CN115932040B - Board detection device based on ultrasonic flaw detection technology - Google Patents

Board detection device based on ultrasonic flaw detection technology Download PDF

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CN115932040B
CN115932040B CN202211337986.2A CN202211337986A CN115932040B CN 115932040 B CN115932040 B CN 115932040B CN 202211337986 A CN202211337986 A CN 202211337986A CN 115932040 B CN115932040 B CN 115932040B
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fixedly connected
probe
plate
flaw detection
telescopic
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CN115932040A (en
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张韩飞
茹勉
罗艳艳
孙金玉
周平
邹修明
刘佳佳
邹鑫
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Huizhou Rongyuxin Electronic Technology Co ltd
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Huaiyin Normal University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

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  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Abstract

The invention relates to the technical field of board flaw detection equipment, in particular to a board detection device based on an ultrasonic flaw detection technology, which comprises a base, wherein a limiting component is arranged on the upper surface of the base, a transmission component is arranged on the upper surface of the limiting component, an adjusting component is arranged on the transmission component, a fixed shell is fixedly connected below the adjusting component, a probe is fixedly connected inside the fixed shell, a uniform component is arranged inside the fixed shell, a couplant accumulated on one surface of the probe in the travelling direction of the probe flaw detection is collected through a collecting component and is transferred to the uniform component through a transferring component, the accumulated couplant is recoated at the position of the probe flaw detection, so that the uniformity of couplant coating is ensured, the influence of the accumulation of the couplant on the next flaw detection work of the probe is avoided, and the recoating of the couplant is not needed when repeated flaw detection is needed, so that the flaw detection efficiency of the probe is improved.

Description

一种基于超声波探伤技术的板材检测装置A plate detection device based on ultrasonic flaw detection technology

技术领域Technical Field

本发明涉及板材探伤设备技术领域,具体为一种基于超声波探伤技术的板材检测装置。The invention relates to the technical field of plate flaw detection equipment, and in particular to a plate flaw detection device based on ultrasonic flaw detection technology.

背景技术Background technique

超声波探伤是利用超声能透入金属材料的深处,并由一截面进入另一截面时,在界面边缘发生反射的特点来检查零件缺陷的一种方法,当超声波束自零件表面由探头通至金属内部,遇到缺陷与零件底面时就分别发生反射波,在荧光屏上形成脉冲波形,根据这些脉冲波形来判断缺陷位置和大小。Ultrasonic flaw detection is a method of inspecting defects in parts by using the characteristic that ultrasound can penetrate deep into metal materials and reflect at the edge of the interface when entering from one section to another. When the ultrasonic beam passes from the surface of the part through the probe to the inside of the metal, reflected waves are generated when encountering defects and the bottom of the part, forming pulse waveforms on the fluorescent screen. The location and size of the defects are determined based on these pulse waveforms.

超声波探伤设备可以用于对金属板材的探伤,通过超声波探伤设备对金属板材进行探伤可以对金属板材进行无损探伤,并且在确定内部反射体的位向、大小、形状及等方面较为准确,可立即提供缺陷检验结果。Ultrasonic flaw detection equipment can be used to detect flaws in metal plates. Ultrasonic flaw detection equipment can be used to perform non-destructive flaw detection on metal plates, and it is more accurate in determining the position, size, shape and other aspects of internal reflectors, and can provide defect inspection results immediately.

但是,现有的探伤设备存在以下缺点:However, the existing flaw detection equipment has the following disadvantages:

1、在对金属板材进项探伤的时候,在金属板材的探伤位置需要涂抹专用的耦合剂用来排除探头和被测物体之间的空气,使超声波能有效地穿入工件,在对工件进行探伤的过程中探头在金属板材上移动的过程中会将部分耦合剂从金属板材上推起堆积在一起并且向探头的两侧扩散,会导致金属板材上其他位置的耦合剂涂抹不均匀,在探伤的过程中会对探伤结果的精度造成影响;1. When performing flaw detection on metal plates, a special coupling agent needs to be applied to the flaw detection position of the metal plate to remove the air between the probe and the object to be detected, so that the ultrasonic wave can effectively penetrate the workpiece. During the flaw detection process of the workpiece, the probe will move on the metal plate and push part of the coupling agent from the metal plate to accumulate and spread to both sides of the probe, which will cause uneven application of the coupling agent at other positions on the metal plate, which will affect the accuracy of the flaw detection results during the flaw detection process;

2、在探伤的过程中如果遇到金属板材上某一个位置出现凸起,在探头对金属板材探伤的过程中碰到凸起的时候,探头受到阻力之后会导致探头的移动路线受阻,并且打断了探头的正常探伤频率,影响探伤设备的正常工作。2. During the flaw detection process, if a bulge appears at a certain position on the metal plate, when the probe encounters the bulge during the flaw detection of the metal plate, the probe will encounter resistance, which will cause the movement of the probe to be blocked and interrupt the normal flaw detection frequency of the probe, affecting the normal operation of the flaw detection equipment.

