12、第二阶梯式抗滑垫板;101、第一层台阶;102、第二层台阶;103、第三层台阶;104、第四层台阶;105、第五层台阶;106、第六层台阶;107、第七层台阶;10、孔道;2、分丝管;201、第一层分丝管;202、第二层分丝管;203、第三层分丝管;204、第四层分丝管;205、第五层分丝管;206、第六层分丝管;207、第七层分丝管;31、第一锚垫板;32、第二锚垫板;4、预应力筋;51、第一抗滑键;52、螺纹套筒;61、第二抗滑键;62、垫环。11. The first stepped anti-slip backing plate; 12. The second stepped anti-slip backing plate; 101. The first step; 102. The second step; 103. The third step; 104. The fourth step; 105. The fifth step; 106. The sixth step; 107. The seventh step; 10. The tunnel; 2. The splitting tube; 201. The first splitting tube; 202. The second splitting tube; 203 204, the fourth layer of wire separation pipe; 205, the fifth layer of wire separation pipe; 206, the sixth layer of wire separation pipe; 207, the seventh layer of wire separation pipe; 31, the first anchor pad 32, the second anchor plate; 4, the prestressed tendon; 51, the first anti-skid key; 52, the threaded sleeve; 61, the second anti-skid key; 62, the backing ring.

具体实施方式Detailed ways

下面结合附图1至图6对本发明进行详细说明,在不冲突的情况下,下述的实施例及实施例中的特征可以相互组合。The present invention will be described in detail below with reference to the accompanying drawings 1 to 6, and the following embodiments and the features in the embodiments can be combined with each other under the condition of no conflict.

如图1至图2所示,本实施方式提供一种阶梯式抗滑垫板,用于与分丝管索鞍端部配合安装,所述垫板为整体式结构包括与分丝管层数相同的台阶,每层所述的台阶上设有与分丝管相对应的孔道10,每根所述分丝管与其相对应孔道形成的预应力筋管道长度相等;As shown in Figures 1 to 2, this embodiment provides a stepped anti-skid backing plate for installation in conjunction with the saddle end of the wire splitting tube. The same steps, the steps described in each layer are provided with channels 10 corresponding to the wire-splitting tubes, and the lengths of the prestressed tendon pipes formed by each of the said wire-splitting tubes and their corresponding channels are equal;

具体的,以索鞍两端均采用阶梯式抗滑垫板为例进行说明,如图3至图4所示,该索鞍包括预埋在索塔内部的分丝管2,位于索塔两侧内部的第一锚垫板31和第二锚垫板32,位于索塔两侧外部的第一阶梯式抗滑垫板11和第二阶梯式抗滑垫板12,其中第一阶梯式抗滑垫板11和第二阶梯式抗滑垫板12为尺寸和形状相同的结构,分丝管2由高到低(长度由长到短)依次为第一层分丝管201、第二层分丝管202、第三层分丝管203、第四层分丝管204、第五层分丝管205、第六层分丝管206及第七层分丝管207;第一阶梯式抗滑垫板11和第二阶梯式抗滑垫板12分别设有与上述分丝管层相配合台阶,以第一阶梯式抗滑垫板11为例进行说明,包括与上述分丝管层相配合由低到高的第一层台阶101、第二层台阶102、第三层台阶103、第四层台阶104、第五层台阶105、第六层台阶106及第七层台阶107,每层台阶上均设有与对应的分丝管相配合的孔道10,以第二层台阶102与第一层台阶101的高度差L为例进行说明,第一层分丝管201与第二层分丝管202的长度差为H,第一阶梯式抗滑垫板11与第二阶梯式抗滑垫板12的尺寸和形状相同,因此,L=H/2,这样就能够对相邻分丝管层的长度进行补偿,使每层预应力筋管道(分丝管+孔道)的长度相同;即安装在同一索鞍的预应力筋4上两端抗滑键的间距相同,带有抗滑键的预应力筋4可以实现工厂预制,在现场施工时,预应力筋的尺寸和规格相同,不易混乱、不易出错。Specifically, it will be explained by taking the step-type anti-skid pads at both ends of the cable saddle as an example. The first anchor backing plate 31 and the second anchor backing plate 32 inside the side, the first stepped anti-slip backing plate 11 and the second stepped anti-skid backing plate 12 outside the two sides of the cable tower, wherein the first stepped anti-skid backing plate 12 The sliding backing plate 11 and the second stepped anti-slip backing plate 12 are the same structure in size and shape, and the splitting tubes 2 are from high to low (long to short in length) successively as the first layer of splitting tubes 201, the second layer Filament tube 202, third layer of tube 203, fourth tube 204, fifth tube 205, sixth tube 206 and seventh tube 207; The sliding backing plate 11 and the second stepped anti-slip backing plate 12 are respectively provided with steps matched with the above-mentioned split tube layer, and the first stepped anti-slip backing plate 11 is used as an example for illustration, including Cooperate with the first step 101, the second step 102, the third step 103, the fourth step 104, the fifth step 105, the sixth step 106 and the seventh step 107 from low to high. The steps are provided with channels 10 that match with the corresponding splitting tubes. Taking the height difference L between the second step 102 and the first step 101 as an example, the first layer splitting tube 201 and the second splitting tube The length difference of silk tube 202 is H, and the size and the shape of the first stepped anti-slip backing plate 11 and the second stepped anti-slip backing plate 12 are identical, therefore, L=H/2, so just can be to adjacent branch wire The length of the tube layer is compensated so that the length of each layer of prestressed tendon pipes (filament pipe + tunnel) is the same; that is, the distance between the anti-skid keys at both ends of the prestressed tendon 4 installed on the same cable saddle is the same, with anti-skid The prestressed tendons 4 of the key can be prefabricated in a factory, and the size and specification of the prestressed tendons are the same during on-site construction, which is less likely to be confusing and less likely to make mistakes.

