CN115923624A - Novel automobile seat support and preparation process thereof - Google Patents
Novel automobile seat support and preparation process thereof Download PDFInfo
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- CN115923624A CN115923624A CN202211374465.4A CN202211374465A CN115923624A CN 115923624 A CN115923624 A CN 115923624A CN 202211374465 A CN202211374465 A CN 202211374465A CN 115923624 A CN115923624 A CN 115923624A
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- 206010062544 Tooth fracture Diseases 0.000 description 2
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域technical field
本发明涉及一种新型汽车座椅支架及其制备工艺。The invention relates to a novel car seat bracket and a preparation process thereof.
背景技术Background technique
汽车工业作为全球经济发展的最重要产业之一,它极大地提升了材料、化工、电子、机械制造等多个产业的共同发展。已成为评价一个国家工业水平发达程度的重要标志。从某种意义上来说,汽车车身结构是由一些薄板构件通过一定的连接装置组合而成,这些薄板构件的数量约占整车零部件数量的70%~80%,其中绝大多数都存在不同程度的制造难度。汽车的主要承载结构是车身骨架,大约是汽车整个整备质量三分之一。汽车的框架和结构的重量直接影响车辆性能和使用寿命,如动力性,燃油经济性等。随着科技的进步及汽车技术的发展,人们的首选一般为低排放污染,安全性好,用途广泛的汽车。为了达到这一目的,必须基于刚度和强度满足在车身的要求,尽量减少车辆的质量。另外,汽车座椅支架在汽车遭遇碰撞时如何减少人员在汽车突然减速时的加速度,目前主要是通过加固汽车座椅支架以及安全带等方式,车内驾乘人员在碰撞时的冲击仍然很大。公开号为CN109760563A的专利:一种具备碰撞吸能特性的汽车座椅支架结构,包括坐垫、高度调节装置和安装基座,所述高度调节装置设有调高驱动组件和两组连杆组件;所述调高驱动组件能够调节并锁定其中一组所述连杆组件的后连杆与后支架之间的转动角度;其特征在于:另一组所述连杆组件的后支架上设有栅格式吸能结构。其通过在汽车座椅支架上设置吸能结构,缓和与吸收了碰撞时的冲击,但车内驾乘人员的冲击仍然很大,仍然可能造成人员与车体内壁撞击的风险。As one of the most important industries in global economic development, the automobile industry has greatly promoted the common development of multiple industries such as materials, chemicals, electronics, and machinery manufacturing. It has become an important symbol to evaluate the degree of industrial development of a country. In a sense, the car body structure is composed of some thin plate members through certain connecting devices. The number of these thin plate members accounts for about 70% to 80% of the number of vehicle parts, and most of them are different. degree of manufacturing difficulty. The main load-bearing structure of the car is the body frame, which is about one-third of the entire curb weight of the car. The weight of the frame and structure of the car directly affects the performance and service life of the vehicle, such as power performance, fuel economy, etc. With the advancement of science and technology and the development of automobile technology, people's first choice is generally low-emission pollution, good safety, and a wide range of uses. In order to achieve this, it is necessary to minimize the mass of the vehicle based on the rigidity and strength that meet the requirements in the body. In addition, how to reduce the acceleration of the car seat bracket when the car encounters a collision when the car suddenly decelerates is currently mainly through strengthening the car seat bracket and seat belts, etc. The impact of the driver and passengers in the car is still very large. . The patent with the publication number CN109760563A: a car seat support structure with collision energy absorption characteristics, including a seat cushion, a height adjustment device and a mounting base, and the height adjustment device is provided with a height adjustment drive assembly and two sets of connecting rod assemblies; The height-adjusting drive assembly can adjust and lock the rotation angle between the rear link and the rear bracket of one set of the link assemblies; Format energy-absorbing structure. It alleviates and absorbs the impact of a collision by setting an energy-absorbing structure on the car seat bracket, but the impact of the driver and passengers in the car is still very large, which may still cause the risk of collision between the person and the inner wall of the car.
发明内容Contents of the invention
本发明的目的在于,克服现有技术中存在的缺陷,提供一种新型汽车座椅支架,通过渐断结构的设置可以较大程度降低碰撞时车内驾乘人员的冲击,减小人员与车体内壁撞击的风险。The purpose of the present invention is to overcome the defects in the prior art and provide a new type of car seat bracket, which can greatly reduce the impact of the driver and passengers in the car during the collision through the setting of the tapered structure, and reduce the impact of people and the car. Risk of internal wall impingement.
