CN115928610A - A construction method for vertical rotation of a steel truss girder cable-stayed bridge - Google Patents

A construction method for vertical rotation of a steel truss girder cable-stayed bridge Download PDF

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CN115928610A
CN115928610A CN202310133534.0A CN202310133534A CN115928610A CN 115928610 A CN115928610 A CN 115928610A CN 202310133534 A CN202310133534 A CN 202310133534A CN 115928610 A CN115928610 A CN 115928610A
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cable
steel
buckling
tower
main
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强伟亮
高璞
周俊龙
谢朋林
耿文宾
李晓磊
李林挺
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China Construction Sixth Engineering Division Co Ltd
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China Construction Sixth Engineering Division Co Ltd
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Abstract

The invention relates to a vertical swivel construction method of a steel truss girder cable-stayed bridge, which comprises the following specific steps: s1, construction of auxiliary measures: the auxiliary measures comprise: the system comprises a steel beam assembling platform, a temporary hinge, a buckling and hanging system, a tower top crane and a horizontal jack assembly; s2, symmetrically and vertically assembling the main beam part sections; s3, symmetrically and vertically rotating the main beam part sections; s4, installing the rest sections of the main beam; s5, installing a stay cable; and S6, dismantling auxiliary construction measures. According to the invention, the vertical assembly and the symmetrical swivel construction of the main girder of the steel truss girder cable-stayed bridge are realized by utilizing the tower top crane and the buckling and hanging system, the steel girder assembly speed is high, the linear control precision is high, large-scale overwater hoisting machinery is not needed, temporary supports are arranged in water, the number of temporary facilities is small, the economical efficiency is good, and the channel is not occupied; the method has wide application range, is suitable for crossing the conditions of complex obstacles such as high-speed railways, highways and the like or the construction of bridges on water, and is suitable for single towers, multi-towers and cable-stayed bridges.

Description

一种钢桁梁斜拉桥竖向转体施工方法A construction method for vertical rotation of a steel truss girder cable-stayed bridge

技术领域technical field

本发明涉及桥梁施工的技术领域,尤其涉及一种钢桁梁斜拉桥竖向转体施工方法。The invention relates to the technical field of bridge construction, in particular to a vertical swivel construction method of a steel truss girder cable-stayed bridge.

背景技术Background technique

目前,对于钢桁梁斜拉桥施工,常用的方法为支架法、顶推法、悬臂拼装法。支架法需要搭设大量的临时支架,仅适用于具备搭设临时支架的陆地区域,无法适用于跨越高铁、公路等复杂障碍的情况或水上桥梁施工,且钢材耗用梁大,需大量吊装机械设备,经济性差,适用范围窄。顶推法适用于跨越高铁、公路等复杂障碍的情况或水上桥梁施工,但同样需要布置临时拼装平台、大量临时墩,临时钢导梁,且需要特殊的顶推设备,造价较高。悬臂拼装法适用于跨越高铁、公路等复杂障碍的情况或水上桥梁施工,但逐节悬臂拼装施工速度慢,主梁线形控制难度大,需布置合拢段,精度难以控制。同时,该方法需要特殊的桥面吊机等装备,经济性较差。At present, for the construction of steel truss girder cable-stayed bridges, the commonly used methods are support method, jacking method and cantilever assembly method. The support method requires the erection of a large number of temporary supports, which is only applicable to land areas where temporary supports can be erected, and cannot be applied to the situation of crossing complex obstacles such as high-speed railways and highways or the construction of bridges on water, and the steel consumption is large, requiring a large number of hoisting machinery and equipment. Poor economy, narrow scope of application. The jacking method is suitable for crossing complex obstacles such as high-speed railways and highways or the construction of bridges over water, but it also requires temporary assembly platforms, a large number of temporary piers, temporary steel guide beams, and special jacking equipment, which is expensive. The cantilever assembly method is suitable for crossing complex obstacles such as high-speed railways and highways or the construction of bridges over water. However, the construction speed of cantilever assembly is slow, and the alignment of the main girder is difficult to control. Closing sections need to be arranged, and the accuracy is difficult to control. At the same time, this method requires special equipment such as bridge deck cranes, and is less economical.

公告号为CN102121234B的发明专利公开了一种双塔五跨钢桁梁斜拉桥的快速施工方法,该方法包括如下步骤:首先对两个主塔柱采用同样的方法同时进行施工,主塔柱采用分节段浇筑施工,同时对钢桁梁采用由边跨经辅助跨向中跨单悬臂拼装的方法进行施工;其次进行两个主塔柱的跨中合龙;最后完成桥面系设施。该发明施工速度快,解决了对称悬臂法施工慢且合龙口多,影响斜拉桥合龙精度和线形的问题。The invention patent with the notification number CN102121234B discloses a rapid construction method of a double-tower five-span steel truss girder cable-stayed bridge. Segmental pouring construction is adopted, and the steel truss girder is constructed by single cantilever assembly from the side span through the auxiliary span to the mid-span; secondly, the mid-span closure of the two main tower columns is carried out; finally, the bridge deck system is completed. The invention has a fast construction speed and solves the problems of slow construction of the symmetrical cantilever method and many closing openings, which affect the closing accuracy and alignment of the cable-stayed bridge.