发明内容Summary of the invention

为了解决上述技术问题,本发明提供一种基于超声波探伤技术的板材检测装置,由以下具体技术手段所达成:In order to solve the above technical problems, the present invention provides a plate inspection device based on ultrasonic flaw detection technology, which is achieved by the following specific technical means:

一种基于超声波探伤技术的板材检测装置,包括底座,所述底座的上表面设置有限位组件,所述限位组件的上表面设置有传动组件,所述传动组件上设置有调节组件,所述调节组件的下方固定连接有固定壳,所述固定壳的内部固定连接有探头,所述固定壳的内部设置有均匀组件;A plate inspection device based on ultrasonic flaw detection technology comprises a base, a limit assembly is arranged on the upper surface of the base, a transmission assembly is arranged on the upper surface of the limit assembly, an adjustment assembly is arranged on the transmission assembly, a fixed shell is fixedly connected below the adjustment assembly, a probe is fixedly connected inside the fixed shell, and a uniform assembly is arranged inside the fixed shell;

所述均匀组件包括安装支架,所述探头的左侧前后表面均固定连接有安装支架,两个所述安装支架上共同设置有收取件,所述探头的右侧设置有均匀件,所述探头的上表面设置有传递件。The uniform component includes a mounting bracket, the front and rear surfaces of the left side of the probe are fixedly connected to the mounting bracket, a receiving piece is commonly provided on the two mounting brackets, a uniform piece is provided on the right side of the probe, and a transmission piece is provided on the upper surface of the probe.

进一步的,所述限位组件包括支撑座,所述底座的上表面固定连接有支撑座,所述支撑座的后侧设置有凸起的阻隔板,所述支撑座的上表面自左往右均匀设置有滑槽,且位于支撑座的下表面均匀设置有与滑槽一一对应的板组,所述的板组包括两个前后对称的连接块,同一个板组的两个连接块之间设置有滑杆,所述滑杆的圆周面通过复位弹簧滑动连接有限位板,所述限位板的顶端贯穿滑槽。Furthermore, the limit assembly includes a support seat, the upper surface of the base is fixedly connected to the support seat, a raised blocking plate is arranged on the rear side of the support seat, the upper surface of the support seat is evenly provided with sliding grooves from left to right, and the lower surface of the support seat is evenly provided with plate groups corresponding to the sliding grooves, the plate group includes two front-to-back symmetrical connecting blocks, a sliding rod is arranged between the two connecting blocks of the same plate group, the circumferential surface of the sliding rod is slidably connected to the limit plate through a reset spring, and the top end of the limit plate passes through the sliding groove.

进一步的,所述均匀件包括弹性伸缩承载板,所述探头的右侧面固定连接有两个前后对称的弹性伸缩承载板,所述弹性伸缩承载板的伸缩端通过支撑弹簧滑动连接有连接架,两个所述连接架的底端共同固定连接有均匀扳,所述均匀扳的上表面固定连接有位于两个连接架之间的推块,所述探头的右侧面固定连接有位于两个弹性伸缩承载板之间的承载支架,所述承载支架上转动连接有凸轮。Furthermore, the uniformity member includes an elastic telescopic bearing plate, and the right side surface of the probe is fixedly connected to two front-to-back symmetrical elastic telescopic bearing plates, the telescopic ends of the elastic telescopic bearing plates are slidably connected to a connecting frame via a supporting spring, the bottom ends of the two connecting frames are commonly fixedly connected to a uniformity plate, the upper surface of the uniformity plate is fixedly connected to a push block located between the two connecting frames, the right side surface of the probe is fixedly connected to a bearing bracket located between the two elastic telescopic bearing plates, and a cam is rotatably connected to the bearing bracket.

进一步的,所述收取件包括连接板,两个所述安装支架的相对面均固定连接有连接板,两个所述连接板的相对面之间转动连接有输送机,所述输送机由输送带和传动轴组成,所述的输送带上均匀分布都有多个L形伸缩收取板,两个所述连接板的相背面底端均固定连接有两个伸缩连接杆,四个所述伸缩连接杆的伸缩端共同固定连接有挡板。Furthermore, the collecting member includes a connecting plate, and the opposite surfaces of the two mounting brackets are fixedly connected with the connecting plates, and a conveyor is rotatably connected between the opposite surfaces of the two connecting plates. The conveyor is composed of a conveyor belt and a transmission shaft, and there are multiple L-shaped telescopic collecting plates evenly distributed on the conveyor belt. The bottom ends of the opposite back surfaces of the two connecting plates are fixedly connected with two telescopic connecting rods, and the telescopic ends of the four telescopic connecting rods are commonly fixedly connected with a baffle.

进一步的,所述传递件包括抽送机,所述探头的上表面固定连接有抽送机,所述抽送机的左右两侧均固定连接有传递管,所述固定壳的内表面顶端左侧固定连接有两个前后对称的伸缩调节杆,两个所述伸缩调节杆的底端共同固定连接有吸取头,所述抽送机左侧的传递管远离抽送机的一端与吸取头的上表面固定连接。Furthermore, the transmission component includes a pumping machine, the upper surface of the probe is fixedly connected to the pumping machine, the left and right sides of the pumping machine are fixedly connected to transmission tubes, the left side of the top inner surface of the fixed shell is fixedly connected to two front-to-back symmetrical telescopic adjustment rods, the bottom ends of the two telescopic adjustment rods are commonly fixedly connected to a suction head, and the end of the transmission tube on the left side of the pumping machine away from the pumping machine is fixedly connected to the upper surface of the suction head.

进一步的,所述调节组件包括安装板,所述传动组件上固定连接有安装板,所述安装板的前表面通过位移电动滑块连接有衔接板,所述衔接板上通过连接弹簧上下滑动连接有滑架,所述滑架的底端与固定壳的上表面固定连接,所述固定壳的左侧固定连接有探路球。Furthermore, the adjustment component includes a mounting plate, which is fixedly connected to the transmission component, the front surface of the mounting plate is connected to a connecting plate via a displacement electric slider, the connecting plate is connected to a slide via a connecting spring for sliding up and down, the bottom end of the slide is fixedly connected to the upper surface of the fixed shell, and a pathfinder ball is fixedly connected to the left side of the fixed shell.

