CN115928531A - Hot mixing equipment and process for recycled asphalt concrete - Google Patents
Hot mixing equipment and process for recycled asphalt concrete Download PDFInfo
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- CN115928531A CN115928531A CN202211259804.4A CN202211259804A CN115928531A CN 115928531 A CN115928531 A CN 115928531A CN 202211259804 A CN202211259804 A CN 202211259804A CN 115928531 A CN115928531 A CN 115928531A
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- 238000002156 mixing Methods 0.000 title claims abstract description 44
- 239000011384 asphalt concrete Substances 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 9
- 230000008569 process Effects 0.000 title claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 71
- 230000005540 biological transmission Effects 0.000 claims abstract description 34
- 230000001960 triggered effect Effects 0.000 claims abstract description 15
- 238000012216 screening Methods 0.000 claims abstract description 9
- 238000007599 discharging Methods 0.000 claims abstract description 7
- 238000003860 storage Methods 0.000 claims description 37
- 238000012546 transfer Methods 0.000 claims description 18
- 238000005303 weighing Methods 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 230000001172 regenerating effect Effects 0.000 claims 4
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000005484 gravity Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 8
- 238000007873 sieving Methods 0.000 description 5
- 239000010426 asphalt Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 4
- 239000000843 powder Substances 0.000 description 3
- 241001227561 Valgus Species 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000011120 plywood Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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Abstract
Description
技术领域technical field
本发明涉及再生沥青混凝土制造技术领域,尤其涉及一种再生沥青混凝土热拌合设备和工艺。The invention relates to the technical field of manufacturing recycled asphalt concrete, in particular to a thermal mixing equipment and process for recycled asphalt concrete.
背景技术Background technique
再生沥青混凝土是将废弃的旧沥青混凝土,经翻挖、回收、破碎、筛分,再与部分新集料和新沥青按一定比例配和,重新拌制获得满足路用性能要求的沥青混合料,现有的再生设备以间歇式拌合站为主,现有技术中,例如中国专利文献CN202111004604.X公开的一种间歇式沥青混凝土搅拌站,包括骨料供料装置、粉料供料装置、沥青供料装置、烘干装置、第一转运装置、筛分装置、预混装置、第二转运装置和搅拌混合装置,热骨料和常温粉料通过准确计量后再通过预混装置进行预混达到热平衡,再与沥青一起投入搅拌混合装置内进行搅拌得到沥青混凝土,然而现有的计量斗通常是利用气缸等动力部件带动斗内的闸门打开关闭,用于定量控制计量斗内的进料和出料,批量连续生产过程中,动力部件长时间带动闸门关闭承料,待装载定量物料后再带动闸门打开放料,显然产生的能耗较高,增加了生产制备成本,由此,还有待进一步优化提升。Recycled asphalt concrete is the discarded old asphalt concrete, which is excavated, recycled, crushed, screened, and then mixed with some new aggregates and new asphalt in a certain proportion, and re-mixed to obtain an asphalt mixture that meets road performance requirements. , the existing regeneration equipment is mainly based on intermittent mixing plants. In the prior art, for example, a batch-type asphalt concrete mixing plant disclosed in Chinese patent document CN202111004604.X includes an aggregate feeding device and a powder feeding device , asphalt feeding device, drying device, first transfer device, screening device, premixing device, second transfer device and stirring and mixing device, hot aggregate and room temperature powder are pre-prepared through the premixing device after accurate measurement Mix to achieve thermal balance, and then put it into the mixing device together with asphalt for mixing to obtain asphalt concrete. However, the existing metering hopper usually uses power components such as cylinders to drive the gate in the hopper to open and close, and is used to quantitatively control the feed in the metering hopper. And discharge, in the batch continuous production process, the power part drives the gate to close the material for a long time, and then drives the gate to open the material after loading a certain amount of material. Obviously, the energy consumption is relatively high, which increases the production and preparation costs. Therefore, it is also It needs to be further optimized and improved.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提出一种再生沥青混凝土热拌合设备和工艺,以解决现有再生沥青混凝土热拌合生产中计量能耗较高的问题。In view of this, the object of the present invention is to provide a recycled asphalt concrete hot mixing equipment and process to solve the problem of high metered energy consumption in the existing recycled asphalt concrete hot mixing production.
