CN115925228A - Cover plate glass kiln branch flue ram lifting device - Google Patents
Cover plate glass kiln branch flue ram lifting device Download PDFInfo
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- CN115925228A CN115925228A CN202211690740.3A CN202211690740A CN115925228A CN 115925228 A CN115925228 A CN 115925228A CN 202211690740 A CN202211690740 A CN 202211690740A CN 115925228 A CN115925228 A CN 115925228A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
Description
技术领域technical field
本发明涉及玻璃生产设备领域,特别涉及一种盖板玻璃窑炉支烟道闸板升降装置。The invention relates to the field of glass production equipment, in particular to a gate lifting device for a branch flue of a cover glass furnace.
背景技术Background technique
在玻璃生产领域,窑炉是用耐火材料砌成的用以烧成制品的设备,是玻璃瓶成型中的必备设施,窑炉的烟气通过烟囱排向大气。在实际生产过程中,窑炉内的气压决定了玻璃瓶的成型质量。In the field of glass production, a kiln is a device made of refractory materials for firing products. It is an essential facility for glass bottle molding. The smoke from the kiln is discharged to the atmosphere through the chimney. In the actual production process, the air pressure in the kiln determines the molding quality of the glass bottle.
在现有技术中,公开号为CN201320084462.7的发明专利公开了一种支烟道齿轮齿条升降装置,属于烟气通道控制装置领域。包括卷扬机、箱体和烟道;所述箱体顶部设有机架,卷扬机设置在机架上,卷扬机的输出轴连接有齿轮,齿轮啮合齿条,所述齿条设与箱体内,齿条的下端穿过烟道上开设的通孔并连接有烟道闸板;所述箱体的下端固定连接有支架,且支架通过固定装置固定于烟道上,所述固定装置包括固定钩和固定轴,固定轴固定连接在烟道上端开设的凹槽中,且固定钩的下端紧密抱合在固定轴上,且固定轴的上端通过螺母固定在支架上。本发明的齿条和齿轮的配合保证了烟道闸板升降的稳固性,同时提高了卷扬机运行的稳定性。In the prior art, the invention patent with the publication number CN201320084462.7 discloses a rack and pinion lifting device for branch flue, which belongs to the field of flue gas passage control devices. Including hoist, box and flue; the top of the box is provided with a frame, the hoist is arranged on the frame, the output shaft of the hoist is connected with a gear, the gear meshes with the rack, and the rack is set in the box, The lower end of the lower end passes through the through hole opened on the flue and is connected with a flue shutter; the lower end of the box body is fixedly connected with a bracket, and the bracket is fixed on the flue through a fixing device. The fixing device includes a fixing hook and a fixing shaft. The fixed shaft is fixedly connected in the groove provided at the upper end of the flue, and the lower end of the fixed hook is tightly embracing on the fixed shaft, and the upper end of the fixed shaft is fixed on the support by a nut. The cooperation of the rack and the gear in the present invention ensures the stability of the flue gate lifting and lowering, and at the same time improves the running stability of the winch.
其中,在该装置的生产过程中,其环境中的飞尘是含有大量的玻璃原料(含大量纯碱物质),当齿条在箱体中上下升降,并带动闸板,箱体和齿条之间的相对活动,会导致箱体和齿条之间产生空隙,导致密封效果不够,含有大量纯碱等有害物质的的飞尘会重新进入分支烟道闸板内部结构,导致闸门受到侵蚀,缩短闸板的使用周期。Among them, during the production process of the device, the flying dust in the environment contains a large amount of glass raw materials (containing a large amount of soda ash substance). The relative movement between the box and the rack will cause a gap between the box and the rack, resulting in insufficient sealing effect. Flying dust containing a large amount of harmful substances such as soda ash will re-enter the internal structure of the branch flue gate, causing the gate to be corroded and shortened. board life cycle.
发明内容Contents of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提出一种盖板玻璃窑炉支烟道闸板升降装置,能够减少飞尘等有害物质进入闸板箱中,延长闸板的使用周期。The present invention aims to solve at least one of the technical problems existing in the prior art. For this reason, the present invention proposes a ram lifting device for the branch flue of a cover glass kiln, which can reduce harmful substances such as flying dust from entering the ram box and prolong the service life of the ram.