上述实施方式中的每根预应力筋4在预应力筋管道的两端均设有锚固结构;如图5至图6所示,本实施方式中具体的锚固结构采用如下方式:Each prestressed tendon 4 in the above embodiment is provided with an anchoring structure at both ends of the prestressed tendon pipeline; as shown in Figures 5 to 6, the specific anchoring structure in this embodiment is as follows:

第一阶梯式抗滑垫板端的锚固结构包括固结在预应力筋4上的第一抗滑键51、与第一抗滑键51外环螺纹连接的螺纹套筒52,螺纹套筒52卡接于抗滑垫板孔道的外端;第二阶梯式抗滑垫板端的锚固结构包括固结在预应力筋4上的第二抗滑键61、垫环62,垫环62设有用于贯穿预应力筋4的通孔,所述垫环62的第一端面卡接于第二阶梯式抗滑垫板12的孔道外端,第二抗滑键61的端面卡接于垫片62的第二端面,第二抗滑键61的外径小于第二阶梯式抗滑垫板12孔道的内径;预应力筋4上预制固结第一抗滑键51和第二抗滑键61,上述抗滑键是空心柱状体,通过机械设备对金属构件进行冷挤压成型,上述抗滑键与预应力筋4的锚固力不小于预应力筋4破断力的50%,第一抗滑键51表面的设计有外螺纹,预应力筋4受张拉后会伸长,达到目标索力后,通过调节螺纹使螺纹套筒52卡接于第一阶梯式抗滑垫板11的外端面进行调节锁定,同时用垫环62填充由于预应力筋4受力伸长产生的第二抗滑键61与第二阶梯式抗滑垫板12外端面之间的间隙,其中垫环62为哈弗式结构,具体厚度与数量等参数可根据实际工况设定,保持通道内的预应力筋4索力不变;具体的安装过程为:通过张拉装置使预应力筋管道内的预应力筋索力F1大于预应力筋管道外的两端索力F2、F3,当预应力筋管道内的索力F1达到目标力时,用两端的锚固结构进行锚固,保持F1>F2/F3的状态,在索力F2/F3变化时,F1始终保持不变,预应力筋管道内预应力筋始终不会发生相对滑移,即达到较高的抗滑力(大于设计索力)和零磨损的目的。此外,采用上述可调节式锚固结构,能够实现施工过程中或应用过程中的索力调节。The anchoring structure at the end of the first stepped anti-skid backing plate includes a first anti-skid key 51 fixed on the prestressed tendon 4, a threaded sleeve 52 threaded with the outer ring of the first anti-skid key 51, and the threaded sleeve 52 clamps Connected to the outer end of the anti-skid backing channel; the anchoring structure at the end of the second stepped anti-skid backing plate includes a second anti-skid key 61 and a backing ring 62 fixed on the prestressed tendon 4, and the backing ring 62 is provided for penetrating The through hole of the prestressing rib 4, the first end surface of the backing ring 62 is clamped on the outer end of the channel of the second stepped anti-slip backing plate 12, and the end surface of the second anti-skid key 61 is clamped on the first end surface of the gasket 62. On the two end faces, the outer diameter of the second anti-skid key 61 is less than the inner diameter of the second stepped anti-skid backing plate 12 holes; the first anti-skid key 51 and the second anti-skid key 61 are prefabricated on the prestressed tendon 4, and the above-mentioned anti-skid key The sliding key is a hollow column, and the metal component is cold-extruded by mechanical equipment. The anchoring force between the above-mentioned anti-sliding key and the prestressed tendon 4 is not less than 50% of the breaking force of the prestressed tendon 4. The surface of the first anti-sliding key 51 The design has external threads, and the prestressed tendons 4 will elongate after being stretched. After reaching the target cable force, the threaded sleeve 52 is clamped on the outer end surface of the first stepped anti-slip backing plate 11 by adjusting the threads to adjust and lock. At the same time, the gap between the second anti-skid key 61 and the outer end surface of the second stepped anti-skid backing plate 12 due to the elongation of the prestressed tendon 4 is