CN115950394A - An optical cable fault detection and positioning device - Google Patents
An optical cable fault detection and positioning device Download PDFInfo
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- CN115950394A CN115950394A CN202211498486.7A CN202211498486A CN115950394A CN 115950394 A CN115950394 A CN 115950394A CN 202211498486 A CN202211498486 A CN 202211498486A CN 115950394 A CN115950394 A CN 115950394A
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Abstract
Description
技术领域technical field
本发明涉及光缆检测技术领域,具体为一种光缆故障检测定位装置。The invention relates to the technical field of optical cable detection, in particular to an optical cable fault detection and positioning device.
背景技术Background technique
光缆是为了满足光学、机械或环境的性能规范而制造的,它是利用置于包覆护套中的一根或多根光纤作为传输媒质并可以单独或成组使用的通信线缆组件,在光缆的出厂以及使用之前,都需要对光缆进行检测,防止光缆的表面出现鼓包等现象,经过两个辊体夹持输送,当鼓包光缆线体经过红外传感器时,光线经鼓包面反射回来的时间较短,判断此区域鼓包,但是现有的光缆检测装置,在检测到光缆的鼓包后,必须要停止检测,然后需要重新精准定位鼓包,严重影响了光缆鼓包定位检测的效率,为此,我们提出一种光缆故障检测定位装置。Optical cables are manufactured to meet optical, mechanical or environmental performance specifications. It is a communication cable assembly that uses one or more optical fibers placed in a sheath as a transmission medium and can be used individually or in groups. Before leaving the factory and before using the optical cable, it is necessary to inspect the optical cable to prevent the surface of the optical cable from bulging. After being clamped and transported by two rollers, when the bulging optical cable body passes through the infrared sensor, the time it takes for the light to reflect back through the bulging surface Shorter, it is judged that this area is bulged, but the existing optical cable detection device must stop the detection after detecting the bulge of the optical cable, and then need to re-locate the bulge accurately, which seriously affects the efficiency of positioning and detection of the optical cable bulge. For this reason, we A device for detecting and locating optical cable faults is proposed.
发明内容Contents of the invention
本发明要解决的技术问题是克服现有的缺陷,提供一种光缆故障检测定位装置,通过对光缆表面划线和记录长度两种方式对光缆表面鼓包位置进行记录,便于作业人员快速找到故障位置,提高了工作效率,实用性强,可以有效解决背景技术中的问题。The technical problem to be solved by the present invention is to overcome the existing defects and provide an optical cable fault detection and positioning device, which can record the position of the bulge on the surface of the optical cable by marking the surface of the optical cable and recording the length, so that the operator can quickly find the fault location , improves work efficiency, has strong practicability, and can effectively solve problems in the background technology.
为实现上述目的,本发明提供如下技术方案:一种光缆故障检测定位装置,包括底板、定位笔、限位组件和输送辊;In order to achieve the above object, the present invention provides the following technical solutions: an optical cable fault detection and positioning device, including a bottom plate, a positioning pen, a limit assembly and a conveying roller;
底板:其上表面左右两端均对称设有立板,所述立板的顶端均设有滑槽,所述滑槽的内部均设有支撑组件,所述输送辊分别转动连接于纵向对应的两个立板之间和纵向对应的支撑组件之间,所述底板的上表面中部设有支撑座,支撑座的上端设有固定环;Bottom plate: the left and right ends of the upper surface are symmetrically provided with vertical plates, the top of the vertical plate is provided with a chute, and the inside of the chute is provided with a support assembly, and the conveying rollers are respectively connected to the longitudinal corresponding Between the two vertical plates and between the longitudinally corresponding supporting components, a support seat is provided in the middle of the upper surface of the bottom plate, and a fixing ring is provided at the upper end of the support seat;
定位笔:环形阵列设置于固定环的内壁,定位笔与输送辊配合设置;Positioning pen: the ring array is set on the inner wall of the fixed ring, and the positioning pen is set in cooperation with the conveying roller;
限位组件:环形阵列设置于固定环的内壁,所述定位笔与限位组件配合设置,通过对光缆表面划线和记录长度两种方式对光缆表面鼓包位置进行记录,便于作业人员快速找到故障位置,提高了工作效率,实用性强。Limiting component: The annular array is set on the inner wall of the fixed ring. The positioning pen is set in conjunction with the limiting component. The position of the bulge on the surface of the optical cable is recorded by marking the surface of the optical cable and recording the length, so that the operator can quickly find the fault The location improves work efficiency and is practical.