根据本发明的第一方面实施例的盖板玻璃窑炉支烟道闸板升降装置,包括闸板箱、齿条、闸板和齿轮,闸板箱的顶部设置有缺口,所述缺口处内嵌固定有密封块,所述密封块由弹性材料制成,所述密封块贯穿设置有滑槽,所述滑槽自上而下贯穿所述密封块,所述滑槽的内侧设置有第一齿部;齿条插装于所述滑槽,所述齿条具有第二齿部,所述第二齿部和所述第一齿部啮合,所述齿条能在所述滑槽内上下滑动;闸板固定在所述齿条的下端;齿轮和所述第二齿部啮合,所述齿轮用于驱动所述齿条运动,所述齿轮连接有驱动机构,所述驱动机构用于驱动所述齿轮转动。According to the embodiment of the first aspect of the present invention, the ram lifting device for the branch flue of the cover glass kiln includes a ram box, a rack, a ram and a gear. A sealing block is embedded and fixed, and the sealing block is made of elastic material. A chute is provided through the sealing block, and the chute runs through the sealing block from top to bottom. Tooth; the rack is inserted into the chute, the rack has a second tooth, the second tooth meshes with the first tooth, and the rack can go up and down in the chute Sliding; the shutter is fixed on the lower end of the rack; the gear meshes with the second tooth, the gear is used to drive the rack, the gear is connected to a driving mechanism, and the driving mechanism is used to drive The gear turns.
根据本发明实施例的盖板玻璃窑炉支烟道闸板升降装置,至少具有如下有益效果:齿条插装在由弹性材料制成的密封块中,在齿条上下移动的过程中,利用具有弹性的密封块来填补齿条和滑槽之间的间隙,从而提高密封性,减少飞尘等有害物质进入闸板箱中,延长闸板的使用周期。According to the embodiment of the present invention, the lifting device for the branch flue ram of the cover glass kiln has at least the following beneficial effects: the rack is inserted in the sealing block made of elastic material, and when the rack moves up and down, the The elastic sealing block fills the gap between the rack and the chute, thereby improving the sealing performance, reducing harmful substances such as flying dust from entering the ram box, and prolonging the service life of the ram.
根据本发明的一些实施例,所述驱动机构包括减速箱和手轮,所述手轮和所述减速箱连接,并用于驱动所述减速箱,所述减速箱和所述齿轮传动连接。According to some embodiments of the present invention, the driving mechanism includes a reduction box and a hand wheel, the hand wheel is connected to the reduction box, and is used to drive the reduction box, and the transmission connection between the reduction box and the gear.
根据本发明的一些实施例,所述齿条的一侧还设置有导向轮,所述齿条位于所述齿轮和所述导向轮之间,所述齿条的侧边和所述导向轮抵接。According to some embodiments of the present invention, one side of the rack is further provided with a guide wheel, the rack is located between the gear and the guide wheel, and the side of the rack is in contact with the guide wheel. catch.
根据本发明的一些实施例,所述导向轮设置有两个,两个所述导向轮沿竖直方向布置,在竖直方向上,所述齿轮的中心位于两个所述导向轮的中心之间。According to some embodiments of the present invention, there are two guide wheels, and the two guide wheels are arranged vertically, and in the vertical direction, the center of the gear is located between the centers of the two guide wheels between.
根据本发明的一些实施例,所述闸板箱上固定连接有立杆,所述导向轮设置在所述立杆上,并能在所述立杆上枢转。According to some embodiments of the present invention, a vertical rod is fixedly connected to the ram box, and the guide wheel is arranged on the vertical rod and can pivot on the vertical rod.
根据本发明的一些实施例,所述齿条的本体上设置有刻度,所述立杆上设置有指针,所述指针指向所述刻度。According to some embodiments of the present invention, a scale is provided on the body of the rack, a pointer is provided on the upright rod, and the pointer points to the scale.
根据本发明的一些实施例,所述缺口的下侧内侧壁设置于凸起,所述凸起呈环状,所述凸起的中部设置有通孔,所述密封块的下端设置有凸台,所述凸台内嵌于所述通孔中。According to some embodiments of the present invention, the inner wall of the lower side of the notch is disposed on a protrusion, the protrusion is annular, a through hole is provided in the middle of the protrusion, and a boss is provided at the lower end of the sealing block , the boss is embedded in the through hole.
根据本发明的一些实施例,所述缺口的内侧设置有多个卡块,所述卡块呈环形,所述密封块的外侧表面设置有多个卡槽,所述卡槽和所述卡块一一对应,所述卡块和所述卡槽卡接。According to some embodiments of the present invention, a plurality of clamping blocks are provided on the inside of the notch, and the clamping blocks are ring-shaped, and a plurality of clamping grooves are provided on the outer surface of the sealing block, and the clamping grooves and the clamping blocks In one-to-one correspondence, the clamping block is engaged with the clamping slot.
