CN115949455A - Coal roadway fast excavation and self-moving coal bunker matching and realization method - Google Patents

Coal roadway fast excavation and self-moving coal bunker matching and realization method Download PDF

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CN115949455A
CN115949455A CN202210228902.5A CN202210228902A CN115949455A CN 115949455 A CN115949455 A CN 115949455A CN 202210228902 A CN202210228902 A CN 202210228902A CN 115949455 A CN115949455 A CN 115949455A
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coal bunker
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张忠国
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Abstract

A coal roadway fast-digging self-moving coal bunker and a back matching system and a realization method belong to the field of coal mine coal roadway tunneling complete equipment and technical methods, equipment such as a mechanical horizontal coal bunker (4) and the like are arranged behind near-horizontal fast-tunneling equipment (1), automatic length adaptation of pipelines such as coal flow buffering, continuous transportation and ventilation, power supply, water supply, communication and the like along with the equipment is realized, real-time following extension of a tail of a telescopic belt conveyor is realized, back matching planning operation management based on a tunneling support interval of 1m is realized, and the continuity of the tunneling equipment (1) in each 5m operation cycle is facilitated; the rear matching system comprises a horizontal coal bunker (4), an equipment vehicle (3), a straddle transshipment conveyor (2), a self-extending tail (5) and the like, wherein the equipment vehicle (3) and the horizontal coal bunker (4) are combined to form a self-moving coal bunker; the method for realizing self-moving of all parts matched with the self-moving coal bunker and the method for normally operating the telescopic belt conveyor with the tail extending for 5m multiplied by 10 distances are described, wherein the method is used for realizing the self-moving of all parts matched with the self-moving coal bunker and the method is used for realizing the mutual cooperation of every 50m operation cycle, every 5m operation cycle and every 1m operation cycle.

Description

一种煤巷快掘自移煤仓后配套及实现方法Coal roadway fast excavation and self-moving coal bunker matching and realization method

技术领域technical field

本专利技术将机械式自移水平煤仓(4)布置于煤巷快速掘进后配套系统,涉及快速掘进中的煤流缓冲、连续运输和通风、供电、供水、通信等管线随设备移动的自动长度适应,利于掘进设备(1)在每5m掘进作业循环中的掘进连续性;说明了以自移煤仓为核心的后配套系统和在煤巷快掘中每50m作业循环、每5m作业循环、每1m作业循环相互协同的实现方法。该技术属于煤矿煤巷掘进成套设备和技术方法领域。This patented technology arranges the mechanical self-moving horizontal coal bunker (4) in the supporting system after the rapid excavation of the coal roadway, which involves automatic coal flow buffering, continuous transportation and ventilation, power supply, water supply, communication and other pipelines moving with the equipment during rapid excavation. The length is adapted, which is beneficial to the continuity of the excavation of the excavation equipment (1) in every 5m excavation operation cycle; it illustrates the post-support system with the self-moving coal bunker as the core and the operation cycle of every 50m and the operation cycle of every 5m in the rapid excavation of coal roadway , The realization method of each 1m operation cycle cooperates with each other. The technology belongs to the field of complete sets of equipment and technical methods for tunneling in coal mines and roadways.

背景技术Background technique

随着不断涌现的“高性能掘进机”,它们的高性能往往受制于后配套不能匹配的现实,也限制了掘进工作面整体作业机械化、自动化的进一步提高。掘进设备(1)与出煤系统之间相互依存,当出现可连续、延伸的运输技术,将急剧提高掘进能力。With the continuous emergence of "high-performance roadheaders", their high performance is often subject to the reality that the supporting equipment cannot be matched, which also limits the further improvement of the overall mechanization and automation of the tunneling face. The tunneling equipment (1) and the coal-discharging system are interdependent. When there is a continuous and extended transportation technology, the tunneling capacity will be greatly improved.

煤矿巷道掘进过程中采用成套机械化装备可以大幅提高掘进效率和作业人员的安全性和舒适度,常用的成套设备由掘进设备(1)及紧随其后的转载、破碎、运输设备组成,通常将这些后续的配套运输设备统称为掘进后配套系统。相较于间断运输系统,连续运输的后配套系统效率较高,但也存在着辅助作业时间较长,机械化程度较低、设备有效运行时间较短等问题。The use of a complete set of mechanized equipment in coal mine roadway excavation can greatly improve the excavation efficiency and the safety and comfort of operators. The commonly used complete set of equipment consists of excavation equipment (1) followed by reloading, crushing, and transportation equipment. Usually These follow-up supporting transportation equipment are collectively referred to as supporting systems after excavation. Compared with the intermittent transportation system, the post-support system of continuous transportation has higher efficiency, but there are also problems such as longer auxiliary operation time, lower degree of mechanization, and shorter effective operation time of equipment.

具中国煤炭科工集团太原研究院有限公司王赟2017年发表的《快速掘进后配套》,常用的后配套方式有:①常规带式转载运输系统主要由移动破碎机、带式转载机及伸缩带式输送机机尾组成。带式转载机的卸料端通过行走小车支撑在伸缩带式输送机机尾上,其最大有效搭接行程L,待机尾拉移和伸缩带式输送机延伸工作完毕后,即可开始下一个掘进作业循环;②串联组合式转载机后配套由移动破碎机、上部带式转载机、下部带式转载机及伸缩带式输送机机尾组成;③搭接伸缩式后配套系统由移动破碎机、上部带式转载机、下部伸缩转载机及伸缩带式输送机机尾组成;④拖车式后配套系统由移动破碎机、拖车和伸缩带式输送机机尾组成。以上各种形式均是通过提高有效搭接行程L,减少拉移伸缩带式输送机机尾等辅助工作时间的方案;降低成巷所需循环次数、增大单作业循环进尺、提高巷道掘进效率的手段。According to Wang Yun of China Coal Science and Industry Group Taiyuan Research Institute Co., Ltd. published "Fast Excavation Supporting" in 2017, the commonly used post-excavation methods are: ① The conventional belt transfer transportation system is mainly composed of mobile crushers, belt transfer machines and telescopic The tail of the belt conveyor is composed. The unloading end of the belt loader is supported on the tail of the telescopic belt conveyor by a trolley, and its maximum effective lap stroke is L. After the standby tail is moved and the extension of the telescopic belt conveyor is completed, the next excavation can start Operation cycle; ②The rear supporting system of the series combined loader is composed of a mobile crusher, an upper belt loader, a lower belt loader and a tail of a telescopic belt conveyor; The upper belt transfer machine, the lower telescopic transfer machine and the tail of the telescopic belt conveyor are composed; ④The trailer-type supporting system is composed of a mobile crusher, a trailer and the tail of the telescopic belt conveyor. All of the above forms are designed to reduce the auxiliary working time such as pulling and moving the tail of the telescopic belt conveyor by increasing the effective lapping stroke L; reducing the number of cycles required for roadway formation, increasing the footage of a single operation cycle, and improving the efficiency of roadway excavation s method.

具潞安矿业集团公司王庄煤矿吕成斌等发表的《掘进工作面水平机械煤仓的研制》,介绍了在掘进工作面后续运煤系统需要诸多转运环节、远距离运输才能完成的情况下,在掘进工作面胶带机与采区主运输设备之间设置水平煤仓(4),将掘进过程中产出的煤暂时储存在煤仓中,仓满后再通过输出设备转至采区胶带输送机,使采区胶带输送机间歇满载运行是合理、有效的。Lu Chengbin of Wangzhuang Coal Mine of Lu'an Mining Group Co., Ltd. published "Development of Horizontal Mechanical Coal Bunker in Driving Face", which introduced that the follow-up coal transportation system in the driving face needs many transfer links and long-distance transportation to complete. A horizontal coal bunker (4) is set between the belt conveyor on the excavation face and the main transportation equipment in the mining area, and the coal produced during the excavation process is temporarily stored in the coal bunker. After the bin is full, it is transferred to the belt conveyor in the mining area through the output equipment. , it is reasonable and effective to make the intermittent full-load operation of the belt conveyor in the mining area.

具中国煤科太原研究院王步康在《智能矿山》杂志发表的《煤矿掘进技术研究现状与发展趋势》介绍,高效快速掘进成套装备系统由掘锚一体机、锚杆转载机、跨骑式锚杆钻车、柔性连续运输系统等组成。另具媒体报道中国煤科太原研究院自主研发制造的国内首套高阶智能快速掘进系统,该成套装备总长150多米,被誉为“煤海蛟龙”,它是太原研究院最新研发生产的高阶智能快速掘进系统,一键操作就能实现掘进、支护、运输平行连续作业,实现地面对井下设备的控制,掘进速度提高2~4倍。According to Wang Bukang of Taiyuan Research Institute of China Coal Science and Technology Co., Ltd. in the "Research Status and Development Trend of Coal Mine Excavation Technology" published in the "Intelligent Mine" magazine, the complete equipment system for efficient and rapid excavation consists of an integrated machine for digging and bolting, a bolt transfer machine, and a straddle bolt. Drilling rig, flexible continuous transport system, etc. Another media reported that China Coal Science Taiyuan Research Institute independently developed and manufactured the first high-end intelligent rapid excavation system in China. The total length of this complete set of equipment is more than 150 meters. Advanced intelligent rapid excavation system, one-button operation can realize parallel and continuous operations of excavation, support, and transportation, realize ground control of underground equipment, and increase excavation speed by 2 to 4 times.

具百度百科“可伸缩带式输送机”条目介绍,储带仓的长度L必能储存一卷胶带(50m或100m)为准。运行过程中,伸缩胶带运输机利用机身伸缩来缩短或者延长整机运输距离,机身在前进式掘进状态下逐渐伸长,按照延伸长度接上托辊、H架以及纵梁等中间架若干。According to the entry of "Extensible Belt Conveyor" in Baidu Encyclopedia, the length L of the storage bin must be able to store a roll of adhesive tape (50m or 100m). During operation, the telescopic belt conveyor shortens or prolongs the transportation distance of the whole machine by stretching the fuselage. The fuselage is gradually elongated in the state of advancing excavation, and several intermediate frames such as idler rollers, H frames, and longitudinal beams are connected according to the extended length.

发明内容Contents of the invention

发明目的purpose of invention

本发明是在分析现有煤巷快速掘进技术和背景技术资料的基础上,并结合专利号为ZL201910186436.7的“一种煤矿掘护锚一体机及平行作业的方法”的掘护锚一体机的作业特点而提出,拟降低辅助工作时间、增大单作业循环进尺、提高巷道掘进效率。The present invention is based on the analysis of the existing coal roadway rapid excavation technology and background technical data, combined with the patent No. ZL201910186436.7 "an integrated machine for excavating and anchoring in coal mines and a method for parallel operation" The integrated machine for excavating and anchoring According to the characteristics of the operation, it is proposed to reduce the auxiliary working time, increase the footage of a single operation cycle, and improve the efficiency of roadway excavation.

技术方案Technical solutions

本发明设计的“一种煤巷快掘自移煤仓后配套系统及实现方法”,包含水平煤仓(4)、设备车(3)、跨骑转载输送机(2)和伸缩带式输送机自延伸机尾(5)等,水平煤仓(4)和设备车(3)组合构成了自移煤仓。机械式水平煤仓(4)的设置实现了煤流缓冲和连续运输,避免了因后续设备非计划临时停机对掘进设备(1)掘进作业的影响,完成运输、储存物料和设备间搭接;设备车(3)为机械式水平煤仓(4)提供移动、运行动力和拉移锚固,布置有保证5m掘进作业循环的通风、供电、供水、通讯等所需管、线冗余度以及协调前后设备、油缸的自动适应控制功能,利于掘进设备(1)在每5m作业循环中的连续性;大跨度跨骑转载输送机(2)布置在掘进设备(1)和水平煤仓(4)之间,实现5m作业循环运输的煤流转载;伸缩带式输送机自延伸机尾(5)的设计为实现伸缩带式输送机自动按5m作业循环要求延伸提供了可能,满足了每50m作业循环的需要,实现自主延伸5m×10距离内输送机正常运行;通过合理的运行逻辑,自移煤仓后配套系统可实现50m作业循环、5m作业循环以及1m作业循环的协调。"A supporting system and implementation method for fast digging and self-moving coal bunkers in coal lanes" designed by the present invention includes horizontal coal bunkers (4), equipment vehicles (3), straddle reloading conveyors (2) and telescopic belt conveyors Machine self-extending machine tail (5) etc., horizontal coal bunker (4) and equipment car (3) combination have constituted self-moving coal bunker. The setting of the mechanical horizontal coal bunker (4) realizes coal flow buffering and continuous transportation, avoids the impact on the excavation operation of the excavation equipment (1) due to unplanned temporary shutdown of subsequent equipment, and completes the transportation, storage of materials and overlap between equipment; The equipment trolley (3) provides the movement, operation power and pulling anchorage for the mechanical horizontal coal bunker (4), and is arranged with redundancy and coordination of pipes and lines required for ventilation, power supply, water supply, communication, etc. to ensure the 5m excavation operation cycle The automatic adaptive control function of the front and rear equipment and oil cylinder is conducive to the continuity of the excavation equipment (1) in every 5m operation cycle; the long-span straddle reloading conveyor (2) is arranged on the excavation equipment (1) and the horizontal coal bunker (4) Between, realize the coal flow reloading of 5m operation cycle transportation; the design of the self-extending tail (5) of the telescopic belt conveyor provides the possibility to realize the extension of the telescopic belt conveyor automatically according to the requirement of the 5m operation cycle, and meets the requirement of every 50m operation According to the needs of circulation, the normal operation of the conveyor within a distance of 5m×10 autonomously extended is realized; through reasonable operation logic, the supporting system after the self-moving coal bunker can realize the coordination of 50m operation cycle, 5m operation cycle and 1m operation cycle.