filled with the backing ring 62, wherein the backing ring 62 is a Haval structure, Parameters such as the specific thickness and quantity can be set according to the actual working conditions, keeping the cable force of the prestressed tendon 4 in the channel unchanged; the specific installation process is: through the tensioning device, the prestressed tendon cable force F1 It is greater than the cable forces F2 and F3 at both ends of the prestressed tendon pipe. When the cable force F1 in the prestressed tendon pipe reaches the target force, the anchorage structures at both ends are used for anchoring, and the state of F1>F2/F3 is maintained. When F2/F3 changes, F1 remains unchanged, and the prestressed tendons in the prestressed tendon pipe will never slip relative to each other, that is, to achieve high anti-sliding force (greater than the design cable force) and zero wear. In addition, by adopting the above-mentioned adjustable anchoring structure, it is possible to realize the adjustment of the cable force during the construction process or the application process.

上述实施方式示例性的示出了尺寸和形状相同的两个阶梯式抗滑垫板的索鞍结构,在其他实施方式或实际应用中,还可以采用一个阶梯式抗滑垫板及一个常规垫板(即两端面均为平面的垫板),该实施方式中阶梯式抗滑垫板相邻台阶的高度差为与上述台阶相配合的两层分丝管的长度差,使每根分丝管与其相对应孔道形成的预应力筋管道长度相等。或还可采用两个尺寸形状不同的第一阶梯式抗滑垫板11和第二阶梯式抗滑垫板12,第一阶梯式抗滑垫板11相邻台阶的高度差、第二阶梯式抗滑垫板12相对应的相邻台阶高度差之和,等于相对应的两层分丝管的长度差,同理能够使每根分丝管与其相对应孔道形成的预应力筋管道长度相等,即实现上述实施方式的效果。此外,上述实施方式的整体式垫板结构还可以为分体式结构,例如,每层台阶拼接形成阶梯式抗滑垫板。The above embodiment exemplarily shows the cable saddle structure of two stepped anti-skid pads with the same size and shape. In other embodiments or practical applications, a stepped anti-skid pad and a conventional pad can also be used. plate (i.e. a backing plate whose both ends are flat), the height difference between the adjacent steps of the stepped anti-slip backing plate in this embodiment is the length difference between the two layers of wire splitting tubes matched with the above steps, so that each split wire The length of the prestressed tendon pipe formed by the pipe and its corresponding channel is equal. Or can also adopt the first stepped anti-slip backing plate 11 and the second stepped anti-slip backing plate 12 that are different in size and shape, the height difference between the adjacent steps of the first stepped anti-slip backing plate 11, the second stepped The sum of the height differences of the adjacent steps corresponding to the anti-skid backing plate 12 is equal to the length difference of the corresponding two-layer wire splitting tubes, and in the same way, the length of the prestressed tendon pipeline formed by each splitting wire tube and its corresponding channel can be equal. , that is, to achieve the effect of the above-mentioned embodiment. In addition, the integral backing plate structure in the above embodiment may also be a split structure, for example, each layer of steps is spliced to form a stepped anti-skid backing plate.

