CN115942735B - Horizontal electrolytic capacitor automatic shaping feeder - Google Patents
Horizontal electrolytic capacitor automatic shaping feeder Download PDFInfo
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- CN115942735B CN115942735B CN202211542683.4A CN202211542683A CN115942735B CN 115942735 B CN115942735 B CN 115942735B CN 202211542683 A CN202211542683 A CN 202211542683A CN 115942735 B CN115942735 B CN 115942735B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/13—Energy storage using capacitors
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Abstract
The invention discloses an automatic shaping feeder of a horizontal electrolytic capacitor, which comprises a machine table, wherein one side of the machine table is provided with a back plate, a turntable and a motor are fixed on the back plate, a plurality of notches are formed in the periphery of the turntable at intervals, and the motor drives the turntable to rotate under the control of a driver; the back plate is provided with a feeding port corresponding to the upper part of the turntable, a material piece enters the notch of the turntable and rotates together with the turntable and sequentially passes through a pressing mechanism, a pin rotating mechanism, a pin adjusting mechanism, a length adjusting mechanism, a pin expanding mechanism and a pin shrinking mechanism which are distributed along the turntable, the pressing mechanism is used for pressing the material piece into the notch, and the pin rotating mechanism is used for fixing the pin position of the material piece at a set angle position; the pin adjusting mechanism is used for vertically straightening pins of the material piece; the length adjusting mechanism is provided with an adjusting plate arranged on the bottom surface of the turntable and is matched with the pressing mechanism to standardize the length of the material piece so that the pins of the material piece are at the same height; the pin expanding mechanism is used for expanding pins of the material part regularly; the pin shrinking mechanism is used for shrinking pins of the material part regularly. The invention realizes stable feeding of the horizontal electrolytic capacitor material and reduces material throwing caused by pin tolerance.
Description
Technical Field
The invention relates to the technical field of automatic feeding of special-shaped material pieces, in particular to an automatic shaping feeder of a horizontal electrolytic capacitor.
Background
The existing automatic component inserter feeder comprises: the four feeders can realize automatic feeding only for materials with harder pins and easy deformation in certain specific size ranges, and for thin pins, the easy deformation material piece can cause serious deformation of the electrolytic capacitor pins and cannot be led into automatic feeding. The direct vibration device and the material piece are not suitable for the large body material piece, the element body is deformed by pins, the MTS piece is required to be changed into a plastic sucking box for packaging, and discharge treatment cannot be carried out before piece making.
Disclosure of Invention
The invention aims to provide an automatic integer feeder of a horizontal electrolytic capacitor, which realizes stable feeding of horizontal electrolytic capacitor material parts and reduces material throwing caused by pin tolerance.
The technical scheme adopted by the invention is as follows:
The automatic leveling feeder of the horizontal electrolytic capacitor comprises a machine table, wherein one side of the machine table is provided with a back plate, a turntable is fixed on the back plate through a bearing, a plurality of notches are formed in the periphery of the turntable at intervals, a motor is locked on the back plate, and the motor drives the turntable to rotate under the control of a driver through gear transmission; the back plate is provided with a feeding hole corresponding to the upper part of the rotary plate, a material piece enters a notch of the rotary plate through the feeding hole under the driving of the rotary plate and rotates along with the rotary plate, and sequentially passes through a pressing mechanism, a pin rotating mechanism, a pin adjusting mechanism, a length adjusting mechanism, a pin expanding mechanism and a pin shrinking mechanism which are distributed along the rotary plate and are locked on the back plate through screws, wherein the pressing mechanism is used for pressing the material piece into the notch to limit the height of the material piece, and the pin rotating mechanism drives the material piece to rotate through a small iron rod so as to fix the pin position of the material piece at a set angle position; the pin adjusting mechanism is used for vertically straightening pins of the material piece; the length adjusting mechanism is provided with an adjusting plate, the adjusting plate is arranged on the bottom surface of the turntable and forms a limit baffle at the bottom of the notch, and the distance between the adjusting plate and the bottom of the turntable is adjustable so as to match the length of the standard material piece with the press-in mechanism, so that pins of the material piece are at the same height; the pin expanding mechanism is used for expanding pins of the material part regularly; the pin shrinking mechanism is used for shrinking pins of the material part regularly.
Be equipped with the direct shock track on the board, the orbital one end of direct shock is located the below of carousel, and the orbital other end of direct shock is equipped with automatic plug-in components machine and inhales and get material piece, realizes automatic feed and automatic plug-in components through the orbital material piece of plastic gets into the direct shock track under the carousel drive.