基于上述目的,本发明提供了一种再生沥青混凝土热拌合设备,包括拌合料仓、送料入拌合料仓内的转运装置、位于转运装置上的供料仓以及用于向供料仓内筛料的分筛装置,还包括:Based on the above purpose, the present invention provides a thermal mixing equipment for recycled asphalt concrete, comprising a mixing silo, a transfer device for feeding materials into the mixing silo, a feed bin located on the transfer device, and a feeding bin for feeding The sieving device for the inner sieve also includes:
开合板,转动连接于供料仓内两侧;The opening and closing plate is rotatably connected to both sides of the feeding bin;
计量斗,设于供料仓内,计量斗侧端固定连接有滑移传动组件,滑移传动组件底端与供料仓之间连接有弹性件,初始状态下,弹性件推动计量斗上移,用于承接筛料,随计量斗内承料增多,计量斗沿供料仓内侧壁向下滑移,并带动滑移传动组件压缩弹性件,直至计量斗向下滑移至预设高度时,通过滑移传动组件抵推开合板,以使两侧的开合板转动展开,以封闭供料仓上端;The metering hopper is set in the feeding bin. The side end of the metering bin is fixedly connected with a sliding transmission assembly. There is an elastic member connected between the bottom end of the sliding transmission assembly and the feeding bin. In the initial state, the elastic member pushes the metering hopper to move upwards. , used to accept the sieve material, as the material in the metering hopper increases, the metering hopper slides down along the inner wall of the feeding bin, and drives the sliding transmission assembly to compress the elastic member until the metering hopper slides down to the preset height , push the opening and closing plate through the sliding transmission assembly, so that the opening and closing plates on both sides are rotated and expanded to close the upper end of the feeding bin;
刺漏组件,设于供料仓底端,供料仓底端位于刺漏组件旁侧开设有若干个出料孔,计量斗向下滑移至预设高度时,触发刺漏组件刺入出料孔,用于打开出料孔。The piercing component is located at the bottom of the feeding bin. The bottom of the feeding bin is located on the side of the piercing component. There are several discharge holes. When the metering bucket slides down to the preset height, the piercing component is triggered to pierce in and out. Material hole, used to open the discharge hole.
优选地,供料仓内侧壁开设有滑槽,滑移传动组件包括滑设于滑槽内的滑块,滑块固定于计量斗两侧,滑块顶端固定连接有支板,支板顶端连接有内翻沿,弹性件连接于滑块底端与滑槽内底端之间。Preferably, a chute is provided on the inner wall of the feed bin, and the sliding transmission assembly includes a slider slidingly arranged in the chute, the slider is fixed on both sides of the metering bucket, the top of the slider is fixedly connected to a support plate, and the top of the support plate is connected to There is an inversion edge, and the elastic piece is connected between the bottom end of the slide block and the inner bottom end of the chute.
优选地,开合板顶端转动连接于滑槽内上端,开合板顶端连接有外翻沿,计量斗向下滑移至预设高度时,内翻沿抵推外翻沿,带动两侧的开合板转动展开。Preferably, the top of the opening and closing plate is rotatably connected to the inner upper end of the chute, and the top of the opening and closing plate is connected with an eversion edge. When the metering bucket slides down to a preset height, the inversion edge pushes against the eversion edge to drive the opening and closing plates on both sides Turn to unfold.
优选地,支板设计呈矩形形状,开合板位于滑块的邻侧。Preferably, the support plate is designed in a rectangular shape, and the opening and closing plate is located on the adjacent side of the slider.