进一步的,所述传动组件包括第一轨道,所述支撑座的上表面固定连接有第一轨道,所述第一轨道上通过连接电动滑块滑动连接有第二轨道,所述第二轨道上滑动连接有调节电动滑块。Furthermore, the transmission assembly includes a first track, the upper surface of the support seat is fixedly connected to the first track, the first track is slidably connected to the second track via an electric slider, and the second track is slidably connected to an adjustable electric slider.

与现有技术相比,本发明具备以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

1、该基于超声波探伤技术的板材检测装置,通过收取件将探头在探伤过程中在探头探伤的行进方向一面会堆积的耦合剂收集起来并且通过传递件传递至均匀件上,将堆积的耦合剂重新涂抹在探头探伤过的位置,以保证耦合剂涂抹的均匀,避免耦合剂在探头上堆积影响探头接下来的探伤工作,并且在需要进行重复探伤的时候,不需要再重新涂抹耦合剂,提高探头的探伤效率。1. The plate detection device based on ultrasonic flaw detection technology collects the coupling agent that will accumulate on the side of the probe in the direction of the flaw detection process through the receiving part and transfers it to the uniform part through the transfer part, and re-applies the accumulated coupling agent to the position where the probe has been flaw detection to ensure that the coupling agent is evenly applied, avoids the coupling agent from accumulating on the probe and affecting the subsequent flaw detection work of the probe, and when repeated flaw detection is required, there is no need to re-apply the coupling agent, thereby improving the flaw detection efficiency of the probe.

2、该基于超声波探伤技术的板材检测装置,通过多个限位板的设置可以方便的固定不同形状的板材,并且对板材的固定方式简单,在进行固定操作的时候可以非常快速的对板材进行固定,然后开始探伤工作。2. The plate detection device based on ultrasonic flaw detection technology can conveniently fix plates of different shapes by setting multiple limit plates, and the plate fixing method is simple. During the fixing operation, the plate can be fixed very quickly and then the flaw detection work can be started.

3、该基于超声波探伤技术的板材检测装置,通过均匀扳的设置可以将耦合剂重新均匀的涂抹在探头行进后的路线上,以保证探头在探伤之后板材上的耦合剂涂抹的均匀性,方便板材进行重复探伤,并且避免耦合剂在探头的行进面上堆积可以防止出现耦合剂涂层过后导致探头的探伤结果不准确的情况出现。3. The plate detection device based on ultrasonic flaw detection technology can re-evenly apply the coupling agent on the path after the probe moves through the setting of a uniform plate, so as to ensure the uniformity of the coupling agent coating on the plate after the flaw detection of the probe, facilitate repeated flaw detection of the plate, and avoid the accumulation of coupling agent on the travel surface of the probe to prevent the occurrence of inaccurate flaw detection results of the probe after the coupling agent coating.

4、该基于超声波探伤技术的板材检测装置,通过探路球的设置可以在探头进行探伤的过程中,提前经过探头的探伤路线,当板材上出现凸起的时候,探路球可以提前将探头向上抬起,使探头可以平缓的经过板材上的凸起,以保证探头在探伤过程中的平稳性,使探头的探伤结果更加精确。4. The plate detection device based on ultrasonic flaw detection technology can pass through the flaw detection route of the probe in advance during the flaw detection process of the probe through the setting of the pathfinder ball. When a protrusion appears on the plate, the pathfinder ball can lift the probe upward in advance so that the probe can pass smoothly through the protrusion on the plate to ensure the stability of the probe during the flaw detection process and make the flaw detection result of the probe more accurate.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明第一视角的外观示意图。FIG. 1 is a schematic diagram of the appearance of the present invention from a first viewing angle.

图2为本发明图1中A部分的放大图。FIG. 2 is an enlarged view of part A in FIG. 1 of the present invention.

图3为本发明第二视角的外观示意图。FIG. 3 is a schematic diagram of the appearance of the present invention at a second viewing angle.

图4为本发明的侧视剖视图。FIG. 4 is a side cross-sectional view of the present invention.

图5为本发明固定壳结构的示意图。FIG. 5 is a schematic diagram of a fixed shell structure of the present invention.

图6为本发明图5的部分剖面示意图。FIG. 6 is a partial cross-sectional schematic diagram of FIG. 5 of the present invention.

图7为本发明图5的主视剖视图。FIG. 7 is a front cross-sectional view of FIG. 5 of the present invention.

图8为本发明传递件和收取件的示意图。FIG. 8 is a schematic diagram of a delivery piece and a receiving piece according to the present invention.

图9为本发明图8中B部分的放大图。FIG. 9 is an enlarged view of portion B in FIG. 8 of the present invention.