Further, the iron sheet is arranged on the direct vibration track, and the position of the material piece is limited to move forwards along the direct vibration track through the iron sheet.
Further, a feedback sensor is arranged on the turntable, and the feedback sensor detects the rotation angle of the turntable.
Further, the driver controls the motor to drive the turntable to rotate at an angle of 30 degrees each time based on feedback data of the feedback sensor.
Further, the pressing mechanism comprises a limiting block, a connecting block and an air cylinder, wherein the limiting block is fixed on the back plate and is used for limiting the material piece, the material piece is prevented from being thrown out, the connecting block is fixed on one side of the limiting block, the air cylinder is fixed on the connecting block and corresponds to the setting of the limiting block, and the air cylinder presses the material piece into the notch.
Specifically, the cylinder has two actions of pressing and reset, and during pressing, the upper air hole of driver control cylinder is admitted air, and lower air hole is discharged, and the piston moves downwards, presses down the material piece and adjusts the laminating of high mechanism, and during reset, lower air hole is admitted air, and upper air hole is discharged, and the piston moves back initial position upwards, and the operator can realize the impressing of different length material pieces through adjusting the gas flow control piston action distance and the speed of upper and lower air hole.
Further, the pin rotating mechanism comprises a rotating motor, the rotating motor is fixed on the rotating frame, a small iron rod is eccentrically arranged at the output end of the rotating motor, and the rotating motor rotates to drive the small iron rod to rotationally fix the pin of the material part to a set position, so that the follow-up procedure can be performed.
Specifically, the rotating frame is formed by combining two connecting blocks and is inverted-L-shaped, one end of the inverted-L-shaped frame is fixed on the back plate, and the rotating motor is fixed at the other end of the inverted-L-shaped frame.
Specifically, two connecting blocks of the rotating frame are locked and attached on the back plate to be fixed.
Further, the pin adjusting mechanism comprises a slide rail, a slide rail cylinder, a first sliding block and a second sliding block, the slide rail is fixed on the back plate, the slide rail cylinder is fixed on the slide rail, a piston of the slide rail cylinder is fixed with the first sliding block through a screw,
The first sliding block and the second sliding block are movably connected through a connecting mechanism and a connecting plate, one end of the connecting mechanism is rigidly connected with the first sliding block, the other end of the connecting mechanism is movably connected with one end of the connecting plate, a fixed point is arranged at the middle end of the connecting plate, the connecting plate is fixedly arranged on the sliding rail through the fixed point and rotates around the fixed point, and the other end of the connecting plate is movably connected with the second sliding block;
Further, a first strip hole is formed in the other end of the connecting mechanism, a first limit column is arranged at one end of the connecting plate, and the first limit column freely moves in the first strip hole; the other end of the connecting plate is provided with a second strip hole, a second limiting column is arranged on the second sliding block, and the second limiting column freely moves in the second strip hole;
Specifically, after the turntable rotates the material in place, the driver controls the electromagnetic valve of the slide rail cylinder to be charged by the upper air hole and discharged by the lower air hole, the piston of the slide rail cylinder and the first sliding block act downwards, the connecting plate rotates clockwise to drive the second sliding block to slide upwards, and the first sliding block and the second sliding block collide on the iron sheet, so that the aim of adjusting the verticality of the pins is fulfilled; when the vertical alignment is finished, the electromagnetic valve commutates, the lower air hole is used for air inlet, the upper air hole is used for air outlet, the piston of the sliding rail cylinder and the first sliding block slide upwards, the connecting plate rotates anticlockwise, the second sliding block is driven to slide downwards, the pin adjusting mechanism resets, the next material piece is waited to be in place, and the effect of circulating pin alignment is achieved.
Further, the length adjusting mechanism comprises a fixed bracket and an adjusting plate; the fixed support is fixed on the backboard through more than two cylinders, a screw is arranged on one side of the fixed support corresponding to the turntable, the adjusting plate is adjustably sleeved on the screw and positioned between the fixed support and the backboard, and one end of the adjusting plate, which is far away from the turntable, is jointly fixed by the cylinders and the screw; before the feeder is electrified, the knob is firstly adjusted, and the position of the adjusting plate is changed to be matched with the length of a work piece, so that the length of the work piece is controlled.
Specifically, the screw is relatively and fixedly connected with the fixed support through a bearing.
