CN115959792A - Industrial sewage treatment equipment - Google Patents
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- CN115959792A CN115959792A CN202210551801.1A CN202210551801A CN115959792A CN 115959792 A CN115959792 A CN 115959792A CN 202210551801 A CN202210551801 A CN 202210551801A CN 115959792 A CN115959792 A CN 115959792A
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- 239000010865 sewage Substances 0.000 title claims abstract description 67
- 238000011282 treatment Methods 0.000 title claims abstract description 58
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Abstract
Description
技术领域technical field
本发明属于工业污水处理设备技术领域,具体涉及一种工业污水处理设备。The invention belongs to the technical field of industrial sewage treatment equipment, and in particular relates to an industrial sewage treatment equipment.
背景技术Background technique
工业废水包括生产废水、生产污水及冷却水,是指工业生产过程中产生的废水和废液,其中含有随水流失的工业生产用料、中间产物、副产品以及生产过程中产生的污染物,工业废水种类繁多,成分复杂,例如电解盐工业废水中含有汞,重金属冶炼工业废水含铅、镉等各种金属,电镀工业废水中含氰化物和铬等各种重金属,石油炼制工业废水中含酚,农药制造工业废水中含各种农药等,由于工业废水中常含有多种有毒物质,污染环境对人类健康有很大危害,因此要开发综合利用,化害为利,属于国家级首台套科技攻关鼓励研发“水处理回用装备”项目之一。Industrial wastewater includes production wastewater, production sewage and cooling water. It refers to wastewater and waste liquid produced in the process of industrial production, which contains industrial production materials, intermediate products, by-products and pollutants produced in the production process that are lost with water. There are many types of waste water with complex components. For example, electrolytic salt industrial waste water contains mercury, heavy metal smelting industrial waste water contains lead, cadmium and other metals, electroplating industrial waste water contains various heavy metals such as cyanide and chromium, and petroleum refining industrial waste water contains Phenol, pesticide manufacturing industrial wastewater contains various pesticides, etc. Since industrial wastewater often contains a variety of toxic substances, polluting the environment is very harmful to human health. Therefore, it is necessary to develop comprehensive utilization and turn harm into benefit. It belongs to the first set of national level. Scientific and technological research encourages the research and development of one of the projects of "Water Treatment and Reuse Equipment".
中国专利文献CN112209514A公开了一种节能环保的工业污水处理设备,包括处理箱,处理箱左右侧板的内壁通过固定螺纹座对称固定有两个挂板,两个挂板之间固定有半圆滤板,相对的两个固定螺纹座之间转动支撑有定位轴,定位轴的外侧交错固定有若干叶板组件;处理箱的顶板外侧固定有支架,支架的上端固定有除杂电机,除杂电机的输出端连接有转柱,转柱的外侧设有螺旋集杂槽,支架的侧板固定有刮板。该发明虽然能在污水处理过程中的杂质进行自动处理,但是该装置仅仅采用物理处理方式对污水进行处理,没有结合蒸馏技术以及膜过滤技术共同对污水进行处理,污水的处理效率低且处理后的污水远远达不到生活用水的标椎,易造成污染。Chinese patent document CN112209514A discloses an energy-saving and environment-friendly industrial sewage treatment equipment, including a treatment box, two hanging plates are symmetrically fixed on the inner walls of the left and right side plates of the treatment box through fixed threaded seats, and a semicircular filter plate is fixed between the two hanging plates A positioning shaft is rotated and supported between two opposite fixed threaded seats, and a number of leaf plate assemblies are interlacedly fixed on the outside of the positioning shaft; a bracket is fixed on the outside of the top plate of the processing box, and a cleaning motor is fixed on the upper end of the bracket. The output end is connected with a rotating column, and the outer side of the rotating column is provided with a spiral miscellaneous groove, and the side plate of the bracket is fixed with a scraper. Although the invention can automatically process impurities in the process of sewage treatment, the device only uses physical treatment methods to treat sewage, without combining distillation technology and membrane filtration technology to treat sewage, and the sewage treatment efficiency is low and after treatment The sewage is far below the standard of domestic water, which is easy to cause pollution.