优选地,滑槽底端旁侧设有推杆,推杆顶端连接有粘吸部,计量斗向下滑移至预设高度时,触发推杆伸出,带动粘吸部上移并粘附滑块旁侧。Preferably, a push rod is provided on the side of the bottom end of the chute, and the top of the push rod is connected with a sticky suction part. When the metering bucket slides down to a preset height, the push rod is triggered to extend, driving the sticky suction part to move up and adhere next to the slider.
优选地,供料仓上端设有存料腔,存料腔与供料仓的连接处设有存料口,存料口的高度高于开合板转动展开时的高度,存料腔内设有推料部,用于朝向计量斗内推料。Preferably, a storage cavity is provided at the upper end of the feed bin, and a storage port is provided at the connection between the storage cavity and the feed bin, the height of the storage port is higher than the height when the opening and closing plate is rotated and unfolded, and the storage cavity is provided with The material pushing part is used for pushing material towards the weighing hopper.
由于计量斗出料时,仅依靠内翻沿抵推外翻沿,维持两侧的开合板转动展开,承载力有限,从而出料时,封闭的开合板上端的冗余承料达到一定高度后,自动沿存料口落入存料腔内暂存,避免堆料以及开合板过度承压。When the metering hopper discharges, it only relies on the inward-turning edge to push the outward-turning edge to maintain the rotation and expansion of the opening and closing plates on both sides, and the bearing capacity is limited. Therefore, when discharging, the redundant material at the top of the closed opening and closing plate reaches a certain height , automatically fall into the storage chamber along the storage port for temporary storage, avoiding excessive pressure on the stacking and opening and closing plates.
优选地,供料仓横向排设有若干组,推料部依次串接,并与一个主开关相串接,同时各推料部上并联有一个子开关,计量斗向下滑移至预设高度时,触发主开关闭合连通,同时触发对应的子开关闭合连通。Preferably, there are several groups of feeding bins horizontally arranged, and the pushing parts are connected in series in sequence, and are connected in series with a main switch. When the height is high, trigger the main switch to close and connect, and trigger the corresponding sub-switch to close and connect at the same time.
优选地,刺漏组件包括固定于供料仓底端上的伸缩杆,伸缩杆顶端连接有尖刺部,计量斗底端开设有若干个漏料口,漏料口处单向转动连接有翻板,计量斗向下滑移至预设高度时,触发伸缩杆伸出,通过尖刺部刺入漏料口内,带动翻板向上转动打开。Preferably, the leakage assembly includes a telescopic rod fixed on the bottom end of the feed bin, the top end of the telescopic rod is connected with a sharp part, and the bottom end of the metering bucket is provided with a number of leakage ports, and the leakage port is connected with a turning point for unidirectional rotation. When the metering bucket slides down to the preset height, the telescopic rod is triggered to stretch out, and penetrates into the material leakage port through the sharp part, driving the flap to rotate upwards and open.
优选地,供料仓内底部设有探测部,用于探测计量斗底端高度。Preferably, a detection part is provided at the inner bottom of the feeding bin for detecting the height of the bottom end of the weighing bucket.
