Die flash exhaust structure
Technical Field
The invention belongs to the technical field of dies, and relates to a die flash exhaust structure.
Background
The mold is a tool for manufacturing a molded product, and includes an injection mold and a die casting mold. The injection mold is to inject the heated and melted plastic into a molding cavity between the upper mold and the lower mold by high pressure of an injection molding machine, and obtain a molded product after cooling and solidifying. The die casting die is characterized in that molten metal is filled into a cavity of the die at a low speed or a high speed, the die is provided with a movable cavity surface, and the die is pressurized and forged along with the cooling process of the molten metal, so that not only is the shrinkage cavity and shrinkage porosity defect of a blank eliminated, but also the internal structure of the blank reaches the crushed grains in a forged state.
However, when the existing injection mold is used for molding a finished product, the problem that excessive injection exists in molten plastic, so that the product has the problems of bulge and burning, and the quality of the product is reduced.
Disclosure of Invention
The invention aims at solving the problems in the prior art, and provides a die flash exhaust structure which solves the technical problem of improving the product quality.
The invention can be realized through the following technical scheme that the die comprises an upper die and a lower die, a forming cavity is arranged between the upper die and the lower die, and the die is characterized in that the die comprises an exhaust ring groove, an exhaust channel, a overflow groove, a overflow notch and an exhaust notch, wherein the bottom surface of the upper die is concavely arranged upwards, the exhaust channel is arranged in the upper die, the overflow groove, the overflow notch and the exhaust notch are respectively arranged on the two sides of the overflow groove and are concavely arranged downwards, the overflow groove is communicated with the forming cavity through the overflow notch, the exhaust ring groove is arranged above the exhaust notch, the exhaust notch is communicated with the exhaust ring groove when the upper die and the lower die are clamped, the bottom of the exhaust channel is communicated with the exhaust ring groove, and the top of the exhaust channel penetrates through the upper die.
When the upper die and the lower die are clamped, raw materials are injected into the forming cavity, in the process, gas in the forming cavity is extruded through the flash notch, the overflow trough, the exhaust notch, the exhaust ring groove and the exhaust channel, so that the problems of air holes and the like in products are avoided, the product quality is improved, the flash notch is arranged on the top surface of the lower die and is recessed downwards, therefore, the flash notch is arranged below a gap between the upper die and the lower die along the vertical direction, when the raw materials are injected into the forming cavity to reach a certain amount, the excessive raw materials enter the flash trough through the flash notch, the excessive raw materials cannot permeate into the gap between the upper die and the lower die, the problems of slag inclusion, scorching and the like at the edge of the products are avoided, the excessive raw materials overflow into the overflow trough through the flash notch, the products in the forming cavity are free from the problem of uplift, and the product quality is improved. The overflow notch and the exhaust notch are respectively positioned at two sides of the overflow groove, and the overflow notch and the exhaust notch are staggered, so that gas in the molding cavity is discharged through the exhaust notch, raw materials in the molding cavity are not easy to enter the exhaust notch when overflowed from the overflow notch to the overflow groove, the exhaust notch is not blocked, the discharge of gas is ensured, the problems of air holes, bulges and the like are prevented, and the product quality is improved. The exhaust ring groove is positioned above the exhaust notch, hot gas rises, so that the gas can be better discharged, and even if the raw materials in the forming cavity overflow too much, the raw materials are positioned below the exhaust ring groove because of heavy raw materials, the discharge of the gas is not easy to be blocked, the product problems such as air holes and bulges are prevented, and the product quality is improved.
In the above-mentioned die flash exhaust structure, the flash tank is strip-shaped or arc-shaped, the flash notch is located in the middle of one side of the flash tank, and the exhaust notch is located at the end of one end of the flash tank. The structure ensures that gas in the molding cavity is discharged through the flash notch, the flash groove and the exhaust notch, raw materials overflowed from the flash notch are prevented from directly splashing into the exhaust notch, the exhaust notch is not blocked, the gas is ensured to be discharged, the product problems such as air holes and bulges are prevented, and the product quality is improved.
