CN115928358A - A textile fabric leveling device - Google Patents
A textile fabric leveling device Download PDFInfo
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- CN115928358A CN115928358A CN202211610837.9A CN202211610837A CN115928358A CN 115928358 A CN115928358 A CN 115928358A CN 202211610837 A CN202211610837 A CN 202211610837A CN 115928358 A CN115928358 A CN 115928358A
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Abstract
Description
技术领域technical field
本发明涉及纺织面料平整技术领域,尤其是一种纺织面料平整装置。The invention relates to the technical field of leveling textile fabrics, in particular to a textile fabric leveling device.
背景技术Background technique
现有的布料加工完成后,需要通过人工为主的方式将面料收卷,将加工好的面料卷起到面料收卷辊上,同时将面料的褶皱折痕进行人工展平,以方便面料的运输和最终的保存,收卷中比较耗费操作人员的体力,造成操作人员疲惫,生产效率比较低,同时人工展平操作标准不统一,可能造成面料变形等影响,造成面料一致性较差,良品率较低的情况,人工操作工作量比较大,比较浪费人力资源;现有的机械切割装置进行平整需要切下边缘比较浪费资源,且切割时容易产生新的褶皱;因此,不满足现有的需求,对此我们提出了一种用于纺织加工的面料平整收卷装置。After the existing fabric processing is completed, the fabric needs to be rolled up manually, and the processed fabric is rolled onto the fabric take-up roller, and the folds and creases of the fabric are manually flattened to facilitate the fabric. During transportation and final storage, the physical strength of the operator is relatively exhausted during winding, which causes the operator to be tired and the production efficiency is relatively low. At the same time, the manual flattening operation standard is not uniform, which may cause deformation of the fabric, resulting in poor consistency of the fabric and poor quality. When the rate is low, the workload of manual operation is relatively large, which is a waste of human resources; the existing mechanical cutting device needs to cut off the edge to waste resources, and it is easy to produce new wrinkles during cutting; therefore, it does not meet the existing requirements. To meet the demand, we propose a fabric leveling and winding device for textile processing.
发明内容Contents of the invention
本发明要解决的技术问题是:为了克服上述中存在的问题,提供了一种纺织面料平整装置,其解决了上述等问题。The technical problem to be solved by the present invention is: in order to overcome the above-mentioned problems, a textile fabric leveling device is provided, which solves the above-mentioned problems.
本发明解决其技术问题是采取以下技术方案实现的:The present invention solves its technical problem and realizes by taking the following technical solutions:
一种纺织面料平整装置,包括安装底板,所述安装底板的上端螺栓固定设有放卷辊支撑架、伸缩主筒、收卷辊支撑架,所述放卷辊支撑架的上端转动设有放卷辊,所述收卷辊支撑架的上端转动设有收卷辊,所述伸缩主筒内上下滑动伸缩设有伸缩杆,所述伸缩主筒的上端设有螺纹线且在所述螺纹线上螺纹连接设有调整块,所述伸缩杆的上端焊接固定设有夹持杆,所述夹持杆的下端和所述调整块之间套装设有补偿弹簧,通过调整所述调整块的旋合位置可调整所述夹持杆的上顶高度,所述夹持杆的上端转动设有整平辊筒,所述整平辊筒为壁厚不大于三毫米的中空筒状体,所述整平辊筒的圆柱面上间隔设有贯穿的蒸汽逸散孔,所述整平辊筒的两端固定设有转轴,且其中一端的所述转轴为中空并与所述整平辊筒内腔连通,穿过中空的所述转轴伸入所述整平辊筒内设有供蒸汽的软管,所述夹持杆上还固定设有位于所述整平辊筒下侧的热辐射罩,所述热辐射罩内固定设有电热丝,通过电热丝以及所述热辐射罩的反射作用对转动的整平辊筒外部循环加热,所述安装底板上固定设有驱动所述收卷辊转动的电机,电机与所述收卷辊之间通过同步带以及同步轮实现转矩的传递,卷绕的布料由所述放卷辊处退卷后绕至所述整平辊筒的上侧曲面后再次转绕收卷至所述收卷辊上,在所述整平辊筒的抻拉以及湿热蒸汽的作用下使得纤维再定型,变得更加平整。A textile fabric leveling device, comprising a mounting base plate, the upper end of the mounting base plate is fixed with an unwinding roller supporting frame, a telescopic main cylinder, and a winding roller supporting frame, and the upper end of the unwinding roller supporting frame rotates. Rolling roller, the upper end of the winding roller support frame is rotated to be provided with a winding roller, the telescopic main cylinder slides up and down and is provided with a telescopic rod, the upper end of the telescopic main cylinder is provided with a threaded line and the threaded line The upper screw connection is provided with an