进一步的,还包括安装板、单片机和显示屏,所述安装板设置于固定环的外弧面前端,所述单片机和显示屏均设置于安装板的前侧面,所述单片机的输入端电连接外部电源,单片机的输出端电连接显示屏的输入端,控制电器元件的运行。Further, it also includes a mounting plate, a single-chip microcomputer and a display screen, the mounting plate is arranged on the front end of the outer arc surface of the fixed ring, the single-chip microcomputer and the display screen are both arranged on the front side of the mounting plate, and the input end of the single-chip microcomputer is electrically connected to External power supply, the output terminal of the single chip microcomputer is electrically connected to the input terminal of the display screen to control the operation of the electrical components.
进一步的,所述支撑组件包括滑块和弹簧一,所述滑块分别滑动连接于滑槽的内壁,所述弹簧一分别设置于滑块的上表面和滑槽的内部顶壁之间,纵向对应的两个滑块之间均转动连接有输送辊,使纵向对应的两个输送辊之间的间距可变,避免光缆由于表面鼓包而被卡住。Further, the support assembly includes a slider and a spring one, the sliders are respectively slidably connected to the inner wall of the chute, and the springs are respectively arranged between the upper surface of the slider and the inner top wall of the chute, longitudinally Conveying rollers are rotatably connected between the corresponding two sliders, so that the distance between the two corresponding conveying rollers in the longitudinal direction is variable, and the optical cable is prevented from being stuck due to surface bulges.
进一步的,所述定位笔包括笔筒、棉芯、海绵块和束管,所述笔筒环形阵列设置于固定环的内壁,所述笔筒的内壁中部均设有束管,所述束管的内部均填充有棉芯,所述海绵块分别设置于笔筒靠近固定环轴线的一端,所述棉芯与海绵块配合设置,海绵块与输送辊配合设置,对光缆表面鼓包位置进行划线定位,方便人员快速查找。Further, the positioning pen includes a pen holder, a cotton core, a sponge block and a bundle tube, the pen holder is arranged in an annular array on the inner wall of the fixed ring, the middle part of the inner wall of the pen holder is provided with a bundle tube, and the inside of the bundle tube is filled with There are cotton cores, and the sponge blocks are respectively set at one end of the pen holder close to the axis of the fixed ring. The cotton cores are set in conjunction with the sponge blocks, and the sponge blocks are set in conjunction with the conveying rollers to mark and position the bulge on the surface of the optical cable, which is convenient for personnel to quickly find.
进一步的,所述定位笔还包括墨囊,所述墨囊分别设置于束管靠近固定环内壁的一端,所述墨囊分别位于笔筒的内部,用于存储颜料,延长定位笔的使用寿命。Further, the locating pen also includes ink sacs, the ink sacs are respectively arranged at one end of the beam tube close to the inner wall of the fixing ring, and the ink sacs are respectively located inside the pen container for storing pigments and prolonging the service life of the locating pen.
进一步的,所述限位组件包括冂型框、弹簧二、压力传感器和定位轮,所述压力传感器环形阵列设置于固定环的内壁,所述笔筒分别穿过相连的压力传感器内部的通孔,所述压力传感器远离固定环内壁的一端均设有弹簧二,所述弹簧二分别套接于相邻的笔筒外表面,所述弹簧二靠近固定环轴线的一端均设有冂型框,所述冂型框靠近固定环轴线的一端均对称转动连接有定位轮,所述冂型框的中部分别与相邻的笔筒外表面滑动连接,压力传感器的输出端均电连接单片机的输出端,对光缆进行夹持定位,避免光缆在输送过程中偏移而影响检测结果。Further, the limit assembly includes a square frame, a
进一步的,所述笔筒的外侧面截面为非圆形,对冂型框进行限位,避免冂型框旋转。Further, the outer surface section of the pen container is non-circular, which limits the vertical frame and prevents the vertical frame from rotating.