图中:1、底座;2、限位组件;3、传动组件;4、调节组件;5、固定壳;6、均匀组件;7、探头;21、支撑座;22、滑槽;23、限位板;24、连接块;25、滑杆;31、第一轨道;32、第二轨道;33、调节电动滑块;41、安装板;42、滑架;43、衔接板;44、探路球;61、收取件;62、安装支架;63、传递件;64、均匀件;611、连接板;612、输送机;613、L形伸缩收取板;614、挡板;615、伸缩连接杆;631、伸缩调节杆;632、吸取头;633、抽送机;634、传递管;641、推块;642、承载支架;643、凸轮;644、弹性伸缩承载板;645、均匀扳;646、连接架。In the figure: 1, base; 2, limit assembly; 3, transmission assembly; 4, adjustment assembly; 5, fixed shell; 6, uniform assembly; 7, probe; 21, support seat; 22, slide; 23, limit plate; 24, connecting block; 25, slide rod; 31, first track; 32, second track; 33, adjust electric slider; 41, mounting plate; 42, slide; 43, connecting plate; 44, pathfinder ball; 61, receiving piece; 62, mounting bracket; 63, transfer piece; 64, uniform piece; 611, connecting plate; 612, conveyor; 613, L-shaped telescopic receiving plate; 614, baffle; 615, telescopic connecting rod; 631, telescopic adjustment rod; 632, suction head; 633, pumping machine; 634, transfer tube; 641, push block; 642, bearing bracket; 643, cam; 644, elastic telescopic bearing plate; 645, uniform plate; 646, connecting frame.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

请参阅图1、图5和图6,一种基于超声波探伤技术的板材检测装置,包括底座1,底座1的上表面设置有限位组件2,限位组件2的上表面设置有传动组件3,传动组件3上设置有调节组件4,调节组件4的下方固定连接有固定壳5,固定壳5的内部固定连接有探头7,固定壳5的内部设置有均匀组件6。Please refer to Figures 1, 5 and 6, a plate detection device based on ultrasonic flaw detection technology includes a base 1, a limit component 2 is arranged on the upper surface of the base 1, a transmission component 3 is arranged on the upper surface of the limit component 2, an adjustment component 4 is arranged on the transmission component 3, a fixed shell 5 is fixedly connected below the adjustment component 4, a probe 7 is fixedly connected inside the fixed shell 5, and a uniform component 6 is arranged inside the fixed shell 5.

在具体使用时,首先通过限位组件2对金属板材进行限位,然后通过传动组件3根据金属板材调整探头7的位置,将探头7调整至探伤位置之后,在金属板材的探伤位置涂上耦合剂,在传动组件3的配合下开始对金属板材进行探伤,使探头7采用从右至左的行进路线在金属板材上从前至后进行探伤,探伤的过程中通过调节组件4对探头7的行进路线提前通过,以调整探头7的行进高度,以保证探头7能够顺畅的进行探伤工作,并且通过均匀组件6在探头7进行探伤工作的过程中保持金属板材上耦合剂的均匀。During specific use, the metal plate is first limited by the limiting component 2, and then the position of the probe 7 is adjusted according to the metal plate by the transmission component 3. After the probe 7 is adjusted to the flaw detection position, the coupling agent is applied to the flaw detection position of the metal plate, and the metal plate is started to be flaw detected with the cooperation of the transmission component 3, so that the probe 7 adopts a route from right to left to perform flaw detection from front to back on the metal plate. During the flaw detection process, the travel route of the probe 7 is passed in advance by the adjustment component 4 to adjust the travel height of the probe 7 to ensure that the probe 7 can perform flaw detection smoothly, and the coupling agent on the metal plate is kept uniform by the uniform component 6 during the flaw detection process of the probe 7.

请参阅图3和图4,限位组件2包括支撑座21,底座1的上表面固定连接有支撑座21,支撑座21的后侧设置有凸起的阻隔板,支撑座21的上表面自左往右均匀设置有滑槽22,且位于支撑座21的下表面均匀设置有与滑槽22一一对应的板组,的板组包括两个前后对称的连接块24,同一个板组的两个连接块24之间设置有滑杆25,滑杆25的圆周面通过复位弹簧滑动连接有限位板23,限位板23的顶端贯穿滑槽22。Please refer to Figures 3 and 4. The limiting assembly 2 includes a support seat 21. The upper surface of the base 1 is fixedly connected to the support seat 21. A raised blocking plate is arranged on the rear side of the support seat 21. The upper surface of the support seat 21 is evenly provided with slide grooves 22 from left to right, and the lower surface of the support seat 21 is evenly provided with plate groups corresponding to the slide grooves 22. The plate group includes two front-to-back symmetrical connecting blocks 24. A sliding rod 25 is arranged between the two connecting blocks 24 of the same plate group. The circumferential surface of the sliding rod 25 is slidably connected to the limiting plate 23 through a reset spring. The top of the limiting plate 23 passes through the slide groove 22.

通过多个限位板23的设置可以方便的固定不同形状的板材,并且对板材的固定方式简单,在进行固定操作的时候可以非常快速的对板材进行固定,然后开始探伤工作。Through the provision of a plurality of limiting plates 23, plates of different shapes can be conveniently fixed, and the fixing method of the plates is simple. During the fixing operation, the plates can be fixed very quickly, and then the flaw detection work can be started.

在具体使用时,在开始探伤前,首先使用板材抵住限位板23然后将限位板23在滑槽22的内部向前侧推动,板材的宽度不同板材推动限位板23的则会数量不同,通过多个限位板23的设置,可以更好的贴合板材的抵触面,限位板23在滑槽22的内部向前侧滑动,同时在滑杆25的作用下可以使限位板23平稳的在滑槽22的内部滑动,并且将限位板23与滑杆25之间的复位弹簧压缩,然后持续推动板材直至将板材卡合在限位板23和支撑座21后侧的阻隔板之间,在复位弹簧自身的弹力的作用下将板材固定牢固。During specific use, before starting the flaw detection, first use the plate to resist the limit plate 23 and then push the limit plate 23 to the front side inside the slide groove 22. The width of the plate is different, and the number of limit plates 23 pushed by the plate will be different. Through the setting of multiple limit plates 23, the contact surface of the plate can be better fitted, and the limit plate 23 slides to the front side inside the slide groove 22. At the same time, under the action of the slide rod 25, the limit plate 23 can be made to slide smoothly inside the slide groove 22, and the return spring between the limit plate 23 and the slide rod 25 is compressed, and then the plate is continuously pushed until the plate is clamped between the limit plate 23 and the blocking plate on the rear side of the support seat 21, and the plate is firmly fixed under the action of the elastic force of the return spring itself.