本发明还提供了一种再生沥青混凝土热拌合工艺,包括以下步骤:The present invention also provides a recycled asphalt concrete hot mixing process, comprising the following steps:
a:初始状态下,弹性件推动计量斗上移,用于承接筛料;a: In the initial state, the elastic member pushes the weighing hopper up to accept the screen material;
b:随计量斗内承料增多,计量斗沿供料仓内侧壁向下滑移,并带动滑移传动组件压缩弹性件,直至计量斗向下滑移至预设高度时,通过滑移传动组件抵推开合板,以使两侧的开合板转动展开,用于封闭供料仓上端,同时触发刺漏组件刺入计量斗底端,用于开放计量斗底端,计量斗底端出料向转运装置上,通过转运装置送料入拌合料仓内拌合;b: As the material in the metering hopper increases, the metering hopper slides down along the inner wall of the feeding bin, and drives the sliding transmission assembly to compress the elastic member until the metering hopper slides down to the preset height, through the sliding transmission The component pushes against the opening and closing plate, so that the opening and closing plates on both sides are rotated and unfolded, which is used to close the upper end of the feeding bin, and at the same time triggers the piercing component to penetrate the bottom of the metering hopper, which is used to open the bottom of the metering hopper, and the bottom of the metering hopper is discharged On the transfer device, the material is fed into the mixing bin through the transfer device for mixing;
c:计量斗向下滑移至预设高度时,同时触发推杆伸出,带动粘吸部上移并粘附滑块旁侧,直至计量斗克服弹性件的弹性力,自动上移复位;c: When the metering hopper slides down to the preset height, it triggers the extension of the push rod at the same time, driving the sticky suction part to move up and stick to the side of the slider until the metering hopper overcomes the elastic force of the elastic part and automatically moves up and resets;
d:计量斗出料时,封闭的开合板上端堆料达到一定高度后,自动沿存料口落入存料腔内;d: When the metering hopper discharges the material, after the material stacked on the top of the closed opening and closing plate reaches a certain height, it will automatically fall into the material storage cavity along the material storage port;
e:各存料腔内设有推料部,其中一个供料仓出料时,旁侧还未开始出料的供料仓内对应的推料部启动,并向对应的计量斗内推料,直至该对应的计量斗下移出料。e: Each storage chamber is equipped with a pusher. When one of the feed bins discharges, the corresponding pusher in the side feed bin that has not yet started to discharge starts, and pushes the material into the corresponding metering hopper. , until the corresponding weighing hopper moves down to discharge the material.
本发明的有益效果:通过弹性件推动计量斗上移,用于承接分筛装置分筛落下的筛料,随计量斗内承料增多,计量斗受重力影响,以沿供料仓内侧壁向下滑移,并带动滑移传动组件压缩弹性件,直至计量斗向下滑移至预设高度时,通过滑移传动组件抵推开合板,以使两侧的开合板转动展开,用于封闭供料仓上端,同时触发刺漏组件刺入计量斗底端,用于开放计量斗底端,从而计量斗内承料到一定量时,通过滑移传动组件自动抵推开合板,封闭进料,同时通过刺漏组件刺入计量斗底端,开放计量斗底端出料,实现自动的定量配料拌合的功能,且省去了现有计量中动力部件和闸门控制进出料的结构,降低了能耗和成本。Beneficial effects of the present invention: the elastic member pushes the measuring hopper to move up, and is used to accept the sieve material dropped by the sieving device. As the material in the measuring hopper increases, the measuring hopper is affected by gravity to move along the inner wall of the feeding bin. Slide down, and drive the sliding transmission assembly to compress the elastic member until the metering bucket slides down to the preset height, push the opening and closing plate through the sliding transmission assembly, so that the opening and closing plates on both sides rotate and expand, used for closing At the upper end of the feeding bin, trigger the piercing component to pierce the bottom of the metering hopper at the same time to open the bottom of the metering hopper, so that when the material in the metering hopper reaches a certain amount, the sliding drive assembly will automatically push the plywood to close the feeding At the same time, the piercing component is pierced into the bottom of the metering hopper, and the bottom of the metering hopper is opened to discharge the material, realizing the function of automatic quantitative batching and mixing, and eliminating the need for the structure of power components and gates in the existing metering to control the material in and out, reducing the energy consumption and cost.
附图说明Description of drawings
为了更清楚地说明本发明或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the present invention or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are only the present invention. Invention, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative work.