公告号为CN108867383B的发明专利公开了一种双塔五跨钢桁梁斜拉桥的快速施工方法,所要解决的技术问题是提供了能够有效控制桥梁线形并提高施工速度及合龙精度的一种双塔五跨钢箱桁梁斜拉桥快速施工方法;包括如下步骤:先完成桥的两侧部分:利用顶推设备往边跨侧焊接导梁和钢梁结构,同时滞后钢箱梁三个节间安装钢桁梁直到该斜拉桥一侧的部分完成;当桥两侧顶推到位后,架设剩余节段至合拢段,安装合拢段,合拢段安装完毕后,全桥调索,拆除临时墩,并调整全桥线型,该方法能够有效控制桥梁线形并提高施工速度及合龙精度The invention patent with the notification number CN108867383B discloses a rapid construction method for a double-tower five-span steel truss girder cable-stayed bridge. A rapid construction method for a five-span steel box truss girder cable-stayed bridge; including the following steps: first complete the two sides of the bridge: use jacking equipment to weld the guide girder and steel girder structure to the side span side, and simultaneously lag behind the installation of the three internodes of the steel box girder The steel truss girder is completed up to one side of the cable-stayed bridge; when both sides of the bridge are pushed in place, the remaining sections are erected to the closing section, and the closing section is installed. After the closing section is installed, the cables of the whole bridge are adjusted and the temporary piers are removed And adjust the line shape of the whole bridge, this method can effectively control the line shape of the bridge and improve the construction speed and closing accuracy

以上两个方法仍然需布置大量的临时支架,钢材耗用量大,且大型设备多,造价高。The above two methods still need to arrange a large number of temporary supports, consume a large amount of steel materials, and there are many large-scale equipments, and the cost is high.

发明内容Contents of the invention

本发明旨在解决现有技术的不足,而提供一种钢桁梁斜拉桥竖向转体施工方法。The invention aims to solve the deficiencies of the prior art, and provides a vertical swivel construction method of a steel truss girder cable-stayed bridge.

本发明为实现上述目的,采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种钢桁梁斜拉桥竖向转体施工方法,具体步骤为:A vertical rotation construction method of a steel truss girder cable-stayed bridge, the specific steps are:

S1、辅助措施施工S1. Construction of auxiliary measures

辅助措施包括:钢梁拼装平台、临时铰、扣挂系统、塔顶吊机和水平千斤顶组件;Auxiliary measures include: steel girder assembly platform, temporary hinge, buckle and hang system, tower crane and horizontal jack assembly;

钢梁拼装平台锚固于主塔的承台上表面左右两侧;The steel beam assembly platform is anchored on the left and right sides of the upper surface of the main tower;

临时铰包括上铰座、下铰座和铰轴,上铰座焊接在主梁端部下弦杆上,下铰座焊接在钢梁拼装平台顶部,上铰座、下铰座通过铰轴转动铰接;The temporary hinge includes an upper hinge seat, a lower hinge seat and a hinge shaft. The upper hinge seat is welded to the lower chord at the end of the main girder, and the lower hinge seat is welded to the top of the steel beam assembly platform. The upper hinge seat and the lower hinge seat are hinged through the rotation of the hinge shaft. ;

每个扣挂系统均包括预埋在主塔侧壁内的两组拉杆锚固机构,每组拉杆锚固机构的外部连有拉杆连接组件,拉杆连接组件通过销轴铰接有调整拉杆,两个调整拉杆上依次穿设有调整梁一、调整梁二,调整拉杆上在调整梁二外侧设有拉杆锚固件,调整梁一、调整梁二上穿设有两根扣索,扣索上在调整梁一、调整梁二内侧均设有扣索锚固件,两根扣索端部通过扣索连接件与主梁铰接,调整梁一、调整梁二之间固设有千斤顶;Each fastening system includes two sets of tie rod anchoring mechanisms embedded in the side wall of the main tower. The outside of each set of tie rod anchoring mechanisms is connected with a tie rod connection assembly. The tie rod connection assembly is hinged with an adjustment pull rod through a pin shaft. Adjusting beam 1 and adjusting beam 2 are threaded on the top in turn, and a pull rod anchor is arranged on the outside of adjusting beam 2 on the adjusting pull rod. , The inner side of the adjustment beam 2 is equipped with buckle anchors, the ends of the two buckle cables are hinged to the main beam through the buckle connectors, and the jack is fixed between the adjustment beam 1 and the adjustment beam 2;

塔顶吊机包括预设在主塔顶部的塔顶锚固机构,塔顶锚固机构上固定有塔顶门架,塔顶门架上部左右对称安装有两台提升滑车,提升滑车连接有提升钢丝绳;The tower top crane includes a tower top anchoring mechanism preset at the top of the main tower. The tower top gantry is fixed on the tower top anchoring mechanism. Two lifting blocks are installed symmetrically on the upper part of the tower top gantry, and the lifting blocks are connected with a lifting wire rope;

水平千斤顶组件包括对称支设在主塔左右两侧壁上端的支架,支架上安装有水平千斤顶;The horizontal jack assembly includes brackets symmetrically supported on the upper ends of the left and right side walls of the main tower, and horizontal jacks are installed on the brackets;