为实现上述目的,本发明的技术方案是设计一种新型汽车座椅支架,包括汽车座椅滑轨,汽车座椅滑轨上固定设有一对外侧前支架和一对后地脚支架,与一对外侧前支架、一对后地脚支架同时连接有座椅支架主体部分;In order to achieve the above object, the technical solution of the present invention is to design a novel car seat support, comprising a car seat slide rail, a pair of outer front supports and a pair of rear foot supports are fixedly arranged on the car seat slide rail, and a The main part of the seat bracket is connected to the outer front bracket and a pair of rear foot brackets at the same time;
外侧前支架和/或后地脚支架与座椅支架主体部分的连接处设有用于减少汽车撞击时车内人员冲击的渐断结构。通过渐断结构的设置可以较大程度降低碰撞时车内驾乘人员的冲击,减小人员与车体内壁撞击的风险。The connection between the outer front bracket and/or the rear foot bracket and the main part of the seat bracket is provided with a tapered structure for reducing the impact of the occupants when the car hits. The setting of the tapering structure can greatly reduce the impact of the driver and occupants in the vehicle during a collision, and reduce the risk of collision between the personnel and the inner wall of the vehicle body.
进一步的技术方案是,外侧前支架或后地脚支架上设有连接轴,渐断结构包括连接轴上一体设置而成的若干个齿,连接轴上的齿设置在连接轴其侧周面其下半侧周面上,座椅支架主体部分上设有与连接轴适配的连接孔,连接孔其下方的孔侧壁上设有与连接轴上齿形适配的齿形表面。通过改变连接轴的表面结构,使得连接轴与连接孔焊接后连接轴下半侧周面的连接强度较现有技术略小,这样在汽车撞击时连接轴下半部分会出现先断裂或脱落的情况,这样减小了汽车撞击时的冲击,并且齿断裂的过程也吸收了一部分冲击力。A further technical solution is that a connecting shaft is provided on the outer front bracket or the rear foot bracket, and the tapered structure includes several teeth integrally arranged on the connecting shaft, and the teeth on the connecting shaft are arranged on the side peripheral surface of the connecting shaft. On the lower half peripheral surface, the main part of the seat support is provided with a connection hole adapted to the connection shaft, and the side wall of the hole below the connection hole is provided with a toothed surface adapted to the tooth shape on the connection shaft. By changing the surface structure of the connecting shaft, the connection strength of the lower half of the connecting shaft after welding the connecting shaft and the connecting hole is slightly smaller than that of the prior art, so that the lower part of the connecting shaft will break or fall off first when the car hits In this way, the impact when the car hits is reduced, and the process of tooth fracture also absorbs part of the impact.
另一种技术方案是,外侧前支架或后地脚支架上设有用于与汽车座椅滑轨连接的螺栓孔,所述渐断结构包括与螺栓孔适配设有紧固螺栓,位于车身底板同一对角线上的外侧前支架和后地脚支架上的紧固螺栓的强度小于位于车身底板另一对角线上的外侧前支架和后地脚支架上的紧固螺栓的强度。将不同位置的紧固螺栓的紧固强度设置得不同,这样在汽车碰撞时部分紧固螺栓先断裂,实现部分紧固螺栓的断裂以吸收撞击时的冲击,减小了汽车撞击时的冲击,减小人员与车体内壁撞击的风险。Another technical solution is that the outer front bracket or the rear anchor bracket is provided with bolt holes for connecting with the car seat slide rails, and the tapered structure includes fastening bolts adapted to the bolt holes, located on the bottom plate of the vehicle body. The strength of the fastening bolts on the outer front bracket and the rear anchor bracket on the same diagonal is smaller than the strength of the fastening bolts on the outer front bracket and the rear anchor bracket on the other diagonal of the vehicle body floor. The fastening strength of the fastening bolts at different positions is set differently, so that when the car collides, part of the fastening bolts will break first, and the part of the fastening bolts will be broken to absorb the impact of the collision, reducing the impact of the car collision. Reduce the risk of people colliding with the inner wall of the vehicle.