根据本发明的一些实施例,所述密封块由橡胶制成。According to some embodiments of the present invention, the sealing block is made of rubber.
根据本发明的一些实施例,所述密封块设置有第一凹槽,所述缺口的内侧壁设置有第二凹槽,所述第一凹槽和所述第二凹槽对应设置,所述第一凹槽和所述第二凹槽,所述第一凹槽和所述第二凹槽之间设置有记忆合金弹簧,所述记忆合金弹簧的母相温度小于所述窑炉工作时所述闸板箱的工作温度,且大于常温。According to some embodiments of the present invention, the sealing block is provided with a first groove, the inner wall of the notch is provided with a second groove, the first groove and the second groove are correspondingly arranged, and the The first groove and the second groove, a memory alloy spring is arranged between the first groove and the second groove, and the parent phase temperature of the memory alloy spring is lower than the The working temperature of the ram box is higher than normal temperature.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of drawings
下面结合附图和实施例对本发明做进一步的说明,其中:The present invention will be further described below in conjunction with accompanying drawing and embodiment, wherein:
图1为本发明实施例的盖板玻璃窑炉支烟道闸板升降装置的示意图;Fig. 1 is a schematic diagram of a cover plate glass kiln branch flue ram lifting device according to an embodiment of the present invention;
图2为本发明实施例的盖板玻璃窑炉支烟道闸板升降装置的闸板箱和密封块的连接示意图。Fig. 2 is a schematic diagram of the connection between the ram box and the sealing block of the ram elevating device for the branch flue of the cover glass kiln according to the embodiment of the present invention.
100、闸板箱;110、缺口;111、凸起;112、通孔;113、卡块;114、第二凹槽;200、密封块;210、滑槽;211、第一齿部;220、凸台;230、卡槽;240、第一凹槽;300、齿条;310、第二齿部;320、刻度;400、闸板;500、齿轮;510、减速箱;520、手轮;600、导向轮;610、立杆;611、指针;700、记忆合金弹簧;100, gate box; 110, gap; 111, protrusion; 112, through hole; 113, block; 114, second groove; 200, sealing block; 210, chute; 211, first tooth part; 220 , boss; 230, card slot; 240, first groove; 300, rack; 310, second gear; 320, scale; 400, gate; 500, gear; 510, reduction box; 520, handwheel ; 600, guide wheel; 610, vertical rod; 611, pointer; 700, memory alloy spring;
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc. indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only In order to facilitate the description of the present invention and simplify the description, it does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
在本发明的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present invention, several means one or more, and multiple means more than two. Greater than, less than, exceeding, etc. are understood as not including the original number, and above, below, within, etc. are understood as including the original number. If the description of the first and second is only for the purpose of distinguishing the technical features, it cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features relation.
本发明的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly defined, words such as setting, installation, and connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.
