CN115949752A - A high-parameter silicon carbide mechanical seal device - Google Patents
A high-parameter silicon carbide mechanical seal device Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及密封件技术领域,具体讲是一种高参数碳化硅机械密封装置。The invention relates to the technical field of seals, in particular to a high-parameter silicon carbide mechanical seal device.
背景技术Background technique
目前有公开一种浆泵用碳化硅机械密封装置,包括与泵轴连接的轴套、与泵体连接的压盖,所述轴套固定在泵轴外且贯穿在压盖的孔,所述轴套上设有两组密封机构:第一密封机构和第二密封机构,所述第一密封机构位于压盖的内侧的泵腔内,所述第二密封机构位于压盖的外侧;其特征在于:所述第一密封机构包括第一动环、第一静环、第一静环座、第一动环座和弹簧;所述第一动环、第一静环、第一静环座、第一动环座均套在轴套外,所述第一动环座固定在轴套的内端,所述第一动环固定在第一动环座的一端,所述第一静环固定在第一静环座的一端,所述第一静环座的一部分位于压盖的通孔内且外壁与压盖的内壁密封;所述压盖的通孔内设有弹簧座,所述弹簧座的内端与第一静环座周向联动,所述第二密封机构包括第二动环、第二静环、第二静环座和第二动环座、驱动环;所述第二动环、第二静环、第二静环座和驱动环均套在轴套外,所述第二动环座与驱动环固定,所述驱动环与轴套固定,所述第二动环的一端与第二动环座固定,所述第二静环的一端固定在第二静环座,所述弹簧座的外端与弹簧的一端相抵,所述弹簧的另一端与第二静环座相抵;所述第一静环的一端通过弹簧的作用紧贴在第一动环的一端形成第一密封面;所述第二静环的另一端通过弹簧紧贴在第二动环的一端形成第二密封面,所述第一密封面、第二密封面、第一动环座、第二静环座、弹簧座与轴套之间形成一个封闭的冷却空腔,所述压盖内设有冲洗结构和冷却结构。At present, there is a disclosed silicon carbide mechanical seal device for slurry pumps, which includes a shaft sleeve connected to the pump shaft and a gland connected to the pump body. The shaft sleeve is fixed outside the pump shaft and penetrates through the hole of the gland. There are two sets of sealing mechanisms on the shaft sleeve: the first sealing mechanism and the second sealing mechanism, the first sealing mechanism is located in the pump chamber inside the gland, and the second sealing mechanism is located outside the gland; its characteristics In that: the first sealing mechanism includes the first moving ring, the first static ring, the first static ring seat, the first moving ring seat and a spring; the first moving ring, the first static ring, and the first
所述冲洗结构包括第一进液通道,所述第一进液通道的进口位于压盖的外壁,出口位于压盖的内端面并与泵腔连通,冲洗液从第一进液通道的进口进入,从出口出来进入到泵腔内。The flushing structure includes a first liquid inlet channel, the inlet of the first liquid inlet channel is located on the outer wall of the gland, the outlet is located on the inner end surface of the gland and communicates with the pump chamber, and the flushing liquid enters from the inlet of the first liquid inlet channel , from the outlet into the pump chamber.
所述冷却结构包括至少一个第二进液通道和至少一个第二出液通道,所述第二进液通道的进口位于压盖的外壁,出口位于压盖的内壁并与冷却空腔连通;所述第二出液通道的进口位于压盖的内壁并与冷却空腔连通,出口位于压盖的外壁。The cooling structure includes at least one second liquid inlet channel and at least one second liquid outlet channel, the inlet of the second liquid inlet channel is located on the outer wall of the gland, and the outlet is located on the inner wall of the gland and communicates with the cooling cavity; The inlet of the second liquid outlet channel is located on the inner wall of the gland and communicates with the cooling cavity, and the outlet is located on the outer wall of the gland.
以上这种结构的机械密封存在以下缺点:The mechanical seal of the above structure has the following disadvantages:
1、冲洗结构无法直达密封面,因为密封面位于流体介质内,只能起到将堆积在密封面外面的杂质等带走,而且冷却时也只能对静环座起到一定的作用。1. The flushing structure cannot directly reach the sealing surface, because the sealing surface is located in the fluid medium, it can only take away the impurities accumulated outside the sealing surface, and it can only play a certain role on the static ring seat when cooling.