另一种技术方案为,外侧前支架或后地脚支架上设有用于与汽车座椅滑轨连接的长圆孔,汽车座椅滑轨上设有尺寸小于长圆孔的螺栓孔,与螺栓孔适配设有紧固螺栓,所述渐断结构包括固定连接在长圆孔的孔内壁上的阶梯状减冲击弹性块。通过长圆孔的设置,再设置紧固螺栓的紧固强度(满足正常行驶时的紧固强度,但在冲击时由于巨大的加速度而承受不了的更大的紧固强度),使得汽车碰撞时(螺栓沿长圆孔平移或者说在长圆孔内移动)座椅支架主体部分相对于汽车滑轨相对滑动,而在螺栓随整个座椅支架主体部分移动时被减冲击弹性块阻挡,并且由于阶梯状的减冲击弹性块的设置,可以实现螺栓的逐渐移动,减冲击弹性块的逐渐挤破,有效减小了汽车撞击时的冲击,减小人员与车体内壁撞击的风险。Another technical solution is that the outer front bracket or the rear foot bracket is provided with an oblong hole for connecting with the car seat slide rail, and the car seat slide rail is provided with a bolt hole smaller in size than the oblong hole, which is suitable for the bolt hole. Fastening bolts are provided, and the progressive structure includes a stepped impact-reducing elastic block fixedly connected to the inner wall of the oblong hole. Through the setting of the oblong hole, then set the fastening strength of the fastening bolt (satisfies the fastening strength during normal driving, but cannot bear the greater fastening strength due to the huge acceleration during impact), so that when the car collides ( The bolt moves along the oblong hole or in other words moves in the oblong hole) the main part of the seat bracket slides relative to the car slide rail, and when the bolt moves with the main part of the whole seat bracket, it is blocked by the impact-reducing elastic block, and due to the stepped The setting of the impact-reducing elastic block can realize the gradual movement of the bolt and the gradual crushing of the impact-reducing elastic block, which effectively reduces the impact when the car hits and reduces the risk of people colliding with the inner wall of the car.
进一步的技术方案为,减冲击弹性块包括由下至上尺寸逐渐减小的橡胶板,尺寸最大的橡胶板一端抵靠长圆孔的孔内侧壁,另一端抵靠紧固螺栓,减冲击弹性块由下至上的橡胶板逐渐远离紧固螺栓设置。A further technical solution is that the shock-reducing elastic block includes rubber plates whose size gradually decreases from bottom to top. One end of the rubber plate with the largest size is against the inner wall of the oblong hole, and the other end is against the fastening bolt. The shock-reducing elastic block consists of The rubber plate from bottom to top is gradually set away from the fastening bolts.
本发明还提供的技术方案是,制备新型汽车座椅支架的工艺,包括如下依次进行的工艺步骤:对钢板进行连续冲压后制成座椅支架主体、外侧前支架和后地脚支架,通过连接件将座椅支架主体、外侧前支架、后地脚支架及汽车座椅滑轨连接成汽车座椅支架。The technical solution also provided by the present invention is that the process for preparing a novel car seat bracket includes the following steps in sequence: the steel plate is continuously stamped to form the seat bracket main body, the outer front bracket and the rear foot bracket; The parts connect the seat bracket main body, the outer front bracket, the rear foot bracket and the car seat slide rail to form the car seat bracket.
进一步的技术方案为,连接件包括渐断结构中的齿或紧固螺栓或减冲击弹性块;A further technical solution is that the connecting piece includes teeth or fastening bolts or impact-reducing elastic blocks in a progressive structure;
将齿焊接到连接孔内;Weld the teeth into the connecting holes;
将紧固螺栓紧固拧紧到汽车座椅滑轨上;Tighten the fastening bolts to the slide rail of the car seat;
将减冲击弹性块焊接到长圆孔的孔内侧壁以及焊接到汽车座椅滑轨上表面上。The impact-reducing elastic block is welded to the hole inner wall of the oblong hole and welded to the upper surface of the car seat slide rail.
本发明的优点和有益效果在于:通过渐断结构的设置可以较大程度降低碰撞时车内驾乘人员的冲击,减小人员与车体内壁撞击的风险。The advantages and beneficial effects of the present invention lie in that the impact of the occupants in the vehicle during a collision can be greatly reduced through the setting of the tapering structure, and the risk of collision between the personnel and the inner wall of the vehicle can be reduced to a large extent.