扣挂系统的拉杆锚固机构和塔顶吊机的塔顶锚固机构在主塔施工过程中预留;安装水平千斤顶组件;利用主塔施工时的塔吊设备在塔顶锚固机构上拼装塔顶门架,安装提升滑车、提升钢丝绳,完成塔顶吊机的安装;利用塔顶吊机完成钢梁拼装平台的施工;The tie rod anchoring mechanism of the buckle-hanging system and the tower top anchoring mechanism of the tower top crane are reserved during the construction of the main tower; the horizontal jack assembly is installed; the tower top mast is assembled on the tower top anchoring mechanism using the tower crane equipment during the main tower construction Install the hoisting block and hoisting wire rope to complete the installation of the tower crane; use the tower crane to complete the construction of the steel beam assembly platform;

S2、主梁部分节段对称竖向拼装S2. Symmetrical vertical assembly of some segments of the main beam

利用塔顶吊机依次吊装主梁的节段,竖向拼接,主梁拼装到一定高度后,依次安装若干个扣挂系统,实现已拼装完成的主梁节段与主塔的连接;Use the tower crane to hoist the sections of the main girder in sequence and splice them vertically. After the main girder is assembled to a certain height, install several buckle-hanging systems in sequence to realize the connection between the assembled main girder sections and the main tower;

主梁的首节段固定于钢梁拼装平台上,主梁的首节段端部下弦杆焊接上铰座,钢梁拼装平台顶部焊接下铰座,二者通过铰轴连接,保证主梁的首节段在钢梁拼装平台上转动;The first section of the main beam is fixed on the steel beam assembly platform, the lower chord at the end of the first section of the main beam is welded to the upper hinge seat, and the top of the steel beam assembly platform is welded to the lower hinge seat, and the two are connected by a hinge shaft to ensure the stability of the main beam. The first section rotates on the steel beam assembly platform;

S3、主梁部分节段对称竖向转动S3. Symmetrical vertical rotation of some segments of the main beam

利用扣挂系统对称将主梁卸索一定长度,启动水平千斤顶,先对称将主梁转动偏移一定角度,然后继续利用扣挂系统对称卸索,实现主梁的竖向转动,直到卸落至边墩上;Use the buckle-hanging system to unload the main girder symmetrically to a certain length, start the horizontal jack, first symmetrically shift the rotation of the main girder by a certain angle, and then continue to use the buckle-hanging system to unload the cables symmetrically to realize the vertical rotation of the main girder until it is unloaded to on the pier;

S4、主梁剩余节段安装S4. Installation of the remaining sections of the main beam

利用塔顶吊机依次安装主梁剩余节段,完成主梁合拢;Use the tower crane to install the remaining sections of the main beam in sequence to complete the closing of the main beam;

S5、安装斜拉索S5. Install stay cables

利用塔顶吊机依次安装斜拉索,安装顺序为从中间向两侧对称施工;Use the tower crane to install the stay cables in sequence, and the installation sequence is symmetrical construction from the middle to both sides;

S6、拆除辅助施工措施S6. Auxiliary construction measures for demolition

斜拉索全部安装后,从中间向两侧对称拆除扣挂系统;拆除水平千斤顶组件,解除临时铰,将主梁全部荷载传递至主塔和边墩上,拆除钢梁拼装平台;调整斜拉索的索力,完成钢桁梁斜拉桥施工,最后塔顶吊机利用塔吊拆除。After all the stay cables are installed, remove the buckle and hang system symmetrically from the middle to both sides; remove the horizontal jack assembly, release the temporary hinge, transfer all the load of the main beam to the main tower and side piers, and remove the steel beam assembly platform; adjust the cable stay The cable force of the cable is completed, and the construction of the steel truss girder cable-stayed bridge is completed. Finally, the tower crane is used to dismantle the tower crane.

步骤S3中,扣挂系统卸索的步骤为:解除调整梁二内侧的扣索锚固件,千斤顶回程,紧固调整梁二内侧的扣索锚固件,解除调整梁一内侧的扣索锚固件,千斤顶伸缸,紧固调整梁一内侧的扣索锚固件,重复,直到扣索伸长至设计长度;In step S3, the step of unloading the cable of the fastening and hanging system is: release the cable anchor on the inside of the adjustment beam two, return the jack, fasten the cable anchor on the inside of the adjustment beam two, release the cable anchor on the inside of the adjustment beam one, Jack extension cylinder, fasten the buckle anchor on the inner side of the adjustment beam 1, repeat until the buckle stretches to the designed length;

步骤S1中,钢梁拼装平台由钢管立柱和型钢梁焊接而成,作为施工中的支撑;临时铰的上铰座、下铰座和铰轴均为钢结构。In step S1, the steel beam assembly platform is welded by steel pipe columns and shaped steel beams as a support during construction; the upper hinge seat, lower hinge seat and hinge shaft of the temporary hinge are all steel structures.

步骤S1中,扣挂系统的拉杆锚固机构包括预埋在主塔侧壁内的预埋钢板以及若干预埋钢筋,预埋钢筋焊接在预埋钢板内侧。In step S1, the tie rod anchoring mechanism of the fastening system includes a pre-embedded steel plate embedded in the side wall of the main tower and a number of pre-embedded steel bars, and the pre-embedded steel bars are welded inside the pre-embedded steel plate.

步骤S1中,扣挂系统的拉杆连接组件包括焊接在拉杆锚固机构预埋钢板上的两个拉杆连接耳板,拉杆连接耳板与调整拉杆端头通过拉杆连接销轴铰接。In step S1, the tie rod connection assembly of the fastening system includes two tie rod connection lugs welded to the pre-embedded steel plate of the tie rod anchorage mechanism, and the tie rod connection lugs are hinged to the end of the adjustment tie rod through the tie rod connection pin.