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的存料腔的侧视结构示意图;Fig. 2 is a side view structural representation of the material storage chamber of the present invention;
图3为本发明的供料仓的内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of the feeding bin of the present invention;
图4为本发明的刺漏组件刺入计量斗底端,开放计量斗底端出料时的结构示意图;Fig. 4 is the structure schematic diagram when the piercing assembly of the present invention penetrates into the bottom of the metering bucket, and the bottom of the metering bucket is opened to discharge;
图5为本发明的推料部、主开关和子开关连接的电路图;Fig. 5 is the circuit diagram that pushes part of the present invention, main switch and sub-switch are connected;
图6为本发明的滑移传动组件的俯视图;Fig. 6 is a top view of the sliding transmission assembly of the present invention;
图7为本发明的滑移传动组件的仰视图;Fig. 7 is the bottom view of the sliding transmission assembly of the present invention;
图8为本发明的开合板初始状态下的结构示意图;Fig. 8 is a structural schematic diagram of the opening and closing plate of the present invention in its initial state;
图9为本发明的开合板转动展开,用以封闭供料仓上端时的结构示意图;Fig. 9 is a structural schematic diagram when the opening and closing plate of the present invention is rotated and deployed to close the upper end of the feed bin;
图10为本发明的供料仓底端的结构示意图;Fig. 10 is a schematic structural view of the bottom end of the feeding bin of the present invention;
图11为本发明的计量斗底端的结构示意图;Fig. 11 is a structural schematic diagram of the bottom end of the weighing bucket of the present invention;
图12为本发明的上接块、下接块和连接弹簧连接的结构示意图;Fig. 12 is a structural schematic diagram of the connection between the upper connection block, the lower connection block and the connection spring of the present invention;
图13为本发明的粘吸部粘附上接块旁侧时的结构示意图;Fig. 13 is a schematic structural view of the sticking part of the present invention when it adheres to the side of the connecting block;
图14为本发明的粘吸部粘附下接块旁侧时的结构示意图。Fig. 14 is a schematic structural view of the sticking part of the present invention when it adheres to the side of the lower connecting block.
图中标记为:Labeled in the figure:
1、转运装置;2、供料仓;21、滑槽;3、分筛装置;4、开合板;41、外翻沿;5、计量斗;51、漏料口;52、翻板;6、滑移传动组件;61、滑块;611、上接块;612、连接弹簧;613、下接块;62、支板;63、内翻沿;7、弹性件;8、刺漏组件;81、伸缩杆;82、尖刺部;9、出料孔;10、推杆;11、粘吸部;12、存料腔;13、存料口;14、推料部;15、主开关;16、子开关;17、探测部。1. Transfer device; 2. Feeding bin; 21. Chute; 3. Screening device; 4. Opening and closing plate; 41. Eversion edge; 5. Measuring bucket; , sliding transmission assembly; 61, slider; 611, upper connection block; 612, connection spring; 613, lower connection block; 62, support plate; 63, inversion edge; 7, elastic member; 81. Telescopic rod; 82. Spike part; 9. Discharge hole; 10. Push rod; 11. Adhesive suction part; 12. Storage cavity; 13. Storage port; 14. Pushing part; 15. Main switch ; 16, the sub-switch; 17, the detection unit.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明白,以下结合具体实施例,对本发明进一步详细说明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with specific examples.