In the above-mentioned mould flash exhaust structure, the flash groove is the big structure of bottom little opening, the cell wall of flash groove is from upwards outwards setting to one side down. This kind of structure makes the raw materials can be better enter into the flash groove in, makes the storage raw materials that the flash groove can be better, and after waiting for the raw materials cooling, makes the product difficult fracture with flash notch department refrigerated raw materials, takes out conveniently, guarantees product quality.
In the above-mentioned mold flash venting structure, the depth of the venting recess is smaller than the depth of the flash recess, which is much smaller than the depth of the flash groove. The depth of the exhaust notch and the depth of the flash notch are shallower, the strength of the top surface of the lower die is not greatly reduced, the top surface of the lower die is not easy to damage when the upper die and the lower die are assembled, the depth of the exhaust notch is smaller than the depth of the flash notch, raw materials are not easy to enter the exhaust notch while exhausting is ensured, the depth of the flash groove can be ten times the depth of the flash notch, and more raw materials can be stored in the flash groove.
In the above-mentioned mold flash exhaust structure, the mold is provided with a pouring gate, the pouring gate is communicated with the molding cavity, the flash notch is far away from the pouring gate, and the flash notch and the pouring gate are oppositely arranged. The structure ensures that the gas in the forming cavity can be better discharged, and meanwhile, the raw material basically fills the forming cavity and overflows from the flash notch, thereby ensuring the product quality.
In the above-mentioned die flash exhaust structure, the exhaust passage is disposed along a vertical direction, and the exhaust passage penetrates through the top of the upper die or penetrates through the side of the upper die after the top of the exhaust passage turns.
In the above-mentioned mould flash exhaust structure, the lower mould top surface has a plurality of exhaust groove that the undercut set up, all exhaust groove encircles into the die cavity and is annular arrangement, and two adjacent exhaust groove interval sets up, exhaust annular is annular just exhaust annular is located exhaust groove's top, works as go up mould and lower mould compound die time, all exhaust groove all is linked together with exhaust annular, exhaust groove is linked together with the shaping chamber through the gap between last mould and the lower mould. The top of the exhaust channel is externally connected with a vacuum pump, the vacuum pump is used for vacuumizing the forming cavity through the exhaust channel and the exhaust ring groove, the exhaust groove is concavely arranged on the top surface of the lower die, the space volume of the exhaust groove is large enough relative to the gap between the upper die and the lower die, the arrangement of the exhaust groove is similar to the transfer space, the vacuum pump is used for vacuumizing the exhaust groove, gas in the forming cavity can enter the exhaust groove and be pumped away through the gap between the upper die and the lower die more quickly, the vacuumizing efficiency of the forming cavity is improved, meanwhile, raw material flow in the forming cavity can be accelerated, all the exhaust grooves are annularly arranged, so that the gas flows evenly, the raw material flow is stable, the processing quality and the processing efficiency of products are improved, and when the die is opened, the vacuum pump stops vacuumizing, the exhaust ring groove and the exhaust groove are filled with gas, so that the pressure between the upper die and the lower die is increased, the pressure difference between the inside and outside the die is basically the same, and the die opening is labor-saving.
In the above-mentioned mould flash exhaust structure, exhaust notch and exhaust recess all are rectangular form, exhaust notch and exhaust recess all set up with exhaust annular alternately, exhaust notch and exhaust recess's length all are greater than the width of exhaust annular. By the structure, the exhaust groove plays a role of a better exhaust and suction transfer station, so that the exhaust and inflation efficiency is improved, and the product processing efficiency is improved.
In the above-mentioned die flash exhaust structure, the depth of the exhaust groove is the same as the depth of the exhaust notch, and the depths of the exhaust groove and the exhaust notch are both between 0.2 mm and 0.4 mm. The exhaust groove plays a better role in exhausting and sucking a transfer station while the top strength of the lower die is not damaged, so that the efficiency of exhausting and inflating is improved, and the processing efficiency of products is improved.