所述的煤巷快掘自移煤仓后配套系统是掘进设备(1)生产物料的接续运输系统和保证掘进作业持续作业的技术保障,也是保证其正常运行所需的供电、供水、通风、除尘、通信系统在快速掘进过程中的缓存、接续措施,适用于近水平巷道。掘进设备(1)泛指煤巷快速掘进用的掘进机、连采机、掘锚机和掘护锚一体机等全断面掘进机,其中掘护锚一体机由掘护车(6)和锚杆车(7)组成,要求稳速推进、连续作业,尽量减少无计划停机。如图1所示,跨骑转载输送机(2)的机尾连接在掘进设备(1)刮板输送机机头下方相对固定位置接受物料,机头与水平煤仓(4)的进料口(76)之间,置于巷道中间与掘进设备(1)刮板输送机机尾处于一条线上;自移煤仓跟随在掘进设备(1)后面、置于巷道一侧与伸缩带式输送机处于一条线上,其设备车(3)与水平煤仓(4)间的距离相对固定;自移煤仓与伸缩带式输送机处于巷道一侧,且其卸料端刮板输送机机头段(70)与伸缩带式输送机机尾即自延伸机尾(5)处于一条线上。这样,使后配套设备集中于巷道一侧、长度大幅度缩短,为掘进所需材料快速运输、抵近掘进设备(1)提供了便利。The described supporting system behind the fast excavation of the coal roadway and the self-moving coal bunker is the continuous transportation system of the production materials of the excavation equipment (1) and the technical guarantee to ensure the continuous operation of the excavation operation, as well as the power supply, water supply, ventilation, The caching and connection measures of the dust removal and communication system during the rapid excavation process are suitable for near-horizontal roadways. Excavation equipment (1) generally refers to full-face excavation machines such as excavation machines, continuous miners, bolters, and integrated machines for excavating and anchoring used for rapid excavation of coal roadways. Pole car (7) is formed, requires steady speed advance, continuous operation, reduces unplanned downtime as far as possible. As shown in Figure 1, the tail of the straddle reload conveyor (2) is connected to a relatively fixed position under the head of the excavation equipment (1) scraper conveyor to receive materials, and the head is connected to the feed port of the horizontal coal bunker (4) (76), placed in the middle of the roadway and the tail of the excavation equipment (1) scraper conveyor on the same line; the self-moving coal bunker follows the back of the excavation equipment (1), placed on the side of the roadway and the telescopic belt conveyor The machine is on the same line, and the distance between its equipment vehicle (3) and the horizontal coal bunker (4) is relatively fixed; the self-moving coal bunker and the telescopic belt conveyor are on the side of the roadway, and the scraper conveyor at the discharge end The head section (70) is on the same line as the telescopic belt conveyor tail (5) from the extension machine tail. In this way, the rear supporting equipment is concentrated on one side of the roadway, and the length is greatly shortened, which provides convenience for the rapid transportation of materials required for excavation and the approaching of the excavation equipment (1).

所述的水平煤仓(4)属于机械式煤仓范畴,主体是刮板输送机(68)、舱体、引导物料螺旋叶片以及移动设施等,由前煤仓(63)、尾煤仓(54)、煤仓底板(57)三大部分组成、除尘风机(8)放置在尾煤仓(54)上。前煤仓由机头舱(69)、关仓罩(65)、煤仓舱体(77)、纵螺旋叶片(64)以及轮对(58)构成;尾煤仓(54)由机尾舱(53)、进料舱体(75)、横螺旋叶片(62)以及轮对(58)等构成;煤仓底板(57)由钢轨(76)和底板构成,与前煤仓(63)、尾煤仓(54)之间形成滚动关系;在水平煤仓(4)移动过程中先固定前煤仓(63)、尾煤仓(54),拉移煤仓底板(57)一段距离,再固定煤仓底板(57)后拉移前煤仓(63)、尾煤仓(54)同样距离,这样的方式将滑动摩擦变为滚动摩擦,即减少了拉移力又可以通过增加底板面积降低了对地比压。The horizontal coal bunker (4) belongs to the category of mechanical coal bunkers, and its main body is a scraper conveyor (68), a cabin body, a spiral blade for guiding materials, and moving facilities, etc., consisting of a front coal bunker (63), a tail coal bunker ( 54), the coal bunker base plate (57) is composed of three major parts, and the dedusting fan (8) is placed on the tailing coal bunker (54). The front coal bunker is composed of nose cabin (69), closing bin cover (65), coal bunker cabin body (77), vertical spiral blade (64) and wheelset (58); tail coal bunker (54) is composed of tail cabin (53), feeding cabin body (75), horizontal helical blade (62) and wheel pair (58) etc. constitute; A rolling relationship is formed between the tailing coal bunkers (54); during the moving process of the horizontal coal bunker (4), the front coal bunker (63) and the tailing coal bunker (54) are fixed earlier, and the bottom plate of the coal bunker (57) is pulled for a distance, and then Fix the coal bunker bottom plate (57) and move the front coal bunker (63) and the tail coal bunker (54) by the same distance. In this way, the sliding friction is changed into rolling friction, which reduces the pulling force and can be reduced by increasing the bottom plate area. The specific pressure against the ground.

图8所示水平煤仓(4)是最短结构,需要时可以增加相应节数的煤仓舱体(77)和煤仓底板(57)以满足需要的储料容积的要求。水平煤仓(4)的关仓罩(65)处于开启、刮板输送机(68)常速运行时水平煤仓(4)仅作为输送机运行;当关仓罩(65)处于关闭、刮板输送机(68)慢速运行时水平煤仓(4)作为储料设备运行,此时自移煤仓不移动、允许掘进设备(1)、跨骑转载输送机(2)以及伸缩带式输送机自延伸机尾(5)处于各自的运行节奏。Horizontal coal bunker (4) shown in Fig. 8 is the shortest structure, can increase the coal bunker cabin body (77) of corresponding joint number and coal bunker bottom plate (57) to satisfy the requirement of required storage volume when needed. When the closing cover (65) of the horizontal coal bunker (4) is in opening and the scraper conveyor (68) runs at a constant speed, the horizontal coal bunker (4) only operates as a conveyor; When the slab conveyor (68) runs at a slow speed, the horizontal coal bunker (4) operates as a material storage device. At this time, the self-moving coal bunker does not move, allowing the excavation equipment (1), straddling reloading conveyor (2) and telescopic belt type Conveyor is in respective operation rhythm from extending machine tail (5).

机头舱(隐藏了壳体)(69)布置有以关仓轴(66)为中心转动的关仓罩(65)、布置在刮板输送机的上升段末端,常态旋转到舱体顶部煤仓处于开启状态,关仓罩(65)由油缸或电机等驱动、转动到仓口位置将煤仓关闭;刮板输送机机头段(70)与自延伸机尾(5)搭接,下方有与拉移油缸(84)的连接耳座;刮板输送机机头段(70)下方布置的支撑轮(71)在机尾机架(80)上布置的导轨(81)上滚动移动距离0~5m、与刮板输送机机头段(70)固定的横梁(74)下方装有数组升降油缸(73),这些油缸对其下边落地滚动的升降支撑轮(72)动态恒定力控制、使它们对底板的支撑力度均衡且略小于支撑轮(71)的支撑力、二者相互补充实现对刮板输送机机头段(70)的全跨度支撑。煤仓舱体(77)内有纵螺旋叶片(64)、将上部的储煤推向机头方向。机尾舱(53)布置有刮板输送机机尾和与设备车(3)的煤仓牵引油缸(43)连接耳以及与跨骑转载输送机(2)跨骑段支架(27)相连的三环链(56)。尾煤仓(54)左右结构非对称、向巷道中间突出的进料口(76)布置有进料导轨(55),供跨骑转载输送机(2)的机头段和跨骑段搭接轮组(21)行走,在跨骑段运行到搭接端头的过程中三环链(56)将跨骑段支架(27)逐渐展开并限制行程。进料舱体(75)和煤仓舱体(77)底部布置的刮板输送机槽与机头、机尾、刮板链共同构成刮板输送机(68)。为适应因底板走势局部起伏,在前煤仓(63)与尾煤仓(54)之间用铰接轴(60)连结、可以有5°的偏转;两煤仓底板(57)间由圆环链(59)连接、相互有一定的活动裕度;煤仓底板(57)靠近尾煤仓(54)的端头布置有与设备车(3)底板牵引油缸(44)相连的耳座。The nose compartment (housing is hidden) (69) is arranged with a closing cover (65) that rotates around the closing shaft (66), arranged at the end of the ascending section of the scraper conveyor, and normally rotates to the top coal of the cabin body. The bunker is in the open state, the bunker closing cover (65) is driven by an oil cylinder or a motor, and rotates to the bin mouth to close the coal bunker; the head section (70) of the scraper conveyor overlaps with the self-extending tail (5), and the bottom There is a connection ear seat with the pulling cylinder (84); the support wheel (71) arranged under the head section (70) of the scraper conveyor rolls on the guide rail (81) arranged on the tail frame (80) to move the distance 0-5m, and below the beam (74) fixed to the scraper conveyor head section (70), there are arrays of lifting oil cylinders (73), these oil cylinders control the dynamic constant force of the lifting support wheels (72) rolling on the lower side, Make their supporting force to the bottom plate balanced and slightly smaller than that of the supporting wheels (71), and the two complement each other to realize full-span support to the head section (70) of the scraper conveyor. Longitudinal helical blades (64) are arranged in the coal bunker cabin body (77), and the coal storage on the top is pushed towards the nose direction. The tail cabin (53) is arranged with the tail of the scraper conveyor and the connecting lugs connected to the coal bunker traction cylinder (43) of the equipment vehicle (3) and the bracket (27) connected to the straddle section bracket (27) of the straddle transfer conveyor (2). Three-ring chain (56). The left and right structures of the tailing bunker (54) are asymmetrical, and the feeding port (76) protruding to the middle of the roadway is arranged with a feeding guide rail (55) for overlapping the head section and the straddling section of the straddling reloading conveyor (2) The wheel set (21) walks, and the three-ring chain (56) gradually expands the straddle section support (27) and limits the stroke in the process of the straddle section running to the lap joint end. The scraper conveyor groove arranged at the bottom of the feeding cabin body (75) and the coal bunker cabin body (77) together with the head, tail and scraper chain constitute the scraper conveyor (68). In order to adapt to the local ups and downs due to the trend of the bottom plate, the front coal bunker (63) and the tail coal bunker (54) are connected by a hinge shaft (60), which can deflect by 5°; the two coal bunker bottom plates (57) are connected by a ring The chains (59) are connected and have a certain activity margin; the end of the coal bunker bottom plate (57) near the tailing coal bunker (54) is arranged with an ear seat that links to each other with the traction cylinder (44) of the bottom plate of the equipment vehicle (3).

水平煤仓(4)刮板输送机(68)采用变速运行,其变速驱动方式可以是变速电机也可以是变速液压马达或齿轮变速箱。关仓罩(65)控制煤仓启闭,旋转到舱体顶部处于开仓位置时,是刮板输送机(68)常速运行阶段;关仓罩(65)转动到关闭位置与刮板机闭合、阻止煤流流出,并利用关仓罩(65)弧度将煤流返回时呈关仓状态,刮板输送机(68)以低速大扭矩地慢速运行。物料进入进料舱体(75)后在横螺旋叶片(62)的引导下将物料向舱内侧移动、并排排列的数组横螺旋叶片(62)也会对物料中的大块有搅动、破碎的作用,随着物料进入煤仓舱体(77)在刮板机和纵螺旋叶片的共同驱动下向前涌动以增加装仓率,直至煤仓满仓。The horizontal coal bunker (4) scraper conveyor (68) adopts variable-speed operation, and its variable-speed driving mode can be a variable-speed motor or a variable-speed hydraulic motor or a gear box. Closing cover (65) controls the opening and closing of the coal bunker, and when it is rotated to the top of the cabin and is in the open position, it is the normal speed operation stage of the scraper conveyor (68); the closing cover (65) is rotated to the closed position and the scraper conveyor Closing, preventing the coal stream from flowing out, and utilizing the arc of the closed storehouse (65) to return the coal stream to the closed storehouse state, the scraper conveyor (68) runs slowly with low speed and high torque. After the material enters the feed cabin (75), the material is moved to the inside of the cabin under the guidance of the horizontal spiral blade (62), and the array of horizontal spiral blades (62) arranged side by side will also agitate and break the bulk in the material. Effect, along with material enters coal bunker cabin body (77) under the joint drive of scraper machine and vertical helical blade, surges forward to increase binning rate, until coal bunker is full bin.

所述设备车(3)处于掘进设备(1)和水平煤仓(4)之间,与水平煤仓(4)间的距离相对固定且共同构成自移煤仓。如图6、图7所示,由履带行走机构为主的设备车架(30)、电控箱(34)、控制器(35)、泵组(31)、阀组(33)、油箱(32)、煤仓牵引油缸(43)、底板牵引油缸(44)、撑顶油缸(39)、撑地油缸(45)和折叠风筒(37)、直风筒(36)和缆线存储机构等构成。The equipment trolley (3) is located between the tunneling equipment (1) and the horizontal coal bunker (4), has a relatively fixed distance from the horizontal coal bunker (4), and together constitutes a self-moving coal bunker. As shown in Fig. 6 and Fig. 7, the main equipment frame (30), electric control box (34), controller (35), pump group (31), valve group (33), oil tank ( 32), coal bunker traction cylinder (43), floor traction cylinder (44), roof support cylinder (39), floor support cylinder (45), folding air cylinder (37), straight air cylinder (36) and cable storage mechanism And so on.