Further, the foot expanding mechanism or the foot shrinking mechanism are similar in structure and comprise a shell, the shell is fixed on the back plate, the driving cylinder is arranged in the shell, the piston of the driving cylinder is connected with the mounting frame, and one side of the mounting frame is provided with a compressing assembly which is used for compressing the material piece in a telescopic mode; the gauge pin assembly is arranged on the bottom surface of the mounting frame and corresponds to the compression assembly, and is used for expanding pins or shrinking pins of two pins of the material piece;
Further, compressing tightly the subassembly and including the fixed block, fixed block and mounting bracket can dismantle fixed connection, be equipped with the through-hole on the fixed block, the cylinder activity wears to establish in the through-hole, and the upper end of cylinder has spacing flange to avoid the cylinder to follow the through-hole landing, the lower extreme of cylinder passes the fixed block and can dismantle fixedly with a location briquetting, and the lower pot head of cylinder is equipped with reset spring, and reset spring is located between location briquetting and the fixed block, guarantees based on reset spring that the telescopic compresses tightly between location briquetting and the material piece is fixed.
Further, the pin expanding component is a pin expanding convex block, and the pin expanding convex block extends into the space between two pins of the material piece so as to expand the pins;
specifically, after the turntable drives the material piece to be in place, the electromagnetic valve controls the upper air hole of the driving cylinder to enter air, the lower air hole is discharged, the piston drives the pin arrangement mechanism to move downwards, the pressing component fixes the material piece, the position of the material piece is unchanged during pin expansion, the pin expansion convex block enters from pins, the piston stroke is changed by controlling the air flow, the effect of expanding the pin spacing is achieved, after the pin expansion is completed, the electromagnetic valve reverses, the piston retreats, the pin expansion convex block resets, the next material piece is waited to be in place, and the pin expansion is circulated.
Further, the gauge pin assembly is a pin shrinking block, the pin shrinking block is provided with a groove, and two pins of the material piece are shrunk through the groove.
Specifically, the foot shrinking mechanism is similar to the foot expanding mechanism, and the action process is the same, and the sole difference is that the foot shrinking block and the foot expanding convex block are different, so that the effect is different.
According to the technical scheme, the special feeder is designed for realizing automatic feeding of the large-sized cylindrical electrolytic capacitor with feet, which cannot realize automatic feeding of the existing feeder, so that the coverage range of an automatic plug-in unit is enlarged, and the automation rate is improved. The material piece enters the turntable when the central turntable rotates under the action of gravity. And the electrolytic capacitor pin arrangement is completed by the height adjusting mechanism, the pin rotating mechanism, the pin adjusting mechanism, the length adjusting mechanism, the angle expanding mechanism and the angle shrinking mechanism in sequence, so that the subsequent automatic plug-in is facilitated. Finally, the electrolytic capacitor is controlled to slide forwards through vibration so as to achieve the uninterrupted feeding effect. The invention realizes stable feeding of the horizontal electrolytic capacitor material and reduces material throwing caused by pin tolerance.
Drawings
The invention is described in further detail below with reference to the drawings and detailed description;
FIG. 1 is a schematic diagram of a horizontal electrolytic capacitor automatic shaping feeder according to the present invention;
FIG. 2 is a schematic side view of the automatic rectifying feeder of the horizontal electrolytic capacitor of the present invention;
FIG. 3 is a schematic view of the structure of a turntable area of the automatic rectifying feeder of the horizontal electrolytic capacitor;
FIG. 4 is a schematic top view of a turntable area of the horizontal electrolytic capacitor automatic shaping feeder of the present invention;
FIG. 5 is a schematic view of a pressing mechanism according to the present invention;
FIG. 6 is a schematic diagram of a pin rotation mechanism according to the present invention;
FIG. 7 is a schematic diagram of a pin adjustment mechanism according to the present invention;
FIG. 8 is a schematic side view of a pin adjustment mechanism according to the present invention;
FIG. 9 is a schematic view of a length adjustment mechanism according to the present invention;
FIG. 10 is a schematic top view of a length adjustment mechanism according to the present invention;
FIG. 11 is a schematic top view of the foot expanding mechanism of the present invention;
FIG. 12 is a schematic view of a front perspective structure of the foot expanding mechanism of the present invention;
FIG. 13 is a schematic view of a cross-sectional view of a foot expanding mechanism according to the present invention;
FIG. 14 is a schematic top view of the foot retracting mechanism of the present invention;
FIG. 15 is a schematic elevational view of the foot retraction mechanism of the present invention;
FIG. 16 is a schematic view of a B-B cross-sectional structure of the leg-contracting mechanism of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application.