adjustment block, the upper end of the telescopic rod is welded and fixed with a clamping rod, and a compensation spring is set between the lower end of the clamping rod and the adjustment block. The closing position can adjust the height of the upper top of the clamping rod, and the upper end of the clamping rod is rotated to be provided with a leveling roller, and the leveling roller is a hollow cylindrical body with a wall thickness not greater than 3 millimeters. The cylindrical surface of the leveling roller is provided with through steam escape holes at intervals, and the two ends of the leveling roller are fixed with rotating shafts, and the rotating shaft at one end is hollow and connected to the inside of the leveling roller. The cavity is connected, and the hollow rotating shaft is extended into the leveling roller, and a hose for steam is provided, and a heat radiation cover located on the lower side of the leveling roller is also fixed on the clamping rod. , the electric heating wire is fixed inside the heat radiation cover, and the external circulation heating of the rotating leveling roller is carried out by the electric heating wire and the reflection of the heat radiation cover, and the installation base plate is fixed with a The rotating motor, the motor and the winding roller realize the transmission of torque through the synchronous belt and the synchronous wheel, and the wound cloth is unwound from the unwinding roller and wound to the upper side of the leveling roller After the curved surface is wound up again on the take-up roll, the fibers are reshaped and become smoother under the stretching of the leveling roll and the action of hot and humid steam.
优选的,所述整平辊筒的两端面的内外壁面焊接固定设有辐射加强筋。Preferably, the inner and outer walls of both ends of the leveling roller are welded and fixed with radial reinforcing ribs.
优选的,所述安装底板的上端面螺栓固定设有第一辅助立杆,所述第一辅助立杆上转动设有第一牵拉滚筒,布料从所述放卷辊退卷后由所述第一牵拉滚筒的下侧卷绕后卷绕至所述整平辊筒上。Preferably, the upper end surface of the installation base plate is fixed with a first auxiliary vertical rod, and the first auxiliary vertical rod is rotated with a first pulling roller, and the cloth is unwound from the unwinding roller by the The lower side of the first pulling roller is wound onto the leveling roller after being wound.
优选的,所述第一辅助立杆上固定设有第一滑槽,在所述第一滑槽内上下滑动设有第一滑块,所述第一牵拉滚筒的两端的转轴转动设置在所述第一滑块内可在转动的同时随所述第一滑块的移动上下移动。Preferably, the first auxiliary pole is fixed with a first chute, and a first slider is provided to slide up and down in the first chute, and the rotation shafts at both ends of the first pulling roller are set at The inside of the first slider can move up and down with the movement of the first slider while rotating.
优选的,所述安装底板的上端面螺栓固定设有第二辅助立杆,所述第二辅助立杆内转动设有第二牵拉滚筒,布料由所述整平辊筒牵引过来后由所述第二牵拉滚筒的下侧绕过。Preferably, the bolts on the upper surface of the installation base plate are fixed with a second auxiliary vertical rod, and the second auxiliary vertical rod is equipped with a second pulling roller, and the cloth is pulled by the leveling roller and then pulled by the second auxiliary vertical rod. The underside of the second pulling roller is bypassed.
优选的,所述第二辅助立杆上固定设有第二滑槽,所述第二滑槽内上下滑动设有第二滑块,所述第二牵拉滚筒的两端转轴插装至所述第二滑块内并可在所述第二滑块内转动,且可随所述第二滑块向下移动。Preferably, the second auxiliary pole is fixedly provided with a second chute, and a second sliding block is provided to slide up and down in the second chute, and the rotating shafts at both ends of the second pulling roller are inserted into the and can rotate in the second slider, and can move downward with the second slider.