履带行走机构为设备车(3)自身行走提供动力,按照自移煤仓的移动程序、跟随掘进设备(1)前进;电控箱(34)除为泵组(31)供电外还为水平煤仓(4)的刮板输送机(68)、横螺旋叶片(62)、纵螺旋叶片(64)以及跨骑转载输送机(2)等提供动力控制;控制器(35)是整个自移煤仓系统电气、液压油缸的逻辑控制中心;泵组(31)、阀组(33)除为本机油缸提供动力外,还为水平煤仓(4)内的关仓罩(65)油缸以及与自延伸机尾(5)的拉移油缸(84)等液压元件提供动力;The crawler walking mechanism provides power for the equipment vehicle (3) to walk by itself, and follows the moving program of the self-moving coal bunker to advance with the excavation equipment (1); the electric control box (34) not only supplies power to the pump group (31), but also provides power for the horizontal coal bunker. The scraper conveyor (68), horizontal helical blade (62), vertical helical blade (64) and straddle reloading conveyor (2) of the warehouse (4) provide power control; the controller (35) is the whole self-moving coal The logic control center of the bunker system electrical and hydraulic cylinders; pump group (31), valve group (33) are except providing power for the oil cylinder of this machine, but also for the closing cover (65) oil cylinder in the horizontal coal bunker (4) and with the Power is provided from hydraulic components such as the pulling oil cylinder (84) of the extended tail (5);

撑顶油缸(39)、撑地油缸(45)是稳定设备车(3)的辅助措施,当设备车(3)拉移水平煤仓(4)时分别支撑顶、底板使稳定供给拉移力;拉移油缸分为底板牵引油缸(44)和煤仓牵引油缸(43)两组,先拉移煤仓底板(57)再拉移尾煤仓(54)和前煤仓(63)形成迈步移动;设备车(3)顶部固定有压风风筒(46)和负压抽风风筒(48),朝向掘进设备(1)的一端用折叠风筒(37)、另一端用直风筒(36),当掘进设备(1)与设备车(3)相互离开时,折叠风筒逐渐展开保证正常供风和除尘;线缆储存机构储存动力电缆、信号电缆以及水管等,有悬挂折叠式和卷缆式两种,可为掘进设备(1)与设备车(3)之间提供5m的管线缓存,如图6的线缆架(47)、如图7的卷电缆装置(49)、卷水管装置(50)缆线存储机构等。线缆架(47)由吊轨(38)、滑轮组(40)、坠轮组(41)等组成,延伸线缆(42)在设备车(3)与水平煤仓(4)之间提供1到2m的管线缓存。The top supporting oil cylinder (39) and the ground supporting oil cylinder (45) are auxiliary measures for stabilizing the equipment vehicle (3). When the equipment vehicle (3) pulls the horizontal coal bunker (4), the top and bottom plates are supported respectively so that the pulling force can be stably supplied. The pulling oil cylinder is divided into base plate pulling oil cylinder (44) and coal bunker pulling oil cylinder (43) two groups, first pulls moving coal bunker floor (57) and then pulls and moves tail coal bunker (54) and front coal bunker (63) to form a step Move; the top of the equipment car (3) is fixed with a pressure air duct (46) and a negative pressure exhaust duct (48), towards the one end of the excavation equipment (1) with a folding air duct (37), and the other end with a straight air duct ( 36), when the excavation equipment (1) and the equipment vehicle (3) are separated from each other, the folding air duct is gradually unfolded to ensure normal air supply and dust removal; the cable storage mechanism stores power cables, signal cables and water pipes, etc. There are two types of coiled cables, which can provide a 5m pipeline buffer between the excavation equipment (1) and the equipment vehicle (3), such as the cable rack (47) in Figure 6, the coiled cable device (49) in Figure 7, and the coiled cable device (49) in Figure 7. Water plumbing (50) cable storage mechanism, etc. Cable rack (47) is made up of suspension rail (38), block pulley (40), drop wheel block (41) etc., and extension cable (42) provides 1 between equipment trolley (3) and horizontal bunker (4). to 2m pipeline cache.

设备车(3)拉移水平煤仓(4)时先由底板牵引油缸(44)拉移煤仓底板(57)移动一定距离、再由煤仓牵引油缸(43)拉移尾煤仓(54)和前煤仓(63)移动同样距离形成迈步移动。底板牵引油缸(44)拉移时、煤仓牵引油缸(43)保持静止,煤仓牵引油缸(43)拉移时、底板牵引油缸(44)保持静止,拉移结束二者均静止保持各自位移量零。这样,可保证距水平煤仓(4)的绝对距离控制,即便在水平煤仓(4)处于有坡度位置潜在溜坡倾向时也可以借助设备车(3)的稳定性能保证其不会自行滑动。煤仓牵引油缸(43)的动作与拉移油缸(84)密切相关,煤仓牵引油缸(43)拉动水平煤仓(4)时、拉移油缸(84)必须延伸且二者位移量必须同步,以保证水平煤仓(4)的移动不会影响到自延伸机尾(5)的安全运行。When the equipment vehicle (3) pulls the horizontal coal bunker (4), the coal bunker bottom plate (57) is pulled by the bottom plate traction cylinder (44) to move a certain distance, and then the tail coal bunker (54) is pulled by the coal bunker traction cylinder (43). ) and the front coal bunker (63) move the same distance to form a step and move. When the bottom plate traction cylinder (44) is pulled, the coal bunker traction cylinder (43) remains stationary, when the coal bunker traction cylinder (43) is pulled, the bottom plate traction cylinder (44) remains stationary, and both are stationary to maintain their respective displacements at the end of the pull Measure zero. In this way, the absolute distance control from the horizontal coal bunker (4) can be guaranteed, even when the horizontal coal bunker (4) is in a slope position with a potential slope tendency, the stability of the equipment cart (3) can be used to ensure that it will not slide by itself . The action of the coal bunker traction cylinder (43) is closely related to the pulling cylinder (84). When the coal bunker traction cylinder (43) pulls the horizontal coal bunker (4), the pulling cylinder (84) must be extended and the displacement of the two must be synchronized. , to ensure that the movement of the horizontal coal bunker (4) will not affect the safe operation of the self-extending tail (5).

所述跨骑转载输送机(2)如图5所示,其机尾与掘进设备(1)末端柔性相连并处于刮板输送机机头下方相对固定位置、且随掘进设备(1)进退;跨骑转载输送机(2)机头搭接在尾煤仓(54)的进料口(76)上方,凭借支撑轮组(21)沿进料导轨(55)可搭接5m距离。在跨骑转载输送机(2)转载机架(18)上升段下方布置有矮托轮组(19)、高托轮组(20)为主要滚动支撑部件,转载机架(18)转折处布置的伸缩式跨骑段支架(27)由多组小轮(23)、滑靴(24)、拉杆(25)、支撑架(26)等组成、为跨骑段悬空时提供支撑。跨骑段支架(27)一端固定在转载机架(18)转折处、另一端固定在机尾舱(53),其上的小轮(23)在转载机架(18)框架滑槽(22)内滚动、其下滑靴(24)落地滑行。拉杆(25)构成平行四边形结构,使跨骑段支架(27)的运行随着掘进设备(1)与自移煤仓间的距离拉大而自动展开实现对跨骑段的实时支撑;反之,随着自移煤仓与掘进设备(1)间距离缩小、跨骑段支架(27)自动缩回。The straddle reload conveyor (2) is shown in Figure 5, its tail is flexibly connected to the end of the excavation equipment (1) and is located at a relatively fixed position under the head of the scraper conveyor, and advances and retreats with the excavation equipment (1); The head of the straddling reloading conveyor (2) is lapped above the feed port (76) of the tailing coal bunker (54), and the 5m distance can be lapped along the feed guide rail (55) by means of the supporting wheel set (21). Under the ascending section of the straddle transfer conveyor (2) transfer frame (18), there are short supporting rollers (19) and high supporting rollers (20) as the main rolling support components, and the turning points of the transfer frame (18) are arranged The telescopic straddle section support (27) is made up of many groups steamboat (23), slide shoe (24), pull bar (25), bracing frame (26) etc., provides support when the straddle section is suspended. One end of the straddle section support (27) is fixed on the transfer frame (18) turning point, the other end is fixed on the tail compartment (53), and the steamboat (23) on it is in the transfer frame (18) frame chute (22 ) rolls, its sliding boots (24) land and slide. The tie rod (25) forms a parallelogram structure, so that the operation of the straddle section support (27) will automatically expand as the distance between the tunneling equipment (1) and the self-moving coal bunker increases to realize real-time support for the straddle section; otherwise, As the distance between the self-moving coal bunker and the tunneling equipment (1) shrinks, the straddle section support (27) is automatically retracted.

所述伸缩带式输送机自延伸机尾(5)是伸缩带式输送机的一部分与设备车(3)和水平煤仓(4)处于一条线,水平煤仓(4)的卸料端即刮板输送机机头段(70)搭接在伸缩带式输送机自延伸机尾(5)的机尾机架(80)导轨(81)上、搭接距离达5m以上。如图2所示,自延伸机尾(5)下方有托轮组(83)支撑并移动、在机尾机架(80)上用固定卡(85)固定有两根长行程拉移油缸(84)、另一端固定在机头仓(69)下部,在拉移油缸(84)作用下、被托轮组(83)支撑的自延伸机尾(5)前后移动带动拉移伸缩带式输送机延伸、自延伸机尾(5)一次最长拉移距离5m;自延伸机尾(5)下方布置的自延伸托辊架(82)如图3所示,由托轮组(83)、伸缩框架(14)和托辊架组轮(10)间隔搭配,在延伸过程中滚动轮与滑靴(15)滑动共同作用增加了通过性和稳定性、其上的上托辊(12)和下托辊(13)在展开过程中持续支撑胶带运行;驱动轮组(9)及驱动器用于检修人员对伸缩带式输送机补装中间架过程时操作、驱动自延伸托辊架(82)缩回。The self-extending machine tail (5) of the telescopic belt conveyor is a part of the telescopic belt conveyor and the equipment car (3) and the horizontal coal bunker (4) are in a line, and the discharge end of the horizontal coal bunker (4) is The head section (70) of the scraper conveyor is lapped on the tail frame (80) guide rail (81) of the self-extending tail (5) of the telescopic belt conveyor, and the lap distance reaches more than 5m. As shown in Figure 2, there is support wheel group (83) support and move from the extension tail (5) below, on the tail frame (80) with fixed card (85) is fixed with two long-stroke pulling oil cylinders ( 84), the other end is fixed on the lower part of the machine head compartment (69), under the action of the pulling oil cylinder (84), the self-extending machine tail (5) supported by the supporting wheel set (83) moves back and forth to drive the pulling and stretching belt conveyor Machine extension, self-extending tail (5) longest pulling distance 5m; The self-extending idler frame (82) arranged below the self-extending tail (5) as shown in Figure 3, consists of supporting roller group (83), The telescopic frame (14) and the set wheels (10) of the idler stand are matched at intervals. During the extension process, the rolling wheels and the sliding shoes (15) slide together to increase passability and stability. The upper idler rollers (12) and The lower idler roller (13) continues to support the running of the tape during the unfolding process; the driving wheel set (9) and the driver are used by maintenance personnel to operate and drive the self-extending roller frame (82) during the process of reinstalling the intermediate frame on the telescopic belt conveyor retract.

自延伸托辊架(82)的基本单元伸缩框架(14)由上托辊(12)、下托辊(13)和横档、立档、底滑靴(15)以及中心固定在立档或横档的斜拉杆组(11)构成,每7组伸缩框架(14)配1组托辊架组轮(10)成为能展开距离6.2m、折叠后0.93m的伸缩架轮组(16),这样的10组组合成能够展开50m的可伸缩架组。托轮组(83)用连接链(86)与首个伸缩框架(14)相连、其后的伸缩框架(14)依次由斜拉杆组(11)首尾铰接形成多个平行四边形结构相连、尾端的托辊架组轮(10)与驱动轮组(9)及驱动器相连并固定在伸缩带式输送机已安装固定的中间架上,驱动器内装有齿轮箱并与驱动驱动轮组(9)由检修人员用摇把等工具或煤电钻等实现驱动。斜拉杆组(11)固定在立档外侧的形式稳定性较好、固定在横档内的形式如图4所示适用于较矮的伸缩框架(14)。伸缩框架(14)参考了伸缩门的原理和结构,由于巷道内底板条件复杂,将斜拉杆组(11)固定在立档外侧、用托辊架组轮(10)与底滑靴(15)同时落地方式、利用托辊与胶带的固有接触特性等来增加自延伸托辊架(82)的运行平直、和通过性、可靠性,同时煤仓底板(57)通过后的巷道底板相对平整也利于其运行。The basic unit telescopic frame (14) of self-extending idler stand (82) is by upper idler roller (12), lower idler roller (13) and crosspiece, upright shelf, end slip shoe (15) and the center are fixed on upright shelf or The diagonal tie rod group (11) of the crosspiece constitutes, and every 7 groups of telescopic frames (14) are equipped with 1 group of idler frame group wheels (10) to become a telescopic frame wheel group (16) that can expand a distance of 6.2m and fold back 0.93m, Such 10 groups are combined into a telescopic frame group that can be deployed for 50m. The supporting roller group (83) is connected with the first telescopic frame (14) by a connecting chain (86), and the subsequent telescopic frame (14) is successively hinged from the end to the end by the diagonal tie rod group (11) to form a plurality of parallelogram structures. The idler frame wheel (10) is connected with the drive wheel set (9) and the driver and is fixed on the fixed intermediate frame of the telescopic belt conveyor. The driver is equipped with a gear box and is connected with the drive wheel set (9) by inspection and maintenance. Personnel realize driving with tools such as crank handles or coal electric drills. Diagonal tie rod group (11) is fixed on the form stability of upright shelf outside better, and the form that is fixed in crosspiece is suitable for shorter telescopic frame (14) as shown in Figure 4. The telescopic frame (14) refers to the principle and structure of the telescopic door. Due to the complex condition of the inner floor of the roadway, the diagonal tie rod group (11) is fixed on the outer side of the stand, and the roller frame (10) and bottom sliding shoe (15) are used to assemble the wheels (10). At the same time, the landing method and the use of the inherent contact characteristics of the roller and the belt increase the running straightness, passability and reliability of the self-extending roller frame (82), and at the same time, the roadway floor after the coal bunker floor (57) passes is relatively flat It is also conducive to its operation.