步骤S1中,扣挂系统的扣索连接件包括焊接在主梁上的两个扣索连接耳板,两个扣索连接耳板与调整拉杆端头通过扣索连接销轴铰接。In step S1, the cable connecting piece of the hanging system includes two cable connecting lugs welded on the main beam, and the two cable connecting lugs are hinged to the end of the adjusting rod through the cable connecting pin.

步骤S1中,扣挂系统的调整梁一、调整梁二为型钢,调整梁一、调整梁二上对称预留调整拉杆孔和扣索孔。In step S1, the adjusting beam 1 and the adjusting beam 2 of the buckle-hanging system are shaped steel, and the adjusting beam 1 and the adjusting beam 2 are symmetrically reserved with adjustment rod holes and buckle cable holes.

本发明的有益效果是:本发明利用塔顶吊机和扣挂系统实现钢桁梁斜拉桥主梁竖向拼装,对称转体施工,钢梁拼装速度快,线性控制精度高,无需大型水上吊装机械,水中设置临时支撑,临时设施少,经济性好,不占用航道;使用范围广,适用于跨越高铁、公路等复杂障碍的情况或水上桥梁施工,且对于单塔、多塔、斜拉桥均适用。The beneficial effects of the present invention are: the present invention utilizes the tower crane and the buckle-hanging system to realize the vertical assembly of the main girder of the steel truss girder cable-stayed bridge, the symmetrical swivel construction, the steel girder assembly speed is fast, the linear control precision is high, and no large-scale water surface is required. Hoisting machinery, temporary support is set in the water, less temporary facilities, good economy, and does not occupy the waterway; it has a wide range of applications, suitable for crossing complex obstacles such as high-speed railways and highways or the construction of bridges on water, and for single towers, multi-towers, cable-stayed Bridges are applicable.

附图说明Description of drawings

图1为本发明步骤S1的示意图;Fig. 1 is the schematic diagram of step S1 of the present invention;

图2为本发明步骤S2的示意图;Fig. 2 is the schematic diagram of step S2 of the present invention;

图3为本发明步骤S3的示意图;Fig. 3 is the schematic diagram of step S3 of the present invention;

图4为本发明步骤S4的示意图;Fig. 4 is the schematic diagram of step S4 of the present invention;

图5为本发明步骤S5的示意图;Fig. 5 is the schematic diagram of step S5 of the present invention;

图6为本发明步骤S6的示意图;Fig. 6 is the schematic diagram of step S6 of the present invention;

图7为本发明中临时铰的结构示意图;Fig. 7 is the structural representation of temporary hinge among the present invention;

图8为本发明中扣挂系统的结构示意图;Fig. 8 is a structural schematic diagram of the fastening and hanging system in the present invention;

图9为图8中A的放大图;Fig. 9 is an enlarged view of A in Fig. 8;

图10为图8中B的放大图;Figure 10 is an enlarged view of B in Figure 8;

图11为本发明中塔顶吊机的结构示意图;Fig. 11 is the structural representation of tower crane among the present invention;

图12为本发明中水平千斤顶组件的结构示意图;Fig. 12 is a schematic structural view of a horizontal jack assembly in the present invention;

图中:1-主塔;2-主梁;3-斜拉索;4-边墩;5-钢梁拼装平台;6-临时铰;7-扣挂系统;8-塔顶吊机;9-水平千斤顶组件;In the figure: 1-main tower; 2-main girder; 3-stayed cable; 4-side pier; 5-steel beam assembly platform; 6-temporary hinge; - horizontal jack assembly;

61-上铰座;62-下铰座;63-铰轴;61-upper hinge seat; 62-lower hinge seat; 63-hinge shaft;

71-调整梁一;72-调整梁二;73调整拉杆;74-千斤顶;75-扣索;76-扣索锚固件;77-拉杆锚固件;78-拉杆连接组件;781-拉杆连接耳板;782-拉杆连接销轴;79-拉杆锚固机构;710-扣索连接件;7101-扣索连接耳板;7102-扣索连接销轴;71-adjusting beam one; 72-adjusting beam two; 73 adjusting rod; 74-jack; 75-cable; 76-cable anchor; 77-tie rod anchor; ; 782-tie rod connection pin; 79-tie rod anchoring mechanism; 710-cable connector; 7101-cable connection ear plate; 7102-cable connection pin;

81-塔顶锚固机构;82-塔顶门架;83-提升滑车;84-提升钢丝绳;81-anchor mechanism at the top of the tower; 82-gantry frame at the top of the tower; 83-lift block; 84-lift wire rope;

91-支架;92-水平千斤顶;91-support; 92-level jack;

以下将结合本发明的实施例参照附图进行详细叙述。The following will be described in detail in conjunction with the embodiments of the present invention with reference to the accompanying drawings.

具体实施方式Detailed ways

以下结合附图对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。在下列段落中参照附图以举例方式更具体地描述本发明。根据下面说明,本发明的优点和特征将更清楚。需说明的是,附图均采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本发明实施例的目的。The principles and features of the present invention are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the present invention, and are not intended to limit the scope of the present invention. In the following paragraphs the invention is described more specifically by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become clearer from the following description. It should be noted that all the drawings are in a very simplified form and use imprecise scales, and are only used to facilitate and clearly assist the purpose of illustrating the embodiments of the present invention.