请参阅图1和图2,传动组件3包括第一轨道31,支撑座21的上表面固定连接有第一轨道31,第一轨道31上通过连接电动滑块滑动连接有第二轨道32,第二轨道32上滑动连接有调节电动滑块33,调节组件4包括安装板41,调节电动滑块33上固定连接有安装板41,安装板41的前表面通过位移电动滑块连接有衔接板43,衔接板43上通过连接弹簧上下滑动连接有滑架42,滑架42的底端与固定壳5的上表面固定连接,固定壳5的左侧固定连接有探路球44。Please refer to Figures 1 and 2. The transmission assembly 3 includes a first rail 31, the upper surface of the support seat 21 is fixedly connected with the first rail 31, the first rail 31 is slidably connected with the second rail 32 via a connected electric slider, the second rail 32 is slidably connected with an adjusting electric slider, the adjustment assembly 4 includes a mounting plate 41, the adjusting electric slider 33 is fixedly connected with the mounting plate 41, the front surface of the mounting plate 41 is connected with a connecting plate 43 via a displacement electric slider, the connecting plate 43 is slidably connected with a slide 42 via a connecting spring, the bottom end of the slide 42 is fixedly connected to the upper surface of the fixed shell 5, and the left side of the fixed shell 5 is fixedly connected with a pathfinder ball 44.

通过探路球44的设置可以在探头7进行探伤的过程中,提前经过探头7的探伤路线,当板材上出现凸起的时候,探路球44可以提前将探头7向上抬起,使探头7可以平缓的经过板材上的凸起,以保证探头7在探伤过程中的平稳性,使探头7的探伤结果更加精确。By setting the pathfinder ball 44, the probe 7 can pass through the flaw detection route in advance during the flaw detection process. When a protrusion appears on the plate, the pathfinder ball 44 can lift the probe 7 upward in advance so that the probe 7 can smoothly pass through the protrusion on the plate to ensure the stability of the probe 7 during the flaw detection process and make the flaw detection result of the probe 7 more accurate.

在具体使用时,在开始探伤时,位移电动滑块带动衔接板43在安装板41上移动,使衔接板43底部的固定壳5内部的探头7贴合板材的上表面,然后通过调节电动滑块33在第二轨道32的内部移动和连接电动滑块带动第二轨道32在第一轨道31上移动的相互配合带动探头7开始在板材上进行探伤,当探头7的行进路线上出现凸起的时候,探路球44首先经过凸起,并且带动固定壳5向上移动,滑架42随着固定壳5同步向上移动同时滑架42上的连接弹簧压缩,在连接弹簧自身弹力的作用下使探头7可以始终与板材贴合。During specific use, at the beginning of flaw detection, the displacement electric slider drives the connecting plate 43 to move on the mounting plate 41, so that the probe 7 inside the fixed shell 5 at the bottom of the connecting plate 43 fits the upper surface of the plate, and then the electric slider 33 is adjusted to move inside the second track 32 and the connecting electric slider drives the second track 32 to move on the first track 31 to start flaw detection on the plate. When a protrusion appears on the travel route of the probe 7, the pathfinder ball 44 first passes over the protrusion and drives the fixed shell 5 to move upward. The slide 42 moves upward synchronously with the fixed shell 5, and at the same time, the connecting spring on the slide 42 is compressed. Under the action of the elastic force of the connecting spring itself, the probe 7 can always fit the plate.

请参阅图6,均匀组件6包括安装支架62,探头7的左侧前后表面均固定连接有安装支架62,两个安装支架62上共同设置有收取件61,探头7的右侧设置有均匀件64,探头7的上表面设置有传递件63。Please refer to Figure 6, the uniform component 6 includes a mounting bracket 62, the front and rear surfaces of the left side of the probe 7 are fixedly connected with the mounting bracket 62, the two mounting brackets 62 are jointly provided with a collecting member 61, the right side of the probe 7 is provided with a uniform member 64, and the upper surface of the probe 7 is provided with a transmission member 63.

通过收取件61将探头7在探伤过程中在探头7探伤的行进方向一面会堆积的耦合剂收集起来并且通过传递件63传递至均匀件64上,将堆积的耦合剂重新涂抹在探头7探伤过的位置,以保证耦合剂涂抹的均匀,避免耦合剂在探头7上堆积影响探头7接下来的探伤工作,并且在需要进行重复探伤的时候,不需要再重新涂抹耦合剂,提高探头7的探伤效率。The coupling agent that accumulates on the side of the probe 7 in the direction of flaw detection during the flaw detection process is collected by the collecting member 61 and transferred to the uniform member 64 through the transferring member 63, and the accumulated coupling agent is re-applied to the position where the probe 7 has flaw detection to ensure that the coupling agent is evenly applied, to avoid the coupling agent accumulating on the probe 7 and affecting the subsequent flaw detection work of the probe 7, and when repeated flaw detection is required, there is no need to re-apply the coupling agent, thereby improving the flaw detection efficiency of the probe 7.