As shown in one of fig. 1 to 16, the invention discloses an automatic shaping feeder for a horizontal electrolytic capacitor, which comprises a machine 200, wherein one side of the machine 200 is provided with a back plate 100, a turntable 7 is fixed on the back plate 100 through a bearing, a plurality of notches 82 are formed at intervals on the periphery of the turntable 7, a motor 8 is locked on the back plate 100, and the motor 8 drives the turntable 7 to rotate under the control of a driver through gear transmission; the back plate 100 is provided with a feed inlet 83 corresponding to the upper part of the rotary plate 7, a material piece enters the notch 82 of the rotary plate 7 through the feed inlet 83 under the driving of the rotary plate 7 and rotates together with the rotary plate 7, and sequentially passes through a press-in mechanism 1, a pin rotating mechanism 2, a pin adjusting mechanism 3, a length adjusting mechanism 4, a pin expanding mechanism 5 and a pin shrinking mechanism 6 which are distributed along the rotary plate 7 and are locked on the back plate 100 through screws, wherein the press-in mechanism 1 is used for pressing the material piece into the notch 82, and the pin rotating mechanism 2 drives the material piece to rotate through a small iron rod so as to fix the pin position of the material piece at a set angle position; the pin adjusting mechanism 3 is used for vertically straightening pins of the material piece; the length adjusting mechanism 4 is provided with an adjusting plate 46, the adjusting plate 46 is arranged on the bottom surface of the rotary table 7, a limit baffle is formed at the bottom of the notch 82, and the distance between the adjusting plate 46 and the bottom of the rotary table 7 is adjustable so as to match the length of the standard material with the pressing mechanism 1, so that pins of the material are at the same height; the pin expanding mechanism 5 is used for expanding pins of the material part regularly; the pin shrinking mechanism 6 is used for shrinking pins of the material part regularly.
Be equipped with on the board 200 and shake track 81 directly, the one end that shakes track 81 directly is located the below of carousel 7, and the material piece that is shaped gets into shake track 81 directly under carousel 7 gets the drive, and the other end that shakes track 81 directly is equipped with automatic plug-in components machine and inhales the material piece, realizes automatic feed and automatic plug-in components.
Specifically, the back plate 100 is vertically disposed at one side of the machine; or the back plate 100 is disposed on the machine at a certain inclination angle.
Before the equipment is electrified, the length adjusting mechanism 4 is firstly adjusted to be matched with the length of a material part, a power supply is started, the material part enters a notch 82 of the turntable to rotate along with the turntable under the driving of the rotation of the turntable, the material part is shaped by the mechanism in sequence, the shaped material part enters a direct vibration track 81 under the driving of the turntable, the position of the material part is limited by an iron sheet to move forwards along the direct vibration, and the material part is sucked by an automatic plug-in machine at the front end of the direct vibration, so that automatic feeding and automatic plug-in are realized.
Further, an iron sheet is provided on the vertical vibration rail 81, and the position of the material piece is limited to move forward along the vertical vibration rail 81 by the iron sheet.
Further, a feedback sensor is mounted on the turntable 7, and detects the rotation angle of the turntable 7.
Further, the driver controls the motor 8 to drive the turntable 7 to rotate at an angle of 30 ° each time based on feedback data of the feedback sensor.
Specifically, the turntable is fixed on the backboard through a bearing, and is driven by a motor which is also locked on the backboard through gears 9 and 10, a power supply is started, the driver controls the motor to drive the turntable to rotate, and the feedback sensor arranged on the iron sheet controls the turntable to rotate at an angle of 30 degrees each time, so that the following processes are synchronously completed, and each process sequence is transmitted downwards.
Further, as shown in fig. 5, the pressing mechanism 1 includes a limiting block 11, a connecting block 15 and an air cylinder 12, the limiting block 11 is fixed on the back plate 100 to limit the material piece, the material piece is prevented from being thrown out, the connecting block 15 is fixed on one side of the limiting block 11, the air cylinder 12 is fixed on the connecting block and corresponds to the limiting block 11, and the air cylinder 12 presses the material piece into the notch 82.