发明内容Contents of the invention
本发明的目的在于提供一种工业污水处理设备,以解决上述背景技术中提出现有的污水处理设备在使用过程中的问题。The purpose of the present invention is to provide an industrial sewage treatment equipment to solve the problems in the use process of the existing sewage treatment equipment proposed in the background art.
为实现上述目的,本发明提供如下技术方案:一种工业污水处理设备,包括初处理设备、低温蒸馏设备、膜过滤设备和二级反渗透设备,所述初处理设备、低温蒸馏设备、膜过滤设备和二级反渗透设备依次通过水管连接,所述低温蒸馏设备包括蒸馏箱、真空发生器、水箱和支撑组件,所述水箱通过冷凝水管和所述蒸馏箱连接,所述蒸馏箱侧壁设置有加热组件,所述蒸馏箱为底端开口结构且底面倾斜一定角度,所述蒸馏箱底端滑动连接有活动底板,所述蒸馏箱内设置有清淤组件,所述清淤组件包括连接板以及驱动所述连接板运动的动力元件,所述连接板为“十”字形且所述连接板四周均固定连接有刮板,所述蒸馏箱还设置有花洒且所述花洒通过管道和水泵连接。In order to achieve the above object, the present invention provides the following technical solutions: a kind of industrial sewage treatment equipment, including primary treatment equipment, low temperature distillation equipment, membrane filtration equipment and secondary reverse osmosis equipment, the primary treatment equipment, low temperature distillation equipment, membrane filtration The equipment and the secondary reverse osmosis equipment are sequentially connected through water pipes. The low-temperature distillation equipment includes a distillation tank, a vacuum generator, a water tank and a support assembly. The water tank is connected to the distillation tank through a condensate pipe, and the side wall of the distillation tank is set There is a heating assembly, the distillation box has an open bottom structure and the bottom surface is inclined at a certain angle, the bottom of the distillation box is slidably connected with a movable bottom plate, and a dredging component is arranged in the distillation box, and the dredging component includes a connecting plate and The power element that drives the movement of the connecting plate. The connecting plate is in the shape of a "ten" and there are scrapers fixedly connected around the connecting plate. connect.
优选的,所述动力元件是液压缸或者电动推杆。Preferably, the power element is a hydraulic cylinder or an electric push rod.
优选的,所述支撑组件是固定连接在所述蒸馏箱外壁上的支撑腿。Preferably, the support component is a support leg fixedly connected to the outer wall of the distillation box.
优选的,所述初处理设备包括通过水管连接的处理箱和过滤箱,所述处理箱顶端设置有污水进口和加料口,所述处理箱内设置有搅拌组件,所述过滤箱内壁固定连接有多个过滤网。Preferably, the primary treatment equipment includes a treatment box and a filter box connected by water pipes, the top of the treatment box is provided with a sewage inlet and a feeding port, the treatment box is provided with a stirring assembly, and the inner wall of the filter box is fixedly connected with Multiple filters.
优选的,所述搅拌组件包括转轴、设置在所述转轴上的螺旋搅拌片以及驱动所述转轴转动的电机。Preferably, the stirring assembly includes a rotating shaft, a helical stirring blade arranged on the rotating shaft, and a motor driving the rotating shaft to rotate.
优选的,所述处理箱内设置有水位计,所述处理箱前端固定连接有和所述水位计电性连接的控制器,所述控制器上设置有显示屏。Preferably, a water level gauge is provided inside the treatment tank, a controller electrically connected to the water level gauge is fixedly connected to the front end of the treatment tank, and a display screen is provided on the controller.
优选的,所述膜过滤设备包括箱体,所述包括出水口、中空纤维膜以及和所述中空纤维膜的一端连接的进气管道。Preferably, the membrane filtration device includes a box body, which includes a water outlet, a hollow fiber membrane, and an air inlet pipe connected to one end of the hollow fiber membrane.
优选的,所述中空纤维膜上覆盖有生物膜。Preferably, the hollow fiber membrane is covered with biofilm.