优选的,所述第二牵拉滚筒内设有空腔,所述第二牵拉滚筒的一端转轴为中空状并与所述第二牵拉滚筒内的空腔连通,插装至所述第二牵拉滚筒内设有供冷气用的软管,通过所述第二牵拉滚筒与布料的接触对布料进行降温定型。Preferably, a cavity is provided in the second pulling drum, and one end of the rotating shaft of the second pulling drum is hollow and communicates with the cavity in the second pulling drum, and is inserted into the first pulling drum. The second pulling roller is provided with a hose for cooling air, and the cloth is cooled and shaped through the contact between the second pulling roller and the cloth.
优选的,还包括抻拉台,所述抻拉台内转动设有两个抻拉橡胶轮,所述抻拉橡胶轮由电机驱动,所述抻拉橡胶轮左右对称设置在所述抻拉台的两端,所述抻拉台与布料的接触点为布料收卷至所述收卷辊上的切点,两个所述抻拉橡胶轮的转动方向相反且均向外转动,在所述抻拉橡胶轮的摩擦转动作用下使即将收卷至所述收卷辊上的布料的两侧边拉平拉直,有利于提高收卷后的平整性。Preferably, it also includes a stretching table, and two stretching rubber wheels are rotated in the stretching table, and the stretching rubber wheels are driven by a motor, and the left and right rubber wheels are symmetrically arranged on the stretching table The two ends of the stretching platform and the contact point of the cloth are the tangent point where the cloth is wound up to the winding roller, and the rotation directions of the two stretching rubber wheels are opposite and both rotate outwards. Under the action of friction and rotation of the stretching rubber wheel, the two sides of the cloth to be wound up on the winding roller are flattened and straightened, which is conducive to improving the smoothness after winding.
优选的,所述安装底板的上端面螺栓固定设有滑道,所述抻拉台左右滑动设置在该滑道上,当所述收卷辊的收卷直径不断变大后将所述抻拉台逐渐向左侧移动使得所述抻拉橡胶轮能持续的进行拉直动作。Preferably, the bolts on the upper surface of the installation base plate are fixed with a slideway, and the stretching table is slid left and right on the slideway. Gradually move to the left so that the stretching rubber wheel can continue to straighten.
本发明的优点和积极效果是:卷绕的布料由所述放卷辊处退卷后绕至所述整平辊筒的上侧曲面后再次转绕收卷至所述收卷辊上,在所述整平辊筒的抻拉以及湿热蒸汽的作用下使得纤维再定型,变得更加平整。The advantages and positive effects of the present invention are: the wound cloth is unrolled from the unwinding roller, wound to the upper curved surface of the leveling roller, and then rewound to the winding roller. The stretching of the leveling roller and the action of the hot and humid steam make the fibers reshaped and become smoother.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明的另一结构示意图;Fig. 2 is another structural representation of the present invention;
图3是图1中整平辊筒18的放大结构示意图;Fig. 3 is the enlarged structural representation of
图4是图2中抻拉台34的右视结构示意图。FIG. 4 is a right view structural diagram of the stretching table 34 in FIG. 2 .
附图中标记分述如下:11、蒸汽逸散孔;12、辐射加强筋;13、转轴;14、安装底板;15、收卷辊;16、放卷辊;17、放卷辊支撑架;18、整平辊筒;19、热辐射罩;20、夹持杆;21、补偿弹簧;22、伸缩主筒;23、螺纹线;24、调整块;25、伸缩杆;26、第一辅助立杆;27、第一牵拉滚筒;28、第一滑块;29、第一滑槽;30、第二辅助立杆;31、第二牵拉滚筒;32、第二滑槽;33、第二滑块;34、抻拉台;35、抻拉橡胶轮;36、收卷辊支撑架。The marks in the accompanying drawings are described as follows: 11. Steam escape holes; 12. Radiation ribs; 13. Rotating shaft; 14. Mounting bottom plate; 15. Rewinding roller; 16. Unwinding roller; 18. Leveling roller; 19. Heat radiation cover; 20. Clamping rod; 21. Compensation spring; 22. Telescopic main cylinder; 23. Thread line; 24. Adjusting block; 25. Telescopic rod; Vertical rod; 27, the first pulling drum; 28, the first slide block; 29, the first chute; 30, the second auxiliary vertical rod; 31, the second pulling drum; 32, the second chute; 33, The second slide block; 34, the stretching platform; 35, the stretching rubber wheel; 36, the winding roller supporting frame.