Specifically, the material (capacitor) enters the notch of the turntable under the action of gravity, at this time, the bottom of the material (capacitor) is not contacted with the adjusting plate 46 of the length adjusting mechanism 4, the cylinder is pressed down to drive the material (capacitor) to be pressed down, so that the bottom of the material (capacitor) is contacted with the adjusting plate 46 of the length adjusting mechanism 4, the pin position of the material (capacitor) is determined, and the pressing mechanism and the length adjusting mechanism 4 are combined to limit the height position of the material (capacitor)
The cylinder 12 has two actions of pressing and resetting, when pressing, the driver controls the upper air hole 13 to enter air, the lower air hole 14 to exhaust air, the piston moves downwards to press the material into contact with the adjusting plate 46 of the length adjusting mechanism 4 downwards, when resetting, the lower air hole 14 enters air, the upper air hole 13 exits air, the piston moves upwards to return to the initial position, and an operator can control the piston movement distance and speed by adjusting the air flow of the upper air hole 13 and the lower air hole 14 to realize the pressing of the material with different lengths.
Further, as shown in fig. 6, the pin rotating mechanism 2 includes a rotating motor 21, the rotating motor 21 is fixed on the rotating frame 20, a small iron rod 22 is eccentrically arranged on the output end of the rotating motor 21, and the rotating motor 21 rotates to drive the small iron rod 22 to rotationally fix the material pins to the set positions, so that the subsequent process can be performed.
Specifically, the rotating frame 20 is an inverted-L frame formed by combining two connecting blocks 23 and 24, one end of the inverted-L frame is fixed on the back plate 100, and the rotating motor 21 is fixed on the other end of the inverted-L frame. The two connection blocks of the rotating frame 20 are locked and fixed on the back plate 100.
The function of the pin rotating mechanism 2 is to enable the capacitor pins to face the same direction; the implementation mode is as follows: after the turntable rotates in place, the rotating motor 21 rotates to drive the iron rod 22 to rotate, and the iron rod contacts with the pins to drive the pins to rotate, so that the pin direction of each material (capacitor) is parallel to the diameter direction of the turntable and faces to the outer side.
Further, as shown in fig. 7 or 8, the pin adjusting mechanism 3 includes a slide rail 33, a slide rail cylinder 31, a first slider 35, and a second slider 34, the slide rail 33 is fixed on the back plate 100, the slide rail cylinder 31 is fixed on the slide rail 33, a piston of the slide rail cylinder 31 is fixed with the first slider 35 by a screw,
The first slide block 35 is movably connected with the second slide block 34 through a connecting mechanism 36 and a connecting plate 37, one end of the connecting mechanism 36 is rigidly connected with the first slide block 35, the other end of the connecting mechanism 36 is movably connected with one end of the connecting plate 37, a fixed point 38 is arranged at the middle end of the connecting plate 37, the connecting plate 37 is fixedly arranged on the sliding rail 33 through the fixed point 38 and rotates around the fixed point 38, and the other end of the connecting plate 37 is movably connected with the second slide block 34;
further, a first elongated hole 361 is formed at the other end of the connecting mechanism 36, a first limit post 371 is formed at one end of the connecting plate 37, and the first limit post 371 is freely movable in the first elongated hole 361; the other end of the connecting plate 37 is provided with a second strip hole 372, the second sliding block 34 is provided with a second limit column 341, and the second limit column 341 freely moves in the second strip hole 372;
Specifically, after the turntable 7 rotates the material in place, the driver controls the electromagnetic valve of the slide rail cylinder 31 to enter the air 39 from the upper air hole and exit the air 40 from the lower air hole, the piston of the slide rail cylinder 31 and the first slide block 35 act downwards, the connecting plate 37 rotates clockwise to drive the second slide block 34 to slide upwards, and the first slide block 34 and the second slide block 34 collide on the iron sheet, so that the aim of adjusting the verticality of the pins is achieved; when the vertical alignment is completed, the electromagnetic valve is reversed, the lower air hole 40 is filled with air, the upper air hole 39 is discharged, the piston of the sliding rail air cylinder 31 and the first sliding block 35 slide upwards, the connecting plate 37 rotates anticlockwise, the second sliding block 34 is driven to slide downwards, the pin adjusting mechanism 3 resets, the next material piece is waited to be in place, and the effect of circulating pin alignment is achieved.
Further, as shown in fig. 9 or 10, the length adjustment mechanism 4 includes a fixed bracket 42 and an adjustment plate 46; the fixed bracket 42 is fixed on the backboard 100 through more than two cylinders 45, a screw 44 is arranged on one side of the fixed bracket 42 corresponding to the turntable 7, the adjusting plate 46 is adjustably sleeved on the screw 44 and positioned between the fixed bracket 42 and the backboard 100, and one end of the adjusting plate 46, which is far away from the turntable 7, is jointly fixed by the cylinders 45 and the screw 44; before the feeder is electrified, the knob 41 arranged at the upper end of the screw 44 is firstly adjusted, and the position of the adjusting plate 46 is changed to be matched with the length of the work piece, so that the purpose of controlling the length of the work piece is achieved.