2、在碰到有石墨材料制成的密封静环时,冲洗液会挤压密封静环的外壁,由于密封静环为一个圆环,是直接紧配的静环座的孔内壁,从而会导密封静环伸出静环座在冲洗液的压力向内挤压而变形,从而影响与密封动环相抵的密封面。2. When encountering the sealing static ring made of graphite material, the flushing liquid will squeeze the outer wall of the sealing static ring. Since the sealing static ring is a ring, it is directly matched with the inner wall of the static ring seat hole, which will The static ring of the guide seal protrudes from the static ring seat and is squeezed inward by the pressure of the flushing liquid to be deformed, thus affecting the sealing surface against the dynamic seal ring.
3、冷却结构仅仅对着密封面,无法对密封静环的尾部以及弹簧进行冷却,冷却效果过于有限。3. The cooling structure only faces the sealing surface, and cannot cool the tail of the static sealing ring and the spring, and the cooling effect is too limited.
发明内容Contents of the invention
本发明要解决的技术问题是,提供一种冲洗液避免直接冲洗密封面,能降低冲洗液的压力对密封静环的挤压,同时增加密封静环的支撑强度且将冲洗和冷却分开为两组单独结构的高参数碳化硅机械密封装置。The technical problem to be solved by the present invention is to provide a flushing liquid to avoid direct flushing of the sealing surface, which can reduce the pressure of the flushing liquid to squeeze the static seal ring, increase the support strength of the static seal ring and separate flushing and cooling into two parts. A high-parameter silicon carbide mechanical seal device with a separate structure.
本发明的技术方案是,提供一种具有以下结构的高参数碳化硅机械密封装置,包括压盖、动环座、密封动环、密封静环、静环座和轴套;所述轴套的一端设有凸环,所述动环座套在轴套外且动环座与轴套之间形成一个第一环形凹槽,所述第一环形凹槽的底面为凸环的内端面;所述密封动环位于第一环形凹槽内且通过多颗第一销钉径向限位;所述静环座设在压盖的中心孔内,所述密封静环设在静环座内,所述压盖的中心孔内设有台阶,所述台阶设有多个平行轴线的安装孔,所述安装孔的一部分安装弹簧,另一部分设有第二销钉,所述弹簧和第二销钉交替间隔部分;所述弹簧的一端与静环座的外壁的第一环形台阶相抵,另一端与安装孔的内底面相抵,所述弹簧推动静环座和密封静环使密封静环的端面与密封动环的端面相抵而形成密封面;The technical solution of the present invention is to provide a high-parameter silicon carbide mechanical seal device with the following structure, including a gland, a moving ring seat, a sealing moving ring, a sealing static ring, a static ring seat and a shaft sleeve; One end is provided with a protruding ring, the moving ring seat is sleeved outside the shaft sleeve and a first annular groove is formed between the moving ring seat and the shaft sleeve, the bottom surface of the first annular groove is the inner end surface of the protruding ring; The moving sealing ring is located in the first annular groove and radially limited by a plurality of first pins; A step is provided in the central hole of the gland, and the step is provided with a plurality of installation holes with parallel axes, a part of the installation hole is provided with a spring, and the other part is provided with a second pin, and the springs and the second pin are alternately spaced Part; one end of the spring is against the first annular step of the outer wall of the static ring seat, and the other end is against the inner bottom surface of the mounting hole, and the spring pushes the static ring seat and the sealing static ring to make the end face of the sealing static ring and the sealing dynamic The end faces of the rings meet to form a sealing surface;
其特征在于:所述密封静环的前端伸出于静环座且所述密封静环位于静环座内的本体的内壁紧配有支撑环,所述压盖上设有冲洗液进口、冲洗液出口、冷却液进口和冷却液出口;冲洗液为高压,从压盖的冲洗液进口进入对弹簧和密封面进行冲洗再从冲洗液出口流出同时带走热量;冷却液从压盖的冷却液进口进入,对轴套外壁、密封动环的端面、密封静环伸出静环座的部位的外壁、静环座的内壁和端面、压盖内壁以及设在压盖尾端的节流环而形成的第一空腔,再从冷却液出口流出并带走热量。It is characterized in that: the front end of the static sealing ring protrudes from the static ring seat and the inner wall of the body of the static sealing ring located in the static ring seat is closely equipped with a support ring, and the gland is provided with a flushing liquid inlet, a flushing liquid Outlet, coolant inlet and coolant outlet; the flushing liquid is high pressure, enters from the flushing liquid inlet of the gland to flush the spring and sealing surface, and then flows out from the flushing liquid outlet while taking away heat; the cooling liquid comes from the coolant inlet of the gland It is formed by the outer wall of the shaft sleeve, the end face of the dynamic seal ring, the outer wall of the part where the static seal ring protrudes from the seat of the static ring, the inner wall and end face of the seat of the static ring, the inner wall of the gland, and the throttle ring at the end of the gland. The first cavity, then flows out from the coolant outlet and takes away the heat.