在具体使用时,在探头7进行探伤的过程中,收取件61随着探头7的探伤的进行持续将探头7前进方向一面上堆积的耦合剂通过传递件63输送至探头7移动方向反向一侧,并且通过均匀件64将耦合剂重新涂抹在探头7路过的路径上。During specific use, during the flaw detection process of the probe 7, the collecting member 61 continuously transports the coupling agent accumulated on one side of the forward direction of the probe 7 to the side opposite to the moving direction of the probe 7 through the transfer member 63 as the flaw detection of the probe 7 proceeds, and re-applies the coupling agent to the path passed by the probe 7 through the uniform member 64.

请参阅图7和图8,收取件61包括连接板611,两个安装支架62的相对面均固定连接有连接板611,两个连接板611的相对面之间转动连接有输送机612,输送机612由输送带和传动轴组成,的输送带上均匀分布都有多个L形伸缩收取板613,两个连接板611的相背面底端均固定连接有两个伸缩连接杆615,四个伸缩连接杆615的伸缩端共同固定连接有挡板614,当L形伸缩收取板613经过挡板614的时候L形伸缩收取板613的伸缩端与挡板614的右侧面相贴合,输送机612通过外部电机驱动。Please refer to Figures 7 and 8. The receiving member 61 includes a connecting plate 611. The opposite surfaces of the two mounting brackets 62 are fixedly connected with the connecting plates 611. A conveyor 612 is rotatably connected between the opposite surfaces of the two connecting plates 611. The conveyor 612 is composed of a conveyor belt and a transmission shaft. There are multiple L-shaped telescopic receiving plates 613 evenly distributed on the conveyor belt. The bottom ends of the opposite back surfaces of the two connecting plates 611 are fixedly connected with two telescopic connecting rods 615. The telescopic ends of the four telescopic connecting rods 615 are commonly fixedly connected with a baffle 614. When the L-shaped telescopic receiving plate 613 passes through the baffle 614, the telescopic end of the L-shaped telescopic receiving plate 613 is in contact with the right side surface of the baffle 614, and the conveyor 612 is driven by an external motor.

在具体使用时,当探头7在探伤的时候,外部电机带动输送机612在连接板611上转动,在输送机612转动的过程中L形伸缩收取板613随着输送机612同步转动,当L形伸缩收取板613经过板材的时候,L形伸缩收取板613将探头7行进方向的一面上堆积的耦合剂通过L形伸缩收取板613收集至其内侧,并且呈托举的状态将耦合剂向上输送,在L形伸缩收取板613经过挡板614的时候,挡板614将L形伸缩收取板613外侧附着的耦合剂刮取干净,避免L形伸缩收取板613将耦合剂带起后在输送机612上散落。During specific use, when the probe 7 is detecting flaws, the external motor drives the conveyor 612 to rotate on the connecting plate 611. During the rotation of the conveyor 612, the L-shaped telescopic collecting plate 613 rotates synchronously with the conveyor 612. When the L-shaped telescopic collecting plate 613 passes through the plate, the coupling agent accumulated on one side of the probe 7 in the moving direction is collected to its inner side through the L-shaped telescopic collecting plate 613, and the coupling agent is transported upward in a lifting state. When the L-shaped telescopic collecting plate 613 passes through the baffle 614, the baffle 614 scrapes the coupling agent attached to the outer side of the L-shaped telescopic collecting plate 613 to prevent the L-shaped telescopic collecting plate 613 from lifting the coupling agent and scattering it on the conveyor 612.

请参阅图7和图8,传递件63包括抽送机633,探头7的上表面固定连接有抽送机633,抽送机633的左右两侧均固定连接有传递管634,固定壳5的内表面顶端左侧固定连接有两个前后对称的伸缩调节杆631,两个伸缩调节杆631的底端共同固定连接有吸取头632,抽送机633左侧的传递管634远离抽送机633的一端与吸取头632的上表面固定连接,抽送机633右侧的传递管634远离抽送机633的一端与推块641的上表面固定连接。Please refer to Figures 7 and 8. The transmission member 63 includes a pumping machine 633. The pumping machine 633 is fixedly connected to the upper surface of the probe 7. Transfer tubes 634 are fixedly connected to the left and right sides of the pumping machine 633. Two front-to-back symmetrical telescopic adjustment rods 631 are fixedly connected to the left side of the top end of the inner surface of the fixed shell 5. The bottom ends of the two telescopic adjustment rods 631 are commonly fixedly connected to a suction head 632. The end of the transfer tube 634 on the left side of the pumping machine 633 away from the pumping machine 633 is fixedly connected to the upper surface of the suction head 632, and the end of the transfer tube 634 on the right side of the pumping machine 633 away from the pumping machine 633 is fixedly connected to the upper surface of the push block 641.

在具体使用时,在探头7进行探伤的过程中,抽送机633通过其左侧传递管634连接的吸取头632将经过吸取头632的L形伸缩收取板613内侧收取的耦合剂吸走,在L形伸缩收取板613经过吸取头632的时候,由于吸取头632的底部为弧状设置,在L形伸缩收取板613经过吸取头632的时候吸取头632将L形伸缩收取板613上的耦合剂吸走,同时L形伸缩收取板613推动吸取头632向上移动,将伸缩调节杆631收缩,当L形伸缩收取板613远离吸取头632的时候在伸缩调节杆631的作用下将吸取头632恢复至原位,对下一个L形伸缩收取板613上的耦合剂进行抽吸,抽送机633通过其左侧的传递管634抽吸耦合剂然后通过其右侧的传递管634排出。During specific use, during the process of flaw detection by the probe 7, the pumping machine 633 sucks away the coupling agent collected on the inner side of the L-shaped telescopic collecting plate 613 passing through the suction head 632 connected to the transfer tube 634 on its left side. When the L-shaped telescopic collecting plate 613 passes through the suction head 632, since the bottom of the suction head 632 is arranged in an arc shape, when the L-shaped telescopic collecting plate 613 passes through the suction head 632, the suction head 632 sucks away the coupling agent on the L-shaped telescopic collecting plate 613. At the same time, the L-shaped telescopic collecting plate 613 pushes the suction head 632 to move upward, and contracts the telescopic adjustment rod 631. When the L-shaped telescopic collecting plate 613 is away from the suction head 632, the suction head 632 is restored to its original position under the action of the telescopic adjustment rod 631, and the coupling agent on the next L-shaped telescopic collecting plate 613 is sucked. The pumping machine 633 sucks the coupling agent through the transfer tube 634 on its left side and then discharges it through the transfer tube 634 on its right side.