One end of the adjusting plate 46 is connected with the screw 44, and the other end of the adjusting plate 46 is provided with an annular baffle plate with an opening, and the annular baffle plate is arranged corresponding to the bottoms of a plurality of notches on the periphery of the turntable 7 to serve as a bottom limit baffle plate of each notch.
Specifically, the screw 44 is relatively fixedly connected to the fixing bracket 42 through a bearing 43. Functional role of the length adjustment mechanism 4: realize the automatic feeding of the material pieces (electrolytic capacitors) with different lengths. The corresponding implementation mode is as follows: for materials with different lengths, the knob 41 in fig. 9 is rotated to drive the screw 44 to change the position of the adjusting plate 46, so that pins of a material piece (electrolytic capacitor) are positioned at the same height, and the subsequent pin expanding and pin shrinking processes are convenient.
Further, as shown in one of fig. 11 to 16, the foot expanding mechanism 5 or the foot shrinking mechanism 6 has a similar structure, and each foot expanding mechanism comprises a shell 51 and a foot shrinking assembly, wherein the shell 51 is fixed on the backboard 100, the driving cylinder 52 is arranged in the shell 51, the piston of the driving cylinder 52 is connected with the mounting frame 58, one side of the mounting frame 58 is provided with a compressing assembly, and the compressing assembly is used for compressing a material piece in a telescopic manner; the gauge pin assembly is arranged on the bottom surface of the mounting frame 58 and corresponds to the compression assembly, and is used for expanding pins or shrinking pins of two pins of the material piece;
Further, the compressing assembly comprises a fixed block 61, the fixed block 61 is detachably and fixedly connected with the mounting frame 58, a through hole is formed in the fixed block 61, the cylinder 45 is movably arranged in the through hole in a penetrating mode, a limit flange 62 is arranged at the upper end of the cylinder 45 to prevent the cylinder 45 from sliding off from the through hole, a positioning pressing block 64 is arranged at the lower end of the cylinder 45 in a penetrating mode and detachably fixed, a reset spring 63 is sleeved at the lower end of the cylinder 45, the reset spring 63 is located between the positioning pressing block 64 and the fixed block 61, and telescopic compressing fixation between the positioning pressing block 64 and a material piece is guaranteed based on the reset spring 63.
Further, as shown in one of fig. 11 to 13, the pin expanding component is a pin expanding protrusion 53, and the pin expanding protrusion 53 extends between two pins of the material piece so as to expand pins;
Specifically, after the turntable 7 drives the material to be in place, the electromagnetic valve controls the upper air hole of the driving air cylinder 52 to enter air, the lower air hole is discharged air, the piston drives the whole foot mechanism to move downwards, the pressing component fixes the material, the position of the material is unchanged during foot expansion, the foot expansion convex block 53 enters from between pins, the piston stroke is changed by controlling the air flow, the effect of expanding the pin distance is achieved, after the foot expansion is completed, the electromagnetic valve reverses, the piston returns, the foot expansion convex block 53 resets, the next material is waited to be in place, and the foot expansion is circulated.
Further, as shown in one of fig. 14 to 16, the pin-retracting block 57 is a pin-retracting block 57, and the pin-retracting block 57 has a groove, and pins of the two pins of the material are retracted through the groove.
Specifically, the foot retraction mechanism 6 is similar to the foot extension mechanism 5, and the same action process is adopted, and the sole difference is that the foot retraction block 57 is different from the foot extension bump 53, and the effect is different.
According to the technical scheme, the special feeder is designed for realizing automatic feeding of the large-sized cylindrical electrolytic capacitor with feet, which cannot realize automatic feeding of the existing feeder, so that the coverage range of an automatic plug-in unit is enlarged, and the automation rate is improved. The material piece enters the turntable when the central turntable rotates under the action of gravity. And the electrolytic capacitor pin arrangement is completed by the height adjusting mechanism, the pin rotating mechanism, the pin adjusting mechanism, the length adjusting mechanism, the angle expanding mechanism and the angle shrinking mechanism in sequence, so that the subsequent automatic plug-in is facilitated. Finally, the electrolytic capacitor is controlled to slide forwards through vibration so as to achieve the uninterrupted feeding effect. The invention realizes stable feeding of the horizontal electrolytic capacitor material and reduces material throwing caused by pin tolerance.