所述动环座的外壁与同一端的压盖的内壁之设有第一通道,冲洗液的压力大于泵体内的流体压力,所述冷却液的其中一部分通过第一通道进入到流体内,冲洗液带走动环座、密封动环、密封静环、静环座的热量。A first passage is provided between the outer wall of the moving ring seat and the inner wall of the gland at the same end, the pressure of the flushing fluid is greater than the fluid pressure in the pump body, part of the cooling liquid enters the fluid through the first passage, and the flushing fluid Take away the heat of the moving ring seat, the sealing moving ring, the sealing static ring, and the static ring seat.
所述冲洗液出口面对静环座安装弹簧的位置,高压冲洗液流过时将弹簧上的杂质和热量带走。The outlet of the flushing liquid faces the position where the spring is installed on the static ring seat, and the impurities and heat on the spring are taken away when the high-pressure flushing liquid flows through.
所述支撑环的外端与静环座的外端面齐平,内端与静环座的内端面相抵。The outer end of the support ring is flush with the outer end surface of the static ring seat, and the inner end is against the inner end surface of the static ring seat.
所述密封静环伸出静环座部分的内壁以及密封面的内侧均为作为第一腔体的一部分。The inner wall of the portion where the static sealing ring protrudes from the seat of the static ring and the inner side of the sealing surface are both part of the first cavity.
所述静环座的外壁欲压盖的内壁之间设有第一密封圈和垫片,所述第一密封圈隔离冲洗液经过的通道与冷却液经过的通道。A first sealing ring and a gasket are arranged between the outer wall of the static ring seat and the inner wall to be covered, and the first sealing ring isolates the passage through which the flushing liquid passes and the passage through which the cooling liquid passes.
所述节流环嵌入在压盖端部的台阶孔内且外端通过定位块轴向定位,所述定位块呈半圆形,所述轴套的外壁设有第二环形凹槽,所述定位块的底部嵌入在第二环形凹槽内并与压盖固定。The choke ring is embedded in the stepped hole at the end of the gland, and the outer end is axially positioned by a positioning block, the positioning block is semicircular, and the outer wall of the sleeve is provided with a second annular groove. The bottom of the positioning block is embedded in the second annular groove and fixed with the gland.
采用以上结构后,本发明具有以下优点:After adopting the above structure, the present invention has the following advantages:
1.冲洗液为高压,从压盖的冲洗液进口进入对弹簧和密封面进行冲洗再从冲洗液出口流出同时带走热量;冲洗的范围更广,同时高压的冲洗液的压力能抵制泵体内的流体的压力,从而能防止流体进入到密封面,使密封面做到只与冲洗液接触,能更好的保护密封面以及有效的冷却密封面。1. The flushing liquid is high pressure, enters from the flushing liquid inlet of the gland to flush the spring and sealing surface, and then flows out from the flushing liquid outlet while taking away heat; the flushing range is wider, and the pressure of the high-pressure flushing liquid can resist the pump body The pressure of the fluid can prevent the fluid from entering the sealing surface, so that the sealing surface is only in contact with the flushing liquid, which can better protect the sealing surface and effectively cool the sealing surface.
2.由于密封静环的前端伸出于静环座且所述密封静环位于静环座内的本体的内壁紧配有支撑环,由于本机械密封的结构特征,密封静环由石墨材料制成,硬度较差,所以采用支撑环后,能保证密封静环的强度。在冲洗液的高压对密封面一侧的密封静环的作用下,支撑环提供了密封静环的强度,避免因挤压向内侧而变形。2. Since the front end of the static seal ring protrudes from the static ring seat and the inner wall of the body inside the static ring seat is tightly equipped with a support ring, due to the structural characteristics of the mechanical seal, the static seal ring is made of graphite material , the hardness is relatively poor, so after using the supporting ring, the strength of the sealing static ring can be guaranteed. Under the action of the high pressure of the flushing fluid on the static seal ring on one side of the sealing surface, the support ring provides the strength of the static seal ring to avoid deformation due to extrusion to the inside.