优选的,所述刮板外侧一端均固定连接有刮片。Preferably, one end of the outer side of the scraper is fixedly connected with a scraper.
优选的,所述活动底板在远离蒸馏箱一端设置有把手。Preferably, the movable bottom plate is provided with a handle at the end away from the distillation box.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、通过在真空发生器降低蒸馏箱的内部气压,进而降低蒸馏箱内水的沸点,从而减少污水处理所需的能耗,同时在蒸馏箱底端设置倾斜的滑动底板对蒸馏箱内部残留的颗粒物进行处理,同时蒸馏箱内设有清淤组件对蒸馏箱内壁上残留的杂质进行清理,保证蒸馏箱内部的清洁,提高净化效率的同时减少了对后续污水的影响,通过水泵向花洒供水,从而提高蒸馏水出水量。1. By reducing the internal air pressure of the distillation box with the vacuum generator, the boiling point of the water in the distillation box is lowered, thereby reducing the energy consumption required for sewage treatment. At the same time, there is a dredging component in the distillation box to clean up the remaining impurities on the inner wall of the distillation box, so as to ensure the cleanliness inside the distillation box, improve the purification efficiency and reduce the impact on the subsequent sewage, and supply water to the shower through the water pump. Thereby increasing the output of distilled water.
2、通过在处理箱中加入化学试剂以及磁粉,提高了污水的净化效果,同时通过水位计以及控制器配合,方便操作人员把握所添加的化学试剂量的大小,减少浪费的同时,保证了污水的净化效果。2. By adding chemical reagents and magnetic powder into the treatment box, the purification effect of sewage is improved. At the same time, through the cooperation of water level gauge and controller, it is convenient for operators to grasp the amount of chemical reagents added, reducing waste and ensuring sewage purification effect.
3、通过初处理设备、低温蒸馏设备、膜过滤设备和反渗透膜设备实现对工业污水的层级处理,提高了污水的净化效果,减少污水净化所需能耗,使其更加接近于生活用水的标椎,方便污水的二次利用。3. Through primary treatment equipment, low-temperature distillation equipment, membrane filtration equipment and reverse osmosis membrane equipment, the hierarchical treatment of industrial sewage is realized, which improves the purification effect of sewage, reduces the energy consumption required for sewage purification, and makes it closer to the level of domestic water Standard cone, convenient for secondary utilization of sewage.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为图1中A处放大图;Figure 2 is an enlarged view of A in Figure 1;
图3为本发明的低温蒸馏设备结构示意图一;Fig. 3 is a structural schematic diagram 1 of the cryogenic distillation equipment of the present invention;
图4为本发明的低温蒸馏设备结构示意图二;Fig. 4 is the structure schematic diagram II of the cryogenic distillation equipment of the present invention;
图5为本发明的清淤组件结构示意图;Fig. 5 is the structural representation of dredging assembly of the present invention;
图6为本发明的生物膜部分结构示意图。Fig. 6 is a schematic diagram of the partial structure of the biofilm of the present invention.