通过改变连接轴的表面结构,使得连接轴与连接孔焊接后连接轴下半侧周面的连接强度较现有技术略小,这样在汽车撞击时连接轴下半部分会出现先断裂或脱落的情况,这样减小了汽车撞击时的冲击,并且齿断裂的过程也吸收了一部分冲击力。By changing the surface structure of the connecting shaft, the connection strength of the lower half of the connecting shaft after welding the connecting shaft and the connecting hole is slightly smaller than that of the prior art, so that the lower part of the connecting shaft will break or fall off first when the car hits In this way, the impact when the car hits is reduced, and the process of tooth fracture also absorbs part of the impact.
将不同位置的紧固螺栓的紧固强度设置得不同,这样在汽车碰撞时部分紧固螺栓先断裂,实现部分紧固螺栓的断裂以吸收撞击时的冲击,减小了汽车撞击时的冲击,减小人员与车体内壁撞击的风险。The fastening strength of the fastening bolts at different positions is set differently, so that when the car collides, part of the fastening bolts will break first, and the part of the fastening bolts will be broken to absorb the impact of the collision, reducing the impact of the car collision. Reduce the risk of people colliding with the inner wall of the vehicle.
通过长圆孔的设置,再设置紧固螺栓的紧固强度(满足正常行驶时的紧固强度,但在冲击时由于巨大的加速度而承受不了的更大的紧固强度),使得汽车碰撞时(螺栓沿长圆孔平移或者说在长圆孔内移动)座椅支架主体部分相对于汽车滑轨相对滑动,而在螺栓随整个座椅支架主体部分移动时被减冲击弹性块阻挡,并且由于阶梯状的减冲击弹性块的设置,可以实现螺栓的逐渐移动,减冲击弹性块的逐渐挤破,有效减小了汽车撞击时的冲击,减小人员与车体内壁撞击的风险。Through the setting of the oblong hole, then set the fastening strength of the fastening bolt (satisfies the fastening strength during normal driving, but cannot bear the greater fastening strength due to the huge acceleration during impact), so that when the car collides ( The bolt moves along the oblong hole or in other words moves in the oblong hole) the main part of the seat bracket slides relative to the car slide rail, and when the bolt moves with the main part of the whole seat bracket, it is blocked by the impact-reducing elastic block, and due to the stepped The setting of the impact-reducing elastic block can realize the gradual movement of the bolt and the gradual crushing of the impact-reducing elastic block, which effectively reduces the impact when the car hits and reduces the risk of people colliding with the inner wall of the car.
附图说明Description of drawings
图1是本发明一种新型汽车座椅支架的示意图;Fig. 1 is the schematic diagram of a kind of novel automobile seat support of the present invention;
图2是图1的主视图的穿过长圆孔的纵剖图;Fig. 2 is the longitudinal sectional view of the front view of Fig. 1 passing through the oblong hole;
图3是图2中长圆孔部分的放大示意图;Fig. 3 is the enlarged schematic diagram of oblong hole part in Fig. 2;
图4是图3中长圆孔及其内部件部分的俯视图。Fig. 4 is a top view of the oblong hole and its internal parts in Fig. 3 .
图中:1、汽车座椅滑轨;2、外侧前支架;3、后地脚支架;4、座椅支架主体部分;5、紧固螺栓;6、减冲击弹性块。In the figure: 1. Car seat slide rail; 2. Outer front bracket; 3. Rear foot bracket; 4. Main part of seat bracket; 5. Fastening bolt; 6. Shock-reducing elastic block.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。The specific implementation manners of the present invention will be further described below in conjunction with the drawings and examples. The following examples are only used to illustrate the technical solutions of the present invention more clearly, but not to limit the protection scope of the present invention.