In the above-mentioned mould flash exhaust structure, be equipped with the sealing ring between lower mould and the lower mould, the sealing ring includes the joint portion that the protrusion set up, have on the top surface of lower mould or on the bottom surface of last mould concave setting and be annular draw-in groove, joint portion embedding joint is in annular draw-in groove, works as when going up mould and lower mould compound die, exhaust annular groove, flash notch, exhaust notch and exhaust recess all are located the space that the annular draw-in groove encloses. The sealing ring plays a role in sealing, so that the gas in the die flows in a set direction, and the product quality is improved.
Compared with the prior art, the die flash exhaust structure provided by the invention has the following advantages:
1. the overflow exhaust structure prevents the problems of air holes, humps, slag inclusion, burning and the like of products through the cooperation of the overflow notch, the overflow groove, the exhaust notch, the exhaust ring groove and the exhaust channel, and improves the quality of the products.
2. When the die is opened, external gas enters the exhaust groove through the exhaust channel and the exhaust ring groove, so that the pressure intensity between the upper die and the lower die is increased, the pressure difference between the inside and the outside of the die is basically the same, and the die opening is labor-saving.
Drawings
Fig. 1 is a schematic diagram of the structure of the top surface of the lower die of the present die.
Fig. 2 is a schematic diagram of the structure of the overflow trough of the overflow exhaust structure of the die.
Fig. 3 is a schematic view of the structure of the bottom surface of the upper die of the present die.
Fig. 4 is a cross-sectional view of the present mold at the vent groove.
In the figure, 1, an upper die, 2, a lower die, 3, a forming cavity, 4, an exhaust ring groove, 5, an exhaust channel, 6, a material overflow groove, 7, a material overflow notch, 8, an exhaust notch, 9, a pouring opening, 10, an exhaust groove, 11, a sealing ring, 111, a clamping part, 12 and an annular clamping groove.
Detailed Description
The following are specific embodiments of the present invention and the technical solutions of the present invention will be further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1,3 and 4, the mold comprises an upper mold 1 and a lower mold 2, a forming cavity 3 is arranged between the upper mold 1 and the lower mold 2, and the flash exhaust structure comprises an exhaust ring groove 4, an exhaust channel5, a flash groove 6, a flash notch 7, an exhaust notch 8 and an exhaust groove 10.
The bottom surface of the upper die 1 is concavely provided with an exhaust ring groove 4 upwards, the exhaust ring groove 4 is annular, an exhaust channel 5 is positioned in the upper die 1, the exhaust channel 5 is arranged along the vertical direction, the bottom of the exhaust channel 5 is communicated with the exhaust ring groove 4, in the embodiment, the top of the exhaust channel 5 penetrates through the top of the upper die 1 and simultaneously the top of the exhaust channel 5 penetrates through the side part of the upper die 1 after turning, and in actual production, the top of the exhaust channel 5 penetrates through the top of the upper die 1 or the side part of the upper die 1 after turning. The top of the exhaust passage 5 is used for externally connecting a vacuum pump.
The overflow chute 6, the overflow notch 7, the exhaust notch 8 and the exhaust notch 10 are all concavely arranged on the top surface of the lower die 2, in this embodiment, the number of the overflow chute 6, the overflow notch 7 and the exhaust notch 8 is two, the number of the exhaust notch 10 is twenty-one, twenty-one exhaust notches 10 are annularly arranged around the cavity 3, two adjacent exhaust notches 10 are arranged at intervals, in actual production, the number of the overflow chute 6, the overflow notch 7 and the exhaust notch 8 can be one or three, and the number of the exhaust notches 10 can be sixteen or thirty-six.