具体实施方式Detailed ways
现在结合附图对本发明作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。The present invention is described in further detail now in conjunction with accompanying drawing. These drawings are all simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, so they only show the configurations related to the present invention.
以下结合附图对本发明实施例做进一步详述:Embodiments of the present invention are described in further detail below in conjunction with the accompanying drawings:
如图1-4所示,本发明所述的一种纺织面料平整装置,包括安装底板14,所述安装底板14的上端螺栓固定设有放卷辊支撑架17、伸缩主筒22、收卷辊支撑架36,所述放卷辊支撑架17的上端转动设有放卷辊16,所述收卷辊支撑架36的上端转动设有收卷辊15,所述伸缩主筒22内上下滑动伸缩设有伸缩杆25,所述伸缩主筒22的上端设有螺纹线23且在所述螺纹线23上螺纹连接设有调整块24,所述伸缩杆25的上端焊接固定设有夹持杆20,所述夹持杆20的下端和所述调整块24之间套装设有补偿弹簧21,通过调整所述调整块24的旋合位置可调整所述夹持杆20的上顶高度,所述夹持杆20的上端转动设有整平辊筒18,所述整平辊筒18为壁厚不大于三毫米的中空筒状体,所述整平辊筒18的圆柱面上间隔设有贯穿的蒸汽逸散孔11,所述整平辊筒18的两端固定设有转轴13,且其中一端的所述转轴13为中空并与所述整平辊筒18内腔连通,穿过中空的所述转轴13伸入所述整平辊筒18内设有供蒸汽的软管,所述夹持杆20上还固定设有位于所述整平辊筒18下侧的热辐射罩19,所述热辐射罩19内固定设有电热丝,通过电热丝以及所述热辐射罩19的反射作用对转动的整平辊筒18外部循环加热,所述安装底板14上固定设有驱动所述收卷辊15转动的电机,电机与所述收卷辊15之间通过同步带以及同步轮实现转矩的传递,卷绕的布料由所述放卷辊16处退卷后绕至所述整平辊筒18的上侧曲面后再次转绕收卷至所述收卷辊15上,在所述整平辊筒18的抻拉以及湿热蒸汽的作用下使得纤维再定型,变得更加平整。As shown in Fig. 1-4, a kind of textile fabric flattening device described in the present invention comprises
优选的,所述整平辊筒18的两端面的内外壁面焊接固定设有辐射加强筋12。Preferably, the inner and outer walls of both ends of the leveling
优选的,所述安装底板14的上端面螺栓固定设有第一辅助立杆26,所述第一辅助立杆26上转动设有第一牵拉滚筒27,布料从所述放卷辊16退卷后由所述第一牵拉滚筒27的下侧卷绕后卷绕至所述整平辊筒18上。Preferably, the upper end surface of the
优选的,所述第一辅助立杆26上固定设有第一滑槽29,在所述第一滑槽29内上下滑动设有第一滑块28,所述第一牵拉滚筒27的两端的转轴转动设置在所述第一滑块28内可在转动的同时随所述第一滑块28的移动上下移动。Preferably, the first auxiliary
优选的,所述安装底板14的上端面螺栓固定设有第二辅助立杆30,所述第二辅助立杆30内转动设有第二牵拉滚筒31,布料由所述整平辊筒18牵引过来后由所述第二牵拉滚筒31的下侧绕过。Preferably, the upper end surface of the
优选的,所述第二辅助立杆30上固定设有第二滑槽32,所述第二滑槽32内上下滑动设有第二滑块33,所述第二牵拉滚筒31的两端转轴插装至所述第二滑块33内并可在所述第二滑块33内转动,且可随所述第二滑块33向下移动。Preferably, the second auxiliary
优选的,所述第二牵拉滚筒31内设有空腔,所述第二牵拉滚筒31的一端转轴为中空状并与所述第二牵拉滚筒31内的空腔连通,插装至所述第二牵拉滚筒31内设有供冷气用的软管,通过所述第二牵拉滚筒31与布料的接触对布料进行降温定型。Preferably, a cavity is provided in the second pulling roller 31, and the rotating shaft at one end of the second pulling roller 31 is hollow and communicates with the cavity in the second pulling roller 31, and is inserted into the The second pulling drum 31 is provided with a hose for cooling air, and the temperature of the cloth is lowered and shaped through the contact between the second pulling drum 31 and the cloth.