需要说明的是,当组件被称为“固定于”另一个组件,它可以直接在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“连接”另一个组件,它可以是直接连接到另一个组件或者可能同时存在居中组件。当一个组件被认为是“设置于”另一个组件,它可以是直接设置在另一个组件上或者可能同时存在居中组件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when a component is said to be "fixed" to another component, it can be directly on the other component or there can also be an intervening component. When a component is said to be "connected" to another component, it may be directly connected to the other component or there may be intervening components at the same time. When a component is said to be "set on" another component, it may be set directly on the other component or there may be an intervening component at the same time. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for purposes of illustration only.

除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

下面结合附图和实施例对本发明作进一步说明:Below in conjunction with accompanying drawing and embodiment the present invention will be further described:

一种钢桁梁斜拉桥竖向转体施工方法,如图1至图6所示,具体步骤为:A vertical rotation construction method of a steel truss girder cable-stayed bridge, as shown in Figures 1 to 6, the specific steps are:

S1、辅助措施施工S1. Construction of auxiliary measures

辅助措施包括:钢梁拼装平台5、临时铰6、扣挂系统7、塔顶吊机8和水平千斤顶组件9;Auxiliary measures include: steel beam assembly platform 5, temporary hinge 6, fastening system 7, tower crane 8 and horizontal jack assembly 9;

钢梁拼装平台5锚固于主塔1的承台上表面左右两侧;钢梁拼装平台5由钢管立柱和型钢梁焊接而成,作为施工中的支撑;The steel beam assembly platform 5 is anchored on the left and right sides of the upper surface of the main tower 1; the steel beam assembly platform 5 is welded by steel pipe columns and steel beams, and serves as a support during construction;

如图7所示,临时铰6包括上铰座61、下铰座62和铰轴63,上铰座61、下铰座62和铰轴63均为钢结构,上铰座61焊接在主梁2端部下弦杆上,下铰座62焊接在钢梁拼装平台5顶部,上铰座61、下铰座62通过铰轴63转动铰接;As shown in Figure 7, the temporary hinge 6 includes an upper hinge seat 61, a lower hinge seat 62, and a hinge shaft 63. The upper hinge seat 61, the lower hinge seat 62, and the hinge shaft 63 are all steel structures, and the upper hinge seat 61 is welded on the main beam. 2 On the lower chord at the end, the lower hinge seat 62 is welded on the top of the steel beam assembly platform 5, and the upper hinge seat 61 and the lower hinge seat 62 are hinged through the hinge shaft 63;

如图8、9、10所示,每个扣挂系统7均包括预埋在主塔1侧壁内的两组拉杆锚固机构79,拉杆锚固机构79包括预埋在主塔1侧壁内的预埋钢板以及若干预埋钢筋,预埋钢筋焊接在预埋钢板内侧;每组拉杆锚固机构79的外部连有拉杆连接组件78,拉杆连接组件78包括焊接在拉杆锚固机构79预埋钢板上的两个拉杆连接耳板781,拉杆连接耳板781与调整拉杆73端头通过拉杆连接销轴782铰接;拉杆连接组件78通过销轴铰接有调整拉杆73,两个调整拉杆73上依次穿设有调整梁一71、调整梁二72,调整梁一71、调整梁二72为型钢,调整梁一71、调整梁二72上对称预留调整拉杆孔和扣索孔;调整拉杆73上在调整梁二72外侧设有拉杆锚固件77,调整梁一71、调整梁二72上穿设有两根扣索75,扣索75上在调整梁一71、调整梁二72内侧均设有扣索锚固件76,两根扣索75端部通过扣索连接件710与主梁2铰接,扣索连接件710包括焊接在主梁2上的两个扣索连接耳板7101,两个扣索连接耳板7101与调整拉杆73端头通过扣索连接销轴7102铰接;调整梁一71、调整梁二72之间固设有千斤顶74;As shown in Figures 8, 9, and 10, each fastening system 7 includes two sets of tie rod anchoring mechanisms 79 embedded in the side walls of the main tower 1, and the tie rod anchoring mechanisms 79 include two sets of tie rod anchoring mechanisms embedded in the side walls of the main tower 1. Pre-embedded steel plates and some pre-embedded steel bars, the pre-embedded steel bars are welded on the inside of the pre-embedded steel plates; the outside of each set of tie rod anchorage mechanisms 79 is connected with a tie rod connection assembly 78, and the tie rod connection assemblies 78 include welding on the tie rod anchorage mechanism 79 pre-embedded steel plates. Two pull rods are connected to the lug plate 781, and the pull rod connection lug plate 781 is hinged with the end of the adjustment pull rod 73 through the pull rod connecting pin 782; Adjusting beam 1 71, adjusting beam 2 72, adjusting beam 1 71, adjusting beam 2 72 are shaped steel, adjusting beam 1 71, adjusting beam 2 72 symmetrically reserve adjustment rod holes and buckle holes; adjusting rod 73 is on the adjustment beam The outer side of the second 72 is provided with a tie rod anchor 77, and two buckle cables 75 are worn on the adjustment beam one 71 and the second adjustment beam 72. 76, the ends of the two buckle cables 75 are hinged to the main beam 2 through the buckle cable connectors 710. The buckle cable connectors 710 include two buckle cable connecting lugs 7101 welded on the main beam 2, and the two buckle cable connecting ears The plate 7101 and the end of the adjustment rod 73 are hinged through the buckle connecting pin 7102; a jack 74 is fixed between the adjustment beam 1 71 and the adjustment beam 2 72;