请参阅图7和图9,均匀件64包括弹性伸缩承载板644,探头7的右侧面固定连接有两个前后对称的弹性伸缩承载板644,弹性伸缩承载板644的伸缩端通过支撑弹簧滑动连接有连接架646,两个连接架646的底端共同固定连接有均匀扳645,均匀扳645的上表面固定连接有位于两个连接架646之间的推块641,探头7的右侧面固定连接有位于两个弹性伸缩承载板644之间的承载支架642,承载支架642上转动连接有凸轮643,推块641的上表面为向左倾斜的斜面,推块641设置在凸轮643的下方,推块641与凸轮643相配合,凸轮643通过外部电机驱动,均匀扳645的下表面开设有出口。Please refer to Figures 7 and 9. The uniform member 64 includes an elastic telescopic bearing plate 644. Two front-to-rear symmetrical elastic telescopic bearing plates 644 are fixedly connected to the right side of the probe 7. The telescopic ends of the elastic telescopic bearing plates 644 are slidably connected to the connecting frames 646 through supporting springs. The bottom ends of the two connecting frames 646 are commonly fixedly connected to a uniform plate 645. The upper surface of the uniform plate 645 is fixedly connected to a push block 641 located between the two connecting frames 646. The right side of the probe 7 is fixedly connected to a bearing bracket 642 located between the two elastic telescopic bearing plates 644. A cam 643 is rotatably connected to the bearing bracket 642. The upper surface of the push block 641 is an inclined surface inclined to the left. The push block 641 is arranged below the cam 643. The push block 641 cooperates with the cam 643. The cam 643 is driven by an external motor. An outlet is provided on the lower surface of the uniform plate 645.

通过均匀扳645的设置可以将耦合剂重新均匀的涂抹在探头7行进后的路线上,以保证探头7在探伤之后板材上的耦合剂涂抹的均匀性,方便板材进行重复探伤,并且避免耦合剂在探头7的行进面上堆积可以防止出现耦合剂涂层过后导致探头7的探伤结果不准确的情况出现。By setting the uniform plate 645, the coupling agent can be evenly re-applied on the path of the probe 7 after it moves, so as to ensure the uniformity of the coupling agent coating on the plate after the flaw detection by the probe 7, facilitate repeated flaw detection of the plate, and avoid the accumulation of coupling agent on the moving surface of the probe 7 to prevent the occurrence of inaccurate flaw detection results of the probe 7 after the coupling agent coating.

在具体使用时,耦合剂通过抽送机633右侧的传递管634输送至均匀扳645的内部,并且通过均匀扳645底部的出口重新掉落在探头7行进后的路线上,在探头7行进的过程中,外部电机带动凸轮643在承载支架642上转动,当凸轮643的凸起面与推块641的的斜面开始接触的时候,随着凸轮643的持续转动推动推块641往右侧方向斜向下移动,均匀扳645随着推块641同步移动,此时均匀扳645带动连接架646在弹性伸缩承载板644上向下滑动并且将连接架646上的支撑弹簧压缩,同时均匀扳645通过连接架646带动弹性伸缩承载板644拉伸,当凸轮643的凸起面远离推块641的时候在推块641自身弹力和支撑弹簧的弹力的共同作用下使均匀扳645恢复原位,随着凸轮643循环转动,均匀扳645循环做向右侧方向斜向移动动作,以此将从其底部排出的耦合剂均匀的涂抹在探头7行进后的路线上。During specific use, the coupling agent is transported to the inside of the uniform plate 645 through the transfer tube 634 on the right side of the pumping machine 633, and falls back onto the route of the probe 7 after it moves through the outlet at the bottom of the uniform plate 645. During the movement of the probe 7, the external motor drives the cam 643 to rotate on the support bracket 642. When the raised surface of the cam 643 begins to contact the inclined surface of the push block 641, the push block 641 is pushed to move obliquely downward to the right direction as the cam 643 continues to rotate. The uniform plate 645 moves synchronously with the push block 641. At this time, the uniform plate 645 carries The movable connecting frame 646 slides downward on the elastic telescopic bearing plate 644 and compresses the supporting spring on the connecting frame 646. At the same time, the equalizing plate 645 drives the elastic telescopic bearing plate 644 to stretch through the connecting frame 646. When the raised surface of the cam 643 is away from the push block 641, the elastic force of the push block 641 and the elastic force of the supporting spring restore the equalizing plate 645 to its original position. As the cam 643 rotates cyclically, the equalizing plate 645 moves obliquely to the right cyclically, so that the coupling agent discharged from its bottom is evenly smeared on the path after the probe 7 moves.