It will be apparent that the described embodiments are some, but not all, embodiments of the application. Embodiments of the application and features of the embodiments may be combined with each other without conflict. The components of the embodiments of the present application generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the detailed description of the embodiments of the application is not intended to limit the scope of the application, as claimed, but is merely representative of selected embodiments of the application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
Claims (10)
1. Horizontal electrolytic capacitor automatic integer feeder, its characterized in that: the rotary table comprises a machine table, wherein one side of the machine table is provided with a back plate, a rotary table is fixed on the back plate through a bearing, a plurality of notches are formed in the periphery of the rotary table at intervals, a motor is locked on the back plate, and the motor drives the rotary table to rotate under the control of a driver through gear transmission; the back plate is provided with a feeding hole corresponding to the upper part of the rotary plate, a material piece enters a notch of the rotary plate through the feeding hole under the driving of the rotary plate and rotates along with the rotary plate, and sequentially passes through a pressing mechanism, a pin rotating mechanism, a pin adjusting mechanism, a length adjusting mechanism, a pin expanding mechanism and a pin shrinking mechanism which are distributed along the rotary plate and are locked on the back plate through screws, wherein the pressing mechanism is used for pressing the material piece into the notch to limit the height of the material piece, and the pin rotating mechanism drives the material piece to rotate through a small iron rod so as to fix the pin position of the material piece at a set angle position; the pin adjusting mechanism is used for vertically straightening pins of the material piece; the length adjusting mechanism is provided with an adjusting plate, the adjusting plate is arranged on the bottom surface of the turntable and forms a limit baffle at the bottom of the notch, and the distance between the adjusting plate and the bottom of the turntable is adjustable so as to match the length of the standard material piece with the press-in mechanism, so that pins of the material piece are at the same height; the pin expanding mechanism is used for expanding pins of the material part regularly; the pin shrinking mechanism is used for shrinking pins of the material part regularly.
2. The automatic shaping feeder for horizontal electrolytic capacitors according to claim 1, wherein: the machine is provided with a direct vibration track, one end of the direct vibration track is positioned below the turntable, the shaped material piece enters the direct vibration track under the drive of the turntable, and the other end of the direct vibration track is provided with an automatic component inserter material sucking and taking piece, so that automatic feeding and automatic component inserter are realized; the iron sheet is arranged on the direct vibration track, and the position of the material piece is limited to move forwards along the direct vibration track through the iron sheet.
3. The automatic shaping feeder for horizontal electrolytic capacitors according to claim 1, wherein: the rotary table is provided with a feedback sensor, the feedback sensor detects the rotation angle of the rotary table, and the driver controls the motor to drive the rotary table to rotate at an angle of 30 degrees each time based on feedback data of the feedback sensor.
4. The automatic shaping feeder for horizontal electrolytic capacitors according to claim 1, wherein: the pressing mechanism comprises a limiting block, a connecting block and an air cylinder, wherein the limiting block is fixed on the back plate and is used for limiting a material piece, the material piece is prevented from being thrown out, the connecting block is fixed on one side of the limiting block, the air cylinder is fixed on the connecting block and corresponds to the setting of the limiting block, and the air cylinder presses the material piece into the notch.
5. The automatic shaping feeder for horizontal electrolytic capacitors according to claim 1, wherein: the pin rotating mechanism comprises a rotating motor, the rotating motor is fixed on the rotating frame, a small iron rod is eccentrically arranged at the output end of the rotating motor, and the rotating motor rotates to drive the small iron rod to rotationally fix the pin of the material part to a set position, so that the follow-up procedure can be conveniently carried out.
6. The automatic shaping feeder for horizontal electrolytic capacitors according to claim 1, wherein: the pin adjusting mechanism comprises a sliding rail, a sliding rail cylinder, a first sliding block and a second sliding block, the sliding rail is fixed on the back plate, the sliding rail cylinder is fixed on the sliding rail, a piston of the sliding rail cylinder is fixed with the first sliding block through a screw, the first sliding block is movably connected with the second sliding block through a connecting mechanism and a connecting plate, one end of the connecting mechanism is rigidly connected with the first sliding block, the other end of the connecting mechanism is movably connected with one end of the connecting plate, a fixed point is arranged at the middle end of the connecting plate, the connecting plate is fixed on the sliding rail through the fixed point and rotates around the fixed point, and the other end of the connecting plate is movably connected with the second sliding block.