如图1至图4所示,本发明是一种新型汽车座椅支架,包括汽车座椅滑轨1,汽车座椅滑轨1上固定设有一对外侧前支架2和一对后地脚支架3,与一对外侧前支架2、一对后地脚支架3同时连接有座椅支架主体部分4;外侧前支架2和/或后地脚支架3与座椅支架主体部分4的连接处设有用于减少汽车撞击时车内人员冲击的渐断结构。外侧前支架2或后地脚支架3上设有用于与汽车座椅滑轨1连接的长圆孔,汽车座椅滑轨1上设有尺寸小于长圆孔的螺栓孔,与螺栓孔适配设有紧固螺栓5,所述渐断结构包括固定连接在长圆孔的孔内壁上的阶梯状减冲击弹性块6。减冲击弹性块6包括由下至上尺寸逐渐减小的橡胶板,尺寸最大的橡胶板一端抵靠长圆孔的孔内侧壁,另一端抵靠紧固螺栓5,减冲击弹性块6由下至上的橡胶板逐渐远离紧固螺栓5设置。As shown in Figures 1 to 4, the present invention is a novel car seat bracket, comprising a car seat slide rail 1, a pair of
制备新型汽车座椅支架的工艺,包括如下依次进行的工艺步骤:对钢板进行连续冲压后制成座椅支架主体、外侧前支架2和后地脚支架3,通过连接件将座椅支架主体、外侧前支架2、后地脚支架3及汽车座椅滑轨1连接成汽车座椅支架。将紧固螺栓5紧固拧紧到汽车座椅滑轨1上;将减冲击弹性块6焊接到长圆孔的孔内侧壁以及焊接到汽车座椅滑轨1上表面上。渐断结构包括固定设置在外侧前支架或后地脚支架上的齿轮,外侧前支架或后地脚支架其下端面上设置用于容纳齿轮的凹槽,齿轮其下端的齿超出外侧前支架或后地脚支架其下端面,汽车座椅滑轨上设有与齿轮适配的齿条形表面(具体为汽车座椅滑轨其上滑轨的上表面上设有齿条形表面),齿轮与汽车座椅滑轨上表面固定连接,齿条形表面的长度小于外侧前支架(或后地脚支架)的长度,汽车座椅滑轨上设有用于阻止在齿轮上的齿断裂时外侧前支架或后地脚支架继续滑动的止挡块,止挡块与汽车座椅滑轨一体而成或固定相连,止挡块距离外侧前支架或后地脚支架的端部(指最靠近外侧前支架或后地脚支架的端部)设有间距。还可以在此基础上再设置紧固螺栓用于将外侧前支架或后地脚支架与汽车座椅滑轨固定相连,而紧固螺栓的紧固强度小于齿轮与汽车座椅滑轨上齿条形表面的紧固强度要小,形成三段式的渐断结构。The process for preparing a new type of car seat bracket includes the following steps in sequence: the steel plate is continuously stamped to form a seat bracket main body, an
工作原理如下:It works as follows:
通过长圆孔的设置,再设置紧固螺栓的紧固强度(满足正常行驶时的紧固强度,但在冲击时由于巨大的加速度而承受不了的更大的紧固强度),汽车碰撞时(螺栓沿长圆孔平移或者说在长圆孔内移动)座椅支架主体部分相对于汽车滑轨相对滑动,而在螺栓随整个座椅支架主体部分移动时被减冲击弹性块阻挡,并且由于阶梯状的减冲击弹性块的设置,可以实现螺栓的逐渐移动,减冲击弹性块的逐渐挤破,有效减小了汽车撞击时的冲击,减小人员与车体内壁撞击的风险。Through the setting of the oblong hole, then set the fastening strength of the fastening bolt (satisfies the fastening strength during normal driving, but cannot bear the greater fastening strength due to the huge acceleration during impact), when the car collides (the bolt Translate along the oblong hole or move in the oblong hole) the main part of the seat bracket slides relative to the slide rail of the car, and when the bolt moves with the main part of the entire seat bracket, it is blocked by the impact-reducing elastic block, and due to the stepped reducing The setting of the impact elastic block can realize the gradual movement of the bolt and the gradual crushing of the impact-reducing elastic block, which effectively reduces the impact when the car hits and reduces the risk of people colliding with the inner wall of the car.
一旁设置的止挡块进一步缓和汽车撞击时的冲击,阻止汽车座椅主体部分继续平移的同时还进一步减小冲击。The stop block arranged on one side further alleviates the impact when the car hits, prevents the main part of the car seat from continuing to translate, and further reduces the impact.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.
Claims (7)
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