进一步的,还包括编码器,所述编码器设置于右端后侧的立板后侧面,所述编码器的芯轴与右侧下端的输送辊后端固定连接,所述编码器的输出端电连接单片机的输入端,用于计量光缆输送的长度,便于对光缆表面鼓包位置进行记录并显示。Further, an encoder is also included, the encoder is arranged on the rear side of the vertical plate on the rear side of the right end, the mandrel of the encoder is fixedly connected to the rear end of the conveying roller at the lower end of the right side, and the output end of the encoder is electrically Connected to the input end of the single-chip microcomputer, it is used to measure the length of the optical cable, and it is convenient to record and display the position of the bulge on the surface of the optical cable.
进一步的,还包括电机,所述电机设置于前侧右端的立板前侧面,所述电机的输出轴与右侧下端的输送辊前端固定连接,所述电机的输入端电连接单片机的输出端,驱动右侧下方的输送辊转动,对光缆进行牵引。Further, it also includes a motor, the motor is arranged on the front side of the vertical plate at the right end of the front side, the output shaft of the motor is fixedly connected to the front end of the conveying roller at the lower end of the right side, the input end of the motor is electrically connected to the output end of the single-chip microcomputer, Drive the conveying roller on the lower right side to rotate to pull the optical cable.
与现有技术相比,本发明的有益效果是:本光缆故障检测定位装置,具有以下好处:Compared with the prior art, the beneficial effects of the present invention are: the optical cable fault detection and positioning device has the following advantages:
1、通过单片机启动电机,电机的输出轴带动右侧下方的输送辊旋转,右侧的两个输送辊配合对光缆向最右侧牵引输送,编码器检测右侧下方的输送辊转动的圈数并将检测数据发送给单片机,单片机通过计算得出光缆输送的长度,单片机记录此时编码器记录的数据并换算为长度通过显示屏进行显示,从而对光缆鼓包位置进行电子定位。1. Start the motor through the single-chip microcomputer, the output shaft of the motor drives the conveyor roller on the lower right side to rotate, and the two conveyor rollers on the right cooperate with the optical cable to pull and convey to the far right, and the encoder detects the number of rotations of the conveyor roller on the lower right side And send the detection data to the single-chip microcomputer, the single-chip computer calculates the length of the optical cable transmission, the single-chip computer records the data recorded by the encoder at this time and converts it into a length for display on the display screen, so as to electronically locate the position of the optical cable bulge.
2、当光缆表面鼓包时,鼓包位置会将对应的定位轮顶起,定位轮带动与其固定连接的冂型框移动,冂型框通过弹簧二对压力传感器进行挤压,压力传感器将检测到的压力值发送给单片机,当压力传感器检测到的压力值大于设定值时,单片机记录此时编码器记录的数据并换算为长度通过显示屏进行显示。2. When the surface of the optical cable is bulged, the position of the bulge will lift up the corresponding positioning wheel, and the positioning wheel will drive the fixed-shaped frame to move. The pressure value is sent to the single-chip microcomputer. When the pressure value detected by the pressure sensor is greater than the set value, the single-chip microcomputer records the data recorded by the encoder at this time and converts it into a length for display on the display.
3、鼓包位置会与相邻的海绵块接触,棉芯不断将墨囊内部的颜料引流到海绵块的内部,海绵块内部的颜料会涂覆在鼓包位置,对其进行定位标记,便于作业人员快速查找。3. The position of the bulge will be in contact with the adjacent sponge block, and the cotton core will continuously drain the pigment inside the ink bag to the inside of the sponge block, and the pigment inside the sponge block will be coated on the bulge position, and the location mark will be placed on it, which is convenient for the operator quick search.
4、该光缆故障检测定位装置,通过对光缆表面划线和记录长度两种方式对光缆表面鼓包位置进行记录,便于作业人员快速找到故障位置,提高了工作效率,实用性强。4. The optical cable fault detection and positioning device records the position of the bulge on the surface of the optical cable by marking the surface of the optical cable and recording the length, which is convenient for the operator to quickly find the fault location, improves work efficiency, and has strong practicability.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明后视结构示意图;Fig. 2 is the rear view structure schematic diagram of the present invention;
图3为本发明右视剖面结构示意图;Fig. 3 is a schematic diagram of a right-view sectional structure of the present invention;
图4为本发明定位笔的剖视平面结构示意图。Fig. 4 is a schematic cross-sectional plan view of the positioning pen of the present invention.