3. 由于冷却液从压盖的冷却液进口进入,对轴套外壁、密封动环的端面、密封静环伸出静环座的部位的外壁、静环座的内壁和端面、压盖内壁以及设在压盖尾端的节流环而形成的第一空腔,再从冷却液出口流出并带走热量,冷却液的经过时,能与非常多的部件接触,能实现热交换,从而带走热量,降温效果好。3. Since the coolant enters from the coolant inlet of the gland, the outer wall of the shaft sleeve, the end face of the seal dynamic ring, the outer wall of the part where the seal static ring protrudes from the static ring seat, the inner wall and end face of the static ring seat, the inner wall of the gland and The first cavity formed by the throttling ring at the end of the gland, then flows out from the coolant outlet and takes away the heat. When the coolant passes through, it can contact with many parts and realize heat exchange, thus taking away the heat. Heat, cooling effect is good.
作为改进,所述动环座的外壁与同一端的压盖的内壁之设有第一通道,冲洗液的压力大于泵体内的流体压力,所述冷却液的其中一部分通过第一通道进入到流体内,冲洗液带走动环座、密封动环、密封静环、静环座的热量,增加冷却液接触的面积,而且还能防止流体与密封面接触。As an improvement, a first passage is provided between the outer wall of the moving ring seat and the inner wall of the gland at the same end, the pressure of the flushing fluid is greater than the fluid pressure in the pump body, and part of the cooling liquid enters the fluid through the first passage , The flushing liquid takes away the heat of the moving ring seat, sealing moving ring, sealing static ring, and static ring seat, increases the contact area of the cooling liquid, and prevents the fluid from contacting the sealing surface.
作为改进,所述冲洗液出口面对静环座安装弹簧的位置,高压冲洗液流过时将弹簧上的杂质和热量带走,避免弹簧失效,增加可靠性。As an improvement, the outlet of the flushing liquid faces the position where the spring is installed on the static ring seat, and when the high-pressure flushing liquid flows through, the impurities and heat on the spring are taken away, so as to avoid spring failure and increase reliability.
作为改进,所述支撑环的外端与静环座的外端面齐平,内端与静环座的内端面相抵,使伸出部分与密封动环接触。As an improvement, the outer end of the support ring is flush with the outer end surface of the static ring seat, and the inner end is against the inner end surface of the static ring seat, so that the protruding part is in contact with the sealing dynamic ring.
作为改进,所述静环座的外壁欲压盖的内壁之间设有第一密封圈和垫片,所述第一密封圈隔离冲洗液经过的通道与冷却液经过的通道,防止冲洗液和冷却液混合。As an improvement, a first sealing ring and a gasket are provided between the outer wall of the static ring seat and the inner wall of the gland, and the first sealing ring isolates the channel through which the flushing liquid passes and the passage through which the cooling liquid passes, preventing the flushing liquid and Coolant mixed.
附图说明Description of drawings
图1为本发明的机械密封的剖面示意图。Fig. 1 is a schematic cross-sectional view of the mechanical seal of the present invention.
图2为本发明的机械密封的密封静环与静环座的组装示意图。Fig. 2 is a schematic diagram of the assembly of the static seal ring and the static ring seat of the mechanical seal of the present invention.
图3为本发明的压盖的剖面示意图。Fig. 3 is a schematic cross-sectional view of the gland of the present invention.
图中所示:As shown in the figure:
1、压盖,1.1、安装孔,2、动环座,3、密封动环,4、密封静环,5、静环座,6、轴套,6.1、凸环,7、支撑环,8、第一销钉,9、弹簧,10、第二销钉,11、节流环,12、第一密封圈,13、垫片,14、定位块。1. Gland, 1.1. Mounting hole, 2. Moving ring seat, 3. Sealing moving ring, 4. Sealing static ring, 5. Static ring seat, 6. Shaft sleeve, 6.1. Protruding ring, 7. Supporting ring, 8 , The first pin, 9, the spring, 10, the second pin, 11, the throttle ring, 12, the first sealing ring, 13, the gasket, 14, the positioning block.
具体实施方式Detailed ways
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.