As shown in fig. 2, the overflow notch 7 and the exhaust notch 8 are respectively located at two sides of the overflow chute 6, the overflow notch 7 and the exhaust notch 8 are staggered, the overflow notch 7 is located at the middle of one side of the overflow chute 6, the overflow chute 6 is communicated with the molding cavity 3 through the overflow notch 7, the exhaust notch 8 is located at the end part of one end of the overflow chute 6, the overflow chute 6 is in a structure with a small bottom opening and a large bottom opening, and the chute wall of the overflow chute 6 is obliquely arranged from bottom to top outwards. The depth of the vent recess 8 is smaller than the depth of the flash recess 7, and the depth of the flash recess 7 is much smaller than the depth of the flash groove 6. In this embodiment, the overflow trough 6 is arc-shaped, and in actual production, the overflow trough 6 may be strip-shaped. The mold is provided with a pouring gate 9, the pouring gate 9 is communicated with the forming cavity 3, the flash notch 7 is far away from the pouring gate 9, and the flash notch 7 and the pouring gate 9 are oppositely arranged.
The exhaust ring groove 4 is located above the exhaust recess 8, and the exhaust ring groove 4 is located above the exhaust groove 10, the exhaust recess 8 and the exhaust groove 10 are both elongated, the depth of the exhaust groove 10 is the same as the depth of the exhaust recess 8, in this embodiment, the depths of the exhaust groove 10 and the exhaust recess 8 are both 0.3mm, and in actual production, the depths of the exhaust groove 10 and the exhaust recess 8 may be 0.2mm or 0.4mm.
When the upper die 1 and the lower die 2 are assembled, the exhaust notch 8 is communicated with the exhaust ring groove 4, all the exhaust grooves 10 are communicated with the exhaust ring groove 4, the exhaust notch 8 and the exhaust grooves 10 are arranged in a crossing mode with the exhaust ring groove 4, the lengths of the exhaust notch 8 and the exhaust grooves 10 are larger than the width of the exhaust ring groove 4, and the exhaust grooves 10 are communicated with the forming cavity 3 through gaps between the upper die 1 and the lower die 2.
Be equipped with sealing ring 11 between lower mould 2 and the lower mould 2, sealing ring 11 includes the joint portion 111 that the protrusion set up, in this embodiment, have on the top surface of lower mould 2 concave setting and be annular draw-in groove 12, joint portion 111 embedding joint is in annular draw-in groove 12, when last mould 1 and lower mould 2 compound die, exhaust annular groove 4, flash groove 6, flash notch 7, exhaust notch 8 and exhaust recess 10 all are located annular draw-in groove 12 and enclose the space that becomes, in actual production, annular draw-in groove 12 can be located on the bottom surface of last mould 1.
During operation, the upper die 1 and the lower die 2 are clamped, raw materials are injected into the forming cavity 3 through the pouring gate 9, in the process, the vacuum pump vacuumizes the exhaust channel 5, so that one path of gas in the forming cavity 3 is exhausted through the flash notch 7, the flash groove 6, the exhaust notch 8, the exhaust ring groove 4 and the exhaust channel 5, and the other path of gas is exhausted through the gap between the upper die 1 and the lower die 2, the exhaust groove 10, the exhaust ring groove 4 and the exhaust channel 5, and when the raw materials are full of the forming cavity 3, the redundant raw materials enter the flash groove 6 through the flash notch 7 and are stored. When the die is opened for blanking, external gas enters the exhaust ring groove 4, the exhaust groove 10, the exhaust notch 8 and gaps between the upper die 1 and the lower die 2 through the exhaust channel 5, so that the pressure intensity between the upper die 1 and the lower die 2 is increased, the pressure difference between the inside and the outside of the die is basically the same, and the die opening is labor-saving.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Although terms such as the upper mold 1, the lower mold 2, the molding cavity 3, the air discharge ring groove 4, the air discharge passage 5, the flash groove 6, the flash recess 7, the air discharge recess 8, the pouring gate 9, the air discharge groove 10, the seal ring 11, the clamping portion 111, the annular clamping groove 12, etc. are used more herein, the possibility of using other terms is not excluded. These terms are only used to more conveniently describe and explain the nature of the invention and should be construed in a manner consistent with their spirit and scope.