7. The automatic shaping feeder for horizontal electrolytic capacitors according to claim 1, wherein: the other end of the connecting mechanism is provided with a first strip hole, one end of the connecting plate is provided with a first limit column, and the first limit column freely moves in the first strip hole; the other end of the connecting plate is provided with a second strip hole, a second limiting column is arranged on the second sliding block, and the second limiting column freely moves in the second strip hole.
8. The automatic shaping feeder for horizontal electrolytic capacitors according to claim 1, wherein: the length adjusting mechanism comprises a fixed bracket and an adjusting plate; the fixed support is fixed on the backboard through more than two cylinders, a screw is arranged on one side of the fixed support corresponding to the turntable, the adjusting plate is adjustably sleeved on the screw and positioned between the fixed support and the backboard, and one end of the adjusting plate, which is far away from the turntable, is jointly fixed by the cylinders and the screw; before the feeder is electrified, the knob is firstly adjusted, and the position of the adjusting plate is changed to be matched with the length of the material piece, so that the purpose of controlling the length of the material piece is achieved.
9. The automatic shaping feeder for horizontal electrolytic capacitors according to claim 1, wherein: the foot expanding mechanism or the foot shrinking mechanism comprises a shell, a driving cylinder and a mounting frame, wherein the shell is fixed on the back plate, the driving cylinder is arranged in the shell, a piston of the driving cylinder is connected with the mounting frame, one side of the mounting frame is provided with a compressing assembly, and the compressing assembly is used for compressing a material part in a telescopic mode; the gauge pin assembly is arranged on the bottom surface of the mounting frame and corresponds to the compression assembly, and is used for expanding pins or shrinking pins of two pins of the material piece; the compressing assembly comprises a fixed block, the fixed block is detachably and fixedly connected with the mounting frame, a through hole is formed in the fixed block, the cylinder is movably arranged in the through hole in a penetrating mode, a limiting flange is arranged at the upper end of the cylinder, the cylinder is prevented from sliding down from the through hole, the lower end of the cylinder penetrates through the fixed block and can be detachably fixed with a positioning pressing block, a reset spring is sleeved at the lower end of the cylinder and is located between the positioning pressing block and the fixed block, and telescopic compressing fixation between the positioning pressing block and a material piece is guaranteed based on the reset spring.
10. The automatic shaping feeder for horizontal electrolytic capacitors according to claim 9, wherein: the pin expanding convex blocks extend between two pins of the material piece so as to expand the pins; or the gauge pin assembly is a pin shrinking block, the pin shrinking block is provided with a groove, and two pins of the material piece are shrunk through the groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211542683.4A CN115942735B (en) | 2022-12-02 | 2022-12-02 | Horizontal electrolytic capacitor automatic shaping feeder |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211542683.4A CN115942735B (en) | 2022-12-02 | 2022-12-02 | Horizontal electrolytic capacitor automatic shaping feeder |
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| Publication Number | Publication Date |
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| CN115942735A CN115942735A (en) | 2023-04-07 |
| CN115942735B true CN115942735B (en) | 2024-08-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211542683.4A Active CN115942735B (en) | 2022-12-02 | 2022-12-02 | Horizontal electrolytic capacitor automatic shaping feeder |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000317739A (en) * | 1999-05-10 | 2000-11-21 | Union Giken:Kk | Shaping device, conveying device, delivering device and fitting device |
| CN214228771U (en) * | 2021-02-01 | 2021-09-17 | 刘素英 | Horizontal material belt feeding forming device |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201036172Y (en) * | 2006-12-28 | 2008-03-12 | 衢州飞博照明有限公司 | Electrolytic capacitor reshaping mechanism |
| CN100558226C (en) * | 2007-12-29 | 2009-11-04 | 昆山贯捷电子有限公司 | Device for correcting pin planeness of electron device |
| CN106793750A (en) * | 2017-03-30 | 2017-05-31 | 广东牧特智能装备股份有限公司 | A kind of electronic component inserter and plug-in method |
| CN210075941U (en) * | 2019-12-03 | 2020-02-14 | 刘强 | Rotating device for components |
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- 2022-12-02 CN CN202211542683.4A patent/CN115942735B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000317739A (en) * | 1999-05-10 | 2000-11-21 | Union Giken:Kk | Shaping device, conveying device, delivering device and fitting device |
| CN214228771U (en) * | 2021-02-01 | 2021-09-17 | 刘素英 | Horizontal material belt feeding forming device |
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| CN115942735A (en) | 2023-04-07 |
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