需要说明的是,除非另外定义,本发明使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。本发明中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention shall have the usual meanings understood by those skilled in the art to which the present invention belongs. "First", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Comprising" or "comprising" and similar words mean that the elements or items appearing before the word include the elements or items listed after the word and their equivalents, without excluding other elements or items. Words such as "connected" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "Down", "Left", "Right" and so on are only used to indicate the relative positional relationship. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
如图1、图2、图3、图4所示,一种再生沥青混凝土热拌合设备,包括拌合料仓、送料入拌合料仓内的转运装置1、位于转运装置1上的供料仓2以及用于向供料仓2内筛料的分筛装置3,还包括转动连接于供料仓2内两侧的开合板4,供料仓2内设有计量斗5,计量斗5侧端固定连接有滑移传动组件6,滑移传动组件6底端与供料仓2之间连接有弹性件7,初始状态下,弹性件7推动计量斗5上移,用于承接筛料,随计量斗5内承料增多,计量斗5沿供料仓2内侧壁向下滑移,并带动滑移传动组件6压缩弹性件7,直至计量斗5向下滑移至预设高度时,通过滑移传动组件6抵推开合板4,以使两侧的开合板4转动展开,用于封闭供料仓2上端,供料仓2底端设有刺漏组件8,供料仓2底端位于刺漏组件8旁侧开设有若干个出料孔9,计量斗5向下滑移至预设高度时,触发刺漏组件8刺入出料孔9,用于打开出料孔9。As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, a kind of recycled asphalt concrete hot mixing equipment includes a mixing silo, a transfer device 1 for feeding materials into the mixing hopper, and a supply device located on the transfer device 1 The
本发明基于现有的拌合料仓、送料入拌合料仓内的转运装置1、供料向转运装置1上的供料仓2以及筛料向供料仓2内的分筛装置3,即分筛装置3、供料仓2、转运装置1、拌合料仓依次连接,骨料经分筛、按一定比例配和,再进入拌合料仓内热拌和生产,特别的,还包括转动连接于供料仓2内两侧的开合板4,供料仓2内设有计量斗5,计量斗5侧端固定连接有滑移传动组件6,滑移传动组件6底端与供料仓2之间连接有弹性件7,初始状态下,弹性件7推动计量斗5上移,用于承接分筛装置3分筛落下的筛料,随计量斗5内承料增多,计量斗5受重力影响,以沿供料仓2内侧壁向下滑移,并带动滑移传动组件6压缩弹性件7,直至计量斗5向下滑移至预设高度时,通过滑移传动组件6抵推开合板4,以使两侧的开合板4转动展开,用于封闭供料仓2上端,同时供料仓2底端设有刺漏组件8,如图10所示,供料仓2底端位于刺漏组件8旁侧开设有若干个出料孔9,计量斗5向下滑移至预设高度时,同时触发刺漏组件8刺入计量斗5底端,用于开放计量斗5底端,从而计量斗5内承料到一定量时,通过滑移传动组件6自动抵推开合板4,封闭进料,同时通过刺漏组件8刺入计量斗5底端,开放计量斗5底端出料,实现自动的定量配料拌合的功能,且省去了现有计量中动力部件和闸门控制进出料的结构,降低了能耗和成本。The present invention is based on the existing mixing silo, the transfer device 1 that feeds into the mixing hopper, the