所述自移煤仓后配套系统协调每50m作业循环、每5m作业循环、每1m作业循环,相互协同各设备运行的实现方法如下:The supporting system behind the self-moving coal bunker coordinates every 50m operation cycle, every 5m operation cycle, and every 1m operation cycle, and the realization method of mutual coordination of each equipment operation is as follows:

1m作业循环是基于掘进工程以1m为掘进、支护的管理基本单位,是围绕水平煤仓(4)的基本功能实现,确保掘进、支护、伸缩带式输送机延伸等在基本作业周期的连续、完整。水平煤仓(4)的工作状态分作为输送机运行和储煤设备运行两种,作为储煤设备运行时、水平煤仓(4)不移动,但掘进设备(1)、跨骑转载输送机(2)以及伸缩带式输送机自延伸机尾(5)均可处于各自的运行节奏。因此,当工作面的掘进作业正常运行时,1m作业循环在水平煤仓(4)储煤运行阶段为伸缩带式输送机自延伸机尾(5)空载运行后机尾延伸提供了时机;当工作面的掘进作业非正常运行、即水平煤仓(4)以后设备非计划停机时,1m作业循环在水平煤仓(4)储煤运行阶段为掘进设备(1)、跨骑转载输送机(2)和设备车(3)各自运行完成阶段作业,特别是掘进作业和支护作业阶段完成,减少了半拉子工程,为工作面迎头安全和作业接续提供了技术保证。The 1m operation cycle is based on the excavation project with 1m as the basic unit of management for excavation and support. It is based on the realization of the basic functions of the horizontal coal bunker (4), ensuring that excavation, support, extension of the telescopic belt conveyor, etc. Continuous and complete. The working state of the horizontal coal bunker (4) is divided into two types: operation as a conveyor and operation of coal storage equipment. When operating as a coal storage equipment, the horizontal coal bunker (4) does not move, but the excavation equipment (1), straddle reloading conveyor (2) and the self-extending machine tail (5) of the telescopic belt conveyor can be in respective operating rhythms. Therefore, when the tunneling operation of the working face is running normally, the 1m operation cycle provides an opportunity for the extension of the tail of the telescopic belt conveyor after the self-extending tail (5) of the tail (5) is no-loaded during the coal storage operation stage of the horizontal coal bunker (4); When the excavation operation of the working face is not in normal operation, that is, when the equipment after the horizontal coal bunker (4) is shut down unplanned, the 1m operation cycle is the excavation equipment (1), straddling and reloading conveyor during the coal storage operation stage of the horizontal coal bunker (4). (2) and the equipment car (3) complete the stage operations respectively, especially the completion of the excavation operation and the support operation stage, which reduces the half-drawn sub-project, and provides technical guarantee for the safety of the working face and the continuity of the operation.

5m作业循环是围绕现有掘进设备(1)、支护设备、水平煤仓(4)的性能即“搭接移动距离0~5m”和伸缩带式输送机机尾安全延伸需要的“空载”而设定的作业程序,是利用自移煤仓工作特性常规运行的主要环节,重点是在不停止掘进作业的前提下、完成自延伸机尾(5)的安全延伸并持续运转,每个5m作业循环中嵌入1m作业循环的“水平煤仓(4)储料运行”、是实现本5m作业循环与下一个5m作业循环间持续作业顺利衔接的关键,如下:The 5m operation cycle is based on the performance of the existing tunneling equipment (1), support equipment, and horizontal coal bunker (4), that is, the "overlap moving distance of 0-5m" and the "no-load "The operating procedure set is the main part of the routine operation using the working characteristics of the self-moving coal bunker. The focus is to complete the safe extension and continuous operation of the self-extending tail (5) without stopping the tunneling operation. The "horizontal coal bunker (4) storage operation" embedded in the 1m operation cycle in the 5m operation cycle is the key to realize the smooth connection between the current 5m operation cycle and the next 5m operation cycle, as follows:

初始状态:掘进设备(1)处于掘进准备,跨骑转载输送机(2)卸料端处于进料导轨(55)搭接1.5m处,设备车(3)处于准备拉移水平煤仓(4)状态,水平煤仓(4)处于输送机运行状态,自延伸机尾(5)处于刮板输送机机头段(70)搭接5m处,拉移油缸(84)为完全收缩至0m状态;Initial state: the excavation equipment (1) is in preparation for excavation, the unloading end of the straddle transfer conveyor (2) is at the 1.5m overlap of the feed guide rail (55), and the equipment cart (3) is in preparation for pulling the horizontal coal bunker (4 ) state, the horizontal coal bunker (4) is in the running state of the conveyor, the self-extending machine tail (5) is at the 5m overlap of the head section (70) of the scraper conveyor, and the pulling cylinder (84) is fully contracted to 0m ;

掘进设备(1)持续掘进0~4m:跨骑转载输送机(2)运行且跟随掘进设备(1)前进、卸料端处于进料导轨(55)搭接1.5m附近前后滑动,水平煤仓(4)处于输送机状态运行,自延伸机尾(5)处于刮板输送机机头段(70)搭接5~0m,设备车(3)跟随掘进速度迈步拉移水平煤仓(4)前进从0~4m后加快移动到5m,同步地、拉移油缸(84)为从0~4~5m延伸状态且位移量和运行节奏与煤仓牵引油缸(43)的拉动相配合;The excavation equipment (1) continues to excavate 0-4m: the straddle transfer conveyor (2) runs and advances with the excavation equipment (1), the discharge end slides back and forth near the 1.5m overlap of the feed guide rail (55), and the horizontal coal bunker (4) Running in the conveyor state, the self-extending machine tail (5) is in the scraper conveyor head section (70) overlapping 5-0m, and the equipment vehicle (3) moves the horizontal coal bunker (4) following the excavation speed After advancing from 0 to 4m, speed up and move to 5m. Synchronously, the pulling oil cylinder (84) is in an extended state from 0 to 4 to 5m and the displacement and operating rhythm are matched with the pulling of the coal bunker traction cylinder (43);

掘进设备(1)持续掘进4~4.5m、嵌入1m作业循环:跨骑转载输送机(2)运行且跟随掘进设备(1)前进、卸料端处于进料导轨(55)搭接1m处滑动,设备车(3)不再跟随掘进设备(1)前进和拉移水平煤仓(4),水平煤仓(4)处于由输送机运行切换储料设备运行状态,自延伸机尾(5)处于刮板输送机机头段(70)搭接0m,拉移油缸(84)为延伸5m状态,而且自延伸托辊架(82)未实施展开、伸缩带式输送机逐渐空运转;The excavation equipment (1) continues to excavate for 4-4.5m and inserts 1m in the operation cycle: the straddle reloading conveyor (2) runs and follows the excavation equipment (1), and the unloading end slides at the 1m overlap of the feed guide rail (55) , the equipment trolley (3) no longer follows the excavation equipment (1) to advance and pull the horizontal coal bunker (4), the horizontal coal bunker (4) is in the operation state of switching the storage equipment by the operation of the conveyor, and the self-extending machine tail (5) The head section (70) of the scraper conveyor is overlapped by 0m, the pulling cylinder (84) is extended by 5m, and the self-extending idler frame (82) is not deployed, and the telescopic belt conveyor is gradually running dry;

掘进设备(1)持续掘进到4.5~5m:跨骑转载输送机(2)运行且跟随掘进设备(1)前进、卸料端处于进料导轨(55)搭接端头0.5~0m附近、跨骑段支架(27)全部展开,设备车(3)与水平煤仓(4)移动静止状态,水平煤仓(4)处于储料设备运行且逐渐满仓,自延伸机尾(5)拉移后处于刮板输送机机头段(70)搭接0~5m,拉移油缸(84)收缩从5~0m状态,且自延伸托辊架(82)逐渐展开0~5m、伸缩带式输送机空运转且延伸0~5m;The excavation equipment (1) continues to excavate to 4.5-5m: the straddle reloading conveyor (2) runs and follows the excavation equipment (1), the discharge end is near the overlapping end of the feeding guide rail (55) at 0.5-0m, and the straddle The riding section support (27) is fully unfolded, the equipment trolley (3) and the horizontal coal bunker (4) move to a static state, the horizontal coal bunker (4) is in the operation of the storage equipment and is gradually full, after being pulled from the extension tail (5) In the state where the head section (70) of the scraper conveyor is overlapped by 0-5m, the pulling cylinder (84) shrinks from 5-0m, and the self-extending idler frame (82) gradually expands by 0-5m, the telescopic belt conveyor Run dry and extend 0~5m;

掘进设备(1)继续掘进,进入新循环:跨骑转载输送机(2)运行且跟随掘进设备(1)前进、卸料端处于水平煤仓(4)进料导轨(55)搭接0~1m附近滑动,设备车(3)重新跟随掘进设备(1)前进且拉移水平煤仓(4),水平煤仓(4)恢复输送机运行且卸料,自延伸机尾(5)搭接5m处停止移动、拉移油缸(84)收缩至0m,伸缩带式输送机负荷运转。The excavation equipment (1) continues to excavate and enters a new cycle: the straddle reloading conveyor (2) runs and follows the excavation equipment (1), and the discharge end is at the horizontal coal bunker (4) and the feed guide rail (55) overlaps 0~ Sliding around 1m, the equipment trolley (3) followed the excavation equipment (1) again and moved the horizontal coal bunker (4), the horizontal coal bunker (4) resumed the operation of the conveyor and unloaded, and the self-extending machine tail (5) overlapped 5m place stops moving, pulls and moves oil cylinder (84) and shrinks to 0m, and telescopic belt conveyor load operation.

50m作业循环是围绕掘进工作面生产、维护、检修的常规循环,是在伸缩带式输送机的储带长度100m、即满足50m延伸的情况下而确定。当不断作业的工作面设备完成数个5m作业循环后,达到了储带仓换装新胶带时、即完成了5m×10的预订作业目标,掘进工作面按照预定、有计划地停止掘进而进入检修阶段,将风、水、电、信、运等各个环节完善,为下一个50m作业循环开始做好准备。在这个环节伸缩带式输送机除检修储带环节外,还需将伸缩架组(82)收回,完成补齐托辊、H架以及纵梁等中间架的作业,其它环节的补齐作业本处不涉及。The 50m operation cycle is the routine cycle of production, maintenance and overhaul around the excavation face, which is determined when the storage belt length of the telescopic belt conveyor is 100m, that is, the extension of 50m is satisfied. When the continuously operating face equipment completes several 5m operating cycles, when the tape storage bin is replaced with a new tape, the scheduled operation target of 5m×10 is completed, and the excavation face will stop excavation and enter according to the plan. In the maintenance phase, the wind, water, electricity, communication, transportation and other links are perfected to prepare for the start of the next 50m operation cycle. In this link, in addition to the overhaul and storage link of the telescopic belt conveyor, the telescopic frame group (82) needs to be retracted to complete the work of filling intermediate frames such as idler rollers, H frames, and longitudinal beams. not involved.

掘进设备(1)退机:在5m作业循环过程中跨骑转载输送机(2)始终运行且跟随掘进设备(1)前进、卸料端处于水平煤仓(4)进料导轨(55)搭接0m或1.5m附近滑动,在50m作业循环的维护、检修阶段,当掘进设备(1)需要退机时,跨骑转载输送机(2)可以跟随掘进设备(1)后退、使卸料端处于水平煤仓(4)进料导轨(55)搭接5m附近,便于掘进设备(1)切割机构等检修。Excavation equipment (1) unloading machine: during the 5m operation cycle, the straddle reloading conveyor (2) always runs and follows the advancement of the excavation equipment (1), and the discharge end is at the level of the coal bunker (4). Sliding near 0m or 1.5m, in the maintenance and overhaul stage of the 50m operation cycle, when the excavation equipment (1) needs to be retracted, the straddle transfer conveyor (2) can follow the excavation equipment (1) to retreat, so that the discharge end It is near the 5m overlap of the feed guide rail (55) of the horizontal coal bunker (4), which is convenient for the maintenance of the excavation equipment (1) cutting mechanism and the like.

有益效果Beneficial effect

本发明专利相对前述的现有技术方法和装备、系统有以下有益效果:Compared with the aforementioned prior art methods, equipment and systems, the patent of the present invention has the following beneficial effects:

相对于《快速掘进后配套》描述的系统,自移煤仓后配套系统没有明确的破碎设备,原因一是掘进设备(1)优先配置的掘护锚一体机的切割特点是稳速连续、产生大块的概率很小,原因二是水平煤仓(4)的进料口(76)下方的数个横螺旋叶片(62)间将破碎大块的物料;5m作业循环以及嵌套的1m作业循环基本可实现50m的连续掘进作业,大大缩短了间断运输时间,减少拉移伸缩带式输送机机尾等辅助作业时间、增大单作业循环进尺、提高巷道掘进效率方面将得到更多改善。Compared with the system described in "Supporting after Rapid Excavation", the supporting system after the self-moving coal bunker has no clear crushing equipment. The probability of large pieces is very small, and the second reason is that several horizontal spiral blades (62) below the feed inlet (76) of the horizontal coal bunker (4) will break large pieces of material; the 5m operation cycle and the nested 1m operation The cycle can basically realize 50m continuous excavation operation, which greatly shortens the intermittent transportation time, reduces the auxiliary operation time such as pulling and moving the tail of the telescopic belt conveyor, increases the footage of a single operation cycle, and improves the efficiency of roadway excavation. More improvements will be made.

相对于《掘进工作面水平机械煤仓的研制》介绍的掘进工作面后续运煤系统,自移煤仓后配套系统布置在掘进设备(1)后面,更着重于解决掘进作业和工作面管理方面的问题。Compared with the follow-up coal transportation system of the excavation working face introduced in "Development of the Horizontal Mechanical Coal Bunker at the Excavation Working Face", the supporting system after the self-moving coal bunker is arranged behind the excavation equipment (1), and more emphasis is placed on the solution of the excavation operation and the management of the working face The problem.

相对于《煤矿掘进技术研究现状与发展趋势》介绍的高效快速掘进成套装备系统由掘锚一体机、锚杆转载机、跨骑式锚杆钻车、柔性连续运输系统等组成的系统,由于掘进设备(1)优先配置的掘护锚一体机自身具备掘进和全部的锚杆支护功能导致整个系统的设备数量减少、成套设备总长约50m之内,且后配套设备布置在巷道一侧,更便于掘进工作面管理和实现机械化、自动化。Compared with the high-efficiency and rapid excavation complete equipment system introduced in "Research Status and Development Trends of Coal Mine Excavation Technology", which is composed of an integrated machine for digging and bolting, a bolt loader, a straddle-type rock bolter, and a flexible continuous transportation system, due to the Equipment (1) The excavating and anchoring integrated machine with priority configuration has the functions of excavation and all bolt support, which reduces the number of equipment in the whole system, and the total length of the complete set of equipment is less than 50m, and the supporting equipment is arranged on the side of the roadway, which is more It is convenient for the management of the excavation face and the realization of mechanization and automation.