图中:1、初处理设备;2、低温蒸馏设备;3、膜过滤设备;4、处理箱;5、过滤箱;6、搅拌组件;7、加料口;8、水位计;9、控制器;10、显示屏;11、过滤网;12、蒸馏箱;13、真空发生器;14、冷凝水管;15、水箱;16、活动底板;17、把手;18、清淤组件;19、动力元件;20、连接板;21、刮板;22、支撑组件;23、箱体;24、中空纤维膜;25、进气管道;26、生物膜;27、二级防渗透设备;28、水泵;29、花洒。In the figure: 1. Primary treatment equipment; 2. Low temperature distillation equipment; 3. Membrane filtration equipment; 4. Treatment box; 5. Filter box; 6. Stirring component; 7. Feeding port; 8. Water level gauge; 9. Controller ;10, display screen; 11, filter screen; 12, distillation box; 13, vacuum generator; 14, condensate pipe; 15, water tank; 16, movable floor; 17, handle; 18, dredging components; 19, power components ;20, connection plate; 21, scraper; 22, support assembly; 23, box body; 24, hollow fiber membrane; 25, air intake pipe; 26, biofilm; 29. Shower head.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-6,本发明提供一种技术方案:一种工业污水处理设备,包括初处理设备1、低温蒸馏设备2、膜过滤设备3和二级反渗透设备27,初处理设备1、低温蒸馏设备2、膜过滤设备3和二级反渗透设备27依次通过水管连接,低温蒸馏设备2包括蒸馏箱12、真空发生器13、水箱15和支撑组件22,水箱15通过冷凝水管14和蒸馏箱12连接,蒸馏箱12侧壁设置有加热组件,蒸馏箱12为底端开口结构且底面倾斜一定角度,蒸馏箱12底端滑动连接有活动底板16,蒸馏箱12内设置有清淤组件18,清淤组件18包括连接板20以及驱动连接板20运动的动力元件19,连接板20为“十”字形且连接板20四周均固定连接有刮板21。Please refer to Figures 1-6, the present invention provides a technical solution: a kind of industrial sewage treatment equipment, including primary treatment equipment 1, low
本实施方案中,通过初处理设备1、低温蒸馏设备2以及膜过滤设备3组合对工业污水进行逐级处理,使工业污水得到有效净化,低温蒸馏设备2包括蒸馏箱12、真空发生器13、水箱15和支撑组件22,通过真空发生器13使蒸馏箱12内部处于真空状态,从而降低水的沸点,如将蒸馏箱12内的气压降低至-90kpa时,蒸馏箱12内的水的沸点降低至45度左右,同时通过蒸馏箱12侧壁上的加热组件对蒸馏箱12进行加热,当蒸馏箱12内的温度高于45度后,水开始蒸发成水蒸气并经过冷凝水管14进行冷凝并最终流向水箱15中,沸点高于水和不溶于水的固体物质就残留在蒸馏箱12内,沸点高于水的液体通过位于蒸馏箱12侧边底部的出液口进入膜过滤设备3中,进行下一级净化设备,同时由于蒸馏箱12底端滑动连接有活动底板16,为了对活动底板16进行抽拉,可以在活动底板16远离蒸馏箱12一端设置把手17,通过拉动把手17带动活动底板16进行运动,当污水处理完成后,拉开活动底板16使蒸馏箱12底端开放,蒸馏箱12内的固体物质通过蒸馏箱12底端的开口流出,同时为了对蒸馏箱12内壁上的残留固定物质进行处理,蒸馏箱12内增设清淤组件18,清淤组件18包括“米”形的连接板20以及驱动所述连接板20运动的动力元件19,动力元件19可以是液压缸或者电动推杆,连接板20四周固定连接有刮板21,刮板21和蒸馏箱12的内壁相接触,在动力元件19的作用下,刮板21会沿着蒸馏箱12的内壁进行直线运动,从而对蒸馏箱12内壁上的残留物进行处理,从而保证蒸馏箱12内部的清洁,同时为了增强清洁力度,可以在刮板21外侧增设刮片,此时刮片和蒸馏箱12的内侧壁进行接触并对侧壁上的残留物进行清理,蒸馏箱(12)还设置有花洒(29)且花洒(29)通过管道和水泵(28)连接。In this embodiment, the industrial sewage is treated step by step through the combination of the primary treatment equipment 1, the low-
本实施例中,支撑组件22是固定连接在蒸馏箱12外壁上的支撑腿,通过在蒸馏箱12侧面设置支撑腿,从而实现对蒸馏箱12的支撑。In this embodiment, the