在本发明的实施例中,如图3、图4、图6、图7所示,供料仓2侧壁内开设有滑槽21,滑移传动组件6包括滑设于滑槽21内的滑块61,滑块61固定于计量斗5两侧,利于计量斗5沿供料仓2内侧壁稳定竖向滑移,另外,滑块61顶端固定连接有支板62,支板62顶端连接有内翻沿63,具体的,内翻沿63可与支板62一体成型制造,内翻沿63沿支板62顶端垂直方向延伸,弹性件7连接于滑块61底端与滑槽21内底端之间,具体的,弹性件7可采用诸如弹簧等的弹性部件,从而初始状态下,弹性件7推动计量斗5上移,用于承接分筛装置3分筛落下的筛料。In the embodiment of the present invention, as shown in Fig. 3, Fig. 4, Fig. 6 and Fig. 7, a
在本发明的实施例中,如图8、图9所示,开合板4顶端转动连接于滑槽21内上端,开合板4顶端连接有外翻沿41,具体的,外翻沿41可与开合板4一体成型制造,外翻沿41沿开合板4顶端垂直方向延伸,计量斗5向下滑移至预设高度时,内翻沿63抵推外翻沿41,利用计量斗5自身的重力作用,带动两侧的开合板4转动展开,从而在计量斗5向下滑移至预设高度时,通过两侧转动展开的开合板4封闭供料仓2上端。In the embodiment of the present invention, as shown in Fig. 8 and Fig. 9, the top of the opening and closing plate 4 is rotatably connected to the inner upper end of the
在本发明的实施例中,如图6、图7所示,支板62设计呈矩形形状,开合板4位于滑块61的邻侧,即开合板4和滑块61不位于同侧,从而开合板4和滑块61在滑槽21内不会产生干涉,而利用矩形支板62顶端的内翻沿63可正常抵推外翻沿41。In an embodiment of the present invention, as shown in Fig. 6 and Fig. 7, the
在本发明的实施例中,滑槽21底端旁侧设有推杆10,推杆10顶端连接有粘吸部11,其中,推杆10可采用现有的伸缩气缸、电动伸缩杆等部件,粘吸部11可采用固定于推杆10活动端上的永磁体等磁吸部件,计量斗5向下滑移至预设高度时,触发推杆10伸出,带动粘吸部11上移并粘附滑块61旁侧,从而在计量斗5下移至固定高度出料时,利用粘吸部11的稳定吸附,自动维持计量斗5稳定出料,直至出料完成,空置的计量斗5自身重量加上粘吸部11的吸力足以克服弹性件7的弹性力,以使计量斗5再自动上移复位,其中,对于称量不同目标重量的计量斗5,可适应性调节推杆10的伸出长度,以使粘吸部11对应吸附不同高度位置的计量斗5。In the embodiment of the present invention, a
在本发明的实施例中,如图2所示,供料仓2上端设有存料腔12,存料腔12与供料仓2的连接处设有存料口13,存料口13的高度高于开合板4转动展开时的高度,存料腔12内设有推料部14,具体的,推料部14可采用现有的伸缩气缸、电动伸缩杆等部件带动推板沿存料腔12内底壁往复滑移,用于朝向计量斗5内推料,由于计量斗5出料时,仅依靠内翻沿63抵推外翻沿41,维持两侧的开合板4转动展开,承载力有限,从而出料时,封闭的开合板4上端的冗余承料达到一定高度后,自动沿存料口13落入存料腔12内暂存,避免堆料以及开合板4过度承压。In the embodiment of the present invention, as shown in Figure 2, the upper end of the
在本发明的实施例中,如图5所示,供料仓2横向排设有若干组,推料部14依次串接,并与一个主开关15相串接,同时各推料部14上并联有一个子开关16,计量斗5向下滑移至预设高度时,触发主开关15闭合连通,同时触发对应的子开关16闭合连通,则多个排列设置的供料仓2同时供料计量,其中一个供料仓2内达到计量标准时,计量斗5向下滑移至预设高度,通过滑移传动组件6抵推开合板4,以使两侧的开合板4转动展开,用于封闭供料仓2上端,同时通过刺漏组件8刺入计量斗5底端,开放计量斗5底端出料,同时触发主开关15以及相应的子开关16闭合连通,即各推料部14连接的串联电路接通,计量到位的供料仓2内,由于并联的子开关16被接通,对应的推料部14不会启动,利用开合板4和存料腔12正常堆料,而旁侧未计量到位的供料仓2内,由于并联的子开关16未被接通,对应的推料部14启动向计量斗5内推料,以助于其快速计量到位,利于各供料仓2尽可能的同时计量到位,以同时出料拌合,同时也消化掉存料腔12内的余料。In the embodiment of the present invention, as shown in FIG. 5 , several groups are arranged horizontally in the
优选的,各推料部14的并联支路上还串接有指示灯,主开关15接通,供料仓2还在进行进料时,则指示灯导通亮灯,计量完成的供料仓2则灭灯,直至全部的供料仓2均完成计量,则全部的指示灯灭灯。Preferably, an indicator light is also connected in series on the parallel branch road of each pushing
在本发明的实施例中,如图3至图4所示,刺漏组件8包括固定于供料仓2底端上的伸缩杆81,伸缩杆81顶端连接有尖刺部82,如图11至图13所示,计量斗5底端开设有若干个漏料口51,漏料口51处单向转动连接有翻板52,计量斗5向下滑移至预设高度时,触发伸缩杆81伸出,通过尖刺部82刺入漏料口51内,带动翻板52向上转动打开,实现自动出料。In the embodiment of the present invention, as shown in Fig. 3 to Fig. 4, the
在本发明的实施例中,如图3至图4所示,供料仓2内底部设有探测部17,具体的,探测部17包括设于供料仓2内侧端的探测台,以及设于探测台上的距离传感器,用于向上探测计量斗5底端高度。In the embodiment of the present invention, as shown in Fig. 3 to Fig. 4, the inner bottom of the