相对于百度百科“可伸缩带式输送机”条目介绍的伸缩胶带运输机按照延伸长度接上托辊、H架以及纵梁等中间架,自移煤仓后配套系统设计的自延伸机尾(5)提高了伸缩带式输送机延伸的机械化、自动化和持续运行的程度,为实现50m作业循环奠定了技术基础。Compared with the telescopic belt conveyor introduced in the entry "Extensible Belt Conveyor" in Baidu Encyclopedia, the self-extending tail (5 ) has improved the degree of mechanization, automation and continuous operation of the extension of the telescopic belt conveyor, and laid a technical foundation for realizing the 50m operation cycle.

附图说明Description of drawings

图1自移煤仓后配套系统总图俯视;Figure 1 is the top view of the supporting system after the self-moving coal bunker;

图2伸缩带式输送机自延伸机尾示意图;Figure 2 is a schematic diagram of the self-extending tail of the telescopic belt conveyor;

图3自延伸托轮架缩回图Figure 3 Retraction of self-extending roller frame

图4托辊架组轮横斜拉杆组展开图Figure 4 Expansion diagram of the horizontal and inclined tie rod group of the roller frame group

图5跨骑转载输送机示意图;Figure 5 is a schematic diagram of a straddling reloading conveyor;

图6设备车1示意图;Fig. 6 schematic diagram of equipment vehicle 1;

图7设备车2示意图;Fig. 7 schematic diagram of equipment car 2;

图8水平煤仓示意图(隐藏69项)Figure 8 Schematic diagram of horizontal coal bunker (69 hidden items)

图中所示,附图标记清单如下:As shown in the figure, the list of reference signs is as follows:

(1)、掘进设备,(2)、跨骑转载输送机,(3)、设备车,(4)、水平煤仓,(5)、自延伸机尾,(6)、掘护车,(7)、锚杆车,(8)、除尘风机,(9)、驱动轮组,(10)、托辊架组轮,(11)、斜拉杆组,(12)、上托辊,(13)、下托辊,(14)、伸缩框架,(15)、底滑靴,(16)、伸缩架轮组,(18)、转载机架,(19)、矮托轮组,(20)、高托轮组,(21)、轮组,(22)、滑槽,(23)、小轮,(24)、滑靴,(25)、拉杆,(26)、支撑架,(27)、跨骑段支架,(30)、设备车架,(31)、泵组,(32)、油箱,(33)、阀组,(34)、电控箱,(35)、控制器,(36)、直风筒,(37)、折叠风筒,(38)、吊轨,(39)、撑顶油缸,(40)、滑轮组,(41)、坠轮组,(42)、延伸线缆,(43)、煤仓牵引油缸,(44)、底板牵引油缸,(45)、撑地油缸,(46)、压风风筒,(47)、线缆架,(48)、抽风风筒,(49)、卷电缆装置,(50)、卷水管装置,(53)、机尾舱,(54)、尾煤仓,(55)、进料导轨,(56)、三环链,(57)、煤仓底板,(58)、轮对,(59)、圆环链,(60)、铰接轴,(62)、横螺旋叶片,(63)、前煤仓,(64)、纵螺旋叶片,(65)、关仓罩,(66)、关仓轴,(67)、钢轨,(68)、刮板输送机,(69)、机头舱(隐藏壳体),(70)、刮板输送机机头段,(71)、支撑轮,(72)、升降支撑轮,(73)、升降油缸,(74)、横梁,(75)、进料舱体,(76)、进料口,(77)、煤仓舱体,(80)、机尾机架,(81)、导轨,(82)、自延伸托辊架,(83)、托轮组,(84)、拉移油缸,(85)、固定卡,(86)、连接链,(1), excavation equipment, (2), straddle reloading conveyor, (3), equipment vehicle, (4), horizontal coal bunker, (5), self-extending machine tail, (6), excavation and protection vehicle, ( 7), bolt car, (8), dust removal fan, (9), driving wheel group, (10), idler roller frame group wheel, (11), diagonal tie rod group, (12), upper idler roller, (13 ), lower roller, (14), telescopic frame, (15), bottom shoe, (16), telescopic frame wheel set, (18), reloading frame, (19), short supporting wheel set, (20) , high supporting wheel group, (21), wheel group, (22), chute, (23), small wheel, (24), slipper shoe, (25), pull rod, (26), support frame, (27) , straddle section bracket, (30), equipment frame, (31), pump group, (32), oil tank, (33), valve group, (34), electric control box, (35), controller, ( 36), straight air cylinder, (37), folding air cylinder, (38), suspension rail, (39), top support oil cylinder, (40), pulley block, (41), falling wheel block, (42), extension line cable, (43), coal bunker traction cylinder, (44), floor traction cylinder, (45), ground support cylinder, (46), compressed air duct, (47), cable rack, (48), exhaust wind Tube, (49), rolling cable device, (50), rolling water pipe device, (53), tail compartment, (54), tailing coal bunker, (55), feeding guide rail, (56), three-ring chain, (57), coal bunker bottom plate, (58), wheel pair, (59), circular link chain, (60), hinged shaft, (62), horizontal spiral blade, (63), front coal bunker, (64), Vertical helical blade, (65), closing warehouse cover, (66), closing warehouse shaft, (67), steel rail, (68), scraper conveyor, (69), nose compartment (hidden housing), (70 ), scraper conveyor head section, (71), support wheel, (72), lift support wheel, (73), lift cylinder, (74), beam, (75), feed cabin body, (76) , feed inlet, (77), coal bunker cabin, (80), tail frame, (81), guide rail, (82), self-extending idler frame, (83), supporting wheel group, (84) , pulling oil cylinder, (85), fixed card, (86), connecting chain,

具体实施方式Detailed ways

本发明设计的煤巷快掘自移煤仓后配套系统如图1所示,优先配置的掘进设备(4)为专利号ZL 2019 1 0186436.7的“一种煤矿掘护锚一体机及平行作业的方法”的掘护锚一体机。该机由掘护车和锚杆车两大部分组成、全长约13m,按照煤巷掘进3000m/月的总体目标,额定每日进尺100m,掘护车截割断面4m高×5m宽、额定切割推进3mm/s,锚杆车布置有截割断面需要的全部锚杆机、依次顺序完成全部锚杆作业,属于稳速推进、连续作业类型。As shown in Figure 1, the supporting system of the coal roadway quick excavation and self-moving coal bunker designed by the present invention, the preferentially configured excavation equipment (4) is the patent No. ZL 2019 1 0186436.7 "a coal mine excavation and anchor protection integrated machine and parallel operation method" integrated machine for digging and anchoring. The machine is composed of two parts, the excavator and the bolter, with a total length of about 13m. According to the overall goal of coal roadway excavation of 3000m/month, the rated daily footage is 100m. The cutting advance is 3mm/s, and the bolter car is equipped with all the bolters required for cutting the section, and completes all the bolting operations in sequence, which belongs to the type of steady-speed advancement and continuous operation.

水平煤仓(4)和设备车(3)组合构成了自移煤仓的核心。水平煤仓(4)的刮板输送机(68)槽宽1000mm、尾轮直径300mm、刮板输送机机头段(70)长6000mm、布置在各舱体底部,沿刮板输送机(68)的下方固定有间距1500mm、直径400mm的轮对(58)在钢轨(76)滚动;舱体容积约35m3其中每节煤仓舱体(77)1.8m高×1.9m宽×5m长共17.1m3;引导煤流横螺旋叶片(62)直径400mm、节距300mm,纵螺旋叶片(64)直径800mm、节距400mm;关仓罩(65)半径500mm、长度1900mm;进料舱体(75)的进料口(76)1300mm宽×6000mm长、进料导轨(55)长6000mm、两导轨间距宽1000mm,进料口(76)向巷道中心线突出900mm、便于与跨骑转载输送机(2)搭接。煤仓底板(57)宽1900mm、边沿均呈船头型便于滑移,适配前煤仓(63)底板的长度8500mm、适配尾煤仓(54)底板的长度6000mm、适配单节煤仓舱体(77)底板的长度5000mm,两根钢轨(76)沿长度方向居中焊接在煤仓底板(57)上、间距1200mm与直径400mm轮对(58)相适应。这样的设计使得各舱体与底板之间构成滚动、虽然煤仓底板(57)与巷道底板是滑动、但由于前者的滚动关系使水平煤仓(4)的移动由滑动变相为滚动,即减少了拉移力又降低了对地比压。The combination of the horizontal coal bunker (4) and the equipment cart (3) constitutes the core of the self-moving coal bunker. The scraper conveyor (68) of the horizontal coal bunker (4) has a groove width of 1000mm, a tail wheel diameter of 300mm, and a scraper conveyor head section (70) of 6000mm in length, arranged at the bottom of each cabin, along the scraper conveyor (68 ) below is fixed with a wheel set (58) with a spacing of 1500mm and a diameter of 400mm rolling on the rail (76); the cabin volume is about 35m 3 wherein each section of the coal bunker cabin (77) is 1.8m high x 1.9m wide x 5m long 17.1m 3 ; guide coal flow horizontal spiral blade (62) diameter 400mm, pitch 300mm, vertical spiral blade (64) diameter 800mm, pitch 400mm; closing warehouse cover (65) radius 500mm, length 1900mm; feed cabin body ( The feed inlet (76) of 75) is 1300mm wide × 6000mm long, the feed guide rail (55) is 6000mm long, and the distance between the two guide rails is 1000mm wide. (2) Overlap. Coal bunker bottom plate (57) is 1900mm wide, and its edges are prow-shaped for easy sliding. It is suitable for the length of the front coal bunker (63) bottom plate of 8500mm, the length of the tail coal bunker (54) bottom plate of 6000mm, and the single section of coal The length 5000mm of storehouse cabin body (77) base plate, two steel rails (76) are welded on the coal bunker base plate (57) along the lengthwise center, spacing 1200mm and diameter 400mm wheelsets (58) are adapted. Such design makes the rolling between each cabin body and the bottom plate, although the coal bunker bottom plate (57) and the roadway bottom plate are sliding, but due to the rolling relationship of the former, the movement of the horizontal coal bunker (4) is changed from sliding to rolling, that is, reducing The pulling force is reduced and the ground specific pressure is reduced.

水平煤仓(4)的刮板输送机(68)采用变速运行,在正常运行阶段链速0.93m/s、在关仓阶段链速0.01m/s慢速运行;为适应因底板走势起伏变化,在前煤仓(63)与尾煤仓(54)之间用铰接轴(60)连结、可以有5°的偏转;两煤仓底板(57)间由圆环链(59)连接、相互有一定的活动裕度。The scraper conveyor (68) of the horizontal coal bunker (4) adopts variable speed operation, the chain speed is 0.93m/s in the normal operation stage, and the chain speed is 0.01m/s slow operation in the warehouse closing stage; , the front coal bunker (63) and the tail coal bunker (54) are connected by a hinge shaft (60), which can have a deflection of 5°; the two coal bunker bottom plates (57) are connected by a circular link chain (59) There is a certain margin of activity.

设备车(3)外形尺寸约2500mm长×1500mm宽×3700mm高,行走机构是2000mm长×1500mm宽×500mm高履带形式,由泵组(31)、阀组(33)、油箱(32)构成的泵站提供行走动力、为直径100mm×长1000mm煤仓牵引油缸(43)和底板牵引油缸(44)提供牵引动力、为直径200mm×长400mm撑顶油缸(39)和撑地油缸(45)提供锚固动力,还为水平煤仓(4)内的关仓罩(65)以关仓轴(66)为中心旋转的油缸以及与伸缩带式输送机自延伸机尾(5)的拉移油缸(84)等液压元件提供动力。由折叠风筒(37)、直风筒(36)和缆线存储机构等构成的风、水、电、信系统缓存,供风和除尘均用直径600mm的折叠风筒(37)和直风筒(36)。The overall dimensions of the equipment truck (3) are about 2500mm long x 1500mm wide x 3700mm high, and the traveling mechanism is in the form of a crawler track 2000mm long x 1500mm wide x 500mm high, consisting of a pump set (31), a valve set (33) and a fuel tank (32) The pumping station provides driving power, provides traction power for the coal bunker traction cylinder (43) with a diameter of 100mm×length 1000mm and the floor traction cylinder (44), and provides power for the roof support cylinder (39) with a diameter of 200mm×length 400mm and the ground support cylinder (45). Anchor power, also be the oil cylinder that closes storehouse cover (65) in the horizontal coal bunker (4) and closes storehouse shaft (66) as the center rotation and the pulling oil cylinder ( 84) and other hydraulic components provide power. The air, water, electricity, and information system cache composed of a folding air cylinder (37), a straight air cylinder (36) and a cable storage mechanism, etc. The folding air cylinder (37) and the straight air cylinder with a diameter of 600mm are used for air supply and dust removal. Barrel (36).

跨骑转载输送机(2)宽1000mm、高2000mm、带宽800mm、全长约10m,其中倾斜段倾斜角度30°、长3600mm,跨骑段长6500mm、用支撑轮组(21)200轮组支撑,沿进料导轨(55)最大移动距离5m。在跨骑转载输送机(2)转载机架(18)上升段下方布置的矮托轮组(19)、高托轮组(20)配有直径600mm的金属滚轮是主要的移动支撑部件。转载机架(18)转折处布置的伸缩式跨骑段支架(27)高度1700mm,其上小轮(23)直径150mm在转载机架(18)框架滑槽(22)内滚动、其下滑靴(24)是1040mm长×100mm宽×60mm高的U型钢、平面落地滑行;支撑架(26)的立档、横档和固定在底端的滑靴(24)均采用U型钢、小轮(23)固定在立档顶端。在立档外平面中点固定两根拉杆(25)的中心连接点、1900mm长×30mm宽×10mm厚的各拉杆(25)首尾相连构成平行四边形、展开、缩回自如。随着掘进设备(1)与自移煤仓间的距离拉大、在转载机架(18)转折处和机尾舱(53)三环链(56)的拉动下、跨骑段支架(27)自动打开实时支撑、各支撑架(26)间距加大、拉杆(25)由趋立变趋平;反之,随着自移煤仓与掘进设备(1)间距离缩小、跨骑段支架(27)自动闭合。The straddle reloading conveyor (2) is 1000mm wide, 2000mm high, 800mm wide, and about 10m long. The inclined section has an inclination angle of 30° and a length of 3600mm. The straddle section is 6500mm long, supported by support wheels (21) 200 wheels , along the feed guide rail (55) maximum moving distance of 5m. The metal rollers with a diameter of 600mm are the main mobile supporting parts arranged in the short support roller group (19) and the high support roller group (20) arranged below the ascent of the straddle transfer conveyor (2) transfer frame (18). The telescopic straddle section support (27) height 1700mm arranged at the turning point of the transfer frame (18) is 1700mm in height, and the upper small wheel (23) with a diameter of 150mm rolls in the frame chute (22) of the transfer frame (18), and its sliding shoe (24) is the high U-shaped steel of 1040mm long * 100mm wide * 60mm, plane lands and slides; The upright shelf of bracing frame (26), crosspiece and the slide shoe (24) that is fixed on the bottom all adopt U-shaped steel, steamboat (23 ) is fixed on the top of the stand. Fix the central connection point of two pull bars (25) at the midpoint of the outer plane of the stand, and each pull bar (25) of 1900mm long * 30mm wide * 10mm thick connects end to end to form a parallelogram, expands, and retracts freely. As the distance between the excavation equipment (1) and the self-moving coal bunker increases, under the pulling of the turning point of the transfer frame (18) and the three-ring chain (56) of the tail cabin (53), the straddle section support (27 ) automatically opens the real-time support, the distance between each support frame (26) increases, and the pull rod (25) changes from vertical to flat; 27) Automatic closure.