图中:1底板、2支撑座、3固定环、4安装板、5单片机、6支撑组件、61滑块、62弹簧一、7定位笔、71笔筒、72棉芯、73海绵块、74束管、75墨囊、8限位组件、81冂型框、82弹簧二、83压力传感器、84定位轮、9输送辊、10滑槽、11显示屏、12立板、13编码器、14电机。In the figure: 1 bottom plate, 2 support seat, 3 fixed ring, 4 installation plate, 5 single chip microcomputer, 6 support assembly, 61 slider, 62 spring one, 7 positioning pen, 71 pen holder, 72 cotton core, 73 sponge block, 74 bundle Tube, 75 ink bag, 8 limit assembly, 81 shaped frame, 82 spring two, 83 pressure sensor, 84 positioning wheel, 9 conveying roller, 10 chute, 11 display screen, 12 vertical board, 13 encoder, 14 motor .
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-4,本实施例提供一种技术方案:一种光缆故障检测定位装置,包括底板1、定位笔7、限位组件8和输送辊9;Please refer to Figures 1-4, this embodiment provides a technical solution: a cable fault detection and positioning device, including a
底板1:其上表面左右两端均对称设有立板12,立板12的顶端均设有滑槽10,滑槽10的内部均设有支撑组件6,输送辊9分别转动连接于纵向对应的两个立板之间和纵向对应的支撑组件6之间,底板1的上表面中部设有支撑座2,支撑座2的上端设有固定环3,支撑组件6包括滑块61和弹簧一62,滑块61分别滑动连接于滑槽10的内壁,弹簧一62分别设置于滑块61的上表面和滑槽10的内部顶壁之间,纵向对应的两个滑块61之间均转动连接有输送辊9,竖向对应的两个输送辊9用于对光缆进行支撑,使光缆保持水平状态,在遇到光缆鼓包位置时,上方的输送辊9在光缆的推力作用下可向上移动,使纵向对应的两个输送辊9之间的间距可变,避免光缆由于表面鼓包而被卡住。Bottom plate 1: The left and right ends of the upper surface are symmetrically provided with
其中: 还包括安装板4、单片机5和显示屏11,安装板4设置于固定环3的外弧面前端,单片机5和显示屏11均设置于安装板4的前侧面,单片机5的输入端电连接外部电源,单片机5的输出端电连接显示屏11的输入端,控制电器元件的运行。Wherein: also comprise
定位笔7:环形阵列设置于固定环3的内壁,定位笔7与输送辊9配合设置,定位笔7包括笔筒71、棉芯72、海绵块73和束管74,笔筒71环形阵列设置于固定环3的内壁,笔筒71的内壁中部均设有束管74,束管74的内部均填充有棉芯72,棉芯72用于对颜料进行存储和导流,海绵块73分别设置于笔筒71靠近固定环3轴线的一端,棉芯72与海绵块73配合设置,海绵块73与输送辊9配合设置,对光缆表面鼓包位置进行划线定位,方便人员快速查找,定位笔7还包括墨囊75,墨囊75分别设置于束管74靠近固定环3内壁的一端,墨囊75分别位于笔筒71的内部,墨囊75用于存储颜料,延长定位笔7的使用寿命,鼓包位置会与相邻的海绵块73接触,海绵块73内部的颜料会涂覆在鼓包位置,对其进行定位标记,便于作业人员快速查找。Positioning pen 7: The annular array is arranged on the inner wall of the fixed
限位组件8:环形阵列设置于固定环3的内壁,定位笔7与限位组件8配合设置,限位组件8包括冂型框81、弹簧二82、压力传感器83和定位轮84,压力传感器83环形阵列设置于固定环3的内壁,笔筒71分别穿过相连的压力传感器83内部的通孔,压力传感器83远离固定环3内壁的一端均设有弹簧二82,弹簧二82分别套接于相邻的笔筒71外表面,弹簧二82靠近固定环3轴线的一端均设有冂型框81,冂型框81靠近固定环3轴线的一端均对称转动连接有定位轮84,冂型框81的中部分别与相邻的笔筒71外表面滑动连接,压力传感器83的输出端均电连接单片机5的输出端,对光缆进行夹持定位,避免光缆在输送过程中偏移而影响检测结果,笔筒71的外侧面截面为非圆形,对冂型框81进行限位,避免冂型框81旋转,当光缆表面鼓包时,鼓包位置会将对应的定位轮84顶起,定位轮84带动与其固定连接的冂型框81移动,冂型框81通过弹簧二82对压力传感器83进行挤压,压力传感器83将检测到的压力值发送给单片机5。Limiting component 8: The annular array is arranged on the inner wall of the
其中:还包括编码器13,编码器13设置于右端后侧的立板12后侧面,编码器13的芯轴与右侧下端的输送辊9后端固定连接,编码器13的输出端电连接单片机5的输入端,用于计量光缆输送的长度,编码器13检测右侧下方的输送辊9转动的圈数并将检测数据发送给单片机5,单片机5通过计算得出光缆输送的长度,便于对光缆表面鼓包位置进行记录并显示。Wherein: also comprise
其中:还包括电机14,电机14设置于前侧右端的立板12前侧面,电机14的输出轴与右侧下端的输送辊9前端固定连接,电机14的输入端电连接单片机5的输出端,驱动右侧下方的输送辊9转动,通过单片机5启动电机14,电机14的输出轴带动右侧下方的输送辊9旋转,右侧的两个输送辊9配合对光缆向最右侧牵引输送。Wherein: also comprise