本实施例中,初处理设备1包括通过水管连接的处理箱4和过滤箱5,处理箱4顶端设置有污水进口和加料口7,处理箱4内设置有搅拌组件6,搅拌组件6包括转轴、设置在转轴上的螺旋搅拌片以及驱动转轴转动的电机,过滤箱5内壁固定连接有多个过滤网11,污水通过初处理设备1上的污水进口进入处理箱4内,此时通过加料口7向处理箱4的内部加入一些如絮凝剂之类的化学药剂以及磁粉,化学试剂能够促使污水中的杂质进行沉淀,通过在污水中加入一定量的磁粉,能够提高后续低温蒸馏设备2的污水处理效率,经过处理箱4污水进入过滤箱5中,过滤箱5中的过滤网11能够对污水的大颗粒物进行阻隔,起到对污水的过滤作用,通过水泵28向花洒29供水,从而提高蒸馏水出水量,加快蒸馏速度。In this embodiment, the primary treatment equipment 1 includes a treatment box 4 and a filter box 5 connected by water pipes. The top of the treatment box 4 is provided with a sewage inlet and a feeding port 7. The treatment box 4 is provided with a stirring assembly 6, and the stirring assembly 6 includes a rotating shaft. 1. The spiral stirring plate arranged on the rotating shaft and the motor that drives the rotating shaft to rotate, the inner wall of the filter box 5 is fixedly connected with a plurality of filter screens 11, and the sewage enters the treatment box 4 through the sewage inlet on the primary treatment equipment 1, and now passes through the feeding port 7. Add some chemical agents such as flocculants and magnetic powder to the inside of the treatment box 4. The chemical agent can promote the precipitation of impurities in the sewage. By adding a certain amount of magnetic powder to the sewage, the sewage of the subsequent low-
本实施例中,处理箱4内设置有水位计8,处理箱4前端固定连接有和水位计8电性连接的控制器9,控制器9上设置有显示屏10,同时为了有效监控通过加料口7加入的化学试剂以及磁粉的量,可以在处理箱4增设水位计8,水位计8能够对处理箱4内的液体高度进行检测并将所测出的数据传到控制器9中,控制器9上设有显示屏10从而对测出的数据进行展示,操作人员可以根据显示屏10上数字计算出所要加入的化学试剂以及磁粉的量,能够在减少物料浪费的同时保证污水的处理质量。In the present embodiment, a
本实施例中,膜过滤设备3包括箱体23,包括出水口、中空纤维膜24以及和中空纤维膜24的一端连接的进气管道25,中空纤维膜24上覆盖有生物膜26,通过进气管道25向中空纤维膜24内注入空气,空气通过中空纤维膜24后流向生物膜26中,从而为生物膜26上的微生物提供生活环境,污水中所含的有机物和氮磷等被生物膜26吸附和分解,从而实现对污水的净化。In the present embodiment, the
本发明的工作原理及使用流程:使用时,首先工业污水通过处理箱4上的污水进口进入处理箱4中,同时操作人员通过控制器9上的显示屏10获取处理箱4内的污水量并根据污水量在加料口7加入适量的化学试剂以及磁粉,处理箱4内的污水在进过化学试剂处理后污水中的一部分杂质得到沉淀,剩余的污水进入过滤箱5中,过滤箱5中的过滤网11对污水进行进一步的处理,处理后的污水进入蒸馏箱12中,通过真空发生器13使蒸馏箱12内部的气压将至-90kpa左右,此时水的沸点在45度左右,当蒸馏箱12内的温度高于45度后,水开始蒸发成水蒸气并经过冷凝水管14进行冷凝并最终流向水箱15中,沸点高于水和不溶于水的固体物质就残留在蒸馏箱12内,沸点高于水的液体通过位于蒸馏箱12侧边底部的出液口进入膜过滤设备3中,污水中所含的有机物和氮磷等被生物膜26吸附和分解,从而实现对工业污水的层级净化,当污水处理完成之后,可以通过把手17拉动活动底板16向外侧运动从而使蒸馏箱12底端的开口打开,蒸馏箱12内残余的固体杂质通过蒸馏箱12底端的开口流出,同时启动动力元件19带动连接板20进行运动,连接板20上的刮板21和蒸馏箱12的内壁接触从而对蒸馏箱12内壁上的杂质进行处理,保证蒸馏箱12内部的清洁。The working principle and application process of the present invention: when in use, first the industrial sewage enters the treatment tank 4 through the sewage inlet on the treatment tank 4, and at the same time, the operator obtains the amount of sewage in the treatment tank 4 through the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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