自延伸机尾(5)是伸缩带式输送机的一部分,刮板输送机机头段(70)搭接在自延伸机尾(5)的机尾机架(80)上、搭接距离大于5m。自延伸机尾(5)的机尾机架(80)距离底板高度约1100mm,上布置的导轨(81)5500mm长×110mm宽×50mm高,供支撑轮(71)滚动;机尾机架(80)下方固定数组直径400mm的托轮组(9)支撑滚动、其上用固定卡(85)固定有两根直径200mm×5500mm行程的拉移油缸(84)、另一端固定在机头仓(69)下部,对自延伸机尾(5)一次最长拉移距离5m。The self-extending tail (5) is a part of the telescopic belt conveyor, and the head section (70) of the scraper conveyor is lapped on the tail frame (80) of the self-extending tail (5), and the lap distance is greater than 5m. The tail frame (80) of self-extension tail (5) is about 1100mm apart from base plate height, and the guide rail (81) 5500mm long * 110mm wide * 50mm high of the guide rail (81) arranged on the top, rolls for supporting wheel (71); 80) The supporting wheel group (9) with a fixed array diameter of 400mm below is supported and rolled, and two pulling cylinders (84) with a stroke of 200mm×5500mm in diameter are fixed on it with a fixed card (85), and the other end is fixed on the head compartment ( 69) lower part, the longest pulling distance of 5m for the self-extending tail (5).

自延伸托辊架(82)的基本单元伸缩框架(14)由装有胶带运行用直径90mm上托辊(12)、下托辊(13)和900mm长×90mm宽×1000mm高的框架、900mm长×90mm宽×30mm高的底滑靴(15)落地滑动,伸缩框架(14)带动上托辊(12)、下托辊(13)移动并持续支撑胶带运行。每7组伸缩框架(14)配1组托辊架组轮(10)成为能展开距离6.2m、折叠后0.93m的伸缩架轮组(16),这样的10组组合成能够展开50m的可伸缩架组。斜拉杆组(11)由900mm长×40mm宽×20mm厚的斜拉杆组成,固定在立档外侧的形式稳定性较好利于自延伸托辊架(82)的通过性和可靠性。驱动轮组(9)安装有800×300高×500宽的缩动力箱内设齿轮传动架设在驱动轮上。The telescopic frame (14) of the basic unit of the self-extending idler stand (82) consists of an upper idler (12) with a diameter of 90mm for tape operation, a lower idler (13) and a frame of 900mm long × 90mm wide × 1000mm high, 900mm Long × 90mm wide × 30mm high bottom shoe (15) slides on the ground, and the telescopic frame (14) drives the upper roller (12) and the lower roller (13) to move and continuously support the belt to run. Every 7 groups of telescopic frames (14) are equipped with 1 group of idler frame group wheels (10) to become the telescopic frame wheel group (16) that can expand distance 6.2m, folded back 0.93m, and such 10 groups are combined into a flexible frame that can expand 50m Telescopic frame set. Diagonal tie rod group (11) is made up of 900mm long * 40mm wide * 20mm thick diagonal stay rods, and the form stability fixed on the outside of the stand is better conducive to the passability and reliability of the self-extending roller frame (82). The driving wheel group (9) is equipped with a gear transmission mounted on the driving wheel in the high shrinkage power box of 800 * 300 * 500 wide.

水平煤仓(4)移动:先将煤仓牵引油缸(43)锁定保持静止、使前煤仓(63)、尾煤仓(54)先固定,由底板牵引油缸(44)拉移煤仓底板(57)移动0.5m距离;到位后将底板牵引油缸(44)锁定保持静止、使煤仓底板(57)固定,由煤仓牵引油缸(43)拉移尾煤仓(54)和前煤仓(63)移动0.5m距离。与此同时,拉移油缸(84)也延伸0.5m且与煤仓牵引油缸(43)位移实时同步,完成水平煤仓(4)迈步移动0.5m;到位后将煤仓牵引油缸(43)和拉移油缸(84)均锁死,保证水平煤仓(4)整体位置固定和自延伸机尾(5)的安全运行,然后展开下一个移动节奏。Horizontal coal bunker (4) movement: first lock the coal bunker traction cylinder (43) and keep it still, so that the front coal bunker (63) and tail coal bunker (54) are fixed first, and the bottom plate of the coal bunker is pulled by the floor traction cylinder (44) (57) Move a distance of 0.5m; when it is in place, lock the bottom plate traction cylinder (44) to keep it still, so that the coal bunker floor (57) is fixed, and the coal bunker traction cylinder (43) pulls and moves the tail coal bunker (54) and the front coal bunker (63) Move 0.5m distance. At the same time, the pulling oil cylinder (84) also extends 0.5m and is synchronized with the displacement of the coal bunker pulling cylinder (43) in real time, completing the horizontal coal bunker (4) and moving 0.5m; Pulling and moving oil cylinders (84) are all locked to ensure that the overall position of the horizontal coal bunker (4) is fixed and the safe operation of the self-extending tail (5), and then the next movement rhythm is launched.

1m作业循环:关仓罩(65)处于开启、刮板输送机(68)常速运行、水平煤仓(4)作为输送机运行;关仓罩(65)处于关闭、刮板输送机(68)慢速运行、水平煤仓(4)作为储煤设备运行。作为储煤设备运行时、水平煤仓(4)与设备车(3)均不移动也没有相对移动;掘进设备(1)、跨骑转载输送机(2)以及伸缩带式输送机自延伸机尾(5)处于各自的运行节奏。1m operation cycle: the warehouse closing cover (65) is opened, the scraper conveyor (68) runs at a constant speed, and the horizontal coal bunker (4) operates as a conveyor; the warehouse closing cover (65) is closed, and the scraper conveyor (68 ) running at a slow speed, and the horizontal coal bunker (4) operates as coal storage equipment. When operating as coal storage equipment, neither the horizontal coal bunker (4) nor the equipment vehicle (3) moves or moves relative to each other; Tail (5) is in respective running rhythm.

5m作业循环:有初始状态、0~4m掘进、4~4.5m掘进、4.5~5m掘进和新循环开始几个阶段。将关键运行节点设定为以下名称后状态列表:5m operation cycle: There are several stages of initial state, 0-4m excavation, 4-4.5m excavation, 4.5-5m excavation and the start of a new cycle. List of states after setting critical running nodes to the following names:

跨骑转载输送机(2)卸料端搭接进料导轨(55)位置,设为“进料口搭接”;The position where the unloading end of the straddling reloading conveyor (2) overlaps the feed guide rail (55) is set as "lapping the feed port";

设备车(3)拉移水平煤仓(4)状态,设为“设备(3)状态”;The equipment vehicle (3) pulls the state of the horizontal coal bunker (4) and sets it as "equipment (3) state";

水平煤仓(4)工作状态,设为“煤仓(4)状态”;The working state of the horizontal coal bunker (4) is set as "coal bunker (4) state";

自延伸机尾(5)搭接刮板输送机机头段(70)位置,设为“出料口搭接”;The self-extending machine tail (5) laps the position of the head section (70) of the scraper conveyor, which is set as "lapping of the discharge port";

拉移油缸(84)工作状态,设为“油缸(84)”The working state of the pulling oil cylinder (84) is set as "oil cylinder (84)"

具体如下:details as follows:

进料口搭接Inlet overlap 设备(3)状态Device (3) Status 煤仓(4)状态Coal Bunker (4) Status 出料口搭接Outlet Lap 油缸(84)Cylinder(84) 初始状态initial state 搭接1.5m处Lap 1.5m 准备拉移ready to move 输送机运行Conveyor running 搭接5m处Lap 5m 收缩至0mshrink to 0m 0~4m掘进0~4m excavation 搭接1.5m处Lap 1.5m 0~4~5m0~4~5m 输送机运行Conveyor running 搭5~0m处Take 5~0m 0~4~5m0~4~5m 4~4.5m掘进4~4.5m excavation 搭接1m处Lap 1m 停止拉移stop pulling 切换运行状态switch running state 搭接0m处lap 0m 延伸至5mExtend to 5m 4.5~5m掘进4.5~5m excavation 搭0.5~0mTake 0.5~0m 移动静止moving still 储煤设备运行Operation of coal storage equipment 搭0~5m处Take 0~5m 收缩5~0mShrink 5~0m 新循环开始new cycle begins 搭接0~1mLap 0~1m 开启拉移Open pull 输送机运行Conveyor running 搭接5m处Lap 5m 收缩至0mshrink to 0m

50m作业循环是当不断作业的工作面设备完成数个5m作业循环后,达到了储带仓换装新胶带时,掘进工作面按照预定、有计划地停止掘进而进入检修阶段,将风、水、电、信、运等各个环节完善,为下一个50m作业循环开始做好准备。The 50m operation cycle means that when the continuously operating working face equipment completes several 5m operation cycles and reaches the storage bin to replace the new tape, the excavation work face will stop excavation according to the schedule and enter the maintenance stage. , electricity, letter, transportation and other links are perfect, ready for the start of the next 50m operation cycle.

掘进设备(1)退机:在5m作业循环过程中跨骑转载输送机(2)始终运行且跟随掘进设备(1)前进、卸料端处于水平煤仓(4)进料导轨(55)搭接0m或1.5m滑动,在50m作业循环的维护、检修阶段,当掘进设备(1)需要退机时,跨骑转载输送机(2)可以跟随掘进设备(1)后退、使卸料端处于水平煤仓(4)进料导轨(55)搭接5m附近,便于掘进设备(1)切割机构检修。Excavation equipment (1) unloading machine: during the 5m operation cycle, the straddle reloading conveyor (2) always runs and follows the advancement of the excavation equipment (1), and the discharge end is at the level of the coal bunker (4). After sliding at 0m or 1.5m, in the maintenance and overhaul stage of the 50m operation cycle, when the excavation equipment (1) needs to be retracted, the straddle transfer conveyor (2) can follow the excavation equipment (1) to retreat, so that the discharge end is in the The feed guide rail (55) of the horizontal coal bunker (4) overlaps around 5m, which is convenient for the maintenance of the cutting mechanism of the excavation equipment (1).

Claims (8)