上述实施方式示例性的示出了第一阶梯式抗滑垫板端和第二阶梯式抗滑垫板端的具体锚固结构,根据其他实施方式或实际应用,还可以在两端均采用上述包括第一抗滑键51和螺纹套筒52的锚固结构,或均采用上述包括第二抗滑键61和垫环62的锚固结构,或采用现有技术中夹片与锥孔等锚固结构。The above embodiment exemplarily shows the specific anchoring structure of the first stepped anti-slip backing plate end and the second stepped anti-slip backing plate end. The anchoring structure of the anti-skid key 51 and the threaded sleeve 52 may adopt the above-mentioned anchoring structure including the second anti-skid key 61 and the backing ring 62, or adopt anchoring structures such as clips and tapered holes in the prior art.

本发明提供的一种阶梯式抗滑垫板及斜拉索索鞍,通过阶梯式抗滑垫板对相邻分丝管层的长度差进行补偿,使每层预应力筋管道的长度相同,即安装在同一索鞍的预应力筋上两端抗滑键的间距相同,带有抗滑键的预应力筋可以实现工厂预制,在现场施工时,预应力筋的尺寸和规格相同,不易混乱、不易出错;采用可调节式锚固结构,能够实现施工过程中或应用过程中的索力调节;预应力筋管道内预应力筋始终不会发生相对滑移,即达到较高的抗滑力和零磨损的目的。The invention provides a stepped anti-slip backing plate and cable-stayed cable saddle, which compensates the length difference between the adjacent split-filament tube layers through the stepped anti-slip backing plate, so that the length of each layer of prestressed tendon pipes is the same, that is, The distance between the anti-skid keys at both ends of the prestressed tendons installed on the same cable saddle is the same. The prestressed tendons with anti-skid keys can be prefabricated in the factory. During on-site construction, the size and specification of the prestressed tendons are the same, which is not easy to be confused. It is not easy to make mistakes; the adjustable anchor structure can realize the adjustment of the cable force during the construction process or the application process; the prestressed tendons in the prestressed tendon pipe will never slip relative to each other, that is, to achieve high anti-sliding force and zero wear purpose.

Claims (5)

1. The utility model provides a cascaded antiskid backing plate for with divide silk pipe cable saddle tip cooperation installation, the backing plate includes the step the same with divide silk pipe layer number, every layer the step on be equipped with divide the corresponding pore of silk pipe, every divide silk pipe to equal rather than the prestressing tendons pipeline length that corresponding pore formed.
2. The stepped skid resistant shim plate of claim 1, wherein said shim plate is of unitary construction.
3. A stay cable saddle, characterized by comprising at least one step type skid-resistant backing plate of claim 1, and also comprising prestressed tendons and a wire dividing pipe; the prestressed tendon is arranged in the prestressed tendon pipeline in a penetrating mode, and anchoring structures are arranged at two ends of the prestressed tendon pipeline.
4. The cable saddle for the stayed cable according to claim 3, wherein the anchoring structure comprises an anti-sliding key fixed on the prestressed tendon and a threaded sleeve in threaded connection with an outer ring of the anti-sliding key, the threaded sleeve is clamped at the outer end of the hole of the anti-sliding base plate, and the outer diameter of the anti-sliding key is smaller than the inner diameter of the hole of the anti-sliding base plate.
5. A cable saddle for a suspension cable according to claim 3, wherein said anchoring structure comprises an anti-slip key and a grommet fixed to said tendon; the backing ring is provided with a through hole for penetrating through the prestressed tendon, the first end face of the backing ring is clamped at the outer end of the channel of the anti-sliding backing plate, and the end face of the anti-sliding key is clamped at the second end face of the gasket; the outer diameter of the anti-sliding key is smaller than the inner diameter of the pore passage of the anti-sliding base plate.
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