本发明提供的一种光缆故障检测定位装置的工作原理如下:The working principle of an optical cable fault detection and positioning device provided by the present invention is as follows:
将光缆穿过竖向对应的两个输送辊9中部,定位轮84均与光缆的外表面滑动连接,通过单片机5启动电机14,电机14的输出轴带动右侧下方的输送辊9旋转,右侧的两个输送辊9配合对光缆向最右侧牵引输送,编码器13检测右侧下方的输送辊9转动的圈数并将检测数据发送给单片机5,单片机5通过计算得出光缆输送的长度,当光缆表面鼓包时,鼓包位置会将对应的定位轮84顶起,定位轮84带动与其固定连接的冂型框81移动,冂型框81通过弹簧二82对压力传感器83进行挤压,压力传感器83将检测到的压力值发送给单片机5,当压力传感器83检测到的压力值大于设定值时,编码器13记录输送辊9的旋转圈数,单片机5记录此时编码器13并换算为长度通过显示屏11进行显示,从而对光缆鼓包位置进行电子定位,此时鼓包位置会与相邻的海绵块73接触,棉芯72不断将墨囊75内部的颜料引流到海绵块73的内部,海绵块73内部的颜料会涂覆在鼓包位置,对其进行定位标记,便于作业人员快速查找。Pass the optical cable through the middle part of the two vertically corresponding conveying rollers 9, the positioning wheels 84 are all slidably connected with the outer surface of the optical cable, and the motor 14 is started by the single-chip microcomputer 5, and the output shaft of the motor 14 drives the conveying roller 9 on the right bottom to rotate, and the right The two conveying rollers 9 on the side cooperate to pull and convey the optical cable to the far right, and the encoder 13 detects the number of turns of the conveying roller 9 on the lower right side and sends the detection data to the single-chip microcomputer 5, and the single-chip microcomputer 5 calculates the transmission speed of the optical cable length, when the surface of the optical cable bulges, the position of the bulge will lift up the corresponding positioning wheel 84, and the positioning wheel 84 will drive the vertical frame 81 fixedly connected with it to move, and the vertical frame 81 will squeeze the pressure sensor 83 through the spring two 82, Pressure sensor 83 sends the pressure value that detects to single-chip microcomputer 5, and when the pressure value that pressure sensor 83 detects is greater than setting value, encoder 13 records the number of rotations of conveying roller 9, and single-chip microcomputer 5 records this moment encoder 13 and The converted length is displayed on the display screen 11, thereby electronically positioning the position of the bulge of the optical cable. At this time, the position of the bulge will be in contact with the
值得注意的是,以上实施例中所公开的压力传感器83、电机14和编码器13可根据实际应用场景自由配置,压力传感器83建议选用SK109环形压向测力传感器,编码器13可选用E6B2-CWZ6C脉冲电机编码器,单片机5控制压力传感器83、电机14和编码器13工作采用现有技术中常用的方法。It is worth noting that the
以上仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only an embodiment of the present invention, and does not limit the scope of patents of the present invention. Any equivalent structure or equivalent process transformation made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technical fields, All are included in the scope of patent protection of the present invention in the same way.
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