1.“一种煤巷快掘自移煤仓及后配套系统及实现方法”属于煤矿煤巷掘进成套设备和技术方法领域,是将机械式水平煤仓(4)等设备布置在近水平快速掘进设备(1)的后边,实现煤流缓冲及连续运输和通风、供电、供水、通信等管线随设备自动长度适应,实现伸缩带式输送机机尾实时跟随延伸,实现基于掘进支护间距为1m的后配套计划作业管理,利于掘进设备(1)在每5m作业循环中的连续性;说明了自移煤仓后配套的实现方法和每50m作业循环、每5m作业循环、每1m作业循环相互协同的实现方法;1. "A self-moving coal bunker for rapid excavation of coal roadway and its supporting system and realization method" belongs to the field of complete equipment and technical methods for coal mine roadway excavation. Behind the excavation equipment (1), the buffering of coal flow and continuous transportation and the automatic length adaptation of pipelines such as ventilation, power supply, water supply, and communication are realized with the equipment, and the tail of the telescopic belt conveyor is followed and extended in real time. The operation management of the supporting plan after 1m is beneficial to the continuity of the excavation equipment (1) in every 5m operation cycle; the realization method of the self-moving coal bunker after supporting and the operation cycle of every 50m, every 5m, and every 1m are explained Collaborative implementation methods; 煤巷快掘自移煤仓后配套系统及实现方法包括水平煤仓(4)、设备车(3)、跨骑转载输送机(2)和伸缩带式输送机自延伸机尾(5)等,水平煤仓(4)和设备车(3)组合构成自移煤仓,Coal roadway fast excavation self-moving coal bunker supporting system and implementation method include horizontal coal bunker (4), equipment vehicle (3), straddle reloading conveyor (2) and telescopic belt conveyor self-extending machine tail (5), etc. , the horizontal coal bunker (4) and the equipment cart (3) are combined to form a self-moving coal bunker, 水平煤仓(4)由刮板输送机(68)、前煤仓(63)、尾煤仓(54)、煤仓底板(57)等部分组成,前煤仓有机头舱(69)、关仓罩(65)、煤仓舱体(77)、纵螺旋叶片(64)以及轮对(58)构成;尾煤仓(54)由机尾舱(53)、进料舱体(75)、横螺旋叶片(62)以及轮对(58)等构成;煤仓底板(57)由钢轨(76)和底板构成,共同完成运输、储存物料和设备间搭接,The horizontal coal bunker (4) is made up of scraper conveyor (68), front coal bunker (63), tail coal bunker (54), coal bunker floor (57), etc. Storehouse cover (65), coal bunker cabin body (77), longitudinal screw blade (64) and wheel pair (58) constitute; Tail coal bunker (54) is made up of engine tail cabin (53), feed cabin body (75), Horizontal helical blades (62) and wheel sets (58) etc.; the coal bunker floor (57) is composed of steel rails (76) and the floor, which jointly complete the transportation, storage of materials and equipment overlap, 设备车(3)由以履带行走机构为主的设备车架(30)、电控箱(34)、控制器(35)、泵组(31)、阀组(33)、油箱(32)、煤仓牵引油缸(43)、底板牵引油缸(44)、撑顶油缸(39)、撑地油缸(45)和折叠风筒(37)、直风筒(36)和缆线存储机构等构成,为自身行走、水平煤仓(4)移动和其内液压、电气设备提供动力,The equipment vehicle (3) is composed of an equipment frame (30), an electric control box (34), a controller (35), a pump group (31), a valve group (33), a fuel tank (32), Coal bunker traction cylinder (43), floor traction cylinder (44), roof support cylinder (39), floor support cylinder (45), folding air cylinder (37), straight air cylinder (36) and cable storage mechanism, etc. Provide power for self-walking, horizontal coal bunker (4) movement and internal hydraulic and electrical equipment, 跨骑转载输送机(2)由转载机架(18)、矮托轮组(19)、高托轮组(20)、轮组(21)、滑槽(22)、小轮(23)、滑靴(24)、拉杆(25)、支撑架(26)、跨骑段支架(27)等组成,实时跟随掘进设备(1)进退、实现物料转运,The straddling reloading conveyor (2) is composed of a reloading frame (18), a short supporting wheel group (19), a high supporting wheel group (20), a wheel group (21), a chute (22), a steamboat (23), Sliding shoe (24), pull rod (25), support frame (26), straddle section bracket (27), etc., follow the advance and retreat of the excavation equipment (1) in real time to realize material transfer, 伸缩带式输送机自延伸机尾(5)由机尾机架(80)、导轨(81)、自延伸托辊架(82)、托轮组(83)、拉移油缸(84)固定卡(85)、连接链(86)、上托辊(12)、下托辊(13)、伸缩框架(14)、底滑靴(15)、斜拉杆组(11)、托辊架组轮(10)、驱动轮组(9)、伸缩架轮组(16)等组成,实现伸缩带式输送机机尾自主延伸5m×10距离内输送机正常运行。The self-extending tail (5) of the telescopic belt conveyor is fixed by the tail frame (80), the guide rail (81), the self-extending idler frame (82), the supporting wheel group (83), and the pulling cylinder (84). (85), connecting chain (86), upper idler roller (12), lower idler roller (13), telescopic frame (14), bottom slide shoe (15), diagonal tie rod group (11), idler frame group wheel ( 10), drive wheel group (9), telescopic frame wheel group (16) etc. are formed, realize the normal operation of the conveyor in the distance of 5m * 10 that the tail of the telescopic belt conveyor extends independently. 2.根据权利要求1所述的煤巷快掘自移煤仓后配套,其设备布置搭接的特征在于:跨骑转载输送机(2)机尾连接在掘进设备(1)刮板输送机机头下方相对固定位置与进料口(76)之间于巷道中间与掘进设备(1)刮板输送机机尾处于一条线上;自移煤仓跟随在掘进设备(1)后面、于巷道一侧与可伸缩带式输送机处于一条线上、且设备车(3)与水平煤仓(4)间的距离相对固定;自移煤仓卸料端刮板输送机机头段(70)与伸缩带式输送机机尾即自延伸机尾(5)处于一条线上,使后配套设备集中于巷道一侧、长度大幅度缩短,为掘进所需物料快速抵近运输至掘进设备(1)提供了方便,2. According to claim 1, the fast digging and self-moving coal bunker of the coal roadway is matched, and its equipment layout overlap is characterized in that: the tail of the straddling reloading conveyor (2) is connected to the excavation equipment (1) scraper conveyor The relative fixed position below the machine head and the feed port (76) are in the middle of the roadway and the tail of the excavation equipment (1) scraper conveyor is on a line; the self-moving coal bunker follows the excavation equipment (1) and is in the roadway One side is on the same line as the retractable belt conveyor, and the distance between the equipment vehicle (3) and the horizontal coal bunker (4) is relatively fixed; the head section (70) of the scraper conveyor at the discharge end of the self-moving coal bunker It is on the same line with the tail of the telescopic belt conveyor, that is, the self-extending tail (5), so that the rear supporting equipment is concentrated on one side of the roadway, and the length is greatly shortened, so that the materials required for excavation can be quickly approached and transported to the excavation equipment (1 ) provides convenience, 跨骑转载输送机(2)机头凭借支撑轮组(21)沿进料导轨(55)移动距离0~5m;伸缩式跨骑段支架(27)为跨骑悬空段提供支撑、其一端固定在转载机架(18)转折处、另一端固定在机尾舱(53),其小轮(23)在转载机架(18)框架滑槽(22)内滚动、滑靴(24)落地滑行,随着掘进设备(1)与自移煤仓间的距离拉大,跨骑段支架(27)展开实现对跨骑段的实时支撑;反之,随着自移煤仓迁移与掘进设备(1)间距离缩小、跨骑段支架(27)缩回,The head of the straddling reloading conveyor (2) moves 0-5m along the feeding guide rail (55) by means of the support wheel set (21); At the turning point of the transfer frame (18), the other end is fixed on the tail compartment (53), and its small wheel (23) rolls in the frame chute (22) of the transfer frame (18), and the sliding shoe (24) slides on the ground. , as the distance between the tunneling equipment (1) and the self-moving coal bunker increases, the straddle section support (27) is launched to realize real-time support for the straddle section; on the contrary, as the self-moving coal bunker moves and the tunneling equipment (1 ), the distance between dwindles, the straddle section support (27) retracts, 刮板输送机机头段(70)下方布置的支撑轮(71)在机尾机架(80)布置的导轨(81)上滚动移动距离0~5m,下面固定的横梁(74)下方装有升降油缸(73)对其下边落地滚动的升降支撑轮(72)动态恒定力控制、使它们对底板的支撑力度均衡且略小于支撑轮(71)的支撑力、二者相互补充实现对刮板输送机机头段(70)的全跨度支撑。The support wheel (71) arranged under the head section (70) of the scraper conveyor rolls on the guide rail (81) arranged on the tail frame (80) and moves a distance of 0-5m, and the fixed beam (74) below is equipped with The lifting cylinder (73) controls the dynamic constant force of the lifting support wheel (72) rolling on its lower side, so that their support to the bottom plate is balanced and slightly smaller than that of the support wheel (71). The two complement each other to realize the scraper. Full span support for the conveyor nose section (70). 3.根据权利要求1所述的煤巷快掘自移煤仓后配套,其水平煤仓(4)的特征在于:刮板输送机(68)贯通于舱体底部变速运行、尾煤仓(54)进料口(76)布置有进料导轨(55)供跨骑转载输送机(2)的机头段和跨骑段搭接行走;进料舱体(75)内的横螺旋叶片(62)具有将物料向仓内引导和搅动破碎大块料功能、煤仓舱体(77)内的纵螺旋叶片(64)将仓内上方物料向前推进以增加装仓率;前煤仓(63)布置有关仓罩(65)以控制煤仓启闭、卸料端即刮板输送机机头段(70)在自延伸机尾(5)的机尾机架(80)上搭接5m以上距离;煤仓底板(57)由钢轨(67)和底板构成、与刮板输送机(68)底部分布的数组轮对(58)形成滚动移动、即降低了对地比压也降低了移动力;为适应因底板走势局部起伏,前煤仓(63)与尾煤仓(54)之间用铰接轴(60)连结、相互有5°的偏转、两煤仓底板(57)间由圆环链(59)连接、相互有一定的活动裕度,3. According to claim 1, the fast digging and self-moving coal bunker of the coal roadway is matched after the coal bunker, and its horizontal coal bunker (4) is characterized in that: the scraper conveyor (68) runs through the bottom of the cabin body to change speed, and the tail coal bunker ( 54) The feeding port (76) is arranged with a feeding guide rail (55) for the head section and the straddling section of the straddling reloading conveyor (2) to overlap and walk; the horizontal spiral blade ( 62) It has the function of guiding the material into the bin and stirring and breaking the bulk material. The vertical spiral blade (64) in the coal bunker cabin (77) pushes the upper material in the bunker forward to increase the bunkering rate; the front coal bunker ( 63) Arrange the relevant bunker cover (65) to control the opening and closing of the coal bunker, and the discharge end, that is, the head section (70) of the scraper conveyor is overlapped by 5m on the tail frame (80) of the self-extending tail (5) The above distance; the coal bunker bottom plate (57) is composed of steel rails (67) and the bottom plate, and forms a rolling movement with the array of wheel pairs (58) distributed at the bottom of the scraper conveyor (68), which reduces the specific pressure on the ground and also reduces the movement. force; in order to adapt to the local ups and downs due to the trend of the bottom plate, the front coal bunker (63) and the tail coal bunker (54) are connected with a hinge shaft (60), and there is a 5° deflection between the two coal bunker bottom plates (57). Ring chain (59) is connected, has certain activity margin mutually, 所示水平煤仓(4)是最短结构、可以增加煤仓舱体(77)和煤仓底板(57)达到需要的储料容积;水平煤仓(4)的关仓罩(65)处于开启、刮板输送机(68)常速运行时水平煤仓(4)仅作为输送机运行;当关仓罩(65)处于关闭、刮板输送机(68)慢速运行时水平煤仓(4)作为储料设备运行,此时自移煤仓不移动、允许掘进设备(1)、跨骑转载输送机(2)以及伸缩带式输送机自延伸机尾(5)处于各自的运行节奏。Shown horizontal coal bunker (4) is the shortest structure, can increase coal bunker cabin body (77) and coal bunker bottom plate (57) to reach required storage volume; 1. When the scraper conveyor (68) runs at a normal speed, the horizontal coal bunker (4) only operates as a conveyor; when the closing cover (65) is closed and the scraper conveyor (68) runs at a slow speed, the horizontal coal bunker (4 ) as storage equipment, at this time the self-moving coal bunker does not move, allowing the excavation equipment (1), the straddle reloading conveyor (2) and the self-extending tail of the telescopic belt conveyor (5) to be in their respective operating rhythms. 4.根据权利要求1所述的煤巷快掘自移煤仓后配套,其煤仓移动的特征在于:按照自移煤仓的移动程序、跟随掘进设备(1)行走;撑顶油缸(39)、撑地油缸(45)起稳定设备车(3)的作用、当设备车(3)拉移水平煤仓(4)时分别支撑顶、底板、使稳定供给拉移力,拉移时先由底板牵引油缸(44)拉移煤仓底板(57)移动一定距离、再由煤仓牵引油缸(43)拉移尾煤仓(54)和前煤仓(63)移动同样距离形成迈步移动;底板牵引油缸(44)拉移时、煤仓牵引油缸(43)保持静止,煤仓牵引油缸(43)拉移时、底板牵引油缸(44)保持静止,二者均静止时保持各自位移为零、保证距水平煤仓(4)的绝对距离即保证其不会自行滑动;煤仓牵引油缸(43)的动作与拉移油缸(84)密切相关,煤仓牵引油缸(43)拉动水平煤仓(4)时、拉移油缸(84)必须延伸且二者位移量必须同步。4. According to claim 1, the self-moving coal bunker of the coal roadway is quickly excavated and equipped, and its coal bunker moves are characterized in that: according to the moving program of the self-moving coal bunker, it follows the excavation equipment (1) to walk; the supporting oil cylinder (39 ), the ground support oil cylinder (45) plays the role of stabilizing the equipment car (3), and when the equipment car (3) pulls the horizontal coal bunker (4), it supports the top and the bottom plate respectively, so that the pulling force can be supplied stably. Pull the coal bunker bottom plate (57) to move a certain distance by the bottom plate traction cylinder (44), and then move the tail coal bunker (54) and the front coal bunker (63) to move the same distance by the coal bunker traction cylinder (43) to form a step movement; When the bottom plate traction cylinder (44) is pulled, the coal bunker traction cylinder (43) remains stationary, when the coal bunker traction cylinder (43) is pulled, the bottom plate traction cylinder (44) remains stationary, and the respective displacements are zero when both are stationary 1. Ensure that the absolute distance from the horizontal coal bunker (4) guarantees that it will not slide by itself; the action of the coal bunker traction cylinder (43) is closely related to the pulling cylinder (84), and the coal bunker traction cylinder (43) pulls the horizontal coal bunker (4) time, pulling oil cylinder (84) must extend and both displacements must be synchronized. 5.根据权利要求1所述的煤巷快掘自移煤仓后配套,其风、水、电、信管线长度的自适应特征在于:设备车(3)顶部固定的压风风筒(46)和负压抽风风筒(48)面向掘进设备(1)的一端用折叠风筒(37)、另一端用直风筒(36),当掘进设备(1)与设备车(3)相互离开时、折叠风筒逐渐展开保证正常供风和除尘;线缆储存机构储存动力电缆、信号电缆以及水管等,由吊轨(38)、滑轮组(40)、坠轮组(41)等组成的线缆架(47)和卷电缆装置(49)、卷水管装置(50)可在掘进设备(1)与设备车(3)之间提供大于5m的管线缓存。