参照图1至图2,本发明实施例的盖板玻璃窑炉支烟道闸板升降装置,包括闸板箱100、齿条300、闸板400和齿轮500,闸板箱100的顶部设置有缺口110,缺口110处内嵌固定有密封块200,密封块200由弹性材料制成,密封块200贯穿设置有滑槽210,滑槽210自上而下贯穿密封块200,滑槽210的内侧设置有第一齿部211;齿条300插装于滑槽210,齿条300具有第二齿部310,第二齿部310和第一齿部211啮合,齿条300能在滑槽210内上下滑动;闸板400固定在齿条300的下端;齿轮500和第二齿部310啮合,齿轮500用于驱动齿条300运动,齿轮500连接有驱动机构,驱动机构用于驱动齿轮500转动。Referring to Fig. 1 to Fig. 2, the ram lifting device for the branch flue of the cover glass kiln according to the embodiment of the present invention includes a
在实际使用中,通过驱动机构驱动齿轮500转动,使得和齿轮500啮合的齿条300在竖直方向上移动,并带动闸板400上下移动,在齿条300移动的过程中,第一齿部211和第二齿部310会在错开和啮合两种状态中切换,具体地,当第一齿部211和第二齿部310啮合,则利用啮合的结构来提高密封性,当第一齿部211和第二齿部310处于错开,则利用密封块200整体的弹性来填补第一齿部211和第二齿部310之间的间隙,从而提高密封性。In actual use, the drive mechanism drives the
综上,齿条300插装在由弹性材料制成的密封块200中,在齿条300上下移动的过程中,利用具有弹性的密封块200来填补齿条300和滑槽210之间的间隙,从而提高密封性,减少飞尘等有害物质进入闸板箱100中,延长闸板400的使用周期,其中,作为一种具体的实施方式,该密封块200由橡胶制成。To sum up, the
需要提及的是,在齿条300和密封块200发生相对运动时,齿条300和密封块200之间均会出现不同程度的磨损,而在窑炉非工作的过程中,密封块200持续在挤压齿条300,持续挤压,会使得密封块200和齿条300的损耗加剧,为此,在密封块200设置有第一凹槽240,缺口110的内侧壁设置有第二凹槽114,第一凹槽240和第二凹槽114对应设置,第一凹槽240和第二凹槽114,第一凹槽240和第二凹槽114之间设置有记忆合金弹簧700,记忆合金弹簧700具有主动形变的功能,当温度低于母相温度,该记忆合金弹簧700会维持初始状态,此时,记忆合金弹簧700会拉动密封块200收缩,并和齿条300脱离,避免持续和齿条300产生挤压,保证齿条300和密封块200的使用寿命,而当记忆合金弹簧700的温度大于母相温度,则记忆合金弹簧700会延伸,并使得密封块200和齿条300抵接,并同时利用记忆合金弹簧700的弹性,以及密封块200的弹性来保证闸板400箱100的密封性,具体而言,该记忆合金弹簧700的母相温度小于窑炉工作时闸板400箱100的工作温度,且大于常温。在常温状态下,记忆合金弹簧700维持初始状态,而当窑炉开始工作,则闸板400箱100会被加热,加热到记忆合金弹簧700的母相温度时,则记忆合金弹簧700伸长,保证整个工作过程中,闸板400箱100的密封性。It should be mentioned that when the
需要提及的是,为了方便使用,并控制闸板400的高度,驱动机构包括减速箱510和手轮520,手轮520和减速箱510连接,并用于驱动减速箱510,减速箱510和齿轮500传动连接。It should be mentioned that, for the convenience of use and to control the height of the
齿条300在滑动的过程中是要沿着竖直方向的,为了避免齿条300在运动的过程发生晃动,导致齿条300和密封块200之间产生较大的间隙,在一些实施例中,齿条300的一侧还设置有导向轮600,齿条300位于齿轮500和导向轮600之间,齿条300的侧边和导向轮600抵接。利用导向轮600和齿轮500对齿条300进行夹持,保证齿条300能且仅能在竖直方向上滑动,需要提及的是,导向轮600设置有两个,两个导向轮600沿竖直方向布置,在竖直方向上,齿轮500的中心位于两个导向轮600的中心之间。利用上述的位置布置,能提高齿条300运行中所收到的约束力的均匀性,提高齿轮500和导向轮600对齿条300的支撑作用,避免齿条300发生错位。The
其中,为了方便安装导向轮600,进一步地,闸板箱100上固定连接有立杆610,导向轮600设置在立杆610上,并能在立杆610上枢转。Wherein, in order to facilitate the installation of the guide wheel 600 , further, a
作为上述实施例的进一步优化,齿条300的本体上设置有刻度320,立杆610上设置有指针611,指针611指向刻度320。利用指针611指向刻度320,可以直观地让使用者知道闸板400上升或下降的距离,方便使用者进行实时的精确操控。As a further optimization of the above embodiment, the body of the
需要提及的是,在缺口110的下侧内侧壁设置于凸起111,凸起111呈环状,凸起111的中部设置有通孔112,密封块200的下端设置有凸台220,凸台220内嵌于通孔112中。利用密封块200上的凸台220和缺口110中通孔112配合,以约束密封块200的位置,提高对齿条300的运动位置的约束能力,此外,通过设置折弯的结构,也能进一步地提高闸板箱100和密封块200之间的密封性,避免外部的飞尘从闸板箱100和密封块200之间的缝隙中流入闸板箱100中,其中,为了方便安装,以及提高缺口110和密封块200之间的连接稳定性,该缺口110的内侧设置有多个卡块113,卡块113呈环形,密封块200的外侧表面设置有多个卡槽230,卡槽230和卡块113一一对应,卡块113和卡槽230卡接。It should be mentioned that, on the inner side wall of the lower side of the
上面结合附图对本发明实施例作了详细说明,但是本发明不限于上述实施例,在所属技术领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments, and within the scope of knowledge of those of ordinary skill in the art, various modifications can be made without departing from the spirit of the present invention. Variety.
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