如图11所示,塔顶吊机8包括预设在主塔1顶部的塔顶锚固机构81,塔顶锚固机构81上固定有塔顶门架82,塔顶门架82上部左右对称安装有两台提升滑车83,提升滑车83连接有提升钢丝绳84;As shown in Figure 11, the tower crane 8 includes a tower top anchoring mechanism 81 preset at the top of the main tower 1. The tower top anchoring mechanism 81 is fixed with a tower top gantry 82, and two left and right symmetrical installations are arranged on the top of the tower top gantry 82. Lift block 83, and lift block 83 is connected with lifting wire rope 84;

如图12所示,水平千斤顶组件9包括对称支设在主塔1左右两侧壁上端的支架91,支架91上安装有水平千斤顶92;As shown in Figure 12, the horizontal jack assembly 9 includes a bracket 91 symmetrically supported on the upper ends of the left and right side walls of the main tower 1, and a horizontal jack 92 is installed on the bracket 91;

扣挂系统7的拉杆锚固机构79和塔顶吊机8的塔顶锚固机构81在主塔1施工过程中预留;安装水平千斤顶组件9;利用主塔1施工时的塔吊设备在塔顶锚固机构81上拼装塔顶门架82,安装提升滑车83、提升钢丝绳84,完成塔顶吊机8的安装;利用塔顶吊机8完成钢梁拼装平台5的施工;The pull rod anchoring mechanism 79 of the hooking system 7 and the tower top anchoring mechanism 81 of the tower crane 8 are reserved during the construction of the main tower 1; the horizontal jack assembly 9 is installed; the tower crane equipment during the construction of the main tower 1 is used for anchoring at the top of the tower Assemble the tower top portal frame 82 on the mechanism 81, install the lifting block 83, the lifting wire rope 84, and complete the installation of the tower crane 8; utilize the tower crane 8 to complete the construction of the steel beam assembly platform 5;

S2、主梁2部分节段对称竖向拼装S2. Symmetrical vertical assembly of 2 sections of the main beam

利用塔顶吊机8依次吊装主梁2的节段,竖向拼接,主梁2拼装到一定高度后,依次安装若干个扣挂系统7,实现已拼装完成的主梁2节段与主塔1的连接;Utilize the tower crane 8 to hoist the sections of the main beam 2 sequentially, and vertically splice them together. After the main beam 2 is assembled to a certain height, several buckle-hanging systems 7 are installed in sequence to realize the assembly of the main beam 2 sections and the main tower. 1 connection;

主梁2的首节段固定于钢梁拼装平台5上,主梁2的首节段端部下弦杆焊接上铰座61,钢梁拼装平台5顶部焊接下铰座62,二者通过铰轴63连接,保证主梁2的首节段在钢梁拼装平台5上转动;The first section of the main girder 2 is fixed on the steel beam assembly platform 5, the lower chord at the end of the first section of the main girder 2 is welded to the upper hinge seat 61, and the top of the steel beam assembly platform 5 is welded to the lower hinge seat 62, and the two pass through the hinge shaft 63 connections to ensure that the first segment of the main girder 2 rotates on the steel girder assembly platform 5;

S3、主梁2部分节段对称竖向转动S3. Symmetrical vertical rotation of 2 segments of the main beam

利用扣挂系统7对称将主梁2卸索一定长度,启动水平千斤顶92,先对称将主梁2转动偏移一定角度,然后继续利用扣挂系统7对称卸索,实现主梁2的竖向转动,直到卸落至边墩4上;Utilize the buckle system 7 to symmetrically unload the main beam 2 to a certain length, start the horizontal jack 92, first symmetrically rotate the main beam 2 to a certain angle, and then continue to use the buckle system 7 to symmetrically unload the cables to realize the vertical direction of the main beam 2. Rotate until it is unloaded onto the side pier 4;

扣挂系统7卸索的步骤为:解除调整梁二72内侧的扣索锚固件76,千斤顶74回程,紧固调整梁二72内侧的扣索锚固件76,解除调整梁一71内侧的扣索锚固件76,千斤顶74伸缸,紧固调整梁一71内侧的扣索锚固件76,重复,直到扣索75伸长至设计长度;The steps of buckling and hanging system 7 unloading are: release the buckle anchor 76 on the inside of the adjustment beam two 72, return the jack 74, fasten the buckle anchor 76 on the inside of the adjustment beam two 72, and release the buckle on the inside of the adjustment beam one 71 Anchor piece 76, jack 74 stretches cylinder, fastens the buckle anchor piece 76 of adjustment beam one 71 inner sides, repeats, until buckle rope 75 stretches to design length;

S4、主梁2剩余节段安装S4. Installation of remaining sections of main beam 2

利用塔顶吊机8依次安装主梁2剩余节段,完成主梁2合拢;Use the tower crane 8 to install the remaining sections of the main beam 2 in order to complete the closing of the main beam 2;

S5、安装斜拉索3S5, install stay cable 3

利用塔顶吊机8依次安装斜拉索3,安装顺序为从中间向两侧对称施工;Use the tower crane 8 to install the stay cables 3 in turn, and the installation sequence is symmetrical construction from the middle to both sides;