作为本发明的另一个实施例,如图12至图14所示,滑块61包括上接块611、下接块613以及连接于上接块611和下接块613之间的连接弹簧612,计量斗5侧端与上接块611固定连接,弹性件7与下接块613相抵接,粘吸部11可选用电磁铁,通过电磁铁的通电和断电来控制其磁性,在计量斗5下移至固定高度出料时,触发推杆10伸出,带动粘吸部11上移,同时使粘吸部11通电粘附上接块611旁侧,利用粘吸部11的稳定吸附,自动维持计量斗5稳定出料,考虑到出料末端,计量斗5底部会留存部分粉料,此时,控制粘吸部11先断电,上接块611在弹性件7推动下迅速移离粘吸部11,移离后粘吸部11随即快速恢复通电,用以吸附上移后的下接块613,上接块611和计量斗5在自身惯性和连接弹簧612的作用下,上下抖动,进一步利于出料干净,最后控制粘吸部11断电,空置的计量斗5自动上移复位。As another embodiment of the present invention, as shown in FIG. 12 to FIG. 14 , the
本发明还提供了一种再生沥青混凝土热拌合工艺,包括以下步骤:The present invention also provides a recycled asphalt concrete hot mixing process, comprising the following steps:
a:初始状态下,弹性件7推动计量斗5上移,用于承接筛料;a: In the initial state, the
b:随计量斗5内承料增多,计量斗5沿供料仓2内侧壁向下滑移,并带动滑移传动组件6压缩弹性件7,直至计量斗5向下滑移至预设高度时,通过滑移传动组件6抵推开合板4,以使两侧的开合板4转动展开,用于封闭供料仓2上端,同时触发刺漏组件8刺入计量斗5底端,用于开放计量斗5底端,计量斗5底端出料向转运装置1上,通过转运装置1送料入拌合料仓内拌合;b: As the material in the
c:计量斗5向下滑移至预设高度时,同时触发推杆10伸出,带动粘吸部11上移并粘附滑块61旁侧,直至空置的计量斗5克服弹性件7的弹性力,以使计量斗5自动上移复位;c: When the measuring
d:计量斗5出料时,封闭的开合板4上端堆料达到一定高度后,自动沿存料口13落入存料腔12内暂存;d: When the
e:各存料腔12内设有推料部14,其中一个供料仓2出料时,旁侧还未开始出料的供料仓2内对应的推料部14启动,并向对应的计量斗5内推料,直至对应的供料仓2开始出料。e: Each
所属领域的普通技术人员应当理解:以上任何实施例的讨论仅为示例性的,并非旨在暗示本发明的范围(包括权利要求)被限于这些例子;在本发明的思路下,以上实施例或者不同实施例中的技术特征之间也可以进行组合,步骤可以以任意顺序实现,并存在如上所述的本发明的不同方面的许多其它变化,为了简明它们没有在细节中提供。Those of ordinary skill in the art should understand that: the discussion of any of the above embodiments is exemplary only, and is not intended to imply that the scope of the present invention (including claims) is limited to these examples; under the idea of the present invention, the above embodiments or Combinations between technical features in different embodiments are also possible, steps may be carried out in any order, and there are many other variations of the different aspects of the invention as described above, which are not presented in detail for the sake of brevity.
本发明旨在涵盖落入所附权利要求的宽泛范围之内的所有这样的替换、修改和变型。因此,凡在本发明的精神和原则之内,所做的任何省略、修改、等同替换、改进等,均应包含在本发明的保护范围之内。The present invention is intended to embrace all such alternatives, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent replacements, improvements, etc. within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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| CN110839922A (en) * | 2019-11-22 | 2020-02-28 | 娄底市简思工控有限公司 | Breed and use fodder dosing unit |
| CN214613418U (en) * | 2020-12-17 | 2021-11-05 | 长安大学 | An automatic batching device for multi-media pavement materials |
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