优选的,还包括抻拉台34,所述抻拉台34内转动设有两个抻拉橡胶轮35,所述抻拉橡胶轮35由电机驱动,所述抻拉橡胶轮35左右对称设置在所述抻拉台34的两端,所述抻拉台34与布料的接触点为布料收卷至所述收卷辊15上的切点,两个所述抻拉橡胶轮35的转动方向相反且均向外转动,在所述抻拉橡胶轮35的摩擦转动作用下使即将收卷至所述收卷辊15上的布料的两侧边拉平拉直,有利于提高收卷后的平整性。Preferably, a stretching table 34 is also included, and two stretching
优选的,所述安装底板14的上端面螺栓固定设有滑道,所述抻拉台34左右滑动设置在该滑道上,当所述收卷辊15的收卷直径不断变大后将所述抻拉台34逐渐向左侧移动使得所述抻拉橡胶轮35能持续的进行拉直动作。Preferably, the upper end surface bolt of the
需要强调的是,本发明所述的实施例是说明性的,而不是限定性的,因此本发明并不限于具体实施方式中所述的实施例,凡是由本领域技术人员根据本发明的技术方案得出的其他实施方式,同样属于本发明保护的范围。It should be emphasized that the embodiments described in the present invention are illustrative rather than restrictive, so the present invention is not limited to the embodiments described in the specific implementation, and those skilled in the art according to the technical solutions of the present invention Other obtained implementation modes also belong to the protection scope of the present invention.
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| CN117382253A (en) * | 2023-11-21 | 2024-01-12 | 江阴市昌瑞包装材料有限公司 | A composite film bag production line |
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| CN115159229A (en) * | 2022-09-08 | 2022-10-11 | 席梦思床褥家具(苏州)有限公司 | Composite fiber fabric winding mechanism |
| CN217555405U (en) * | 2021-12-17 | 2022-10-11 | 上海勇瑞建设装饰工程有限公司 | Advertising cloth production unloader |
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2022
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| CN1453415A (en) * | 2002-04-28 | 2003-11-05 | 太仓嫦娥工业用呢有限公司 | Textile setting machine |
| DE102006042712A1 (en) * | 2006-09-12 | 2008-03-27 | Voith Patent Gmbh | Calendar with smoothing roller stack producing single- or double-sided satin-finished paper, is provided with hard intermediate rollers to replace its soft rollers |
| CN208649691U (en) * | 2018-07-11 | 2019-03-26 | 安徽工美服装有限公司 | A leveling device for garment production |
| CN211169197U (en) * | 2019-11-15 | 2020-08-04 | 苏州威力卡迪纺织有限公司 | Automatic change dacron rewinding unit |
| CN213925572U (en) * | 2020-12-22 | 2021-08-10 | 绍兴纤蓝纺织科技有限公司 | Finishing device of textile fabric |
| CN217555405U (en) * | 2021-12-17 | 2022-10-11 | 上海勇瑞建设装饰工程有限公司 | Advertising cloth production unloader |
| CN115159229A (en) * | 2022-09-08 | 2022-10-11 | 席梦思床褥家具(苏州)有限公司 | Composite fiber fabric winding mechanism |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117382253A (en) * | 2023-11-21 | 2024-01-12 | 江阴市昌瑞包装材料有限公司 | A composite film bag production line |
| CN117382253B (en) * | 2023-11-21 | 2026-02-10 | 江阴市昌瑞包装材料有限公司 | A composite film bag production line |
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Application publication date: 20230407 |