S6、拆除辅助施工措施S6. Auxiliary construction measures for demolition

斜拉索3全部安装后,从中间向两侧对称拆除扣挂系统7;拆除水平千斤顶组件9,解除临时铰6,将主梁2全部荷载传递至主塔1和边墩4上,拆除钢梁拼装平台5;调整斜拉索3的索力,完成钢桁梁斜拉桥施工,最后塔顶吊机8利用塔吊拆除。After the stay cables 3 are all installed, remove the buckle system 7 symmetrically from the middle to both sides; remove the horizontal jack assembly 9, remove the temporary hinge 6, transfer all the load of the main beam 2 to the main tower 1 and side pier 4, and remove the steel Beam assembly platform 5; adjust the cable force of the cable-stayed cable 3 to complete the construction of the steel truss girder cable-stayed bridge, and finally the tower crane 8 is dismantled by the tower crane.

本发明施工时首先利用塔顶吊机8将主梁2部分节段在主塔1两侧对称竖向拼装,然后通过扣挂系统7卸落转动至水平,再吊装主塔1区域的主梁2节段,再利用塔顶吊机8对称安装斜拉索3,最后拆除辅助措施。During the construction of the present invention, first, the tower crane 8 is used to assemble the main beam 2 parts vertically and symmetrically on both sides of the main tower 1, and then the main beam in the area of the main tower 1 is hoisted and rotated to the horizontal level through the buckle system 7. 2 sections, then use the tower crane 8 to symmetrically install the stay cables 3, and finally remove the auxiliary measures.

本发明利用塔顶吊机8和扣挂系统7实现钢桁梁斜拉桥主梁2竖向拼装,对称转体施工,钢梁拼装速度快,线性控制精度高,无需大型水上吊装机械,水中设置临时支撑,临时设施少,经济性好,不占用航道;使用范围广,适用于跨越高铁、公路等复杂障碍的情况或水上桥梁施工,且对于单塔、多塔、斜拉桥均适用。The present invention utilizes the tower crane 8 and the fastening and hanging system 7 to realize the vertical assembly of the main girder 2 of the steel truss girder cable-stayed bridge, the symmetrical swivel construction, the steel girder assembly speed is fast, the linear control precision is high, and no large-scale water hoisting machinery is required. Temporary support is set, less temporary facilities, good economy, and does not occupy the waterway; it has a wide range of applications, and is suitable for crossing complex obstacles such as high-speed rail and highways or the construction of bridges on water, and is applicable to single-tower, multi-tower, and cable-stayed bridges.

上面结合附图对本发明进行了示例性描述,显然本发明具体实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的各种改进,或未经改进直接应用于其它场合的,均在本发明的保护范围之内。The present invention has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above methods, as long as the various improvements of the method concept and technical solutions of the present invention are adopted, or directly applied to other Occasions, all within the protection scope of the present invention.

Claims (7)