如图1-3所示,本发明的一种高参数碳化硅机械密封装置,包括压盖1、动环座2、密封动环3、密封静环4、静环座5和轴套6;所述轴套6的一端设有凸环6.1,所述动环座2套在轴套6外且动环座2与轴套6之间形成一个第一环形凹槽,所述第一环形凹槽的底面为凸环6.1的内端面;所述密封动环3位于第一环形凹槽内且通过多颗第一销钉8径向限位,使密封动环3与动环座2周向定位,在转动时同步转动。As shown in Figures 1-3, a high-parameter silicon carbide mechanical seal device of the present invention includes a
所述静环座5设在压盖1的中心孔内,所述密封静环4设在静环座5内,所述压盖1的中心孔内设有台阶,所述台阶设有多个平行轴线的安装孔1.1,所述安装孔1.1的一部分安装弹簧9,另一部分设有第二销钉10,所述弹簧9和第二销钉10交替间隔部分。The
所述弹簧9的一端与静环座5的外壁的第一环形台阶相抵,另一端与安装孔1.1的内底面相抵,所述弹簧9推动静环座5和密封静环4使密封静环4的端面与密封动环3的端面相抵而形成密封面。One end of the
所述密封静环4的前端伸出于静环座5且所述密封静环4位于静环座5内的本体的内壁紧配有支撑环7,由于本结构的密封静环4为石墨材料制成,相比普通的碳化硅材质要软一点,在高压的冲洗液的压力下以及被挤压变形,增加了支撑环7,能增加密封静环4的强度,避免向内变形,使密封静环在冲洗液的压力不发生变形。The front end of the sealed
如图1和图3所示,所述压盖1上设有冲洗液进口A、冲洗液出口B、冷却液进口C和冷却液出口D;冲洗液为高压,相比泵体内的介质流体压力高一些。所述动环座2的外壁与同一端的压盖1的内壁之设有第一通道,冲洗液的压力大于泵体内的流体压力,所述冷却液的其中一部分通过第一通道进入到流体内,冲洗液带走动环座2、密封动环3、密封静环4、静环座5的热量。As shown in Figures 1 and 3, the
从压盖的冲洗液进口进入对弹簧9和密封面进行冲洗再从冲洗液出口流出同时带走热量。具体为:冲洗液从冲洗液进口A进入,大部分从冲洗液出口B流出,另一小部分通过压盖1的内壁与动环座2外壁之间的间隙进入到泵体内,同时高压冲洗液能阻止泵体内的介质进入到密封面。Enter from the flushing liquid inlet of the gland to flush the
冷却液从压盖的冷却液进口进入,对轴套6外壁、密封动环3的端面、密封静环4伸出静环座5的部位的外壁、静环座5的内壁和端面、压盖1内壁以及设在压盖尾端的节流环11而形成的第一空腔,再从冷却液出口流出并带走热量。如图1所述,密封动环3的端面位于第一腔体的最左侧的侧壁,轴套6的外壁为第一腔体的内壁,节流环11最为第一腔体的最右侧侧壁,第一腔体的外内侧面由密封静环4伸出静环座5的部位的外壁、静环座5的内壁和端面、压盖1内壁形成。The cooling liquid enters from the cooling liquid inlet of the gland, and the outer wall of the
所述冲洗液出口面对静环座5安装弹簧9的位置,高压冲洗液流过时将弹簧9上的杂质和热量带走。The outlet of the flushing liquid faces the position where the
另外冲洗液从冲洗液进口A进入,沿着静环座5外壁再冲洗液出口B流出,此时密封面的外侧,也就是静环座5的端面与动环座2的端面之间的空腔会产生一定的负压,沉积在密封面上的杂质则会被流过的冲洗液带走。In addition, the flushing liquid enters from the flushing liquid inlet A, and then flows out from the flushing liquid outlet B along the outer wall of the
所述支撑环7的外端与静环座5的外端面齐平,内端与静环座5的内端面相抵,使支撑环7对密封静环4起到最大的支撑作用。The outer end of the
所述密封静环4伸出静环座5部分的内壁以及密封面的内侧均为作为第一腔体的一部分。The inner wall of the portion of the
所述静环座5的外壁欲压盖1的内壁之间设有第一密封圈12和垫片13,所述第一密封圈12隔离冲洗液经过的通道与冷却液经过的通道。A
所述节流环11嵌入在压盖1端部的台阶孔内且外端通过定位块14轴向定位,所述定位块14呈半圆形,所述轴套6的外壁设有第二环形凹槽,所述定位块14的底部嵌入在第二环形凹槽内并与压盖1固定,固定方式为螺栓连接,能实现可拆式拆装。The
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| CN120083829A (en) * | 2025-04-30 | 2025-06-03 | 宁波得利时泵业有限公司 | An active liquid-cooled mechanical seal |
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| CN202955019U (en) * | 2012-12-05 | 2013-05-29 | 东莞市华汇精密机械有限公司 | Mechanical sealing device for low-density volatile medium |
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Address after: 315104 Jin Yuan Road, Yinzhou investment and business center, Zhejiang, Ningbo, China, No. 666 Patentee after: Ningbo Vulcan Technology Group Co.,Ltd. Country or region after: China Address before: 315104 Jin Yuan Road, Yinzhou investment and business center, Zhejiang, Ningbo, China, No. 666 Patentee before: NINGBO VULCAN TECHNOLOGY Co.,Ltd. Country or region before: China |