工作原理:在使用时,首先通过限位组件2对金属板材进行限位,然后通过传动组件3根据金属板材调整探头7的位置,将探头7调整至探伤位置之后,在金属板材的探伤位置涂上耦合剂,在传动组件3的配合下开始对金属板材进行探伤,使探头7采用从右至左的行进路线在金属板材上从前至后进行探伤,探伤的过程中通过调节组件4对探头7的行进路线提前通过,以调整探头7的行进高度,以保证探头7能够顺畅的进行探伤工作,并且通过均匀组件6在探头7进行探伤工作的过程中保持金属板材上耦合剂的均匀。Working principle: When in use, first limit the metal plate through the limit component 2, then adjust the position of the probe 7 according to the metal plate through the transmission component 3, after adjusting the probe 7 to the flaw detection position, apply coupling agent to the flaw detection position of the metal plate, and start flaw detection on the metal plate with the cooperation of the transmission component 3, so that the probe 7 adopts a route from right to left to perform flaw detection from front to back on the metal plate. During the flaw detection process, the travel route of the probe 7 is passed in advance by the adjustment component 4 to adjust the travel height of the probe 7 to ensure that the probe 7 can smoothly perform the flaw detection work, and the coupling agent on the metal plate is kept uniform during the flaw detection work of the probe 7 through the uniform component 6.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (4)

1. The utility model provides a panel detection device based on ultrasonic flaw detection technique, includes base (1), the upper surface of base (1) is provided with spacing subassembly (2), the upper surface of spacing subassembly (2) is provided with drive assembly (3), be provided with on drive assembly (3) adjusting part (4), the below fixedly connected with fixed shell (5) of adjusting part (4), the inside fixedly connected with probe (7) of fixed shell (5), the inside of fixed shell (5) is provided with even subassembly (6);
the uniform assembly (6) comprises mounting brackets (62), the front and rear surfaces of the left side of the probe (7) are fixedly connected with the mounting brackets (62), collecting pieces (61) are arranged on the two mounting brackets (62) together, the right side of the probe (7) is provided with a uniform piece (64), and the upper surface of the probe (7) is provided with a transmission piece (63);
The collecting piece (61) comprises connecting plates (611), two opposite surfaces of the mounting support (62) are fixedly connected with the connecting plates (611), a conveyor (612) is rotationally connected between the opposite surfaces of the two connecting plates (611), the conveyor (612) consists of a conveying belt and a transmission shaft, a plurality of L-shaped telescopic collecting plates (613) are uniformly distributed on the conveying belt, two telescopic connecting rods (615) are fixedly connected to the bottom ends of opposite surfaces of the two connecting plates (611), and baffle plates (614) are fixedly connected to telescopic ends of the four telescopic connecting rods (615) together;
The transmission piece (63) comprises a pumping machine (633), the upper surface of the probe (7) is fixedly connected with the pumping machine (633), the left side and the right side of the pumping machine (633) are fixedly connected with transmission pipes (634), the left side of the top end of the inner surface of the fixed shell (5) is fixedly connected with two telescopic adjusting rods (631) which are symmetrical front and back, the bottom ends of the two telescopic adjusting rods (631) are fixedly connected with a suction head (632) together, and one end, far away from the pumping machine (633), of the transmission pipe (634) on the left side of the pumping machine (633) is fixedly connected with the upper surface of the suction head (632);
The adjusting component (4) comprises a mounting plate (41), the mounting plate (41) is fixedly connected to the transmission component (3), a connecting plate (43) is connected to the front surface of the mounting plate (41) through a displacement electric sliding block, a sliding frame (42) is connected to the connecting plate (43) in an up-down sliding mode through a connecting spring, the bottom end of the sliding frame (42) is fixedly connected with the upper surface of the fixing shell (5), and a path finding ball (44) is fixedly connected to the left side of the fixing shell (5).
2. The board detection device based on ultrasonic flaw detection technology according to claim 1, the limiting component (2) comprises a supporting seat (21), the upper surface fixedly connected with supporting seat (21) of base (1), the rear side of supporting seat (21) is provided with bellied baffle, the upper surface of supporting seat (21) evenly is provided with spout (22) from left to right, and is located the lower surface of supporting seat (21) evenly and is provided with board group with spout (22) one-to-one, board group include two connecting blocks (24) of fore-and-aft symmetry, be provided with slide bar (25) between two connecting blocks (24) of same board group, the circumference of slide bar (25) is through reset spring sliding connection has limiting plate (23), the top of limiting plate (23) runs through spout (22).
3. The board detection device based on the ultrasonic flaw detection technology according to claim 1, the uniformity piece (64) comprises an elastic telescopic bearing plate (644), the right side face of the probe (7) is fixedly connected with two elastic telescopic bearing plates (644) which are symmetrical front and back, telescopic ends of the elastic telescopic bearing plates (644) are slidably connected with connecting frames (646) through supporting springs, bottom ends of the two connecting frames (646) are fixedly connected with a uniformity plate (645) together, the upper surface of the uniformity plate (645) is fixedly connected with a pushing block (641) located between the two connecting frames (646), the right side face of the probe (7) is fixedly connected with a bearing bracket (642) located between the two elastic telescopic bearing plates (644), and cams (643) are rotationally connected on the bearing bracket (642).
4. The board detection device based on the ultrasonic flaw detection technology according to claim 2, wherein the transmission assembly (3) comprises a first rail (31), the first rail (31) is fixedly connected to the upper surface of the supporting seat (21), a second rail (32) is slidingly connected to the first rail (31) through a connecting electric sliding block, and an adjusting electric sliding block (33) is slidingly connected to the second rail (32).
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