1. A vertical rotation construction method of a steel truss girder cable-stayed bridge is characterized by comprising the following specific steps:
s1, construction of auxiliary measures
The auxiliary measures comprise: the system comprises a steel beam assembling platform (5), a temporary hinge (6), a buckling and hanging system (7), a tower top crane (8) and a horizontal jack assembly (9);
the steel beam splicing platforms (5) are anchored on the left side and the right side of the upper surface of a bearing platform of the main tower (1);
the temporary hinge (6) comprises an upper hinge base (61), a lower hinge base (62) and a hinge shaft (63), the upper hinge base (61) is welded on a lower chord at the end part of the main beam (2), the lower hinge base (62) is welded at the top of the steel beam assembling platform (5), and the upper hinge base (61) and the lower hinge base (62) are rotatably hinged through the hinge shaft (63);
each buckling and hanging system (7) comprises two groups of pull rod anchoring mechanisms (79) which are pre-embedded in the side wall of the main tower (1), a pull rod connecting assembly (78) is connected to the outer portion of each group of pull rod anchoring mechanisms (79), the pull rod connecting assemblies (78) are hinged to adjusting pull rods (73) through pin shafts, adjusting beams I (71) and II (72) sequentially penetrate through the two adjusting pull rods (73), pull rod anchoring members (77) are arranged on the outer sides of the adjusting beams II (72) on the adjusting pull rods (73), two buckling cables (75) penetrate through the adjusting beams I (71) and II (72), buckling cable anchoring members (76) are arranged on the buckling cables (75) on the inner sides of the adjusting beams I (71) and II (72), the end portions of the two buckling cables (75) are hinged to the main beam (2) through buckling cable connecting members (710), and jacks (74) are fixedly arranged between the adjusting beams I (71) and II (72);
the tower top crane (8) comprises a tower top anchoring mechanism (81) preset at the top of the main tower (1), a tower top gantry (82) is fixed on the tower top anchoring mechanism (81), two lifting pulleys (83) are symmetrically installed on the left and right sides of the upper part of the tower top gantry (82), and the lifting pulleys (83) are connected with lifting steel wire ropes (84);
the horizontal jack assembly (9) comprises brackets (91) symmetrically arranged at the upper ends of the left side wall and the right side wall of the main tower (1), and horizontal jacks (92) are arranged on the brackets (91);
a pull rod anchoring mechanism (79) of the buckling system (7) and a tower top anchoring mechanism (81) of the tower top crane (8) are reserved in the construction process of the main tower (1); installing a horizontal jack assembly (9); assembling a tower top portal frame (82) on a tower top anchoring mechanism (81) by using tower crane equipment during construction of a main tower (1), and installing a lifting tackle (83) and a lifting steel wire rope (84) to complete installation of a tower top crane (8); the construction of the steel beam assembly platform (5) is completed by using a tower crane (8);
s2, symmetrically and vertically assembling partial sections of the main beam (2)
Sequentially hoisting sections of the main beam (2) by using a tower top crane (8), vertically splicing, sequentially installing a plurality of buckling systems (7) after the main beam (2) is assembled to a certain height, and realizing the connection between the assembled sections of the main beam (2) and the main tower (1);
the first section of the main beam (2) is fixed on the steel beam assembling platform (5), the lower chord of the end part of the first section of the main beam (2) is welded with an upper hinged support (61), the top of the steel beam assembling platform (5) is welded with a lower hinged support (62), and the upper hinged support and the lower hinged support are connected through a hinged shaft (63) to ensure that the first section of the main beam (2) rotates on the steel beam assembling platform (5);
s3, partial sections of the main beam (2) rotate symmetrically and vertically
Symmetrically unloading the main beam (2) by a certain length by using the buckling system (7), starting the horizontal jack (92), symmetrically rotating the main beam (2) by a certain angle, and then continuing to symmetrically unload the cable by using the buckling system (7) to realize the vertical rotation of the main beam (2) until the main beam is unloaded onto the side pier (4);
s4, installing the rest sections of the main beam (2)
Sequentially installing the rest sections of the main beam (2) by using a tower crane (8) to complete the folding of the main beam (2);
s5, mounting stay cable (3)
Sequentially installing stay cables (3) by using a tower top crane (8), wherein the installation sequence is that the construction is symmetrically carried out from the middle to two sides;
s6, dismantling auxiliary construction measures
After the stay cables (3) are all installed, the buckling and hanging systems (7) are symmetrically dismantled from the middle to the two sides; removing the horizontal jack assembly (9), removing the temporary hinges (6), transmitting all loads of the main beam (2) to the main tower (1) and the side piers (4), and removing the steel beam splicing platform (5); and (3) adjusting the cable force of the stay cable (3) to complete the construction of the steel truss girder cable-stayed bridge, and finally, dismantling the tower top crane (8) by using a tower crane.
2. The vertical swivel construction method of a steel truss girder cable-stayed bridge according to claim 1, wherein in the step S3, the step of unloading the cable by the buckling and hanging system (7) comprises the following steps: and releasing the buckling cable anchoring piece (76) on the inner side of the second adjusting beam (72), returning the jack (74), fastening the buckling cable anchoring piece (76) on the inner side of the second adjusting beam (72), releasing the buckling cable anchoring piece (76) on the inner side of the first adjusting beam (71), extending the cylinder by the jack (74), fastening the buckling cable anchoring piece (76) on the inner side of the first adjusting beam (71), and repeating until the buckling cable (75) extends to the designed length.
3. The vertical swivel construction method of the steel truss girder cable-stayed bridge according to the claim 2, characterized in that in the step S1, the steel beam splicing platform (5) is formed by welding steel pipe columns and section steel beams and is used as a support in construction; the upper hinge base (61), the lower hinge base (62) and the hinge shaft (63) of the temporary hinge (6) are all steel structures.
4. The vertical swivel construction method of the steel truss girder cable-stayed bridge according to claim 3, characterized in that in the step S1, the pull rod anchoring mechanism (79) of the buckling and hanging system (7) comprises an embedded steel plate and a plurality of embedded steel bars, wherein the embedded steel bars are embedded in the side wall of the main tower (1), and the embedded steel bars are welded on the inner side of the embedded steel plate.
5. The vertical swivel construction method of the steel truss girder cable-stayed bridge according to claim 4, wherein in the step S1, the pull rod connection assembly (78) of the buckling and hanging system (7) comprises two pull rod connection lug plates (781) welded on pre-buried steel plates of the pull rod anchoring mechanism (79), and the pull rod connection lug plates (781) are hinged with the end of the adjusting pull rod (73) through pull rod connection pin shafts (782).
6. The vertical swivel construction method of a steel truss girder cable-stayed bridge according to claim 5, characterized in that in the step S1, the buckle cable connecting piece (710) of the buckle hanging system (7) comprises two buckle cable connecting lug plates (7101) welded on the main beam (2), and the two buckle cable connecting lug plates (7101) are hinged with the end of the adjusting pull rod (73) through buckle cable connecting pin shafts (7102).
7. The vertical swivel construction method for the steel truss girder cable-stayed bridge according to claim 6, characterized in that in the step S1, the first adjusting beam (71) and the second adjusting beam (72) of the buckling system (7) are made of profile steel, and adjusting pull rod holes and buckling cable holes are symmetrically reserved on the first adjusting beam (71) and the second adjusting beam (72).
CN202310133534.0A 2023-02-20 2023-02-20 A construction method for vertical rotation of a steel truss girder cable-stayed bridge Pending CN115928610A (en)

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CN117385761A (en) * 2023-11-24 2024-01-12 中铁九桥工程有限公司 A construction method for a cable-stayed bridge spanning a multi-strand railway marshalling station

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