5. According to claim 1, the fast digging and self-moving coal bunker of the coal roadway is matched after the self-moving coal bunker, and the self-adaptive feature of the length of its wind, water, electricity and letter pipelines is: the fixed air pressure duct (46) on the top of the equipment cart (3) ) and the negative pressure exhaust air duct (48) facing the excavation equipment (1) with a folding air duct (37) at one end and a straight air duct (36) at the other end, when the excavation equipment (1) and the equipment vehicle (3) are separated from each other When the time is up, the folding air duct is gradually unfolded to ensure normal air supply and dust removal; the cable storage mechanism stores power cables, signal cables and water pipes, etc. The cable frame (47), the coiled cable device (49), and the coiled water pipe device (50) can provide a pipeline buffer greater than 5m between the excavation equipment (1) and the equipment vehicle (3). 6.根据权利要求1所述的煤巷快掘自移煤仓后配套,其伸缩带式输送机机尾延伸特征在于:一端固定在机头仓(69)下部、另一端固定在机尾机架(80)上的两根长行程拉移油缸(84)作用下、被托轮组(83)支撑的自延伸机尾(5)前后移动带动拉移伸缩带式输送机延伸、一次最长拉移距离5m;自延伸机尾(5)下方布置的自延伸托辊架(82)由托轮组(83)、伸缩框架(14)和托辊架组轮(10)间隔搭配,在延伸过程中滚动轮与滑靴(15)滑动共同作用增加了通过性和稳定性、其上的上托辊(12)和下托辊(13)在展开过程中持续支撑胶带运行;驱动轮组(9)及驱动器用于检修人员对伸缩带式输送机补装中间架过程时操作、驱动自延伸托辊架(82)缩回,6. According to claim 1, the fast digging and self-moving coal bunker of the coal roadway is matched after the coal bunker, and the extension of the tail of the telescopic belt conveyor is characterized in that: one end is fixed at the lower part of the head bin (69), and the other end is fixed at the tail of the machine. Under the action of two long-stroke pulling oil cylinders (84) on the frame (80), the self-extending tail (5) supported by the support wheel set (83) moves back and forth to drive the extension of the pulling telescopic belt conveyor, and the longest The pulling distance is 5m; the self-extending idler frame (82) arranged below the self-extending machine tail (5) is composed of supporting rollers (83), telescopic frame (14) and idler assembly wheels (10) at intervals, and the extension During the process, the rolling wheel and the sliding shoe (15) slide together to increase the passability and stability, and the upper idler roller (12) and the lower idler roller (13) on it continue to support the operation of the belt during the unfolding process; the driving wheel set ( 9) and the driver are used for maintenance personnel to operate and drive the self-extending roller frame (82) to retract when the telescopic belt conveyor is reinstalled with the intermediate frame. 自延伸托辊架(82)其基本单元伸缩框架(14)由上托辊(12)、下托辊(13)和横档、立档、底滑靴(15)以及中心固定在立柱或横档的斜拉杆组(11)构成,每7组伸缩框架(14)配1组托辊架组轮(10)成为能展开距离6.2m、折叠后0.93m的伸缩架轮组(16),这样的10组组合成能够展开50m的可伸缩架组;托轮组(83)用连接链(86)与首个伸缩框架(14)相连、其后的伸缩框架(14)依次用斜拉杆组(11)首尾铰接形成多个平行四边形结构相连、尾端的托辊架组轮(10)与驱动轮组(9)及驱动器相连并固定在伸缩带式输送机已固定的中间架上;斜拉杆组(11)有固定在立柱外侧和固定在横档内的两种形式,在横档内适用于较矮的伸缩框架(14)。The telescopic frame (14) of the basic unit of the self-extending idler frame (82) is fixed on the column or the crosspiece by the upper idler (12), the lower idler (13) and the crosspiece, the vertical shelf, the bottom shoe (15) and the center. The diagonal tie rod group (11) of file constitutes, and every 7 groups of telescopic frames (14) are equipped with 1 group of idler frame group wheels (10) and become the telescopic frame wheel group (16) that can expand distance 6.2m, 0.93m after folding, like this 10 groups are combined into a telescopic frame group that can expand 50m; the support wheel group (83) is connected with the first telescopic frame (14) with a connecting chain (86), and the subsequent telescopic frame (14) is sequentially connected with a diagonal tie rod group ( 11) The head and tail are hinged to form a plurality of parallelogram structures connected, and the idler frame set wheel (10) at the tail end is connected with the drive wheel set (9) and the driver and fixed on the fixed intermediate frame of the telescopic belt conveyor; (11) have two kinds of forms that are fixed on the outside of the column and are fixed in the crosspiece, and are suitable for a shorter telescopic frame (14) in the crosspiece. 7.根据权利要求1所述的实现方法,其多个作业循环协调运行特征在于:7. The implementation method according to claim 1, wherein the coordinated operation of a plurality of job cycles is characterized in that: 1m作业循环基于掘进工程以1m为作业的管理基本单位,围绕水平煤仓(4)的基本功能,确保掘进、支护、伸缩带式输送机延伸等在基本作业周期的连续、完整;因此、当工作面的掘进作业正常运行且水平煤仓(4)处于储料运行阶段、为伸缩带式输送机机尾空载运行后自延伸机尾(5)的延伸提供了必要时机,当工作面的掘进作业正常运行但水平煤仓(4)以后运输设备非计划停机时、水平煤仓(4)储料运行阶段为掘进设备(1)、跨骑转载输送机(2)和设备车(3)各自继续运行完成阶段作业、特别是掘进作业和支护作业基本完成、减少无计划停机,The 1m operation cycle is based on the management basic unit of excavation engineering with 1m as the operation, surrounding the basic functions of the horizontal coal bunker (4), ensuring the continuity and completeness of the basic operation cycle of excavation, support, extension of the telescopic belt conveyor, etc.; therefore, When the tunneling operation of the working face is running normally and the horizontal coal bunker (4) is in the stage of material storage operation, it provides a necessary opportunity for the extension of the self-extending tail (5) of the telescopic belt conveyor after the tail is running without load. When the excavation operation is running normally but the transportation equipment after the horizontal coal bunker (4) is shut down unplanned, the storage operation stage of the horizontal coal bunker (4) is the excavation equipment (1), the straddle reloading conveyor (2) and the equipment vehicle (3 ) respectively continue to run to complete the stage operations, especially the excavation operations and support operations are basically completed, reducing unplanned downtime, 5m作业循环为工作面掘进正常进行,围绕现有掘进设备(1)、支护设备、水平煤仓(4)的性能即“搭接移动距离0~5m”和伸缩带式输送机机尾安全延伸,实现在不停止掘进作业的情况下、完成自延伸机尾(5)的安全延伸并持续运转,每个5m作业循环中嵌入1m作业循环的“水平煤仓(4)储料运行”、是实现本5m作业循环与下一个5m作业循环间持续作业顺利衔接的关键,The 5m operation cycle is the normal excavation of the working face, surrounding the performance of the existing excavation equipment (1), support equipment, and horizontal coal bunker (4), that is, "overlap movement distance 0-5m" and the safety of the tail of the telescopic belt conveyor. Extension, to achieve the safe extension and continuous operation of the self-extending tail (5) without stopping the excavation operation, and the "horizontal coal bunker (4) storage operation" with a 1m operation cycle embedded in each 5m operation cycle, It is the key to realize the smooth connection between the current 5m operation cycle and the next 5m operation cycle. 50m作业循环围绕掘进工作面生产、维护、检修的正常循环,以伸缩带式输送机的储带长度100m、满足50m延伸的情况设定;当持续作业的工作面设备完成数个5m作业循环后、达到了储带仓需换装新胶带的需求、即完成了5m×10的预订作业目标,掘进工作面有计划地停止掘进而进入检修阶段,将风、水、电、信、运等各个环节完善,为下一个50m作业循环做好准备;伸缩带式输送机除补充储带环节外,还需将自延伸托辊架(82)借助驱动轮组(9)缩回,完成补齐托辊、H架以及纵梁等中间架的作业,The 50m operation cycle revolves around the normal cycle of production, maintenance and overhaul of the excavation working face, and is set based on the condition that the storage belt length of the telescopic belt conveyor is 100m and meets the extension of 50m; when the continuous operation of the working face equipment completes several 5m operation cycles , Reached the need to replace the new tape in the storage bin, that is, completed the scheduled operation target of 5m×10, the excavation face stopped excavation in a planned way and entered the maintenance stage, and the wind, water, electricity, letter, transportation and other The link is complete and ready for the next 50m operation cycle; in addition to supplementing the belt storage link, the telescopic belt conveyor also needs to retract the self-extending roller frame (82) with the help of the driving wheel set (9) to complete the supporting The operation of intermediate frames such as rollers, H frames and longitudinal beams, 在50m作业循环的维护、检修阶段,当掘进设备(1)需要退机时,跨骑转载输送机(2)跟随掘进设备(1)后退、使卸料端处于水平煤仓(4)进料导轨(55)搭接5m附近,便于掘进设备(1)截割机构等检修。In the maintenance and overhaul stage of the 50m operation cycle, when the excavation equipment (1) needs to be retracted, the straddle reloading conveyor (2) will follow the excavation equipment (1) to retreat, so that the discharge end is at the level Coal bunker (4) feeds Guide rail (55) overlaps near 5m, is convenient to the maintenance such as excavation equipment (1) cutting mechanism. 8.根据权利要求1所述的实现方法,其5m作业循环运行特征在于:如下:8. The realization method according to claim 1, its 5m operation cycle operation is characterized in that: as follows: 初始状态:掘进设备(1)处于掘进准备,跨骑转载输送机(2)卸料端处于进料导轨(55)搭接1.5m处,设备车(3)处于准备拉移水平煤仓(4)位置,水平煤仓(4)处于输送机运行状态,自延伸机尾(5)处于刮板输送机机头段(70)搭接5m处、拉移油缸(84)为缩回至0m状态;Initial state: the excavation equipment (1) is in preparation for excavation, the unloading end of the straddle transfer conveyor (2) is at the 1.5m overlap of the feed guide rail (55), and the equipment cart (3) is in preparation for pulling the horizontal coal bunker (4 ) position, the horizontal coal bunker (4) is in the running state of the conveyor, the self-extending tail (5) is at the 5m overlap of the head section (70) of the scraper conveyor, and the pulling cylinder (84) is retracted to 0m ; 掘进设备(1)持续掘进0~4m:跨骑转载输送机(2)运行且跟随、卸料端处于进料导轨(55)搭接1.5m附近,设备车(3)跟随掘进速度迈步拉移水平煤仓(4)前进并移动0~4m后加快移动到5m,水平煤仓(4)处于输送机运行状态,自延伸机尾(5)到达刮板输送机机头段(70)搭接5~0m处、拉移油缸(84)为从0~4~5m持续伸出状态且位移和运行节奏与煤仓牵引油缸(43)的拉动相配合;The excavation equipment (1) continues to excavate 0-4m: the straddle transfer conveyor (2) runs and follows, and the discharge end is near the 1.5m overlap of the feeding guide rail (55), and the equipment vehicle (3) moves along with the excavation speed The horizontal coal bunker (4) advances and moves 0 to 4m, and then accelerates to move to 5m. The horizontal coal bunker (4) is in the running state of the conveyor, extending from the tail (5) to the head section (70) of the scraper conveyor for overlapping At 5-0m, the pulling oil cylinder (84) is in a state of continuous extension from 0-4-5m, and the displacement and operation rhythm are matched with the pulling of the coal bunker pulling oil cylinder (43); 掘进设备(1)连续掘进4~4.5m、嵌入1m作业循环:跨骑转载输送机(2)运行且跟随、卸料端处于进料导轨(55)搭接1m处,设备车(3)停止前进和拉移水平煤仓(4),水平煤仓(4)处于由输送机运行切换储料设备运行状态,自延伸机尾(5)处于刮板输送机机头段(70)搭接0m、拉移油缸(84)为伸出5m状态且自延伸托辊架(82)未实施展开、伸缩带式输送机逐渐空运转;The excavation equipment (1) continuously excavates 4 to 4.5m and embeds 1m in the operation cycle: the straddle reloading conveyor (2) runs and follows, and the discharge end is at the 1m overlap of the feeding guide rail (55), and the equipment vehicle (3) stops Advance and pull the horizontal coal bunker (4), the horizontal coal bunker (4) is in the operation state of the storage equipment switched by the conveyor operation, and the self-extending machine tail (5) is in the scraper conveyor head section (70) overlapping 0m 1. The pulling oil cylinder (84) is in the state of stretching out 5m and the self-extending idler frame (82) has not been implemented to expand, and the telescopic belt conveyor is gradually idling; 掘进设备(1)持续掘进到4.5~5m.:跨骑转载输送机(2)运行且跟随、卸料端处于水平煤仓(4)进料导轨(55)搭接0.5~0m、跨骑段支架(27)全部展开,设备车(3)与水平煤仓(4)移动静止状态,水平煤仓(4)处于储料设备运行且逐渐满仓,自延伸机尾(5)拉移后处于刮板输送机机头段(70)搭接0~5m,拉移油缸(84)收缩从5~0m状态,且自延伸托辊架(82)逐渐展开0~5m、伸缩带式输送机空运转且延伸0~5m;The excavation equipment (1) continues to excavate to 4.5-5m.: the straddle transfer conveyor (2) runs and follows, and the discharge end is at the horizontal coal bunker (4). The support (27) is fully unfolded, the equipment trolley (3) and the horizontal coal bunker (4) move to a static state, the horizontal coal bunker (4) is in the operation of the storage equipment and is gradually full, and is in the scraping position after being pulled from the extension tail (5). The head section (70) of the plate conveyor is overlapped by 0-5m, the pulling cylinder (84) shrinks from 5-0m, and the self-extending idler frame (82) gradually expands by 0-5m, and the telescopic belt conveyor runs dry And extend 0~5m; 掘进设备(1)继续掘进:跨骑转载输送机(2)运行且跟随、卸料端处于水平煤仓(4)进料导轨(55)搭接0~1m处滑动,设备车(3)重新跟随掘进设备(1)前进且拉移水平煤仓(4),水平煤仓(4)恢复输送机运行且卸料,自延伸机尾(5)搭接5m处停止移动、拉移油缸(84)收缩至0m、伸缩带式输送机负荷运转。The excavation equipment (1) continues to excavate: the straddle reloading conveyor (2) runs and follows, and the unloading end is at the horizontal coal bunker (4) The feed guide rail (55) slides at 0-1m overlap, and the equipment vehicle (3) re- Follow the excavation equipment (1) to move forward and pull the horizontal coal bunker (4), the horizontal coal bunker (4) resumes the operation of the conveyor and discharges the material, stops moving at the overlap of 5m from the extension tail (5), and pulls the oil cylinder (84 ) shrinks to 0m, and the telescopic belt conveyor runs under load.
CN202210228902.5A 2022-03-10 2022-03-10 Coal roadway fast excavation and self-moving coal bunker matching and realization method Pending CN115949455A (en)

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CN111689130A (en) * 2020-06-19 2020-09-22 中国铁建重工集团股份有限公司 Synchronous self-moving transshipment transportation system

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CN201215025Y (en) * 2008-07-14 2009-04-01 中煤张家口煤矿机械有限责任公司 Carrier roller multiaspect adjusting device for self-moving adhesive tape machine tail
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